Catálogo Inglés ULMA

GENERAL CATALOGUE
From the beginning of your projects
Ps. Otadui, 3 - P.O. Box 13 20560 OATI, Spain T. +34 943 034 900 F. +34 943 034 920
www.ulmaconstruction.com
01FGT24
Catalogue printed on PEFC certied paper
GENERAL CATALOGUE
IMPORTANT Any safety provisions as directed by the appropriate governing agencies must be observed when using our products. The pictures in this document are snapshots of situations at different stages of assembly, and therefore are not complete images. For the purpose of safety, they should not be deemed as denitive. All of the indications regarding safety and operations contained in this document, and the data on stress and loads should be respected. ULMA Construccins Technical Department must be consulted anytime that eld changes alter our equipment installation drawings. The loads featured in this document, related to the basic elements of the product, are approximate. Our equipment is designed to work with accessories and elements made by our company only. Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees. The company reserves the right to introduce any modications deemed necessary for the technical development of the product. All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system without the written permission. Copyright by ULMA C y E, S. Coop.
01
COMPANY
ULMA and the future About ULMA How we are ULMA Group ULMA Construccin Worldwide CSR ULMA Service Manufacture Staff training Safety Reliability From the beginning of your projects Project management 10 12 13 14 15 16 18 19 20 20
02
PRODUCTS
Vertical Formworks ORMA Panel Formwork MEGAFORM Panel Formwork in Imperial Sizes NEVI Medium Duty Panel Formwork MEGALITE Medium Duty Panel Formwork in Imperial Sizes COMAIN Lighweight Panel Formwork ENKOFORM V-100 Timber Beam Wall Formwork BIRA Circular Steel Formwork FLECTOR Timber Beam Circular Formwork LGR Light Column Formwork F-4 MAX Articulated Column Formwork CLR Circular Column Formwork Single-Sided Formwork System Common Accessories ENKOFLEX Timber Beam Formwork 28 36 40 44 48 50 54 56 58 60 Props and Shoring Systems 62 64 66 EP Certied Steel Prop ALUPROP Aluminium Prop SP Steel Prop 68 74 78 80 81 T-500 High Load Capacity Shoring MK SHORING SYSTEMS Multipurpose Shoring System T-60 Robust Shoring BRIO SHORING SYSTEM G SHORING TOWER Timber Beams and Plywood 122 124 128 130 134 138 142 144 RAPID Recoverable Slab Formwork RECUB Recoverable Waffle Formwork BTM Metal Beam Formwork Civil Engineering Systems ENKOFORM HMK Slab Formwork for Civil Engineering Projects MK FORM CARRIERS CVS Cantilever Form Carrier CA-55 Launching Truss High Load Capacity Truss Systems High Load Bearing Brackets 94 96 98 100
03
PROJECTS
Building Construction Industrial and Energy Constructions Tunnels Multi - purpose Palace of Gran Canaria, Las Palmas de Gran Canaria, Spain European Solidarity Center, Gdask, Poland Lookout Tower of the Trade Fair and Congress Center, Kielce, Poland ECE Thier Areal, Dortmund, Germany Sport City, Rome, Italy 102 106 112 114 116 120 MaRs Centre, Toronto, Canada Tower Bridge Shopping Centre, Sao Paulo, Brazil National Stadium, Brasilia, Brazil Renovation of Governor Magalhes Pinto Stadium, Belo Horizonte-MG, Brazil National Confederation of Commerce and Tourism, Brasilia, Brazil 360 Building, Sao Paulo, Brazil Altezza Business Center, Mexico City, Mexico Renovation of the National Stadium, Lima, Peru University of the Pacic, Lima, Peru Princess Noura University, Riyadh, Saudi Arabia Control tower at Dakar International Airport, Senegal Prestige Trade Tower, Bangalore, India Lucca Hospital, Italy Materik Shopping Centre, Kiev, Ukraine Posadas Hospital, Morn, Argentina Cardinal Tower, Cordoba, Argentina uoa Clinic, Santiago, Chile Palace of Youth , Astana, Kazakhstan 162 164 166 168 170 172 174 176 178 Bridges 180 182 184 186 188 190 192 194 196 197 198 199 200 201 Gabaundi Viaduct, Mondragon, Spain Bridge Over the Las Llamas River Bed, Santander, Spain Bypass Road in Las Palmas de Gran Canaria, Spain Narcea Viaduct, Asturias, Spain Expressway S - 69 Bielsko Biaa - ywiec - Zwardo, Poland Maria Skodowska - Curie Bridge, Warsaw, Poland Intersection of A1 and A2 Motorways, Strykow, Poland Motorway A4, Overpass E118, Tarnw - Dbica, Poland Bridge on Motorway S3, Midzyrzecz, Poland Bridge Over the Rudavoi River, Belluno, Italy Plati Viaduct, Calabria, Italy Pylon on Bucharest Ring Road, Romania Highrise Buildings 82 83 84 85 Scaffolding BRIO Modular Scaffolding DORPA Frame Scaffolding 86 90 Wall and Faade Retention Beams and Plywood EVERMAX Composite Board 146 148 Diagonal Zero Zero Tower, Barcelona, Spain Upsite Tower, Brussels, Belgium Coast at Lakeshore East Building, Chicago, USA 150 156 158 Four Seasons Building, Toronto / Ontario, Canada 202 204 206 208 Bridge Over the Grand River, Ontario, Canada Bypass Road and Motorway Port Of El Salvador, Brazil Mario Covas Ring Road, Sao Paulo - SP, Brazil El Salto Viaduct, Santiago, Chile Electric Train, Lima, Peru Tingo Bridge, Northern Interoceanic Highway, Peru Salinas Bridge, Amazonas, Peru Bridge Over the Napo River, Orellana, Ecuador 224 226 228 230 232 234 236 238 240 242 244 246 248 250 252 254 256 258 260 262 ULMA Construccin Worldwide 296 Restoration and Maintenance Renovation of the Vizcaya Bridge, Bilbao, Spain Maintenance of Offshore Platforms, Gran Canaria, Spain Restoration of the Palace of Versailles, France Terniums Pesquera Plant, Monterrey, Mexico Restoration of the Palace of Communications, Madrid, Spain Restoration of Villa Louis, Monaco Baixo Sabor Dam, Bragana, Portugal Changuinola I Hydroelectric Project, Panama Hydroelectric Plant, Ingula, South Africa Shipyard and Naval Base, Itaguai - RJ, Brazil Lican Hydroelectric Plant, Commune of Rio Bueno, Chile La Higuera Hydropower Plant, San Fernando, Chile Main Sewage Pumping Station, Jebel Ali, Dubai, UAE 276 278 280 282 283 284 285 Poaniec Power Plant, Poaniec, Poland Processing Plant for The Classication of Rocks, Retzstadt, Germany Jirau Hydroelectric Power Plant, Porto Velho, Rondonia, Brazil Bayovar Project, Piura Region, Peru Kallpa Thermal Power Plant, Chilca - Lima, Peru Taishan Nuclear Plant, Guandong, China Konin Power Plant, Poland Penjuru Road, Singapore 210 212 214 216 218 220 222 223 Hydraulic Construction and Sewage Treatment Plants Cut - and - Cover Tunnel, Extension of Railway Line, Terrassa, Spain Villamuriel de Cerrato Tunnel, Valladolid, Spain Bypass Tunnel EN - 101 Ponte da Barca - Arcos de Valdevez, Portugal Rome Metro Line C, Italy Blanka Tunnel, Prague, Czech Republic Wiggins Island Coal Export Terminal, Gladstone, Australia 264 266 268 270 272 274
21 22
Climbing Systems ATR Self-Climbing Systems HWS Hydraulic Windshield System BMK Climbing Bracket with MK System CR-250 Conventional Climbing Bracket KSP Platform for The Support of Formwork in Shafts BF-170 Folding Climbing Bracket Perimeter Working Platforms Single-Sided Climbing Systems Anchoring System for Climbing Systems
286 288 290 292 294 295
Horizontal Formworks CC-4 Aluminium Slab Formwork VR TABLE Pre - assembled Slab Formwork
01
ABOUT ULMA ULMA SERVICE
CompaNy
ULMA AND THE FUTURE
FROM THE BEGINNING OF YOUR PROJECTS
ULMA AND THE FUTURE

Great construction projects reect the change and development of our societies. They show the desire of the human being to improve and excel. By challenging the future and making impossible dreams into reality. Building higher and higher, planning trafc routes and roads to link communities, increasing power generation These and many others are the demanding tasks that we - the construction industry takes on to tackle the one great challenge: to build a better future. Striving for success is demanding. Many factors come into play in such complex and magnicent projects requiring a leader to coordinate and offer an excellent solution for the mode of operation and deadlines. Only then, the project will be a success. ULMAs top priority is the joint success with our customers. This is best done by always offering an optimal solution in both systems development and application; because our sole purpose is to obtain the most cost-effective, efcient, reliable and safe result. The Best.
10
11
Company
ABOUT ULMA
WE ARE ONE OF THE BEST. WE ARE WORLD LEADER IN THE DESIGN AND MANUFACTURE OF FORMWORK AND SCAFFOLDING SYSTEMS.
We offer complete formwork, climbing, shoring and scaffolding solutions - for sale and rental - in residential and non-residential construction, civil engineering and restoration. More than 50 years in business have enabled us to accumulate knowledge and experience. Operating on a base of know-how that allows us to offer our customers the best service. We deliver high added value to each project with effective cutting-edge solutions. A unique range of top products perfectly adaptable to any terrain, environment and type of construction is well prepared to give solutions to any construction project.
// HOW WE ARE
With a self-management model, ULMA opts for internationalisation. More than 25 branches strategically spread around the world and 2,000 employees conrm our effort and ability to adapt to all markets.
All of this, with a dedication to complete service: technical advice and on-site supervision. We examine and address the specic problems in each case to solve them under strict criteria of reliability, quality, safety and efciency.
THE TRAITS THAT DESCRIBE AND DISTINGUISH US, MAKE US UNIQUE.
ULMA DRIVES A CONTINUOUS R&D&I PROGRAMME THAT ENABLES US TO DELIVER TOP-QUALITY PRODUCTS AND SERVICES.
From the idea to the solution. Throughout the entire process, we accompany the customer in the management and solution of his requirements.
We place all our potential and commitment - technical and human at the disposal of our customers. We respond to complex problems with simple solutions. We develop the projects together with our customers to meet their needs and make it a real joint project. We offer a personalised and continuous service, from project conception to nal delivery. We rely on the quality of our products, with workers safety being a top priority. We are committed to continuous improvement; an added value that ensures the success of each project, and is based on the knowledge and mastery of design and application technology.
Identity:
ULMA is part of the ULMA Group, and a member of the MONDRAGON Corporation. We are in business since 1961, which endorses our experience and quality of services.
Human capital:
We care about our employees as the main asset for economic success. This is the only way to prepare ourselves for the new challenges awaiting us.
Our customers:
They are part of the team, setting the pace and way to follow. Thanks to them, we are as we are. The mutual understanding between ULMA and the customer is a cornerstone throughout the process that marks the success of each project.
Personality and involvement:

Our philosophy is based on one important premise: the involvement of our staff. Beyond mere declarations of intent, customer proximity is a central feature of our corporate policy. Be it with suppliers or with our customers, we all are a team.
Simple solutions to complex projects:

Right from the beginning, we pursue the best solution. And this is what sets us apart. We break down problems that seem unsolvable, and get the best result.
Close to our environment:

To be 100% committed to society and the environment is part of our DNA. We act according to sustainability criteria and assume as our own the principles of Corporate Social Responsibility. 10% of our prots are spent on social work and public welfare purposes.
12
13
Company
// ULMA GROUP
ULMA IS ONE OF THE LARGEST BUSINESS GROUPS IN NORTHERN SPAIN.
We are supported by more than 50 years of market presence and by a clear commitment to Innovation, Employment and Added Value. ULMA is a conglomerate of eight companies engaged in different businesses. In constant expansion and growth, our philosophy is based on human and social values. About 4,300 employees work in the Group, with total sales exceeding 700 million Euro.
// ULMA CONSTRUCCIN WORLDWIDE

INTERNATIONALISATION IS ONE OF OUR AXES, WE ARE ONE OF THE LARGEST COMPANIES OF THE SECTOR WORLDWIDE.
We are present in different countries in Europe, America, Africa, Asia and Oceania. Wherever we are, our products and services are always tailored to the requirements of each country and market.
4300
work in the ULMA Group
Employees
700
Million Euros
+ than
Turnover
125
entities
Beneting
Present:
Business
units
80 Countries
of all continents
Europe
Spain Germany France Italy Poland Portugal Czech Republic Slovak Republic Romania Lithuania Russia Ukraine Holland Turkey
America
Argentina Brazil Canada Chile USA Mexico Peru
Asia
Peoples Republic of China UAE India Kazakhstan Singapore Saudi Arabia
Africa
Algeria Tunisia Morocco
Oceania
Australia
14
15
Company
// CORPORATE SOCIAL RESPONSIBILITY

WE UNDERSTAND SOLIDARITY AS AN INTEREST IN THE NEEDS OF OTHERS. ENVIRONMENTAL MANAGEMENT
Our priority is to minimise the environmental impact of our products throughout their life cycle.
We develop a sustainable manufacturing process with minimum consumption of raw materials and energy. In our ght against environmental impact, we rely on inert waste and ban the generation of waste that is hazardous and contributes to air pollution. All our processes follow minimal impact criteria for noise pollution, pollution originating from transport, land occupation, dust generation etc. It is calling - part of our identity, our principles and our culture. Since 1961, we actively work with social organisations. This makes ULMA a business group 100% dedicated to social work and solidarity.
Health:
We focus on a proactive management of health and safety in the area of business and in aspects related to the prevention of occupational risks.
Social work and solidarity:

