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Sunny Boy 1 Webinar en Espaol 28 de Marzo 2011 8 am a 4 pm (hora de San Francisco, CA) Presentador : Antonio Gomez , Solar Academy, SMA America Rocklin, California USA Antonio.Gomez@SMA-America.com
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> Brief introduction to SMA > Course Content 1. Components and operation of a Grid Tied Photovoltaic System 2. Safety Basics 3. SMA inverters 4. System Design for a residential application 5. Installation, commissioning and troubleshooting
Intro to PV
Basic Technical
Product Focus
Sunny Boy 1
Sunny Boy 2
Central Inverter
Sunny Central 1
Communications
WebBox
Sunny Island 2
Off Grid
US Production Facility
> Manufacturing Plant in Denver, CO > Production capacity up to1GW in the first stage > 100s of US jobs created > American Reinvestment & Recovery Act compliant
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Question: What is the largest component of any grid tied solar system?
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1. The Sun
> Produces 386 billion billion Megawatts of energy every second > 15 minutes of sunlight > total consumption of all other forms of energy used in 1 year by all mankind > 5 billion year warranty
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[P]
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String
Array
Cell
Module
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3. Inverter
DC
AC L1
Inverter
L2
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Irradiance in W/m2
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Amps
Volts
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Voltage
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SMA OptiTrac
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Meter
PV Array
DC Disconnect
2 pole 40A
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Inverter Topologies
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MPPT
Extracts maximum Power from the PV
Bridge
Converts DC to AC
Transformer
Provides insulation between DC and AC
Grid
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LF Transformers
US US US US
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DC
AC
DC
AC
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Transformerless Inverter
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DC
AC
Grid
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240V
(+5%)
252 254
ANSI Range A
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228.6
ANSI Range B (-13%)
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ANSI Range B (+ 6 %)
Loose Contact
Loose Contact
Bad Breaker
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www.SMA-America.com
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www.SMA-America.com
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Grid Voltage
Inverter Current
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Loss of Grid
Inverter Current
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240V
(+5%)
252 254
ANSI Range A
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228.6
ANSI Range B (-13%)
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ANSI Range B (+ 6 %)
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> Size the AC wiring for a 1% voltage drop (raise) > Tighten all AC connections > Use wet location rated wire nuts
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2) Voltage between positive and ground and negative and ground has to be zero or less than ~12 volts bleeding down to zero.
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Acceptable Open Voltage Insufficient Voc for Circuit SB 3000US (228V DC)
40 V
40 V
40 V
40 V
40 V
70V
70 V
70 V
70 V
+ 140 V 0 V 210 V
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> Creates micro grid when utility grid is lost > Requires 48V DC battery bank > Sunny Boys, if used, are AC coupled to the Sunny Island > Solar modules cannot be directly connected to the Sunny Island!
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L2
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120 VAC
120 VAC
L2
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Safety Hazards
> Electrical Hazards > Shock- DC and AC > Arc- could cause burns > Blast- vapors, impact injury, hearing loss
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Reaction Tingle, warmth Shock; reflex may cause injury Severe Shock; cannot let go Ventricular Fibrillation Heart Frozen
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UL Listing
> All SMA inverters sold in the US and Canada are listed under the UL 1741 standard
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UL.com
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> 3000 Watts > DC Switch Included > 208V AC and 240V AC > Auto voltage sensing > 96.6% Max 95.5% CEC
> Compatible with Positive and Negative to ground modules
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SB 8000 US
208V / 240V Automatic Voltage Sensing 208V / 240V / 277V Manual Voltage Selection 240V / 277V Manual Voltage Selection
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Utility Transformers
Commercial
Commercial
Residential
Commercial Agricultural
Commercial
Commercial
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Inverter Configuration
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1. Jumper Configuration: Look for Neutral 2. Ground Fault Detection Interrupt (GFDI) Fuse: Negative to Ground 3. Voltage Selection: 240V AC (SB 5,6, 7, & 8000 US only)
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If the jumpers are incorrectly configured the inverter will flag the error:
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Positive to Ground Module Compatibility ALL Sunny Boy Inverters are UL Listed for use with POSITIVE to GROUND Modules
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> Negative to Ground: Fuse / Jumper on Right > Positive to Ground: Fuse / Jumper on Left
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Grounding
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Grounding
> Several Articles cover grounding system [NEC 250 & 690] > Equipment Grounding > DC Grounding Electrode and GEC > Grounding Single Sunny Boy > Grounding Multiple Sunny Boys
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Equipment Ground
> The Protected Earth (PE) terminal of the inverter is for the termination of the equipment grounding conductor [NEC 690.43 46] > All DC and AC equipment is grounded including: > PV module frames > DC disconnect > Inverter Chassis > AC disconnect > AC ground bus in AC distribution panel
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Grounding Electrode
> Required by NEC 690.47 > The Grounding Electrode (GE) and Grounding Electrode Conductor (GCE) are used to bond the grounded conductor to Earth Ground. > Use NEC 250.66 (AC) & 250.166 (DC) to correctly size the GEC based on the GE system being used.
