TRAMO 1 CODIGO: FAJA N 001

A B C D 1 CHARACTERISTICS AND CONVEYABILITY OF BULK MATERIALS 2 3 4 5 6 a f code 20 35 D37 angle of surcharge angle of repose material characteristics

angle of surcharge flowability (code material) 2 3 10 20 25 material characteristics Irregular, granular or Rounded, lumpy dry polished materials of particles, of medium medium weight, weight, such as such as anthracite whole grain coal, and beans cottonseed, clay,etc

angle surcharge

1 5 uniform size, very small rounded particle, either very wet or very dry, dry silica sand,cemen t,wet concrete,

4 30

Irregular, stringy, Typical fibrous, common interlocking materials material, such as such as bituminous wood chips, coal, stone, bagasse, most ores, tempered etc foundry sand,etc.

angle of repose flowability (code material) 2 3 20-29 30-34 35-39 material characteristics Irregular, granular or Rounded, lumpy dry polished materials of particles, of medium medium weight, weight, such as such as anthracite whole grain coal, and beans cottonseed, clay,etc

angle repose

1 0-19 uniform size, very small rounded particle, either very wet or very dry, dry silica sand,cemen t,wet concrete, etc

4 40-up

Irregular, stringy, Typical fibrous, common interlocking materials material, such as such as bituminous wood chips, coal, stone, bagasse, most ores, tempered etc foundry sand,etc.

material characteristics and weight per cubic foot material Asphalt, crushed, 1/2" & under Cement, rock Copper ore Copper sulfate Diatomaceous earth Earth, as excavated-dry Earth, wet, containing clay Ferrous carbonate Ferous sulfate Ferrous sulfide Granite 1-1/2-3" lumps Graphite ore Iron ore Iron sulfide Sand,silica,dry Zinc ore crushed weigth (lb/ft3) 45 100-110 120-150 75-85 11-14 70-80 100-110 85-90 50-75 120-135 85-90 65-75 100-200 120-135 90-100 160 angle of repose 30-44 30-44 31 30-44 35 45 30-44 20-29 20-29 30-44 35 30-44 20-29 38 recommended maxium inclination

20 17 20 23

18-20 Oct-15 22

stics and weight per cubic foot code** B36 D36 D37 D36 A36MY B36 B46 B36 C36 C36 D27 D37 D36 D36 B27 ----** material class description (code)

Size

Flowability angle of repose

Abrasiveness

Miscellaneous Characteristics

material class description (code) Material characteristics Very fine-100mesh and under Fine-1/8" and under Granular-under 1/2" Lumpy-containig lumps over 1/2" Irregular-stringy,interlocking,mats together Very free-flowing-a.repose less 19 Free flowing-a.repose 20 - 29 Average flowing-a.repose 30-39 Sluggish-a.repose 40 and over Nonabrasive Abrasive Very abrasive Very sharp-cuts or gouges belt covers Very dusty Aerates and develops fluid characteristics Contains explosive dust Contaminable,affecting use or saleability Degradable, affecting use or saleability Gives off harmful fumes or dust Highly corrosive Mildly corrosive Hygroscopic Interlocks or mats Oils or chemical present-may affect rubber products Packs under pressure Very light and fluffy-may be wind-swept Elevated temperature code A B C D E 1 2 3 4 5 6 7 8 L M N P Q R S T U V W X Y Z

TRAMO 1 CODIGO: FAJA N 001

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

B C D E CAPACITIES, BELT WIDTHS AND SPEEDS 18 0.01 6 3.6 3 1.8 200

I
l1

b l lr1 lr2 lr3 lr4 v

belt width (inch) lump size (inch) recommended lump size 20 a.surcharge 90% fines recommended lump size 20 a.surcharge all lumps recommended lump size 30 a.surcharge 90% fines recommended lump size 30 a.surcharge all lumps recommended speeds (fpm)