Along with various foundations and NGOs, we contribute to the development of our towns and communities. Moreover, we promote university scholarship schemes and give support to disabled children.
Staff training:
In ULMA, we acquire the necessary knowledge and skills to respond to strategic challenges. With programs that enhance the effectiveness and efciency of our workers in skills development. We design professional trainings tailored to the needs of our staff. The ongoing acquisition of new knowledge makes up our human capital.
Education and Culture:

We work together with several local, cultural, educational and developmental institutions with the aim of contributing to the transformation and development of societies.
The system is based on the risk and environmental management in manufacturing and design processes:
Design and manufacture of products with clean technologies (ISO 14001 certied environmental management system). Products, whose use prevent negative impacts. Reusable, durable products which require minimal maintenance. Largely recyclable products.
We accompany people and groups to full development. we provide the means, and above all, we invest in the training of the most disadvantaged in our society, so as to give them a future.
16
17
Company
ULMA SERVICE
Thanks to the experience gained all along the years and thanks to the co-operation with customers and third parties, ULMA is today a company specialised in a wide range of products.
ULMA designs, produces and merchandises industrial formwork and scaffolding systems for the construction industry. We have one of the largest manufacturing plants in Europe with fully automated and robotised processes.
// MANUFACTURE
EXCELLENCE IS OUR MAXIM.
The effectiveness of our system is based on management and inspection techniques applied to the manufacture, which ensures maximum and ongoing product and service quality.
// LATEST-GENERATION ENGINEERING
WE SEEK PERFECTION IN THE PERFORMANCE AND EFFICIENCY OF OUR SYSTEMS. WITH CUTTING-EDGE TECHNOLOGY AND OPTIMAL ENGINEERING SOLUTIONS.
Only then, it is possible to more quickly offer a solution to each construction, and maintain at all times and in each section the established standards of exibility, safety, reliability and quality. For the application of our products in construction projects, be it on rental or sales basis, our best project engineers carry out the necessary studies and analyse along with the customer the optimal implementation. Our technology surprises through its dedication: to bring maximum innovation to customers. Be it for formwork, shoring, scaffolding, or any other specialised application, we are the experts in product design and construction processes. Guided by the requirements of the customer, we chose in each case the most efcient execution of works by optimising the necessary material. We ease erection, maintenance and handling and reduce risks. The versatility of our products aims to offer the customer maximum safety, efciency and cost-effectiveness for his construction project.
Process control, together with the measurement and monitoring of each production stage makes traceability an example of safety and total quality. Our highly qualied production team works every day to provide our customers with the best product. We also offer additional assurance to our customers by obtaining certication of our products from authorised external institutions. An endorsement that shows our constant concern for excellence and puts us at the forefront of new trends in business management. The result of this effort is the certicate of ISO 9001 Registered Company since 1994, among others.
18
19
Company
// STAFF TRAINING
ULMAs philosophy departs from the idea of team work, because it is the promotion of staff coaching that encourages the personal and professional development of workers. This is how we contribute to the progress of the enterprise and improve internal knowledge management. We devote signicant resources to the training of different areas of the company, which translates into a high specialisation of our teams. This occurs inside but also outside of ULMA for the benet of other companies and groups, because the knowledge acquired in the application of our own particular technologies in projects is passed on to others in courses and seminars hold by ULMA.
This is how we are in ULMA. Professionals and people. A group of companies that wants to participate, in front line, in the transformation the world is experiencing today. We want to contribute to this change by offering solutions and knowledge with our products and by providing state-ofthe-art technology. And we want to do it in a manner which is sustainable and respectful.
With the environment and with the people. Because only if we join a vision of the future to responsibility, we will succeed.
FROM THE BEGINNING OF YOUR PROJECTS

// SAFETY RELIABILITY
SAFETY IN CONSTRUCTION WORK ENSURES THE HEALTH AND PHYSICAL INTEGRITY OF ALL.
Safety is one of ULMAs main foundations. Construction work is inherently dangerous and, as part of our commitment, we design systems which ensure workers safety in the handling of our products and their erection on the building site. Our every day ambition is to ensure full personal and collective protection of the worker and third parties. The extensive use of safety measures both at the planning stage and during work is given as advice to all customers. All our systems are equipped with safety features for both assembly and use on the building site. We study, design and develop all formwork, scaffolding and shoring systems as well as any other products of our range with respect to two fundamental criteria: Costs and performance. Highest safety standards.
20
21
Company
// PROJECT MANAGEMENT
01
03
WE LISTEN TO YOU
To make your idea into reality
We get involved right from the beginning. We sit down with you and seek the best solution for your project. The goal is clear: to offer, at the lowest cost, the maximum product performance for your project. In short, optimise your results.
THE PROJECT
In-depth study of the project

We have the most qualied team and the best software for engineering solutions to the most complex projects. On the basis of a specic and profound technical study, we obtain the best combination of suitable products to optimise performance and efciency.
02
Because thorough planning saves money

Our technical department studies the specic requirements of the project, materials and their rotation, according to the time of each construction stage. We design an optimal solution and limit your costs to a minimum. The technical team gets the best planning, saving time and labour. The studies give the team of engineers an accurate view of the entire project. Together with the customer, we analyse and dene the most appropriate material supply sequence and on-site assistance for optimal project execution at all stages. Grafsystem, a software developed by ULMA, offers all possible solutions for projects in the application of all products of our range. Fast and easy to use, this system produces assembly drawings, calculates an optimised budget and determines the required material for each stage. ULMAs Technical Department is capable of offering a solution to any issues regarding the project, be it for vertical or horizontal structures. In short, by simply entering the desired geometry of the structure, we get the best solution for each case.
SIMPLE SOLUTIONS TO COMPLEX PROJECTS

The beginning, with pencil and paper
Even the most complex projects have a simple start, the moment when the ideas come up in your mind. In ULMA, we work with our customers right from the start, so the project solution is jointly managed and evolved during its implementation. It is the idea expressed by those pencil strokes that we draw on a piece of paper, which outlines the solution, that solution that simplies all problems.
22
23
Company
// PROJECT MANAGEMENT
04
ON-SITE ASSISTANCE
We are right there, on-site
In addition to dening and developing the project with the customer, we give on-site advice and assistance. We organise the layout and assembly of all products to ensure the reliability and effectiveness with which they have been designed. We also provide the necessary documentation for application and assembly of all products. Involvement is our great added value. It is a key element of our service. In each project, the proximity of ULMA professional staff ensures the application of all the know-how generated by our teams. From technical advice over assembly supervision to the job completion, the monitoring of works is absolute.
CLEANING AND MAINTENANCE

Always ready
ULMA products work well at all times. Because, in addition to being strong and durable, all rental materials undergo continuous servicing and repair in our maintenance centres. This way, we offer to all our customers best material performance.
06
05
LOGISTICS
Timely equipment supply of components is essential for project success
We have big strategic centres all over the world. One of them is the Toledo Logistics Centre (220,000 m2) in Spain, starting point for all major deliveries. Equipped with large operation facilities, its advanced means and IT system ensure best management and control of the service given to each job. The products are arranged as palletised modules and in boxes. This eases storage, loading, transport and shipping. This task is carried out by the big logistic centres or from the local warehouses of the country where ULMA is present. From the latter, we supply all immediate material requirements of the projects of our customers, be it for rental or sales.
07
CONTINUOUS IMPROVEMENT
Learning and applying

The analysis and evaluation of the entire process enables us to grow and apply the learnt in future projects. We always want to provide service at its best. So we seek continuous improvement of our equipment and processes. We are totally committed to provide you with the best solution for your project from the beginning on. We are demanding in our work. Supply of pre-assembled equipment according to agreed deadlines backed by our high logistics capabilities, and ad-hoc services for any unforeseen circunstances makes us a powerful service provider to our customers. Taken together infrastructure, professional staff, logistics and stocks - material delivery in the shortest possible time is ensured. By having a great goal: the design of solutions in response to the new demands of our customers and of society in general, worldwide.
24
25
02
PRODUCTS
VERTICAL FORMWORKS CLIMBING SYSTEMS HORIZONTAL FORMWORKS CIVIL ENGINEERING SYSTEMS PROPS AND SHORING SYSTEMS TIMBER BEAMS AND PLyWOOD SCAFFOLDING
26
27
Products
Vertical Formworks
ORMA Panel Formwork

HIGhLY EFFICIENT hEAVY-DUTY ALL-ROUNDER
BENEFITS
ORMA Clamp. Panel connection with clamps and a single hammer blow. Three basic functions: Join Align Stiffen
Prole of adjustable clamp
Connecting element between panels and corners.
ORMA on climbing systems
Excellent concrete nishing
Perfect for the construction of all kinds of vertical concrete structures, both in building construction and civil works (walls, columns, abutments, footings). Highly efcient with minimum labour costs and erection time.
Consisting of panels that are joined with clamps to make sets. With effective and safe accessories in any type of application.
FEATURES
Designed to withstand high concrete pressures (certied by GSV*). Permissible concrete pressure: - 3.3 m range: 80 kN/m2 - 2.7 m range: 74 kN/m2 Maximum deection: - For 60 kN/m2: line 7, tab. 3 DIN 18202 - For 80 kN/m2: line 6, tab. 3 DIN 18202 For pouring heights 3.3 m, 2 rows of anchors in height are required. For pouring heights > 3.3 m, 3 rows of anchors in height are required. Robust panel with steel frame and reinforced corners. Excellent nishing due to high-quality phenolic birch plywood.
Panel fast connection Connection between panels and corners
BENEFITS
Very versatile: lateral holes for fast erection of standard solutions (bulkheads, corners, columns, etc.). Minimum work on inllings and compensations.
Connection of wall panel to universal panel
Versatility with lateral holes
Steel frame reinforced
Excellent nishing
28
29
Products
Vertical Formworks
BENEFITS
Wide height range of panels: 3.3 m; 2.7 m, 1.2 m and up to 3.3 x 2.4 m (7.92 m2).
AppLICATIONS AND SOLUTIONS
1 Climbing systems 2 Single-sided formwork support

2400
8 90 wall intersections 9 Fillers 10 ORMA-BRIO working bracket 11 Working bracket 12 ORMA platform 13 Front handrail
3 Columns 4 Pilaster 5 Corners at 90 6 Corners not 90 7 Bulkheads
2700
2400
2700
Panels are compatible and can be placed vertically or horizontally.
It is possible to assemble sets every 15 cm lengthwise and every 30 cm vertically.
Safety items for easy application to panels. Guaranteed safety.
1 13
7 12 4 6 10 6
5 3 8
13
11
Walkway brackets and push-pull props
2 5
30
31
Products
Vertical Formworks

Columns Wide range of column panels for columns of 30 x 30 cm up to 120 x 120 cm (adjustment interval every 5 cm). Panel heights: 2.7 m; 1.2 m; 0.6 m. Widths of Column panel: 0.72 m; 0.92 m and 1.32 m. Up to 80 kN/m2 permissible concrete pressure. Panel connection with Universal Panel Bolt and Plate Washer Nut 15 through holes in panels every 5 cm.
With panel at edge
Inner part with inside corner panel
Stripping corner panel for inside of shafts

Construction of columns with ORMA formwork ORMA column panels joint in height with clamp
Compensation between panels
90 corner solution
Universal panels Stripping corner panel in stripping position
Adjustment of clamp enables compensations of up to 10 cm
With outside corner panel
32
33
Products
Vertical Formworks

Bulkhead
BASIC COMpONENTS
kg kg kg
Panel 3.3x2.4 (7.92m )

2
1908247 1908250 1908253

2
451 208 167 149 130 107 88 363 167 134 120 105 86 69 188 89 70 62 54 42 35 41 24 19
Column panel 2.7x1.32 (3.56m )

2
1900341 1900509 1900354 1900344 1900515 1900357 1900347 1900518 1900360
213 159 134 100 74 62 58 43.3 35
ORMA clamp
1900170
5.5
Panel 3.3x1.2 (3.96m2) Panel 3.3x0.9 (2.97m2) Panel 3.3x0.75 (2.475m ) Panel 3.3x0.6 (1.98m2) Panel 3.3x0.45 (1.485m2) Panel 3.3x0.3 (0.99m )
2
Column panel 2.7x0.92 (2.48m2) Column panel 2.7x0.72 (1.94m2) Column panel 1.2x1.32 (1.58m )
2
1908256 1908259 1908262 1908265 1900002 1900005 1900008 1900487 1900011 1900020 1900029 1908680 1900032 1900035 1900490 1900038 1900047 1900056 1908695 1908691 1908687
Column panel 1.2x0.92 (1.1m2) Column panel 1.2x0.72 (0.86m2) Column panel 0.6x1.32 (0.79m )
2
Panel 2.7x2.4 (6.48m2) Panel 2.7x1.2 (3.24m2) Panel 2.7x0.9 (2.43m )

2
Column panel 0.6x0.92 (0.55m2) Column panel 0.6x0.72 (0.43m2)
Panel 2.7x0.75 (2.03m2) Panel 2.7x0.6 (1.62m2) Panel 2.7x0.45 (1.21m )

