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Dr Ali Nokhodchi
Primary characteristics, relating to basic material properties, particulate size, shape and surface area
Secondary characteristics, behavioural properties such as flow, bulk and tapped density, compactibility, lubricity
Dr Ali Nokhodchi
h l r
Solid Sphere
One dimension (radius) describes size, shape, surface area, volume
Size and shape can only be Size, shape, surface area and approximated, surface area and volume can only be approximated 3 volume can be measured Dr Ali Nokhodchi
Flaky : plate-like
Granular : irregular but of approximately spherical overall form Irregular : lacking any symmetry
Dr Ali Nokhodchi
Particle shape
y
The thickness is the height of the particle when it is resting in its position of maximum stability. The breadth is the minimum distance between two tangential planes which are perpendicular to those defining the thickness and breadth. The length is the distance between two planes which are perpendicular to those defining the thickness and breadth.
Dr Ali Nokhodchi 5
Shape factors
The ratio of two equivalent diameters obtained by different methods is termed a shape factor.
Elongation ratio = length/breadth Flakiness ratio = breadth/thickness Bulkiness factor = projected area/(length x breadth)
Dr Ali Nokhodchi
Circularity
Circumscribed circle (dc) Inscribed circle (di)
Dr Ali Nokhodchi
Drug in Solid Dosage Form Release from Dosage Form Drug Crystals Exposed to GI Fluids Dissolution Absorption
Drug in Blood
Dr Ali Nokhodchi
1 cm
1g
1 cm
Therefore , Sw = 6 cm2 /g
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Pharmaceutical system usually are confined to a narrower size range Most pharmaceutical systems lie in the range 1 mm to 10 mm Colloidal range is considered less than 1 mm 1 mm forms useful boundary since the properties of colloidal materials are often very different to those of coarser systems, and the techniques used to study them are quite distinct from those used for larger particulates
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depends on the technique used to measure them. The way that we measure a particle size is as important as the value of the measured size. For example, how would you quantify yourself if measured by 1) Circumference around your waist? 2) Diameter of a sphere of the same displacement volume as your body? 3) Length of your longest chord (height)?
Dr Ali Nokhodchi
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h l r
Solid Sphere
One dimension (radius) describes size, shape, surface area, volume
Size and shape can only be Size, shape, surface area and approximated, surface area and volume can only be approximated 15 volume can be measured Dr Ali Nokhodchi
Small, irregular particles: Three dimensional size description is impractical, only one dimension (average diameter) is used.
1 cm
1 cm
1 cm
Dr Ali Nokhodchi
1 m
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4
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The problem can be solved by quoting the particle size of a non-spherical particle as the diameter of a sphere which is in some way equivalent to the particle; such a sphere is termed an equivalent sphere and the diameter is an equivalent diameter.
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Example:
Weigh a particle measure its density Find the particle volume The volume equivalent sphere is the sphere which has the same volume as the irregular particle, and is characterised by the volume equivalent diameter.
Mass= 1g Density=2 g/cm3 Volume= 0.5 cm3 V=(4/3)r3 0.5= (4/3) 3.14r3 R3= (0.5/4.19)=0.119 r=0.49 cm Diameter = 0.98 cm
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r h
Aspect ratio
r h
For cylinder: Radius= 10 m, h= 100 m Volume of cylinder Volume of cylinder = 3.14 (10)2x100 Volume of cylinder = 3.14 x 10000 Volume of sphere =
h
Dr Ali Nokhodchi
Volume of sphere =(4/3) 3.14 x r3 In equivalent assumption both volume should be the same (4/3) x 3.14 x r3 =3.14 x 10000 4r3 = 3x10000 r3= 30000/4 r3= 7500 r=19.5 diameter= 2 x r diameter = 39.1 m
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Selected ESDs
da (the projected area diameter): the diameter of a sphere having the same projected area as the particle in question dv (the volume diameter) the diameter of a sphere having the same volume as the particle ds (the surface diameter) the diameter of a sphere having the same surface area as the particle dst (the stokes diameter) the diameter of a sphere having the same density and free-fall velocity in given fluid as the particle dsieve (the sieve diameter) the diameter of a sphere that is just able to pass through the same square aperture as the particle Dr Ali Nokhodchi
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dp
da
dv
dsa
dmass
ds
x
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m/s2
dst
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dF (Ferets diameter) the (mean) value between pairs of parallel tangents to the projected outline of the particle dM (Martins diameter) the (mean) chord length of the projected outline of the particle dd (aerodynamic diameter) the diameter of a sphere with the same viscous drag as a particle in a fluid at the same viscosity dM1 dF1 dM2 dF2 dM3 dF3
* Ferets and Martins diameters are taken from a statistical mean of diameters measured from different particle orientations.