a b

B C

A
j

TROUGHED BELT LOAD AREAS - STANDARD EDGE DISTANCE a b As Ab l l1 j m r f c At b 20 20 11.23 12.91 6.93 13.78 1.25 3.65 20.15 3.43 1.89 0.17 18 angle surcharge (grados) angle of idler roll (grados) area of surcharge (inch2) base trapezoidal area (inch2) length,one edge trapezoidal area (inch) length,other edge trapezoidal area (inch) heigth of trapezoidal area (inch) slant length trapezoid (inch) radius of surcharge arc (inch) horizontal projection of slant side of trapezoid (inch) edge distance, edge of material to edge of belt (inch) total area (ft2) belt width comp. CAPACITY Qr Cr d Ce Q C V 42.00 500.00 168.00 250.00 153.63 2011.83 49.71 required capacity (tph) required capacity (ft3/hr) densidad del material (lb/ft3) required capacity at 100 fpm (ft3/hr) real capacity (tph) real capacity (ft3/hr) FPM
m f l

500 49.7060228

TRAMO 1 CODIGO: FAJA N 001

L 1 2 3 4 5 6 7 8 9 10 11 c 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

recommended maxium belt speeds material being conveyed belt speeds (fpm) 500 700 800 1000 400 600 800 1000 350 500 600 350 200 200,excepst for wood pulp, where 300-400 is acceptabe belt width (inches) 18 24-30 36-42 48-96 18 24-36 42-60 72-96 18 24-36 over 36 any width any width

Grain or other fre-flowing, nonabrasive material

Coal,damp clay,soft ores,overburden and earth,fine-crushed stone

Heavy,hard,sharp-edged ore,coarse-crushed stone Foundry sand, prepared or damp;shakeout sand with small cores,with or without small castings Prepared foundry sand and similar damp mterials discharged from belt by rubber edged plows Nonabrasive materials discharged from belt by means of plows Feeder belts, flat or troughed,for feeding fine, nonabrasive,or mildly abrasive materials from hoppers and bins

any width

50-100

any width

TRAMO 1 CODIGO: FAJA N 001

BELT CONVEYOR IDLERS ic Sin Si td df C4 4.5 4.5 14.4 0.8 idler classification used normal spacing of belt idlers (ft) spacing belt idler (ft) recommended minimum transition distances (inch) distance factor IDLER SELECTION K1 K2 K3 K4 IL AL Wb Wm IML T d m.i.c. recommended CEMA E6 1 1.13 1.2 0.83 147.00 165.44 4.5 28.17 0 0 CEMA A Lump adjustment factor environmental and maintenance factor service factor roll speed correction factor actual idler load adjusted load belt weight (lb/ft) material weight (lb/ft) force due to idler height deviation (lb) belt tension (lb) misalignement (inch) minimum idler classification used * if k1*k2*k3*k4<1 then use 1

idler classification classification A4 A5 B4 B5 C4 C5 C6 D5 D6 E6 E7 former series nro I I II II III III IV NA NA V VI roll diameter (inch) 4 5 4 5 4 5 6 5 6 6 7 description light duty light duty light duty light duty medium duty medium duty medium duty medium duty medium duty heavy duty heavy duty

suggested normal spacing of belt idler (Si) belt width (inch) 18 24 30 36 42 48 54 60 72 84 96 troughing idlers, weight of material return idlers handled,lb/ft3 30 50 75 100 150 200 5.5 ft 5.0 ft 5.0 ft 5.0 ft 4.5 ft 4.5 ft 10.0 ft 5.0 ft 4.5 ft 4.5 ft 4.0 ft 4.0 ft 4.0 ft 10.0 ft 5.0 ft 4.5 ft 4.5 ft 4.0 ft 4.0 ft 4.0 ft 10.0 ft 5.0 ft 4.5 ft 4.5 ft 4.5 ft 4.0 ft 4.0 ft 3.5 ft 3.5 ft 4.5 ft 4.5 ft 4.0 ft 4.0 ft 4.0 ft 3.5 ft 3.5 ft 3.5 ft 4.0 ft 4.0 ft 4.0 ft 3.5 ft 3.5 ft 3.5 ft 3.0 ft 3.0 ft 4.0 ft 3.5 ft 3.5 ft 3.5 ft 3.0 ft 3.0 ft 2.5 ft 2.5 ft 3.5 ft 3.0 ft 3.0 ft 3.0 ft 3.0 ft 2.5 ft 2.5 ft 2.0 ft 3.5 ft 3.0 ft 3.0 ft 3.0 ft 3.0 ft 2.5 ft 2.0 ft 2.0 ft 10.0 ft 10.0 ft 10.0 ft 10.0 ft 10.0 ft 8.0 ft 8.0 ft 8.0 ft