2
Panel 2.7x0.3 (0.81m2) Panel 1.2x2.4 (2.88m )

2
ORMA xed clamp
1900894
2.9
Panel 1.2x1.2 (1.44m2) With walers With universal panel Panel 1.2x0.9 (1.08m2) Panel 1.2x0.75 (0.9m )
2
Panel 1.2x0.6 (0.72m2) Panel 1.2x0.45 (0.54m2) Panel 1.2x0.3 (0.36m2)
ORMA-BRIO walkway bracket
Panel 0.6x0.9 (0.54m2) Panel 0.6x0.45 (0.27m2) Panel 0.6x0.3 (0.18m2)
ORMA inside corner 3.3 (1.98m2) ORMA inside corner 2.7 (1.62m )
2
1908271 1900089 1900156 1908700 1908273 1900932 1900936 1908346 1900096 1900164 1908357 1900110 1900194 1908770 1908771 1908772
123 100 48.7 27 60 51 22.9 145 118 55 93 77 34.8 194 162 79.6 ORMA lifting hook 1900179 10.6
ORMA inside corner 1.2 (0.72m2) ORMA inside corner 0.6 (0.36m2) ORMA outside corner 3.3
ORMA outside corner 2.7 ORMA outside corner 1.2 ORMA hinged inside corner 3.3 ORMA hinged inside corner 2.7 ORMA hinged inside corner 1.2 ORMA hinged inside corner 3.3 ORMA hinged inside corner 2.7 ORMA hinged inside corner 1.2
ORMA stripping corner 3.3 ORMA stripping corner 2.7
Safe working platforms
Universal panel 3.3x0.92 Universal panel 2.7x0.92 Universal panel 1.2x0.92
1908268 1908372 1908381
184 154 79
ORMA stripping corner 1.2
Intermediate connection between panel proles
Connection at upper prole
34
35
Products
Vertical Formworks
MEGAFORM Panel Formwork in Imperial Sizes

EFFeCTIVe, eFFICIeNT, ROBUST
BeNeFITS
Panels with lateral holes that can be combined with universal panels and can thus offer solutions for all kinds of geometries. Holes in ribs to tie accessories to. High-quality phenolic plywood: excellent concrete nishing. Integrated safety handles for works at height. Erection of large MEGAFORM gangs. Lifting of these gangs with Mega Lifting Hook. Anchor types taper tie or she-bolt, without requiring plastic tube for their recovery. Indent for panel positioning and stripping. Connections between panels with adjustable clamp. One hammer blow is enough. Fillers between panels of up to 10 cm are possible.
Construction of very high walls with MEGAFORM
MEGAFORM formwork in single-sided walls
Modular wall and column formwork in imperial measurements. Perfect for the construction of walls and columns in building construction or civil engineering.
APPLICaTIONS aND SOLUTIONS

1 Assembly of large gangs 2 Lifting 3 Working platforms
Large panel 10 x 8 with 4 rows of anchors in height: - hpouring 10, with 2 rows of anchors - hpouring > 10, with 4 rows of anchors Panel 8 x 8 with 2 rows of anchors in height Universal panels, maximum column section: 48 x 48
FeaTUReS / COMPONeNTS
Designed in imperial measurements. Permissible concrete pressure: - Panels: 1650 psf - Universal panel, concrete pressure: 1850 psf Panels can be combined, heights: h=10, h=8, h=4 and h=2 Universal panel: widths of 55 and 31
4 Corners at 90 5 Corners not 90 6 Wall intersections 7 Bulkhead 8 Pilasters 9 Columns 10 Fillers

1 5 2
MEGAFORM range of panels

3
10
6 4
36
37
Products
Vertical Formworks

Other solutions Inside of shafts Polygonal walls Inclined walls Foundations Tight solutions Overhanging wall Climbing solution Single-sided walls Hinged universal corner solution for pilasters
BaSIC COMPONeNTS
lb lb lb
MEGAFORM panel 10x8 MEGAFORM panel 10x4 MEGAFORM panel 10x3 MEGAFORM panel 10x2 MEGAFORM panel 10x1.5 MEGAFORM panel 10x1 MEGAFORM panel 8x8 MEGAFORM panel 8x4 MEGAFORM panel 8x3 MEGAFORM panel 8x2 MEGAFORM panel 8x1.5 MEGAFORM panel 8x1 MEGAFORM panel 4x4 MEGAFORM panel 4x3 MEGAFORM panel 4x2 MEGAFORM panel 4x1.5 MEGAFORM panel 4x1 MEGAFORM panel 2x3
1904600 1904604 1904603 1904602 1904605 1904601 1904000 1904004 1904003 1904002 1904005 1904001 1904044 1904043 1904042 1904045 1904041 1904223 1904222 1904225 1904221
946 534 355 291 297 194 820 366 278 216 183 154 194 159 121 100.3 83.8 115 93.7 72.3 55.1
MEGAFORM univ. panel 10x55 MEGAFORM univ. panel 10x31 MEGAFORM univ. panel 8x55 MEGAFORM univ. panel 8x31 MEGAFORM univ. panel 4x55 MEGAFORM univ. panel 4x31 MEGAFORM univ. panel 2x55 MEGAFORM univ. panel 2x31
1904606 1904607 1904006 1904007 1904046 1904047 1904048 1904049
591 388 461 300 249 161 141 89.3
Inside corner 10 Inside corner 8 Inside corner 4 Inside corner 2 Inside hinged corner 10 Inside hinged corner 8 Inside hinged corner 4 Inside hinged corner 2 Outside hinged corner 10 Outside hinged corner 8 Outside hinged corner 4 Outside hinged corner 2 Universal corner 10 Universal corner 8 Universal corner 4 Universal corner 2 Universal hinged corner 10 Universal hinged corner 8 Universal hinged corner 4 Universal hinged corner 2 ORMA stripping corner 3.3 ORMA stripping corner 2.7 ORMA stripping corner 1.2
1904626 1904140 1904143 1904212 1904632 1904163 1904164 1904313 1904639 1904165 1904166 1904314 1904649 1904240 1904241 1904242 1904653 1904547 1904566 1904583 1908770 1908771 1908772
278 214 115 63.1 315 243 132 70.5 194 146 81.6 44.1 159 121 67.7 38.4 390 304 161 99 427.7 357.15 174.17
Retractable corner panel in formwork erection/stripping of inside of shafts
MEGAFORM panel 2x2 MEGAFORM panel 2x1.5 MEGAFORM panel 2x1
Double-sided 16 wall formwork Universal corner clamp 1904230 6.6
Inside of shafts ORMA lifting hook Mega lifting hook ORMA clamp 1900170 12.1 1900179 1904220 23.4 81.6 Taper tie 1 (41) Taper tie 1.3 (50) Taper tie 1.5 (59) 1904416 1904417 1904418 8.8 11.5 13.9
She-bolt tie 0.35 (14 1/4) She-bolt tie 0.5 (20)
1904420 1904419
4.6 5.7
Pouring of concrete wall, climbing formwork
Construction of columns and walls with MEGAFORM
38
39
Products
Vertical Formworks
NEVI Medium Duty Panel Formwork

PERFECT COMBINATION: STRONG, VERSATILE AND HANDLED WITHOUT CRANE
BENEFITS
Lifting of sets
Universal panel in pilaster
Includable safety components
NEVI panel with EVERMAX composite board in double-sided walls
Manual erection and dismantling
Innovative range of panels and accessories for the shuttering of all kinds of wall and column geometries in building construction. Light and high-quality materials: manual erection or with crane. Guaranteed efciency.
Easy-to-use and strong. High-quality materials for an optimal balance between weight and strength. Quick lock clamp for the jointing of panels and assembly of formwork sets.
FEATURES
Designed to withstand high concrete pressure: - Maximum pressure: For heights above 2.7 m: 60 kN/m2. - With 2.7 m panel: for wall heights below 2.7 m, hydrostatic pressure of 67.5 kN/m2 (does not require speed control during concrete pouring). - With 3 m panel: for wall heights below 3 m, hydrostatic pressure of 75 kN/m2 with two rows of anchors. - Maximum deection: For 60 kN/m2: line 6, according to DIN 18202. Wide panel range: - Four height ranges, fully compatible (3 m; 2.7 m; 2.4 m and 1.2 m), in vertical or horizontal. - Width range: 0.9 m; 0.6 m; 0.45 m; 0.3 m. Width interval every 15 cm by combining different panels The Universal panel gives solution to different column sizes: - From 10 x10 cm to 65 x 65 cm; adjustment every 5 cm possible. Bigger column sections are solved with two universal panels. - Panel heights: 2.7 m; 2.4 m; 1.2 m. - Up to 60 kN/m2 permissible concrete pressure. - Panels connection with bulkhead hook and plate washer nut 15. Lateral holes and multi-punched rib in panels every 5 cm.
BENEFITS
Light panels: enable manual formwork erection and dismantling. Very versatile: lateral holes for fast shuttering of standard solutions (bulkheads, corners, columns, etc.) Use of universal panel. Robust panel with steel frame and reinforced corners. Excellent nishing due to high-quality plywood: phenolic birch or EVERMAX composite plywood. Accessories shared with other ULMA wall and column formwork systems. Safety items for easy application to panels. Guaranteed safety. Quick jointing of panels with clamps.

1 Climbing systems 2 Single-sided formwork support 3 Columns 4 Pilaster
Tying of panel proles with adjustable clamp.
1 4
5 Corners at 90 6 Corners not 90 7 Bulkheads 8 90 wall intersections 9 Fillers

2 5 11 10 3 6
Adjustment of clamp enables llers of up to 12 cm between panels.
10 Walkway bracket 11 Front handrail

8
Panel perpendicular connection with panel bolt

7 9
40
41
Products
Vertical Formworks

Short walls Foundations and footings
BASIC COMpONENTS
kg kg
NEVI panel 3x0,9(2.7m )

2
1920725 1920735 1920645 1920651 1920654 1920657 1920646 1920652 1920655 1920658 1920647 1920653 1920656 1920659
95 48 86 64 55 42.9 77 58 49.2 38.5 43.5 32.2 27.4 20.7
NEVI inside corner 3 (1,8m )

2
1920750 1920881 1920887 1920893 1920930 1920932 1920935 1920943 1920947 1920951
70 57 52 28 29.3 26 13.1 41.4 37 19.2
NEVI panel 3x0,3(0.9m2) NEVI panel 2.7x0.9(2.43m2) NEVI panel 2.7x0.6(1.62m )

2
NEVI inside corner 2.7 (1,62m2) NEVI inside corner 2.4 (1,44m2) NEVI inside corner 1.2 (0,72m )
2
NEVI panel 2.7x0.45(1.215m2) NEVI panel 2.7x0.3(0.81m2) NEVI panel 2.4x0.9(2.16m )

2
NEVI outside corner 2.7 NEVI outside corner 2.4 NEVI outside corner 1.2 NEVI hinged corner 2.7 NEVI hinged corner 2.4 NEVI hinged corner 1.2

2

2
NEVI panel 1.2x0.3(0.36m2)
Construction of columns and walls
90 corner solution
Fillers with NEVI clamp
NEVI clamp
1920851
NEVI universal panel 3x0.75 NEVI universal panel 2.7x0.75 NEVI universal panel 2.4x0.75 NEVI universal panel 1.2x0.75
1920730 1920648 1920649 1920650
96 85 81 42.4 MEGALITE clamp 1920818 1
With outside corner panel
NEVI lifting hook
1920835
With inside corner panel
With universal panel
42
43
Products
Vertical Formworks
MEGALITE Medium Duty Panel Formwork in Imperial Sizes

LIGHT, DURABlE, HANDlED WITHOUT CRANE
FEATURES
Permissible concrete pressure: - Walls up to 8: Hydrostatic pressure (does not require speed control during concrete pouring). - Walls higher than 8: Uniform pressure of 1250 psf. - Panels of 36 width: Uniform pressure of 1000 psf. 2 rows of tie rods in height up to 8 Height range of panels: 8, 6 and 4 Columns with universal panel - Column solution with panels of 6x6 to 36x36, adjustment interval every 2. - Wider columns are possible by joining panels longitudinally. - Concrete pressure: 1650 psf.
Construction of walls in residential building
Light modular wall and column formwork in imperial measurements. Perfect for any vertical concrete structure in building construction (walls, columns, pilasters, wall intersections, foundations).
Manual erection or with crane. Designed in imperial measurements.
BENEFITS
Light panels for easy handling. Lifting hook for the assembly of gangs and formwork lifting. Long-lasting resistant steel frames with reinforced corners. Quick and easy connection with MEGALITE Clamp.
Versatile. All kind of solutions combining in perpendicular connection wall panels with lateral holes and universal panel with multipunched ribs.
Strong steel frames
Lifting hook for gang lifting
Columns with universal panel
44
45
Products
Vertical Formworks
ApplICATIONS AND SOlUTIONS