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There are many different ways of defining equivalent diameters. All of these diameters will generally be different-unless the particle really is a sphere:
Dr Ali Nokhodchi
The volume equivalent sphere is the sphere which has the same volume as the irregular particle, and is Characterised by the volume equivalent diameter.
Example: What is the volume equivalent spherical diameter in m of a rectangular prism (length = 3 m , Width = 2 m, thickness = 1 m)?
V=(4/3)r3
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Bear in mind that all equivalent diameters available to us will be different for a given irregular particle. Dr Ali Nokhodchi 26 Select an equivalent diameter (and associated measurement technique) which is relevant to the property of the particle that we are interested in.
The mean value is the center of gravity of the distribution. It is calculated using the following equation:
Arithmetic mean
1
2
1 2 3 4
10
11
Dr Alifor Nokhodchi 28 2. Calculate the arithmetic mean the particle populations 1 &
Number-length mean diameter which is arithmetic mean of a number distribution of length; D [1, 0]
1 m
3 m
5 m
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8 m
2x8 +
10 m
2x10 = 67
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Assume a simple situation of 10 particles having the following lengths (i.e., ESDs) in m : 1, 3, 3, 4, 5, 2, 2, 6.5, 6, 5 What are the arithmetic and geometric means?
Dr Ali Nokhodchi
Arithmetic mean 30
Geometric mean
The geometric mean is calculated using the following equation:
1
2
1 2 3 4
10
11
Calculate the geometric mean for the particle populations 1 & 2. Dr Ali Nokhodchi 31
1 um
3 um
5 um
8 um
10 um
dg = 3.89 m Calculate the geometric mean for the particle populations 1 & 2.
Dr Ali Nokhodchi
log dg = 1/12 x [3xlog1 + 1xlog3 + 4xlog5 + 2xlog8 + 2xlog10] log dg = 1/12 x [0 + 0.48 +2.80 + 1.81 +2 ] log dg = 0.59
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Geometric mean
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n2d22
n3d32
+ =
nd2 n
where n1, n2, = number of particles in size groups d1, d2 , and n is the total number of particles (i.e., n1 + n2 + )
VMD =
nd3
n
where n1, n2, = number of particles in size groups d1, d2 , and n is the total number of particles (i.e., n1 + n2 + ) The volume-number mean diameter is the diameter of a particle having average weight (i.e. weight = volume density) therefore, dnv is uniquely related to Nw, the specific particle number
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Volume-surface mean diameter; D [3, 2] Surface area moment mean (Sauter mean diameter) The volume surface mean diameter (VSMD) is calculated using the following equation:
VSMD = n1 d13
n2d23
n3d33
nd3
nd2
d=(0.5 + 1)/2 = 0.75 m nd = 2 x 0.75 = 1.5 nd2 = 2 x (0.75)2 = 1.13 nd3 = 2 x (0.75)3 = 0.85
dnl=265.5/118 = 2.25 m
D[1, 0]
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1 2
1 2 3 4
6 6 6
5
6
6
6
7
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8
6 6
9
6
10
6 6
11
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We would not only want to know about the characteristics of the average' particle, but have some idea of the variation between the particles.
Divide the data into size classes Draw a histogram of the number of particles in each size class.