recommended minimum transition distances idler angle %rated fabric belts tension 1/2" trough depth over 90 0.9b 60 to 90 0.8b less than 60 0.6b over 90 1.6b 60 to 90 1.3b less than 60 1.0b over 90 2.0b 60 to 90 1.6b less than 60 1.3b full trough depth over 90 1.8b 60 to 90 1.6b less than 60 1.2b over 90 3.2b 60 to 90 2.4b less than 60 1.8b over 90 4.0b 60 to 90 3.2b less than 60 2.4b steel cable belts 2.0b 1.6b 1.0b 3.4b 2.6b 1.8b 4.0b 3.2b 2.3b 4.0b 3.2b 2.8b 6.8b 5.2b 3.6b 8.0b 6.4b 4.4b

20

35

45

20

35

45

k1, lump adjustment factor material weight, lbs/ft3 k1=1.1 maxium lump size 4 6 8 10 12 14 16 18 50 1.0 1.0 1.0 1.0 1.0 1.1 1.1 1.1 75 1.0 1.0 1.0 1.1 1.1 1.1 1.1 1.1 100 1.0 1.0 1.1 1.1 1.1 1.1 1.2 1.2 125 1.0 1.1 1.1 1.2 1.2 1.2 1.2 1.2 150 1.1 1.1 1.1 1.2 1.2 1.2 1.3 1.3

k2, enviromental and maintenance factors enviromental conditions clean moderate dirty maintenance fair 1.08 1.10 1.12

good 1.00 1.06 1.09

poor 1.11 1.13 1.15

k3, service factor operation less than 6 hours per day 6 to 9 hours per day 10 to 16 hours per day over 16 hours per day factor 0.80 1.00 1.10 1.20

k4, belt speed correction factor belt speed (fpm) 100 200 300 400 500 600 700 800 900 1000 roll diameter, inches 5 6 0.80 0.80 0.80 0.80 0.85 0.83 0.91 0.88 0.95 0.92 0.98 0.95 1.01 0.98 1.04 1.00 1.06 1.03 1.05

4 0.80 0.83 0.90 0.95 0.99 1.03 1.05 -

7 0.80 0.80 0.81 0.85 0.88 0.92 0.95 0.97 1.00 1.02

k1=1.1 175 1.1 1.1 1.2 1.2 1.2 1.3 1.3 1.3 200 1.1 1.1 1.2 1.2 1.3 1.3 1.4 1.4

estimated average belt weight, multiple-and reducedply belts, lb-ft belt width inches (b) 18 24 30 36 42 48 54 60 72 84 96 material carried, lb/ft3 30-74 75-129 130-200 3.5 4 4.5 4.5 5.5 6 6 7 8 9 10 12 11 12 14 14 15 17 16 17 19 18 20 22 21 24 26 25 30 33 30 35 38

Load ratings for CEMA idlers, lbs Idler Class belt width 18 24 30 36 18 24 30 36 42 48 18 24 30 36 42 48 54 60 24 30 36 42 48 54 60 72 36 42 48 54 60 72 84 trough angle 35 300 300 280 256 410 410 410 410 363 353 900 900 900 837 791 744 698 650 1200 1200 1200 1200 1200 1116 1070 977 1800 1800 1800 1800 1800 1800 1674 return 150 125 100 75 220 190 165 155 140 130 475 325 250 200 150 125 * * 600 600 600 500 425 375 280 155 1000 1000 1000 925 850 700 550 AL b t.a. 165.44 18 20