Pilaster with hinged universal corner panel Wall intersections
BASIC COMpONENTS
lb lb
ML panel 8x30 ML panel 6x30 ML panel 4x30 ML panel 8x24 ML panel 6x24 ML panel 4x24 ML panel 8x18 ML panel 6x18 ML panel 4x18 ML panel 8x12 ML panel 6x12 ML panel 4x12 ML panel 8x6 ML panel 6x6 ML panel 4x6
1920340 1920350 1920360 1920455 1920456 1920457 1920473 1920458 1920459 1920474 1920460 1920461 1920475 1920462 1920463
125 97 67.5 108 83.8 57.8 91.3 70.5 48.5 72.8 56 37.9 54 41 27.8
ML inside corner 8x8 8 ML inside corner 8x8 6 ML inside corner 8x8 4 ML outside corner 8 ML outside corner 6 ML outside corner 4 ML hinged inside corner 8 ML hinged inside corner 6 ML hinged inside corner 4 ML hinged outside corner 8 ML hinged outside corner 6 ML hinged outside corner 4 ML universal hinged corner 8 ML universal hinged corner 6 ML universal hinged corner 4
1920242 1920246 1920250 1920082 1920080 1920075 1920130 1920146 1920158 1920128 1920140 1920152 1920098 1920100 1920110
84.4 64.8 45.2 48.7 36.6 24.5 121 90.6 60.6 80 60 40.1 143 105.4 81.6
Bulkhead
Corners with universal panel
Fillers
MEGALITE clamp
1920818
2.2
ML universal panel 8x30 ML universal panel 6x30 ML universal panel 4x30
1920480 1920490 1920500
146 109.8 80.2 NEVI clamp 1920851 8.8
Filler with NEVI Clamp up to 4.72
Corners with corner panels
NEVI lifting hook
1920835
17.6
Filler with waler
46
47
Products
Vertical Formworks
COMAIN Lightweight Panel Formwork

LIGHT AND SIMPlE All-ROUNDER
APPlIcATIONS
BASIc cOMPONENTS
kg kg
COMAIN Panel 2.4x0.6 (1.44 m )

2
1850188 1850197 1850202 1850207 1850372 1850378

2
46.9 40.6 28.3 24.1 42.1 30 25.9 17.9 34.4 24.4 21 14.4 12.2
Bolt
1850134
0.29 kg
COMAIN Panel 2.4x0.45 (1.08 m2) COMAIN Panel 2.4x0.3 (0.72 m2) COMAIN Panel 2.4x0.2 (0.48 m )
2
COMAIN Panel 1.5x0.9 (1.35 m2) COMAIN Panel 1.5x0.6 (0.9 m2) COMAIN Panel 1.5x0.45 (0.675 m ) COMAIN Panel 1.5x0.3 (0.45 m2) COMAIN Panel 1.2x0.9 (1.08 m2) COMAIN Panel 1.2x0.6 (0.72 m )
2
1850382 1850386 1850100 1850113 1850118 1850124 1850129
COMAIN waler 3 COMAIN waler 1.6 COMAIN waler 0.75
1850433 1850159 1850162
18.2 9,8 4.8
COMAIN Panel 1.2x0.45 (0.54 m2) Foundation formwork COMAIN Panel 1.2x0.3 (0.36 m2) COMAIN Panel 1.2x0.2 (0.24 m )
2
COMAIN lightweight panel formwork
Light formwork for walls and foundations. Can be handled by a single worker without requiring a crane.
Hook 1850164 1850183 7238000 0.45 0.71 0.73
BENEFITS
Perfect for vertical structures in small or large areas: walls, foundations, beam sides, columns. Wide range of panels (including universal and corner panels) to adapt to any geometry. Simple jointing of panels with bolt (consisting of bolt and captive wedge). Bolt fastening.
Wall formwork COMAIN inside corner 2.4m COMAIN inside corner 1.5m COMAIN inside corner 1.2m COMAIN outside corner 2.4m COMAIN outside corner 1.5m COMAIN outside corner 1.2m COMAIN outside corner 0.6m COMAIN int hinged corner 2.4m COMAIN int hinged corner 1.5m COMAIN int hinged corner 1.2m 1850220 1850390 1850145 1850223 1850394 1850149 1850435 1850212 1850404 1850137 1850319 1850411 1850316 61 38.1 31.2 14.6 9.2 7.4 3.7 47.4 29.8 24.5 17.6 11 8.8
Long hook Plate nut 15
FEATURES / COMPONENTS
Permissible concrete pressure: 40 kN/m2 Panels of 3 different heights: 2.4 m; 1.5 m; 1.2 m
Beam formwork
COMAIN out hinged corner 2.4m COMAIN out hinged corner 1.5m COMAIN out hinged corner 1.2m
COMAIN lifting hook
1850322
4.6
Column formwork
48
49
Products
Vertical Formworks
ENKOFORM V-100 Timber Beam Wall Formwork

FLEXIBLE, VERSATILE, COMPLETE
BENEfITS
ENKOFORM VMK. Timber beam wall formwork based on MK system. The difference is the use of MK walers in the latter.
Vertical structure with ENKOFORM VMK
APPLICATIONS AND SOLUTIONS

Formwork solution for all geometries of vertical concrete structures. Great efciency and excellent concrete nishing for any vertical structure in building construction and civil works: walls, piers, abutments, columns, etc. Requires pre-assembly of panels (steel walers and timber beams which hold the plywood). The panels are made to measure depending on requirements.
1 Climbing systems 2 Single-sided formwork support 3 Columns 4 Pilaster - 90 wall intersections
11
BENEfITS
Versatile and exible for any geometry. Excellent concrete nishing. Easy arrangement to obtain the wall pattern dened by the architect. Optimised formwork with regard to dened concrete pressure. Easily replaceable plywood in case of damage. Easy jointing of walers and timber beams. Common standard accessories shared with other ULMA formwork systems: push-pull props, climbing brackets, anchors, etc. Lower transport volume when moving the items in dismantled state. Minimum number of llers between panels. Guaranteed safety. Easy-to-assemble safety items. Simple and tight panel joints with Panel Connectors. Exerts a correcting function by absorbing possible deviations during assembly. Less panel edge damage due to the design of the Panel Connector and Pin (its conical part brings the panels closer together and its cylindrical part xes their position).
5 Corners at 90 6 Corners not 90 7 Bulkheads 8 Fillers 9 Beam VM20 Connection Plate 10 Working bracket 11 Lifting 12 Stabilisation
9 5
12
10
90 corners - inside
Connection between walers and timber beams
Panel connector
Safety components
With Waler 90
With t connector
50
51
Products
Vertical Formworks
With Compensation Plate
With Adjustable Connector
Corners not 90
Pilasters - 90 wall intersections
BASIC COMPONENTS
kg kg kg
Waler DU-100/0.5 Waler DU-100/0.75 Waler DU-100/1 Waler DU-100/1.25 Waler DU-100/1.5 Waler DU-100/2 Waler DU-100/2.5 Waler DU-100/3 90 corners - outside Waler DU-100/3.75 Waler DU-100/5 Waler DU-100/6
1960005 1960007 1960010 1960012 1960015 1960020 1960025 1960030 1960037 1960050 1960060
10.2 15.4 20.5 25.6 31.1 41.3 52 63 78 103 125
Waler connector Adjustable connector 0.8 Panel connector T connector Articulated connector Column connector Articulated connector-strut
1960009 1960018 1960000 1960270 1960027 1960365 1960500
4.2 5.1 6 8.1 7.5 11.5 14.2
Waler-VM20 clamp 2T Waler-VM20 angular clamp
1960375 1960345
0.81 1.3
Lifting bracket E V-100
1960220
10.2
Timber beam VM 20/1.45 Timber beam VM 20/1.9 Timber beam VM 20/2.15 Timber beam VM 20/2.45 Circular walls Bulkheads Timber beam VM 20/2.65 Timber beam VM 20/2.9 Waler 90 550 Waler 90 550x1050 1960355 1960360 19.7 30.3 Timber beam VM 20/3.3 Timber beam VM 20/3.6 Timber beam VM 20/3.9 Timber beam VM 20/4.5 Timber beam VM 20/4.9 Timber beam VM 20/5.9
1940191 1940172 1940197 1950129 1940196 1940144 1950130 1940146 1950112 1940178 1950113 1940149
7.3 9.5 10.8 12.3 13.3 14.5 16.5 18 19.5 22.5 24.5 29.5 Pin E20x190 Cotter pin R/5 1960003 0250000 0.4 0.03
Columns with Column connector
52
53
Products
Vertical Formworks
BIRA Circular Steel Formwork

EFFICIeNT, LONG-LASTING, ADJUSTABLe
Tanks
Continuity for curved walls
BIRA Formwork in curved walls
Designed for the forming of curved walls. Simple mechanism for the adjustment to the required curvature.
BeNeFITS
High-strength steel shuttering face. Panels with only 2 rows of anchors. Wide range of panel heights (intervals of 25 cm are possible). One width per model (inside, outside). Simple curvature blocking.
Outside panel 3x2.25(6.75m2) 1905001 1905009
2
Quick jointing of panels with clamps.

Compatibility with ORMA formwork Side wall solution
BASIC COMPONeNTS
kg kg
629 616 502 490 420 409 80 79 45.5 45

lb
Compatible with ORMA formwork. Reduced number of accessories. Built-in components for lifting, vertical panel connection and levelling. Safe assembly.
Vertical and horizontal panel connection
Inside panel 3x2.2(6.6m2) Outside panel 2x2.25(4.5m ) Inside panel 2x2.2(4.4m2) Outside panel 1.5x2.25(3.37m2) Inside panel 1.5x2.2(3.3m2) Outside panel 0.5x2.25(1.12m2) Inside panel 0.5x2.2(1.1m2) Outside panel 0.25x2.25(0.5m )
2
1905003 1905011 1905005 1905013 1905016 1905017 1905007 1905015
ORMA clamp
1900170
5.5
Inside panel 0.25x2.2(0.55m2)
FeATUReS
Permissible concrete pressure - 60 kN/m2 with tie rod 15 mm - 80 kN/m2 with tie rod 20 mm Minimum curvature radius: 2.2 m BIRA Formwork is available in imperial measurements. - Concrete pressure: 1650 psf
Outside 10 Inside 10 Outside 8 Inside 8 Outside 6 Inside 6 Outside 4 Inside 4
1905501 1905509 1905503 1905511 1905505 1905513 1905507 1905515
1402 1371 1228 1199 1034 1012 705 699 Compensation clamp 1905142 5.6
Racks for the curving of panels
54
55
Products
Vertical Formworks
FLECTOR Timber Beam Circular Formwork

INEXPENSiVE, RELiABLE, ADJUSTABLE
APPLiCATiONS AND SOLUTiONS
Climbing system in circular walls of great height
FLECTOR Conventional Circular Formwork
Developed for the construction of circular walls. Panels consisting of main steel beams, secondary timber beams and phenolic plywood. The
requested radius of curvature is obtained by adjusting the push-pull props that join the main beams.
BENEFiTS
Shuttering face of phenolic plywood. Easily replaceable and suitable for the nailing of other wood parts. Wide height range of panels: 1.5 m; 3 m; 4 m and 5 m. A single width for each type: inside 2.4 m and outside 2.5 m. Panel vertical connection for walls of great height. Compatible with ORMA Modular Formwork. Lifting bracket built-in in the panel. Minimal accessories, common to ORMA and ENKOFORM V-100. Safe working platforms and push-pull props common to other vertical formwork systems of ULMA.
FEATURES
Permissible concrete pressure: 60 kN/m2 Minimum inside radius: 4 m Anchoring: - Conguration of tying through walers - Conguration of panel joint with FLECTOR Connector
Lifting, safe working platforms and stabilisation Phenolic board for excellent wall nishing
BASiC COMPONENTS
kg kg
FLECTOR Int Panel 5m (12m2) FLECTOR Ext Panel 5m (12.5m2) FLECTOR Int Panel 4m (9.6m2) FLECTOR Ext Panel 4m (10m2) FLECTOR Int Panel 3m (7.2m2) FLECTOR Ext Panel 3m (7.5m2) FLECTOR Int Panel 1.5m (3.6m2) FLECTOR Ext Panel 1.5m (3.75m2)
1950500 1950501 1950400 1950401 1950300 1950301 1950150 1950151
822 829 662 667 519 523 300 302
ORMA clamp
1900170
5.5
Push-pull prop 1,5 0,44-0,66 Push-pull prop 1 0,36-0,52
0212125 0212100
6.2 2.4
Racks with templates for the curving of panels.
Conguration of tying through walers
FLECTOR waler
1950208
16.4
Quick and easy panel jointing with ORMA Clamp.
Conguration of panel joint with FLECTOR Connector
56
57
Products
Vertical Formworks
LGR Light Column Formwork

DURaBLE, COST-EFFECTIVE
BaSIC COMPONENTS
kg
LGR panel 3x0.7 LGR panel 3x0.5 LGR panel 1x0.7 LGR panel 1x0.5 LGR panel 0,5x0.7 LGR panel 0,5x0.5
1856050 1856065 1856060 1856070 1856075 1856080
74 58 29.5 22.6 16.9 12.9
Columns in residential construction
Panels handled without crane
NEVI clamp
1920851
Designed for square or rectangular cross-sections of columns in residential construction.
BENEFITS
Efciency of panels (long-lasting plastic shuttering face). Built-in and captive connecting elements in panels. Special panel stabilisation system. Lifting of gang. Wide range of panels that can be handled without crane. Few components. Chamfered column edges with chamfer strips (between two panels, without nails). Panels jointing on top of each other with NEVI Clamp. Maximum column height 5 m, small panels located at bottom.
Built-in connecting elements Panel lifting
NEVI lifting hook
1920835
Chamfer strip LGR 3m (16 units)
1856061
0.45
FEaTURES / COMPONENTS
High permissible concrete pressure: 80 kN/m2. Panel range: - Heights: 3 m; 1 m and 0.5 m. - Widths: 0.7 m and 0.5 m. Possibility to construct short walls. Lateral panel joint with clamp (maximum columns dimension 1.3 x 1.3 m). Robust system. Steel frame with reinforced corners ensures a longer life of the panel.
Reinforced corners
Push-pull prop head
1856140
1.5
Push-pull prop 2.5-3.85
1856120
19.8
Panel width Smallest column (mm) Largest column (mm)
Panel 0.7 m 300x300 600x600
Panel 0.5 m 150x150 400x400 Chamfered column edges with chamfer strips
Push-pull prop 1.55-2.5
1856130
9.2
58
59
Products
Vertical Formworks
F-4 MAX Articulated Column Formwork