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0 4 25 50 86 93
14
Frequency histogram
39 67 88 93 86 50 25
6-7
7-8 8-9 9-10
88
67 39 14
18.9
14.4 8.4 3.0
466
Dr Ali Nokhodchi
1-2 0-1
4 0
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Such a histogram: - reflect the distribution of particle sizes. - presents an interpretation of the particle size distribution. - enables the percentage of particles having equivalent. diameter to be determined. - allows different particle size distribution to be compared.
Bimodal
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% per mm
Particle size [mm] Distributions may have a pointed or rounded shape, this is quantified as the kurtosis of the distribution. A distribution which is pointed is termed leptokurtic.
A distribution which is flattened is termed platykurtic.
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Percentage in range d
0.86 5.36 10.73
4-5
5-6
86
93
18.45
19.96
35.40
55.36
64.6
44.64
6-7
7-8 8-9
88
67 39
18.89
14.38 8.37
74.24
88.62 96.99 100
25.76
11.38 3.01 0
The graph shows, at any size, what fraction of the particles are smaller than that size, and so is termed a percentage undersize graph.
The graphs shows, at any size, what fraction of the particles are larger than that size, and so termed a percentage oversize graph.
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Question?
Plot Cumulative % undersize and oversize (number and mass distributions) against particle size. Determine the median of each distribution.
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A cumulative distribution shows how much material lies above or below a particular size.
Cumulative (%)
100
75
50
Cumulative % undersize
50
Cumulative % oversize
25
25
0 1-2 2-3 3-4 4-5 5-6 6-7 7-8 Particle size [micrometers] 8-9 9-10
0 0 1 2 3 4 5 6 7 8 9 10 Micrometers
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Sieving: sorts out the material which is sufficiently small to fall through one sieve, but too large to fall through a finer one, and so sorts the particles into increments. Plotting this data leads to an incremental distribution. Sedimentation: where all the material larger than a certain size has sedimented at a particular time, naturally leads to a cumulative distribution.
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Dr Ali Nokhodchi 51
(1/10)x100 = 10%
30
% per micrometer
2 m
20
10
It is evident from this example that we need to specify which type of distribution we are using. The particular type of distribution obtained depends on the sizing method used. - Sieving and sedimentation: provide the mass of material in a given size band. - Coulter counter: measure the number of particles in a given Dr Ali Nokhodchi 52 band.
Number of particles
1 1 1 1 1 1 1 1 1 1
1 2 3 4 5 6 7 8 9 10
1 4 9 16 25 36 49 64 81 100
? ? 27 ? ? ? ? 512 ? ?
Total 10 particles F(%) = (no. particles/total)x 100 F (%) = (1/10)x 100 = 10% Total 10 particles F(%) = (no. particles/total)x 100 F (%) = (1/10)x 100 = 10%
Total surface area is 385 F(%) = (surface area of 1st Particle/total)x 100 F (%) = (1/385)x 100 = 0.26% Total surface area is 385 F(%) = (surface area of 1st Particle/total)x 100 53 F (%) = (100/385)x 100 = 26%
Number mean diameter =1.6 cm Mass mean diameter = 500 cm So, which one is correct or important?
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3.
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Median
The median value is the size which splits the distribution into two halves, with 50% of the mass or particle number larger, and 50% of the mass or particle number smaller. It is always given the symbol D50. The easiest way to find the D50 is to construct a cumulative graph, from which the 50% point can be read off directly.
Cumulative (%)
100 75 50 25 0 0 20 40 60
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100 75 50 25 0 0 5 10 15 20 25 30 35 40 45 50 55
Dr Ali Nokhodchi
16 um
Median
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Mode
The value of the peak of the distribution ( The mode of the distribution is the most common value occurring in distribution). If the distribution has two or more peaks, it is said to be bimodal or multimodal.
7 6
Percentage/micron
40
50
60
Unimodal distribution
Number of Particles 3 5 10 20 25 20 10 5 2
1. 2. 3. 4.
particle size (um) 50 100 150 200 250 300 350 400 450
Frequency (%)
Mean diameter
Arithmetic mean? Determine mode and median? Plot Cumulative undersize against particle size? Dr Ali Nokhodchi Plot Frequency against particle size?