CEMA A

CEMA B

CEMA C

CEMA D

CEMA E

20 300 300 300 275 410 410 410 410 390 380 900 900 900 900 850 500 750 700 1200 1200 1200 1200 1200 1200 1150 1050 1800 1800 1800 1800 1800 1800 1800

45 300 289 270 248 410 410 410 396 351 342 900 900 900 810 765 720 675 630 1200 1200 1200 1200 1200 1080 1035 945 1800 1800 1800 1800 1800 1800 1620

CEMA E

96

1750

1628

1575

400

TRAMO 4 CODIGO: FAJA N 004

BELT TENSION, POWER AND DRIVE ENGINEERING Ai H Kt Kx Ky L Q Wb+Wm Tac Tam Tb Tbc A B Te Tm Tp Tpl Tsb Ttr Tx Tyb Tyc Tym Tyr Vo hp 2.30 82.00 1.00 0.53 0.0245 260.00 42.00 32.67 83.80 8.84 369.00 1.00 1.42 1.99 3116.90 2309.58 350.00 5.00 76.80 1.00 138.66 46.27 28.72 179.76 17.55 0.00 belt tension, force to overcome frictional resistance (lb) vertical distance that material is lifted (ft) factor friccional resistance of idlers (lb/ft) factor to calculating the force of belt and load over idlers Length of conveyor (ft) tph tons conveyed lb/ft total of the tensions from conveyor accessories (lb) tension resulting from the force to accelerate the material as it es fed onto belt (lb) tension resulting from the force needed to lift or lower the belt (lb) tension required from belt pull required for cleaning devices as scrapers (lb)

effective belt tension at drive (lb) tension force needed to lift or lower the conveyor material (lb) tension resulting from resistance of belt to flexure around pulleys (lb) tension resulting from the frictional resistance of plows (lb) tension resulting from the force to overcome skirtboard friction (lb) tension resulting additional frictional resistance of the pulleys (lb) tension resulting from the frictional resistance of the idlers (lb) tension resulting from the resistance of the belt over idlers (lb) tension resulting from the resistance of the belt over carrying idlers (lb) tension resulting from resistance of the material to flexure as it rides with the belt over c. idlers (lb) tension resulting from resistance of the material to flexure as it rides with the belt over r. idlers (lb) initial velocity of material as it is fed onto belt (fpm)

18.89 basic power requirements

Tp (Belt) y y/Si Fig-Cema T2 To Tb Tyr T2 T2 max Tmax PIW Plys PIW/5 Therefore use MP 35

200 2964.90 0.0279 0.0062 0.5 1558.45 617.380

369 17.6 1003.93

Pulley Resistant only drive maximun belt Tension Tx+Tyb+Tym+Tm+Tp+Tam+Tsb+Tpl sag Must be <1% of sag y 0.00027888 Drive Arrangement Cw Wrap T 2.20 Slack Slide Tension T2 T2=Cw*Te 3% To=4.2*Si*(Wb+Wm) 2% To=6.25*Si*(Wb+Wm) 1.5% To=8.4*Si*(Wb+Wm) Tension for carrying or return belt Tb=H*Wb (lb) Tyr=0.015*L*Wb*Kt T2=To+Tb+Tyr T2=To-Tb-Tyr T2<> T2 T2=To+Tb-Tyr T2=To-Tb+Tyr Tmax 1=Te+T2 Take up tension To'=T2-Tb-Tyr piw lb/ply

1558.45 4675.36 1171.90 259.7 5 51.9

of

Belt tension, force required to overcome frictional resistance and rotate idlers (lb) Ai 1.5 1.8 2.3 2.4 2.8 0 idlers 6" 5" 4" 7" 6" * CEMA C6, D6 A5, B5, C5, D5 A4, B4, C4 E7 E6 for regenerative declined conveyors

Ambient temperatura correction factor Kt 1 1.1 1.5 Operation Temp (celcius) >-3 -14 -22