FAST, EASY-TO-USE, LIGHT
Easy and safe for the construction of square and rectangular columns of many dimensions.
BENEfITS
Hinged system: Very fast erection and dismantling. High quality concrete nishing (plywood screwing from the back). Guaranteed safety: easy-to-integrate working platforms and access ladders. Holes for xing of push-pull props. The built-in wheels allow the movement without crane. Panel joints on top of each other. Plywood built-in into the frame. Chamfered column edges with chamfer strips (between two panels, without nails). Fast and safe lifting and moving (with lifting ring and wheel). Space-saving transport: folding system.
Detail of F-4 MAX Column formwork
BASIC COMPONENTS
kg
Panel F-4 MAX 3500 Panel F-4 MAX 2750 Panel F-4 MAX 1000 Panel F-4 MAX 500
1857350 1857275 1857100 1857050
216 165 71 40
Locking hook F-4 MAX
1857120
1.3
FEATURES
Column width: between 20 and 60 cm Adjustment interval every 5 cm Panel height: 3.5 m; 2.75 m; 1 m; 0.5 m Permissible concrete pressure: 100 kN/m
2
Wheel bracket F-4 MAX Castor 200
1857025 2127961
8.4 11.8
Square and rectangular columns with F-4 MAX Column Formwork
Lifting and placing of F-4 MAX panels
60
61
Products
Vertical Formworks
CLR Circular Column Formwork

QUICK, SIMPLE, HEAVY-DUTY
APPLICATIONS
BASIC COMPONENTS
kg kg
CLR panel 2/1(3.14m )

2
1855053 1855052 1855051 1855033 1855032 1855031 1855030 1855029 1855016

2
157 150 143 136 128 121 114 88 83 79 73 67 61 54 48.2 42.5 80 76 73 69 65 61 58 45.7 43 40.7 38 34.7 31.7 28 25 21.9 36.6 35 33.2 31.6 29.5 27.6 26 24.5 22.9 22 20.5 19 17.5 15 13.5 11.7 ORMA-CLR connection 1m ORMA-CLR connection 2m 1855198 1855197 17.3 33.5 Bolt 1850134 0.29 Circular panel 2/1.2 Circular panel 1/1.2 Circular panel 0.5/1.2 1855351 1855352 1855383 242 129 69
CLR panel 2/0.95(2.98m2) CLR panel 2/0.9(2.83m2) CLR panel 2/0.85(2.67m2) CLR panel 2/0.8(2.51m2) CLR panel 2/0.75(2.36m2) CLR panel 2/0.7(2.2m2) CLR panel 2/0.65(2.04m2) CLR panel 2/0.6(1.88m )
2
CLR panel 2/0.55(1.73m ) 1.20 m pier CLR panel 2/0.5(1.57m2) CLR panel 2/0.45(1.41m )
2
1855015 1855014 1855013 1855002 1855001 1855000 1855094 1855093 1855092 1855091 1855085 1855084 1855083 1855082 1855081 1855076
CLR panel 2/0.4(1.26m2) CLR panel 2/0.35(1.1m )

2 2
CLR panel 2/0.3(0.94m ) CLR Column Formwork Access with BRIO towers CLR panel 2/0.25(0.79m2) CLR panel 1/1(1.57m )
2
Semi-circular steel panels fastened with bolts make up the circular mould.

2

2
BENEFITS
Wide range of diameters: 0.3 m to 1 m every 5 cm (in addition, there is a version of 1.20 m). Lifting points and stabilisation built-in in the panel. Excellent concrete nishing. Simple jointing of panels with bolts (consisting of bolt and captive wedge).
Lifting and stabilisation

2

2
CLR panel 1/0.55(0.86m )

2
1855075 1855074
CLR panel 1/0.5(0.78m )

2
CLR panel 1/0.45(0.71m )

2
1855073 1855068

2
1855067 1855066 1855127 1855126

2
CLR panel 1/0.3(0.47m2) CLR panel 1/0.25(0.39m2) CLR panel 0.5/1(0.78m2) CLR panel 0.5/0.95(0.74m )
1855125 1855124 1855118 1855117 1855116 1855115 1855114 1855109 1855108 1855107 1855107 1855106
FEATURES
Permissible concrete pressure: 80 kN/m2 Panels of 3 different heights: - H = 0.5 m -H=1m -H=2m
CLR panel 0.5/0.9(0.71m )

2
Compatible with ORMA
CLR panel 0.5/0.85(0.66m2) CLR panel 0.5/0.8(0.63m )

2

2
CLR panel 0.5/0.65(0.51m2) CLR panel 0.5/0.6(0.47m2) CLR panel 0.5/0.55(0.43m2) CLR panel 0.5/0.5(0.39m )
2

2
CLR panel 0.5/0.35(0.28m )

2
1855101 1855100 1855099

2
Excellent concrete nishing
62
63
Products
Vertical Formworks
Single-Sided Formwork Systems

SIMPLE, ROBUST, RELIABLE
AppliCatioNs
BasiC CompoNeNts
kg kg
EUC base frame EUC top frame EUC intermediate frame
1907007 1907006 1907005
325 54 350
UCAB push-pull prop 2.4-3.3 UCAB push-pull prop 2-2.85
1907140 1907090
38.5 34
DW-15 Anchor
Loop anchor DW15 Fix anchor DW15 Tie rod 15/1.2 Hexagonal coupler 15 30x100 Plate nut 15 1861847 0230005 0230120 7238003 7238000 2.1 0.56 2 0.3 0.73
DW-20 y DW-26 Anchors

EUC 5.4 with ORMA UCAB Frame 3.3 with ENKOFORM V-100 Loop anchor DW20 Loop anchor DW26 Fix anchor DW20 1907175 1907176 0238025 1905160 0234120 0238036 1907131 1861854 4 8.9 0.97 1.2 3.1 1.9 5.4 2.6
UCAB-EUC FRAMES
Structures designed to withstand concrete pressure without anchors passing through the wall to be build.
Plate washer nut 20 Tie rod 20/1.2 UCAB frame 3.3 UCAB frame 2.7 1907003 1907001 123 110 Fix anchor DW26 Tie rod 26/1.15 Base plate 150x150x15 (D31)
BeNeFits
There are two systems available depending on the wall height: UCAB Walers and EUC Frames. Compatible with all ULMA wall formwork systems. UCAB Frames: for wall heights up to 3.3 m. EUC Frames: for wall heights up to 7.2 m. The structures are moved together with the formwork panels to subsequent pouring stages. Quick and easy xing to panels with heads. Fixing to the ground with lost anchors left in the previously built concrete oor; the concrete pressure is transferred to these anchors and to the ground through the structure. Built-in working platforms: guaranteed safety for handling at height.
Anchor to the concrete oor
Loop anchor conguration
Fix anchor conguration
SMK FRAMES
Single-sided formwork solution with truss structure consisting of MK walers up to 10.5 m height.
EUC Base Frame 7.2 with MEGAFORM
SMK system
64
65
Products
Vertical Formworks
Common Accessories
SAFE, COMPATIBLE, REsIsTANT
PUSH-PULL PROPS
Wide range for the plumbing and stabilisation of formwork.
ANCHORAGES
Reusable elements of high resistance to withstand concrete pressure.
UNIVErsAl ColuMN PlATForM

Safety item for the pouring works of concrete columns.
ORMA stabilisation
Anchoring system section
BASIC COMPONENTS
kg
BASIC COMPONENTS
kg
Push-pull prop 1.1-1.7 Push-pull prop 2.4-3.5 Push-pull prop 3.6-4.8 Push-pull prop 5-6
1900134 1900123 1908168 1900147
7.8 24.2 43.3 51
Tie rod 15/1 Tie rod 15/1.2 Tie rod 15/1.5 Tie rod 15/2 Tie rod 15/6 Tie rod 20/0.15
0230100 0230120 0230150 0230200 0230600 0234100 0234120 0234150 0234200 0234600
1.7 2 2.2 3.3 8.6 2.6 3.1 3.8 5.1 15.4
Platform on F-4 MAX
Platform on LGR
Platform on ORMA Push-pull prop 6-10 1900207 99
Tie rod 20/1 Tie rod 20/1.2 Tie rod 20/1.5 Tie rod 20/6
kg
BENEFITS
Compatible with different column formwork systems of ULMA: ORMA, LGR, NEVI, MEGAFORM, MEGALITE, F-4 MAX and CLR. Guaranteed safety for the pouring of columns. Simple and easy to erect and dismantle on the ground as formwork panels. One platform per column for complete safety. Adaptable to any column size. Direct xing to formwork panels (without lower support structure). Entire platform perimeter protected with inside handrails. Fixing brackets for different access ladders. Folding outside handrails (minimum volume of transport). Built-in lifting elements.
BASIC COMPONENTS
Universal column platform 1908600 125 Push-pull prop 1.55-2.55 Push-pull prop 2.5-3.85 1856130 1856120 9.2 19.8
Plate washer nut 15 Plate washer nut 20 Plate nut D15 200x150
1900256 1905160 1908158
1.4 1.2 2.6
Fixing bolt
1908608
1.3
Spacer tube 22/25(75ml) Push pull prop E 0.51-0.75 1960210 1960100 1960110 1960115 1960130 1960125 1960410 1960545 10.6 14.1 18.8 24.1 33.2 37.8 44.6 6.8 Cone 22 (250 units) Ladder protection Ladder protection ring 0333012 0333025 13.1 2.3 Push pull prop TR63X6 1.52-2.2 Push pull prop TR63X6 2.04-2.72 Push pull prop shoe TR63 1991514 0333014 0333055 41.7 46.6 7 Cone 26 (250 units) Cone 32 (250 units) Spacer tube 22/26 (100ml) Spacer tube 22/29 (50ml) Spacer tube 32/36 (50ml) Push pull prop E 0.75-1.05 Ladder C2,1 Ladder C3 0333008 0333009 14.1 19.4 Push pull prop E 1-1.55 Push pull prop E 1.51-2.2 Push pull prop E 2.15-2.75 Push pull prop E 2.7-3.3 Push pull prop E 3.25-4 Push-pull prop E shoe 2 D20x48
7230455 7238047 1905814 9371968
0.16 0.23 0.19 0.30
Dimensions: 165 x 75 cm. Maximum load: 1.5 kN/m2, class 2, according to standard EN-12811. Platform (main structure and outside handrails). Inside handrails. Ladder with protection.
7230264 7238048 9371967
0.006 0.007 0.03
Platform on CLR
66
67
Products
Climbing Systems
ATR Self-Climbing Systems

AUTOMaTIC, SaFE aND RELIaBLE
BENEFITS
Flexible and versatile for all types of requirement in the construction of high-rise buildings. Easy to adapt due to MK System components: closures, installation of platforms, safety and cone recovery. Almost complete autonomy from crane assistance. Formwork, working platforms and concrete placing boom can be simultaneous lifted. Hydraulic push: superior performance compared to conventional climbing with crane. Very fast construction pace. Operational even in adverse weather conditions. Safety in lifting and handling at great heights. Adaptable to complex wall geometries. Large and protected working platforms. Safe access. High load capacity. The working load of each cylinder can be controlled separately. Hydraulic power unit Operates up to 12 cylinders simultaneously. Large formwork sets can be easily lifted. Climbing brackets are anchored to the wall with cones embedded in the concrete (absorption of horizontal and vertical loads). Roll-back carriages for works between formwork panels. Main accessories are common throughout the product range. Compatible with all vertical formwork systems and with MK System.
Construction of core with ATR Self-Climbing system
Formwork support structure for the construction of walls and other vertical structures without crane (hydraulic and mechanical mechanisms).
The climbing process consists of the successive elevation of the mast and the climbing bracket-formwork-set erection along the wall surface.
SELF-CLIMBING BRACKET ATR-B

Self-climbing bracket conguration. Formwork panel moving with roll-back carriages (70 cm) on the bracket itself. Components for the horizontal and vertical plumbing and positioning of the formwork. Two platforms: main working platform (2.5 m width) and control platform for the operation of the hydraulic system. 3 optional platforms for pouring, items recovery and other tasks.
COMPONENTS
1 Self-Climbing Bracket ATR-B 2 Main platform 3 Control platform 4 Cone recovery platform 5 Pouring platform 6 Upper intermediate platform 7 Roll-Back Carriage ATR
6 8 7 5 9
COMPONENTS
1 Self-Climbing Bracket ATR 2 Self-Climbing Bracket Shoe 3 Mast 4 Cylinder 5 Upper Climbing Head 6 Lower Climbing Head 7 Support block 8 Anchor Bracket 9 Formwork
1 4 5 8 9
8 Push-Pull Props TR 9 Formwork

2
1 6 3
3 7 2 4
68
69
Products
Climbing Systems
SELF-CLIMBING NARROW BRACKET ATR-N

5
SEQUENCE OF LIFTING OF THE SELF-CLIMBING SYSTEM ATR

1 Concrete pouring 2 Stripping 3 Placing of anchors
8 10
Used in narrow shafts between walls Widths between 1.75 and 2.5 m where the ATR-B bracket cannot be used. Formwork hanging from upper structure for stripping, panel backward moving and positioning works.
COMPONENTS
1 Self-Climbing Narrow Bracket ATR-N 2 Main platform 3 Control platform 4 Cone recovery platform 5 Outrigger structure 6 Adjustable hanging panel 7 Fixed hanging panel 8 Pouring platform 9 Push-pull props 10 Formwork
1 2 9
- Lifting of mast - Recovery of lower anchors
4 Structure elevation
1
4
SELF-CLIMBING PLATFORM ATR-P