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Grounding
> For a Single SMA Inverter > DC Ground Rod is not required > Use continuous #8 AWG bare or insulated conductor > Connect Ground Terminal to AC ground rod > You can route with the AC conductors, but do not attach or splice at the service panel(s) > If the ground rod is unavailable, irreversibly splice to the AC GEC > If you have a non-rod AC GE, use appropriate size conductor > See [NEC 250.166] for alternate size requirements
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PV Array
DC Disconnects
PV Inverter
AC Disconnects
690.47(C)(1)
690.47(C)(2)
PV Array
DC Disconnects
PV Inverter
AC Disconnects
Grounding
> For Multiple Sunny Boy Inverters > Use a DC Grounding Electrode (ground rod) > Run a #6 AWG from the DC GE to the AC GE > This line will become a GEC for the inverters > Run a short #6 AWG jumper to each inverter > This line must be irreversibly spliced to the GEC > If the AC or DC Grounding Electrode is not a rod type increase the GEC to the appropriate size > [NEC 250.66 & 250.166] will determine the correct size
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Inverter 1
Inverter 2
Inverter 3
Inverter 4
Irreversible Splices
Connection of GEC taps IAW 250.6(C) and (D)
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Grounded PV Arrays
> NEC 690.41-45 describes the requirements for system grounding of PV arrays. > Sunny Boy Inverters comply and include the GFDI circuitry required by [NEC 690.5 or NEC 690.35(C)]
> Intentionally grounding the PV grounded or ungrounded conductors outside the inverter will blow the GFDI fuse.
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As of August 2008
All Sunny Boy inverters ship with a DC ONLY disconnect. This DC disconnect model is used for all Sunny Boy US Series. (SB TL-US inverters have their own specific disconnect)
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Handle Removal
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Handle Removal
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Removing a blown fuse shows the string number that caused the fault
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DC Terminal Labels
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2 4
1 3
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Frequently Asked Question What can I do if I have more strings on my array than terminals in the SMA DC Disconnect?
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3 Grounding Terminals
Equipment Ground
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1 Module = 100 watts (STC) at 25C (78F) 1 Module = ~80 Watts at 50C
*GEPV-100
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STC Watts vs. AC Watts 3 strings of 10 modules = 3000 Peak DC Watts (STC) Reality: 3000 DC Watts ~20% (temp variations) 2400 DC Watts ~4% (inverter inefficiency) 2304 Peak AC Watts Caution: Do not sell STC Watts!
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System Design
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Step 1 PV Plant
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> Select Region, Country > Select city closest to installation site
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PV Module Temperatures
Temps in Celcius
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+39 C
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+28 C
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+22 C
Solar Trees
+22 C
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Tracker Mount
+22 C
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Step 2 Inverter
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Inverter Page > Select inverter with appropriate grid voltage > System selects number of inverters > Verify Grid voltage
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Step 3 Results
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Value Descriptions
> Inverter effectiveness > AC Power / DC Power > MPP tracker, inverter > Nominal Power Ratio > DC nominal power / PV peak power > Yearly energy Yield (approx) > Estimated annual yield in kWh
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Compatibility Check
> Green = PV and Inverter are within the nominal power ratio standard range > 80-120% > Energy Usability > % of DC power converted / effective DC power produced > Performance ratio > Deviation of power effectively fed into the grid compared to STC PV yields > Includes power losses of entire plant > PV efficiency, cable losses, mismatch and inverter efficiency
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> Reduced # modules from 18 to 12 > Nominal Power ratio went up from 107% to 161% > Indicates inverter is oversized
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Page Setup
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DC Wiring
> Basic DC wiring design has these 6 elements: > Conductor Sizing > Overcurrent Protection Sizes > Series Fusing > DC Disconnect > DC Combiners > Grounding the PV- Conductor
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Fuse Sizing
> Overcurrent Protection (Series Fusing) is required by [NEC 240] for all source circuits to protect from backfeed under fault conditions. > To properly size protective devices, round up to next whole number > For example: 125% * PVscc = 12.25A 15A fuse > Maximum Series Fuse Rating on the module manufacturers spec sheet.