Belt Tension to Rotate Pulleys location of Pulley Tension at Degrees Belt Line (lb Wrap of Belt per Pulley)

Tight side Slack Side All other Pulley

150-240 150-240 less tah 150

200 150 100

Wrap factor Cw Type of Pulley Single, no snub Single, with snub Theta Bare Automatic takeup 180 0.84 200 0.72 210 0.66 220 0.62 0.54 0.23 0.18 1.2 1 1 0.9 0.8 0.5 --Lagged Pulley 0.5 0.42 0.38 0.35 0.3 0.11 0.08 0.8 0.7 0.7 0.6 0.6 0.3 ---

240 380 420 Manual Takeup Single no snub 180 Single, with snub 200 210 220 240 Dual 380 420 Dual

(in) 18

24

30

36

42

48

54

60

72 - 84 - 96

Material Idler Troughing Angle All Fines 20 35 45 3% 3% 3% One half the Maximun maximun Lump Size Lump Size 3% 3% 2% 2% 2% 1.50%

Wrap Limits Type of pulley Wrap Limits Drive Single, no snub 180 Single, with snub 180 - 240 Dual 360 - 480 Tension Rating of Multiple-Ply Belts Tension Rating lb per inch per ply Fabric Normal Normal Identification Mechanical Vulcanized Multiple-ply 35 27 35 Multiple-ply 43 33 43 Multiple-ply 50 40 50 Multiple-ply 60 45 60 Multiple-ply 70 55 70 Multiple-ply 90 ---90 Multiple-ply 120 ---120 Multiple-ply 155 ---155 Multiple-ply 195 ---195 Multiple-ply 240 ---240 Maximum Plies for Troughing of Empty MP (Multiple-Ply) Type Belt Belt MP 35 MP 50 Width Idler MP 43 MP 60 MP 90 (in) Angle MP 70 MP 120 20 5 ------18 35 4 ------45 ---------20 6 5 4 24 35 5 4 4 45 4 ------20 7 6 5 30 35 6 5 5 45 5 4 4 20 8 7 6 36 35 7 6 6 45 6 5 5

MP 155 ---------4 ------5 4 ---6 5 4

MP 195 MP 240 ------------------4 4 ---5 5 4

42

48

54

60

72 - 84 - 96

20 35 45 20 35 45 20 35 45 20 35 45 20 35 45

8 8 7 8 8 8 8 8 8 8 8 8 8 8 8

8 7 6 8 8 7 8 8 8 8 8 8 8 8 8

7 7 6 8 7 6 8 8 7 8 8 8 8 8 8

6 6 5 7 6 5 8 7 6 8 8 7 8 8 8

6 5 5 6 6 5 7 6 6 8 7 6 8 8 7

PULLEYS HEAD PULLEY act tension/ allowable Tension

2.10857143

210.86 %

X/80 NOM T2.23

63.3 Diameter of Pulley (in) 20 USE PLYX5 20 TAIL PULLEY 0.403 40.27 LONGITUD DE POLEA 20 ancho (pulg) 24 ancho (mm) 609.6 x 212 B 635 LONG(mm) B+2m 710 LONG(pulg) 28

16 Diameter of Tail Pulley 20 USE PLYX4 20 14 Diameter of Take up Diameter of Snub

2.64 24

GIVE

24"

m 60 - 75 mm

Minimum Pulley Diameters for Multiple-PLy Type Belts (in) MP 35 MP 43,50 MP60,70,90,120 % Tension % Tension % Tension Number of 80 to 100 60 to 80 40 to 60 80 to 100 60 to 80 40 to 60 80 to 100 60 to 80 40 to 60 Plies 3 18 14 12 20 18 14 24 20 16 4 20 18 16 24 20 18 30 24 20 5 24 20 18 30 24 20 36 30 24 6 30 24 20 36 30 24 42 36 30 7 36 30 24 42 36 30 48 42 36 8 42 36 30 48 42 36 54 48 42