Used in shafts where for reasons of dimensions, loads or geometry, a platform system performs better than self-climbing brackets. Structure using MK proles. It can adjust to different geometries and be tted with different formwork stripping systems (carriages or outrigger structures). Structures for concrete placing booms can be assembled on this system.
Self-Climbing Platform ATR-P
70
71
Products
Climbing Systems
BaSIC COMPONENTS
kg kg kg
ATR-B bracket
0335240
379
Selfclimbing bracket shoe NV
0335130
61
Anchor bracket NC Double anchor bracket
0339002 0339030
21 23.5
Telescopic head ATR-P ATR-B bracket body 0335245 262
0336000
218 Double cone NC wall anchor 0339024 18
Beams DU-240 ATR-P
Double cone NC positioner
0339026
1.7
ATR-N narrow bracket
0335250
206
Cylinder ATR 100kN Cylinder ATR 100kN signal
0338100 0338150
45 53
Upper climbing head NV Lower climbing head NV Roll-back carriage ATR Roll-back rack Gear device Gear device handle 0335066 0335048 0335126 0335166 65 7.3 5.7 0.74
0338002 0338071
30.3 27.9
6P, 4P and 2P auto hydraulic power units
72
73
Products
Climbing Systems
HWS Hydraulic Windshield System

TOtAL SAFEtY AND PROtECtION At HEIGHt
BENEFItS
Prevents falls from the slab edge. Excellent protection against the inclemency of the weather. Protects against the visual height effect. Platform for works at the slab edge. Hydraulic self-climbing elevation, without crane. Can be anchored to slab or wall. Adapts well to the geometry of irregular slabs. Material lifting platforms can be part of the windshield panels. ANCHORAGE OF HWS TO SLAB OR WALL: 1. Anchoring system in slab
Type A: standard section Type B: standard section with working platform Type C: simple section with platform
STANDARD HWS WINDSHIELD CONFIGURATIONS
Safety item for the perimeter of buildings at great height. Covers the oor under construction and the oors immediately below.
Based on MK System (standard walers with simple connecting elements). Adaptable to different geometries and congurations according to requirements.
2. Anchoring system on slab edge

Type D: debris section
Type E: straight section
COMPONENtS
1 Mast 2 Vertical waler 3 Slab Bracket HWS 4 Head HWS 5 Cylinder HWS 6 Climbing Head HWS
6 5 3 3
3. Anchoring system in wall
Self-climbing system, hydraulic power unit and cylinders
APPLICAtIONS AND SOLUtIONS
HWS Hydraulic Windshield System. Platforms for the deposit and lifting of material
74
75
Products
Climbing Systems
RKS - Rail Climbing SYstem

It enables the panel climbing without separating the structure from the wall. This makes lifting operations safe under any weather conditions. Lifting of the entire structure by crane with the option of incorporating a hydraulic system for lifting without crane. Benets Safe climbing to great heights. Versatile and adaptable (MK proles). Large and secure platforms. Formwork stripping distance: 70 cm. Hydraulic lifting possible.
BASIC COMPONENtS
kg kg kg
Head HWS
1991100
26.1
Climbing head HWS
1991300
13.9
Mast hinge HWS
1991205
36.5
Waler MK-120 (from 1.125 m to 5.625 m)
Cylinder HWS Slab-end bracket HWS 1991105 16.8
1991350
28.4
Prole MK-180 ( from 0.5 m to 6.625 m)
COMPONENtS
1 Main platform 2 Cone recovery platform 3 Pouring platform 4 Mast 5 Anchors 6 Roll-back carriage 7 Push-pull prop 8 Formwork
5 6 1 8 7 3
Hydraulic power unit HWS
1991310
130
Wall bracket HWS
1991115
9.7
Spacer tube MK-120/52 Bolt M16x90 DIN-931-8.8 Nut M16 DIN-934-8.8
1990200 0241690 0241600
0.46 0.17 0.03
RKS Main support RKS Slab bracket HWS 1991110 39.1 Self-climbing block HWS 1991370 4.1 1991260 15.8
Additional prole RKS
1991270
14
76
77
Products
Climbing Systems
BMK Climbing Bracket with MK System

VERSATILE, RObUST AND DISMOUNTAbLE
APPLICATIONS
BASIC COMPONENTS
kg kg
Climbing bracket BMK-240
1991424
231
Single-sided BMK head
1991590
34.4
Several standard congurations for both sides of the wall. CLIMBING BRACKET BMK-240: For Building Construction and Civil Works. Platform width: 240 cm. 35 m2 formwork surface per pair of climbing brackets. Anchorage to wall: DW15, DW20. Formwork stripping distance: 70 cm with roll-back carriage, or 5 cm to 15 cm with tilt-back system. Adaptable to inclined walls. CLIMBING BRACKET BMK-170: For Building Construction and Civil Works. Platform width: 170 cm. 35 m2 formwork surface per pair of climbing brackets. Anchorage to wall: DW15, DW20. Formwork stripping distance: 5 cm to 15 cm with tilt-back system. Adaptable to inclined walls. BMK SINGLE-SIDED CLIMBING BRACKET: For Civil Works. Platform width: 170 cm Anchorage to wall: DW20 Formwork stripping distance: 5 cm to 15 cm with tilt-back system. Adaptable to inclined walls.
Waler MK-120 (from 1.125 m to 5.625 m) Climbing bracket BMK-170 1991417 163
Single-Sided Climbing bracket
It consists of standard MK Walers, specic BMK accessories and other items of the MK system.
BENEFITS
High exibility guaranteed with few components. Completely adaptable even to inclined and circular walls. Fully dismountable due to its independent walers joined with bolts. Minimum transport volume.
1 Climbing Bracket BMK 2 Main platform 3 Pouring platform 4 Cone recovery platform 5 Stripping system 6 Push-pull prop 7 Vertical waler 8 Anchor 9 Formwork
9 3 7
Push-pull prop TR63 2.04-2.72 Roll-back system of climbing bracket Waler screw TR53x6 Connector MK screw waler base Waler MK-120 screw bracket 0302020 1991517 1991570 10.8 15.1 13.5 Push-pull prop TR63 1.52-2.2
0333014 1991514
46.6 41.7
Push-pull props E (from 2.15 m to 4 m)
5 8 2
Construction of piers with BMK

4
78
79
Products
Climbing Systems
CR-250 Conventional Climbing Bracket

ROBUST, DESIGNED FOr LArGE FOrMWOrK GANGS
BASIc cOMPONENTS
kg
CR-250 bracket roll-back
0331000
210
CR-250 climbing brackets in pier construction
Waler screw TR53x6
0302020
10.8
Certied product:
BENEFITS
Application: Civil Works and Building Construction. Platform width: 250 cm. Up to 35 m2 formwork surface per pair of climbing brackets. Anchorage to wall: DW20 (DW15 possible). Formwork stripping distance: 70 cm with roll-back carriage; 5 cm with tilt-back system. Formwork height adjustment with levelling screw jacks without releasing the clamps between formwork and vertical waler.
Waler screw bracket TR53x6
0302022
12.3
Tilt-back base
0332022
18.8
Connector screw TR-waler base
0332030 0331008
18 11.4
COMPONENTS
1 Climbing Bracket CR-250 2 Main platform 3 Pouring platform 4 Intermediate platform 5 Cone recovery platform 6 Stripping system 7 Push-pull prop 8 Vertical waler 9 Anchor 10 Formwork
10
Waler base connector
4 7 6 9 2
Waler DU-120 (from 1 m to 6 m)
Push-pull prop TR63 2.04-2.72
0333014
46.6
80
KSP Platform for The Support of Formwork in Shafts

VERSATILE AND ADJUSTABLE
BASIC COMPONENTS
kg
Gravity pawl bracket Short gravity pawl
0306032 0306054
22.2 15.1
Gp box-out Gp retrievable box-out
0306001 0306002
1.5 6.2
Used for lift and staircase shafts, hollow piers or other types of gaps where it is necessary to support formwork panels.
Combined use with conventional climbing systems at the outside of the wall. Certied product
Folding bracket M24 Adjustable bracket 0306020 0306072 13.6 8.7
BENEFITS
Covers any distance with completely standard and modular material, mainly walers and timber beams. Versatile Gravity Pawl Bracket Adaptable to all waler types and different lengths. Easy adjustment of all kinds of formwork. Two solutions depending on anchor type: Gravity Pawl Bracket with GP Box-Out: used in Civil Engineering projects, in solutions for hollow piers and gaps between walls. The bracket rests on the bottom side of the cavity made while pouring the previous stage. Folding Bracket with adjustable bracket: commonly used in building construction, especially for fair-faced con crete walls. No holes are required in the wall. The adjustable bracket rests on the folding bracket, xed to the wall with DW15 cone.
Walers DU-100 (from 0.5 m to 6 m) Walers DU-120 (from 1 m to 6 m) Walers MK-120 (from 1.125 m to 5.625 m) Proles MK-180 (from 1.125 m to 5.625 m)
Timber beam VM 20 (from 1.45 m to 5.9 m)
Waler-VM20 clamp 2T
1960375
0.81
Platform support on GP Box-Out with gravity pawl bracket
Platform support on folding bracket
81
Products
Climbing Systems
BF-170 Folding Climbing Bracket

LIGHTWEIGHT All-ROUND TAlENT
BAsIc cOMPONENTs
kg
Climbing bracket BF-170 body
1901701
63
BF-170 climbing brackets with ENKOFORM V-100 formwork
Tilt back base BF-170
1901743
13.5
BENEFITS
Suitable for any type of building construction. Platform width: 170 cm. 20 m2 formwork surface per pair of climbing brackets. Anchorage to wall: AWF, DW15. Roll-back carriage for formwork panel stripping. BF-170 with sockets for handrail and supports for beams for working platform.
Push pull prop head 1901757 2.8
Waler clamp BF-170

9
1901781
22.5
COMPONENTs
1 Climbing Bracket BF-170 2 Main platform 3 Pouring platform 4 Cone recovery platform 5 Stripping system 6 Push-pull prop 7 Vertical waler 8 Anchor 9 Formwork
Push-pull props E (from 2.15 m to 4 m)
8 5 2 6
Waler DU-100 (from 1 m to 6 m)
82
Perimeter Working Platforms

STABLE AND sAFE WORK AT HEIGHT
They are located on the perimeter of the building. They are moved from one oor to the next as the building grows in height. They work as formwork support and for subsequent tasks (closing walls or repair works on walls). Formwork lifting separate from platform lifting.
PERIMETER PLATFORM BF-170
ORMA PLATFORM
Features For building construction. Platform width: 1.3 m Maximum formwork height: 3.9 m. Load capacity class 2 (1.5 kN/m2) according to standard EN-12811. Anchorage to wall with AWF or DW15 cones.
Ensures safety for works at height having incorporated all necessary elements. Features Application: Building Construction. Platform width: 1.7 m. Maximum formwork height: 3.9 m. Load capacity class 5 (4.5 kN/m2) according to standard EN-12811. Anchorage to wall with AWF or DW15 cones. Overcoming window openings is possible. Foldable working platform for easier transport.
BAsIC COMPONENTs
kg
Folding platform 3x1.70
1901800
370
BAsIC COMPONENTs
kg
ORMA climbing bracket
1900386
36.5 Corner folding platform 1901834 230
83
Products
Climbing Systems
Single-Sided Climbing Systems

STRAIGHT OR INCLINED sINGLE-sIDED CLIMBING
Very effective for the construction of straight or inclined single-sided walls: dams, canals, oodgates, cooling towers, galleries, tunnels, etc. They are capable to bear heavy loads originating from concrete pressure They consist of welded tubes and proles of great resistance which combine with accessories from the BMK climbing and MK system.
Working platform and formwork can be lifted simultaneously to the next pouring stage. Designed to build walls with great inclinations and working platforms in horizontal position fullling any safety requirement.
CLIMBING BRACKET SBF-185

Features Application: Civil Works (dams) and Building Construction. Maximum formwork height: 4 m. Platform width: 185 cm. Anchorage to wall: DW20 - DW26. Roll-back carriage for formwork panel stripping. Standard MK walers can be used as vertical walers. Adaptable to inclined walls.
CLIMBING BRACKET SBM-240

Features Application: Civil Works and Building Construction. Maximum formwork height: 4 m. Platform width: 240 cm. Anchorage to wall: DW20 - DW26. Formwork stripping distance: 65 cm with roll-back carriages. Standard MK walers can be used as vertical walers. Adaptable to inclined walls.
CLIMBING BRACKET SBD-170

Features Application: dam construction. Maximum formwork height: 3 m. Platform width: 170 cm. Anchorage to wall: DW20. Roll-back carriage for formwork panel stripping. Adaptable to inclined walls.
84
Anchoring Systems for Climbing Systems