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SMA SCCB - 6
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HU 361 RB
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DC Disconnect
> [NEC 690.13] through [NEC 690.17] provides details > The Disconnect should only switch the ungrounded conductors. > The Disconnect is not rated as serviceable equipment > The Disconnect shall be located in a readily accessible location outside a building or inside nearest the point of penetration of the building. > Note: Disconnects shall not be installed in bathrooms. > PV circuit conductors can be run inside a building to a DC disconnect provided they are contained in metallic raceway [NEC 690.31(E)].
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Located where readily accessible. Externally operable without exposing the operator to contact with live parts. Plainly indicating whether in the open or closed position Having an interrupt rating sufficient for the nominal circuit voltage and the current that is available at the line terminals of the equipment.
3) 4)
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AC Wiring
> Basic AC Design meets 6 requirements > Proper Circuit Routing > Overcurrent Protection Sizing > Voltage Drop and Conductor Sizing > Line/Supply-Side or Load-Side Point of Connection > AC Panel Sizing > AC Disconnect
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> Each inverter must have a dedicated circuit with one Over Current Protection Disconnecting Means > This can be a dedicated circuit to an AC breaker.
OR
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AC Wiring
> Overcurrent Protection Sizing > The independent overcurrent protection size is 125% of the maximum output current of the inverter
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SB 7000US 29.1A @ 240Vac 2 pole 40 Amp Breaker
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AC Breaker Size SB 3000US & SB 4000US Max Output Current 12.5 A Max Output Current 16.6 A 125% of Max Output 15.25 125% of Max Output 20.75 Breaker Size 20A Breaker Size 25A or 30A
Poles 2 Poles 2
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Now What?
> Upgrade the Bus Bar (new distribution panel) = $$$$ > Downgrade the Main Breaker to 100A = $$ > Supply side connection (Line side tap) = $$
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> Branch circuit conductors are sized based on the maximum output current of the inverter [NEC 210.19(A)(1)] > Equipment grounding conductor is sized by Table 250.122 > Note: if the branch circuit conductors are increased for voltage drop then the equipment grounding conductor must be increased proportionally [NEC 250.122(B)].
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> 100 to 1000 mA (1A): Earth_Cur_max > > 1000 mA: GFDI Open >
Indicates a problem on the DC side of the installation
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Busy Squirrels
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42 / 21 = 2 or 2nd module from the positive home run. 63/21 = 3 or 3rd module from the negative home run.
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+
Open Circuit = 400V DC 400 V / # of Modules ~ 40V per Module + to G = 120V DC
-- to G = 280V DC
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-- to G = 40V DC
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-- to G = 400V DC
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http://www.solarabcs.org/permitting/Expermitprocess.pdf
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> 3 feet
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Indoor Installation
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1 SB 6000US Inverter receives a few hours of sun in the afternoon. Recommend Sunny Shade!
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Sunny Shade?
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Improper Mounting
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Preventive maintenance
> The Sunny Boy inverters contain no user-serviceable parts except for the fans on the bottom of the enclosure and the handle covers on the sides of the unit. > For all repair and maintenance always return the unit to an authorized SMA Service Center.
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Maintenance Fan Cleaning 1. 2. 3. 4. Periodicity: Every 6 months; sooner depending on environment. Turn off DC and AC power to inverter. Wait 5 min. for capacitors to discharge. Remove fan screen(s)
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Inverter Commissioning
1. Remove covering from PV array (if used). 2. Turn on AC breaker and/or disconnect. 3. Turn on DC disconnect. 4. Inverter will be in Waiting Mode for approximately 10 seconds. Green light will be blinking. 5. If there is no fault the inverter will tie to the grid and the green light will change from blinking to solid.
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> Light weight: less than 50 pounds > Fits between wall studs > No special tools required > Plug in selector of positive or negative ground
Simple Communication
> Flexible system design with: > Voltage input window 175 to 600V > Maximum DC input current 15 A > 2 DC terminals expandable to 3 terminals > Integrated DC disconnect
PV array voltage
SD card can store inverter data for up to 25 years
Wireless data logging and monitoring with free Sunny Explorer software
3000HF US Disconnect
Configuration and communication module Field configurable for positive ground systems
DC disconnect switch
Fan release
> Optional recessed installation > New or retrofit homes with limited space > PV ready new home construction > Available Q1 2011 (no, really)
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Additional Monitoring
> Sunny Beam > Sunny Portal iPhone app (Free) > SunnyPortal.mobi (Blackberry, etc) > Flashview Software (Free) > Solar Checker app (Free)
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Questions?
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