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Span for A= (340-20)/100 Span A= 3.2 Span for B= (340-30)/150 Span B = 2.1
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Model Distributions
Particle size distributions may take many forms, but there are small number of model distributions which are of particular interest. may allow us to infer something about the material or the processes through which it has passed
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Incremental
0.2
Cumulative
1 84% 50%
0 3 5 7
16% 0
Mean -
Mean
Mean +
The standard deviation is the difference between the 16% and 50%, or the 50% and 84% points.
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Normal distributions
Are of interest largely because they arise when an item is subject to random variation: Normal distributions are commonly found in many natural systems such as:
The
distribution of heights of people is normal. The distribution of tablet weights in a batch is normal.
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Normal
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Cumulative (%)
2.35
2.45 um
log 1.75
2.25
2.5
2.75
3
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Examples:
Particles reduced by grinding follow lognormal distribution. Particles grown by crystallisation often show a lognormal distribution of size.
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71
20
25 20
20
25 20
200
250 300
38
63 83
10
5 2 Total 100
10
5 2 100
350
400 450
93
97 100
Probability graph
99.99 99.9 99.8
99 98 95
90
80 70
Cumulative (%)
60 50 40 30 20 10 5 2 1 0.5 0.2 0.1 0.05 0.01 100 200 300 400 500 600 700 800 900 1000 73 1100
Dr Ali Nokhodchi
99 98 95 90 80 70 60 50 40 30 20
Cumulative (%)
10
5 2 1 0.5 0.2 0.1 0.05 0.01 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000 700 900 74
Dr Ali Nokhodchi
Techniques
Technique Sieving Microscopy Sedimentation Coulter counter Laser light scattering ESD ds dp dst dv dv, da Size Wet / Manual / range dry automatic > 45 m >1 nm Dry / wet Dry / wet Manual Manual Manual Automatic Automatic Speed Slow Slow Medium Fast Fast
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Dry sieving
The results are expressed in the form of a cumulative undersize Dr Ali Nokhodchi percentage distribution.
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ds
ds
ds
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ds
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Usually circular, 1 mm to 10 cm apertures Apertures are square, > ~50 m This type of sieve was originally specified in terms of the mesh number, which is the number of wires to the inch of mesh cloth; e.g. a 120 mesh sieve has 120 wires per inch. Circular, finer sieves ( ~5 mm).
Woven sieves:
Etched sieves:
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It is important to specify the shape of the sieve mesh, i.e. square-meshed or round-hole.
A 100 mm sphere will just pass through the hole of 100 mm square or round-hole sieve, but an irregular particle may pass through one sieve and not the other. The particle would have different sieve diameters (ds) in round or square hole sieves!
Remember!
Example:
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Sieving times:
It is recommended that sieving be continued until less than 0.2% of material passes a given sieve aperture in any 5-minute interval. The material separated in the sieves is measured on a weight basis providing a mass (or volume distribution). The results are usually presented as a percentage mass against sieve equivalent diameter.
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Sieving time
90%
10
20
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Wet sieving
When?
Fine powder ( <50mm) Light powder Powder that form lumps or ball when dry.
Advantage
Rapid process as the material is carried out through sieves by fluid flow, rather than by gravity and vibration. Dr Ali Nokhodchi
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Cannot be used when powder is too fine Cannot be used when particles are fragile and may break during sieving Not an appropriate method for particles in the form of elongated needles Cannot be used when powder adheres to the sieve Cannot be used when powder forms clumps Cannot be used when powder easily acquires an electrostatic charge Powder must be Dr relatively robust Ali Nokhodchi
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The particle size distribution of the powder The number of particles on the sieve (load): A good starting point is 50-100g for 100 mm sieves and 200g for 200 mm sieves. The physical properties of the particles (e.g., surface) The method of shaking the sieve The dimension and shape of the particles
Obtaining a correct size distribution during a sieving operation also depends on the following variables:
Duration of sieving Variation of sieve aperture Sieve wear and tear Dr Ali Nokhodchi
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