SAFE sUPPORT FOR CLIMBING sYsTEMs
Embedded in the concrete, these anchorages hold the different brackets for the construction of walls with climbing systems or for the installation of working platforms.
BENEFITs
Almost all the components are recoverable for reuse. Anchor types: AWF, DW15, DW20 and DW26.
COMPONENTs
1 Bolt 2 Climbing ring 3 Cone 4 Tie Rod 5 Fixed Anchor
BAsIC COMPONENTs
kg kg
AWF Anchor Cone AWF Climbing ring AWF Bolt M24x100 DIN-931-8.8 Fix anchor DW15 Tie rod 15 0238005 0238006 0242410 0230005 0.54 0.51 0.46 0.56
DW20 Anchor Cone DW20/M30 Climbing ring NT20 Bolt M30x130 DIN-931-10.9(PAV) Fix anchor DW20 Tie rod 20 0238050 0238043 0243013 0238025 2 1.6 0.92 0.97
DW15 Anchor Cone DW15/M24 Climbing ring NT15 Bolt M24x120 DIN931-10.9 Fix anchor DW15 Tie rod 15 1901080 1901083 9053013 0230005 1 0.8 0.54 0.56
DW26 Anchor Cone DW26/M36 Anchor ring DW26.5 Bolt M36x130 DIN-931-10.9 Fix anchor DW26.5 Tie rod 26 0238060 0238063 0243613 0238036 3.1 1.8 1.4 1.4
85
Products
Horizontal Formwork
CC-4 Aluminium Slab Formwork

LIGHT, SAFE, HIGHlY EFFICIENT AND EXCEllENT CONCRETE FINISHING
BENEFITS
Lightness: High assembly efciency. The formwork face provides superior concrete nishing. Stripping and material retrieval without the risk of falls: highest workers protection. Formwork retrievable in 3 days. Only the props with Dropheads CC remain as load-bearing items. It allows the assembly of the grid previously to the placing of panels or plywood. Great exibility: it allows a change in beam direction, 90 assembly possible. Efcient solutions for inllings on column and wall, perimeter protection and safety. Slabs of up to 90 cm thickness, depending on grid size in use.
Recoverable system for solid or lightened slabs, ensuring superior concrete nishing.
Quick erection and dismantling due to aluminium structure and fast striking system, and always ensuring highest safety standards for the worker.
Recoverable structure
Remaining structure
Stripping with drop-down system
Different shuttering types: with panel (aluminium frame with incorporated board) or with standard plywood.
CC-4 PANEL SYSTEM

Perfect for large slabs in building construction, with regular geometry and spans between columns, and high demands for nishing quality. Consisting of Dropheads CC, Beams CC, Transversals CC TE and Panels CC, panels make up the biggest part of the form face. With the basic grid 2.32 m x 1.5 m, a prop rate of 0.29 props/m2 can be achieved
CC-4 PLY SYSTEM

Designed for slabs of any kind of geometry and high demands on nishing quality. Form face: grid of Dropheads CCT, Beams CC, Transversals CC TR and plywood. The dropheads allow recovering beams, transversals and plywood. Great exibility.
Assembly of the grid previously Change in beam direction
Safe stripping due to drop-down system to lower the formwork (drop distance 15 cm).
Tight joint Tight joints between panels which inhibit concrete leaking.
1 Transversal CC TE
Pouring position Striking position
2 Panels
1
Hitting the wedge
Turn of the wedge
Drop of the wedge
Drop of the formwork
86
87
Products
Horizontal Formwork
ApplICATIONS AND SOluTIONS
BASIC COmpONENTS
kg kg
Drophead CC
1870060
4.9
Transversal CC TE 1.5 ALU Transversal CC TE 0.75 ALU Transversal CC TE 0.375 ALU
1870400 1870405 1870407
5.25 2.65 1.4
CC-4 panel shored with EP prop
Drophead CCT
1870155
4.6 Transversal CC TR 2.075 Transversal CC TR 1.5 Transversal CC TR 0.75 1870225 1870045 1870050 8.7 6.3 3.2
Panel CC 1.5x0.75 Panel CC 1.5x0.375 Panel CC 0.75x0.75 Panel CC 0.75x0.375
1870090 1870165 1870096 1870265
15.4 9.1 8.3 4.7 Edge beam 2.32 Edge beam 1.57 Edge beam 0.82 1870464 1870465 1870466 8.7 5.7 2.6
Perimeter formwork CC-4
Inlling on wall
Beam CC 2.32 Beam CC 1.57
1870029 1870031
16 10.6
Beam CC W 1.5 Beam CC W 0.75
1870105 1870150
8.9 4.4
Perimeter protection with 1.5 m handrail
Inlling on column
88
89
Products
Horizontal Formwork
VR TABLE Pre-assembled Slab Formwork

HIGh EFFICIENCY FOR SLAb CONSTRUCTION
BENEFITS
Movable from one place to another without dismantling, minimising thus possible risks during assembly and dismantling. Quick formwork erection, stripping and material movement, requires less labour: great efciency. Without prop removal when stripping or transferring the tables. Easy installation to dimension and levelling of the VR Tables (few props). Flexible system: Tables with pre-dened dimensions or special solutions, depending on requirements. Table support with EP props, ALUPROPs or shoring systems possible. Easy inllings (plywood rests on beams projecting from tables). Construction of drop beams, column heads and other geometries in slabs. Easy and safe solution of cantilevers, due to the specic prop arrangement. Compatible with other formwork systems of ULMA Construccin. Possibility of using steel main beams (Walers DU-120 and MK-120). Safe system: Formwork erection (with plywood) and handrails on the ground, except for inlling works at height. Handrails attached to perimeter tables during the entire building process. Elements remain xed from beginning to end. Impossibility of falls from height.
VR Tables with EP prop
Trapezoidal VR Tables
Heads with folding system and automatic props locking with Head Waler VR for table lifting. Adapts to any slab type. Perfect for projects in building construction with high demands for nishing quality, safety and efciency.
10 5 5 4 4 6
COMPONENTS
1 Beam VM 20 2 Head VR 3 Double Head VR 4 Toeboard 5 Handrail Post SV 6 Tube 7 Prop 8 Trolley VR 9 Hook VR 10 Plywood
8 9 7 3 1 2
Tables transferable on ground (motor powered trolley or Trolley VR), and with crane (Hook VR).
Lifting and placing of tables with attached handrails
Safe solution with VR Table perimeter formwork
90
91
Products
Horizontal Formwork
BASIC COMPONENTS
kg kg
Timber beam VM 20/1.45 Timber beam VM 20/1.9 Timber beam VM 20/2.15 Timber beam VM 20/2.45 Timber beam VM 20/2.65 Timber beam VM 20/2.9 Timber beam VM 20/3.3 Timber beam VM 20/3.6 Timber beam VM 20/3.9 Timber beam VM 20/4.5 Timber beam VM 20/4.9 Timber beam VM 20/5.9
1940191 1940172 1940197 1950129 1940196 1940144 1950130 1940146 1950112 1940178 1950113 1940149
7.3 9.5 10.8 12.3 13.3 14.5 16.5 18 19.5 22.5 24.5 29.5
Hook VR Hook VR 600/540
2211030 2211150
770 1450
Trolley VR SPT truck adaptor
2211031 2211330
431 250
Head VR Head VR-SP/EP VR Tables with MK conguration VR Tables shored with EP prop Swivel head VR ALUPROP head Head waler VR Latch VR
2211012 2211700 2211080 2211095 2211310 2211370
15.5 9.6 20.5 4.4 11.2 2.2 Lateral trolley VR 2211625 252
VR Tables at great height shored with T-60 shoring
VR Tables shored with SP prop
92
93
Products
Horizontal Formwork
ENKOFLEX Timber Beam Formwork

FLEXIBLE, VERSaTILE, SafE
ENKOFLEX shored with EP prop
ENKOFLEX shored with SP prop
ENKOFLEX timber beams and heads
Construction of slabs
System adapts to any slab type. The independent beams provide great versatility.
Adjustable to irregular geometries and to other formwork systems for the solution of inllings.
BENEfITS
Easy and quick to erect. Few items: timber beams, heads, plywood and shoring system. Fulls highest concrete nishing requirements. No concrete leaking. Great versatility for different slabs and heights depending on beams grid and shoring system used. Possible to support with prop or shoring, depending on height. VM 20 timber beams: Cap protected edges against tear and wear and humidity.
ENKOFLEX on BRIO shoring ENKOFLEX on T-60 shoring
BaSIC COMPONENTS
kg kg
Timber beam VM 20/1.45

8 5
1940191 1940172 1940197 1950129 1940196 1940144 1950130 1940146 1950112 1940178 1950113 1940149
7.3 9.5 10.8 12.3 13.3 14.5 16.5 18 19.5 22.5 24.5 29.5
Double head VR
2211003
4.8
Timber beam VM 20/1.9 Timber beam VM 20/2.15 Timber beam VM 20/2.45 Timber beam VM 20/2.65 Timber beam VM 20/2.9 Timber beam VM 20/3.3
COMPONENTS
1 Main VM 20 beams 2 Secondary VM 20 beams 3 Double Head VR 4 Simple Head VR 5 Safety handrail 6 Prop 7 Tripod 8 Plywood
4 3 1
Timber beam VM 20/3.6 Timber beam VM 20/3.9 Timber beam VM 20/4.5 Timber beam VM 20/4.9 Timber beam VM 20/5.9
Simple head VR
2211000
0.9
Universal tripod
2 6
2220090
11.2
94
95
Products
Horizontal Formwork
RAPID Recoverable Slab Formwork

FaST, EaSY aND RELIaBLE
Remaining structure
Main beams, secondary beams and recoverable heads
RAPID with SP Prop
The system suits any type of horizontal concrete structure: slabs, drop beams, column heads.
BENEfITS
Quick, comfortable and easy assembly. The steel grid can be assembled previously to the placing of the plywood. Ensured workers safety. Also when placing slab lightenings and steel reinforcement. For erection, only hammer required. Long-lasting heavy-duty design. Highly resistant steel structure with epoxy paint coating. Main beams and props (or shoring) make up the load-bearing structure of the system. The recoverable material can be retrieved after 3 days for the next pour. No re-propping nor prop moving until complete falsework removal. Trolleys or mobile towers for erection can be easily moved (2 m distance between props). Net under formwork: collective protection certied by the Spanish Technological Institute of Construction AIDICO.
FEaTURES / COMPONENTS
Two types of main beams and two system variants, both compatible: - RAPID 0.67 m: props and plywood supports each 0.67 m. - RAPID 1 m: plywood supports located each 1 m; props each 1 m or 0.5 m, depending on requirements. Flexibility: - Formwork support with shoring or prop. - 90 assembly: different geometries depending on grid width and change of grid direction possible. - Easy solutions for inllings on column and wall, drop beams and for perimeter areas. Safety: - Steady board, tted in steel structure, no nailing. - Collective protection: Perimeter and openings protection with handrails and nets under formwork to prevent falls from height.
Secondary beam 1 Secondary beam 1.5 1860057 1860058 1860504 1860060 3.6 6.4 9.3 12.6 Auxiliar head 1860067 1.4 RAPID with G shoring Precast slabs shoring
BaSIC COMPONENTS
kg kg kg kg
Recoverable head
1860001
1.9
Main beam 2/0.67 Main beam 3.35/0.67 Main beam 4/0.67 Main beam 2/1 socket 0.5 Main beam 3/1 socket 0.5 Main beam 4/1 socket 0.5
1860010 1860012 1860014 1860316 1860314 1860312
11 17 20.8 9.3 13 17.4
1 Main beam 2 Recoverable head 3 Secondary beam

2 3 1
Reinf.second.beam 1.5 Safety head 1860518 4.3 Secondary beam 2
3 layer plywood 2000x503x21 3 layer plywood 2000x503x27
7251131 7251132
11.4 15
96
97
Products
Horizontal Formwork
RECUB Recoverable Waffle Formwork

RECOVErAbLE WAFFLE FOrMWOrK FOr rETICULAr SLAbS
APPLICATIONS
BASIC COMPONENTS
kg kg
Recoverable head
1860001
1.9
Secondary Secondary beam beam 0.80.8 N-12 N-12 Secondary Secondary beam beam 0.82 0.82 N-14S N-14S Secondary Secondary beam beam 0.83 0.83 N-15 N-15 Secondary Secondary beam beam 0.84 0.84 N-16N N-16N Secondary Secondary beam beam 0.86 0.86 N-18 N-18 Secondary Secondary beam beam 0.88 0.88 N-20 N-20 Secondary Secondary beam beam 1.61.6 N-12 N-12
1862009 1501690 1501645 1862072 1501625 1862083 1862010 1501688 1501644 1862070 1862028 1501689 1501643 1862071 1501623 1862079
3.5 3.5 7.8 7.8 8.2 8.2 5.5 5.5 7.6 7.6 9.7 9.7 7.2 7.2 16.3 16.3 17.4 17.4 11.6 11.6 9.9 9.9 18.9 18.9 20 20 14.3 14.3 18.5 18.5 23 23
Auxiliar head
1860067
1.4
Secondary Secondary beam beam 1.64 1.64 N-14S N-14S Secondary Secondary beam beam 1.66 1.66 N-15 N-15 Secondary Secondary beam beam 1.68 1.68 N-16N N-16N
Reinforcedsecondary secondarybeam beam1.6 1.6 N-12 Reinforced N-12
Reinf.second. Reinf.second. beam beam 1.64 1.64 N-14S N-14S Reinf.second. Reinf.second. beam beam 1.66 1.66 N-15 N-15 Reinf.second. Reinf.second. beam beam 1.68 1.68 N-16N N-16N Safety head 1860518 4.3 Reinf.second. Reinf.second. beam beam 1.72 1.72 N-18 N-18 Reinf.second. Reinf.second. beam beam 1.76 1.76 N-20 N-20
RECUB waffle system
Reticular slab execution
System of reusable wafe moulds, perfect for bi-directional reticular slabs.
With the same standard items, slabs with different rib widths can be built, according to the re protection standard (12, 14, 15, 16, 18 and 20 cm).
BENEFITS
Quick and easy assembly. The steel grid can be assembled previously to the placing of wafe moulds and plywood. For erection, only hammer required. Long-lasting heavy-duty design. Highly resistant steel structure with epoxy paint coating. Long-lasting wafe moulds, resisting damages and deformation. Main beams and props (or shoring) make up the load-bearing structure of the system. The recoverable material can be retrieved after 3 days for the next pouring stage. No re-propping nor prop moving until complete falsework removal. High assembly efciency. Trolleys or mobile towers for erection can be easily moved (large distance between props). Flexible system: Covers different geometries, with varying grid widths, several main beam lengths available. Adapts to solid and lightened areas (plywood, wafe and half- wafe moulds). Perimeter solutions. Formwork support with prop or shoring. Safe system: Easy integration of perimeter and openings protection with handrails. Wafe mould and board rmly tted between main beam and secondary beam. Net under formwork as safety item and for collective protection when assembling wafe moulds and plywood.
Remaining structure Main beam 4(0.8)N-12 Main beam 3.2(0.8)N-12 Main beam 2.4(0.8)N-12 Main beam 3.28(0.82)N-14S Main beam 2.46(0.82)N-14S Main beam 3.32(0.83)N-15 Main beam 2.49(0.83)N-15 Main beam 2.52(0.84)N-16N Main beam 3.36(0.84)N-16N Main beam 3.44(0.86)N-18 Main beam 2.58(0.86)N-18 Main beam 4.4(0.88)N-20 Erection from mobile tower Main beam 3.52(0.88)N-20 1862000 1862003 1862005 1501686 1501687 1501641 1501642 1862068 1862066 1501621 1501622 1862075 1862077 17.6 14 10.8 25.3 18.7 27.4 20.8 15.5 20.1 32 24 19 15 Wafe 20 Wafe 25 Wafe 30 Wafe 35 Wafe 40 Half-wafe 20 Half-wafe 25 Half-wafe 30 1862015 1862019 1862021 1862023 1862025 1863227 1862036 1862037 11.2 11.2 11.4 11.4 12.5 12.5 13 13 13.3 13.3 3.2 3.2 3.5 3.5 3.9 3.9
FEATUrES / COMPONENTS
Characteristics of reticular slabs compared to solid slabs: Eases large spans between piers Withstands high live loads Consists of lightened areas and solid slab areas
1 Main beam 2 Recoverable head 3 Secondary beam 4 Wafe/Plywood

2
Plywood Plywood800x750x30 800x750x30wo/chamfer wo/chamfer Net under formwork protection Plywood Plywood800x750x30 800x750x30 w/chamfer w/chamfer
1862041 1862011
10.8 10.8 10.4 10.4
98
99
Products
Horizontal Formwork
BTM Metal Beam Formwork

FLEXIBLE aND LONG-LaSTING
Easy system for slabs between walls
Slab with column heads
Construction of slabs with BTM
BTM on T-60 shoring
Easy, convenient and efcient, with few components adapting easily to any distribution. Suitable for concrete slabs of up to 112 cm thickness.
BENEfITS
Easy and quick to erect. Versatile beams adaptable to any type of geometry. Heavy-duty formwork. Anti-corrosion protection by galvanisation, long durability. Built-in nailing strip for the xing of the plywood. Perfect system for slabs between walls.
COMPONENTS
1 Beam BTM 2 Bidirectional BTM Head 3 BTM Single Head 4 Plywood 5 Prop 6 Tripod
BTM on G shoring Drop beams
BaSIC COMPONENTS
kg kg
BTM beam 1 BTM beam 1.5 BTM beam 2 BTM beam 2.5
4 2
1940130 1940131 1940132 1940133 1940134 1940135 1940142
8.5 12.8 17 21.3 25.5 29.8 34
BTM Single head Bidirectional BTM head
1940079 1940075
0.9 3
BTM beam 3 BTM beam 3.5 BTM beam 4
Universal tripod
2220090
11.2
Prop cross head
1940067
5.8
Arrangement of BTM beams on different heads
100
101
Products
Civil Engineering Systems
ENKOFORM HMK Slab Formwork for Civil Engineering Projects

FLeXibLe AnD ADAPtAbLe fOR LARGe sLAbs AnD bRiDGe DeCKs
BENEFITS
Versatility for the construction of bridges. Excellent t to the shape of section with the connectors. Adaptable to different congurations: - Bridges of constant and variable cross section (solid or hollow). - Bridges of variable deck depth (solid or hollow). - Bridges with superelevation. Sets of high stiffness necessary for handling and transport. Fast stripping of formwork units.
APPLiCAtiOns AnD SOLUtiOns
Congurable ENKOFORM HMK
Formwork adaptable to various geometries in the eld of Civil Engineering. Advanced design to suit the different sections of bridge decks, overpasses and underpasses and other horizontal structures of reinforced concrete.
APPLICATIONS Bridge decks of both constant section as well as of variable height and width section Slabs of great thickness Underpasses and overpasses Formwork for bridge construction by incremental launching
Slab construction of great thickness shored with ALUPROP towers
ENKOFORM HMK as gantry falsework
Bridge deck on proles and shored with T-60
COMPONENTS
Components adaptable to different applications.
1 Walers: main beams which follow the prole of the bridge deck bottom and wings. They are joined to each other with connectors. 2 Connectors and push-pull props: they are used to join the walers to give the formwork with the required shape. 3 Beams VM20: secondary beams. 4 Bracing and safety items. 5 Shuttering face.
4
2 4 1 2
Viaduct deck of variable depth
102
103
Products
APPLiCAtiOns AnD SOLUtiOns

Bridge construction by incremental launching with ENKOFORM HMK Each stretch of the bridge deck is manufactured in a xed pre-fabrication area behind the abutment. Each new stretch is joined to the previously built and pushed by a hydraulic system, so that the bridge deck is sliding on the piers previously built. It is used for the construction of very long pre-stressed bridges of constant section and many spans. The radius of curvature must be constant. Benets Big part of the work centres on the xed pre-fabrication areas for the manufacture of the deck stretch. Shoring system use reduced to the minimum.
BAsiC COmPOnents
kg kg kg
Waler MK-120/1.125 Waler MK-120/1.375 Waler MK-120/1.625 Waler MK-120/1.875 Waler MK-120/2.125 Waler MK-120/2.375 Waler MK-120/2.625 Waler MK-120/3.125 Waler MK-120/3.625 Waler MK-120/4.125 Waler MK-120/4.625 Waler MK-120/4.875 Waler MK-120/5.625
1990209 1990211 1990213 1990215 1990217 1990219 1990221 1990225 1990229 1990233 1990237 1990239 1990245
29.4 35.5 41.9 47.9 54 60 68 81 93 107 120 126 146
Lifting bracket H-120
0263005
12.4
Handrail post 1.5 Handrail socket MK/D50
2211156 0121004
9.6 2.9
Pin E20x70
0252070
0.29
Push-pull prop E 0.51-0.75 Push-pull prop E 0.75-1.05 Push-pull prop E 1-1.55 Waler connector MK 1990700 12.2 Push-pull prop E 1.51-2.2 Push-pull prop E 2.15-2.75 Push-pull prop E 2.7-3.3 Waler-VM20 clamp 2T Waler-VM20 angular clamp 1960375 1960345 0.81 1.3 Push-pull prop E 3.25-4 Screw jack V 27-33 Screw jack V 32.5-43 Screw jack V 42-53 Screw jack V 52-70 Screw jack V 69-90 Bottom connector MK 1990705 9.1 Screw jack V 89-110
1960210 1960100 1960110 1960115 1960130 1960125 1960410 1960135 1960140 1960195 1960235 1960240 1960245
10.6 14.1 18.8 24.1 33.4 38.1 45 7.6 8.6 9.3 13 15 16.7
Upper connector MK
1990715
8.5
ENKOFORM HMK formwork in the construction of side wall and wing of bridge with incremental launching method
104
105
Products
MK FORM CARRIERS
EFFeCTIVe, ADaPTaBLe, TRaNSFeRaBLe
CVI - UNDERSLUNG FORM CARRIER

Form carrier for the cantilever construction of bridge deck segments. The structure supporting the formwork is moved beneath the concrete structure to be built.
BeNeFITS
Same components in different applications. Light solution. Erection of large formwork units without crane. Effective and robust for Civil Engineering projects. Quick work cycles. Easy use and repetitive movements. Working platform and other built-in safety items. Accuracy for operations.
CUT-AND-cOVER TUNNEL FORM cARRIER

Mobile structure for tunnel construction. It effectively combines the shoring and the form-giving of the formwork which has to adapt to the vault shape of the tunnel.
Cut-and-cover tunnel with electric rolling system
Section of curved cut-and-cover tunnel
106
107
Products
DEck FLANGE FORM CARRIER / PARApET FORM CARRIER

Very good performance for the construction of steel bridges and partly pre-cast bridges. Its function: system to pour anges or parapets of bridge decks. Complete adaptability to any project requirements. Movement with auxiliary pull or push devices.
Parapet form carrier Light form carrier with lower load and movement capacity requirements. Manual forward movement possible. Requires permanent solid support base for guide rail. Its function: construction of bridge protection parapets or solutions with lower load requirements.

Deck ange form carrier for bridge with steel core
Rolling system
Form carrier for the construction of bridge parapets
Lower deck ange form carrier
Parapet form carrier at the edge and in between two bridge decks
Deck ange form carrier on concrete bridge core
108
109
Products
WALL FORMwORk CARRIER

Form carrier for wall formwork, designed for formwork erection and stripping works of very long single- or double-sided concrete walls. The only vertical loads acting on the structure are generated by the self-weight of the structure and the formwork.
BASIC COMPONENTS
kg kg kg
Waler MK -120/1.125 Waler MK -120/1.375 Waler MK -120/1.625 Waler MK -120/1.875 Waler MK -120/2.125 Waler MK -120/2.375 Waler MK -120/2.625 Waler MK -120/3.125 Waler MK -120/3.625 Waler MK -120/4.125 Waler MK -120/4.625 Waler MK -120/4.875 Waler MK -120/5.625
1990209 1990211 1990213 1990215 1990217 1990219 1990221 1990225 1990229 1990233 1990237 1990239 1990245
29.4 35.5 41.9 47.9 54 60 68 81 93 107 120 126 146
Longitudinal joint MK
1990503
24.2
Diagonal MK 0.75x1.5/1396 Diagonal MK 0.75x3/2845 Diagonal MK 1x1/1110 Diagonal MK 1x1.25/1300 Diagonal MK 1x1.5/1508 Diagonal MK 1x2/1904 Diagonal MK 1.125x1.75/1797 Diagonal MK 1.5x1.5/1818
1990614 1990628 1990611 1990612 1990615 1990620 1991485 1990619 1990622 1990626 1990630 1990625 1991482 1990629 1990633
7.7 19.4 6.1 7.2 8.3 10.8 12.1 10.1 12.2 17.9 20.9 17.2 18.1 19.7 22.5
Head joint MK
1990504
24.4
Diagonal MK 1.5x2/2201 Diagonal MK 1.5x2.5/2624 Diagonal MK 1.5x3/3071 Diagonal MK 2x2/2524 Diagonal MK 2x2.125/2625 Diagonal MK 2x2.5/1x3/2900 Diagonal MK 2x3/3310
Vertical formwork carrier for single-sided walls
Adjustable head MK
1990594
34.2
Node 180 MK Node 180 D40 MK Node 120 MK Vertical formwork carrier for double-sided walls Stripping and vertical formwork carrier travel in tunnel Node 90 MK Node 60 F MK Node 60 M MK Axial Node M D40 MK Axial Node 90 M D40 MK Node 60 support MK
1990485 1990480 1990420 1990390 1990360 1990361 1990300 1990301 1990365
30.6 31.8 24 18.8 16 21.4 15 23 40.2 Half-way connector MK-120 U main axis MK U secondary axis MK 1990501 1990513 1990521 8.5 3.8 3.8 Push-pull props E (from 0.35 m to 4 m) Push-pull props V (from 0.27 m to 1.1 m)
Jack MK 360 Jack MK 150
1990550 1990515
40.2 36.1
Jack waler MK 0.5/1000 Jack waler MK 1/1500 Horiz. Tube MK 0.75/550 Horiz. Tube MK 1/800 Horiz. Tube MK 1.5/1300 Horiz. Tube MK 2/1800 Horiz. Tube MK 2.5/2300 V bracing truss MK 1990404 19.5 Horiz. Tube MK 3/2800 1990605 1990608 1990613 1990618 1990623 1990627 1.9 2.7 4.5 6.2 7.9 15 Jack waler MK 1.5/2000 Jack waker MK 2/2500
1990530 1990551 1990552 1990553
113 161 207 253
Wheel 100 MK Wheel 15 MK
1990655 1990660
49.4 18.3
Vertical formwork carrier for double-sided walls
110
111
Products
CVS Cantilever Form Carrier

FLEXIBILITY AND SECURITY IN SMALL AREAS
Suitable for the construction of bridge decks and bridge arches with large spans or where the ground shoring is complex.
COMPONENTS
1.- Main load truss 2.- Front rolling and support system 3.- Rear rolling and support system 8.- Wing base structure 9.- Platforms 10.- Lower base structure 11.- Guiding rails 12.- Tier rods and anchors 13.- Hydraulic system 14.- Formwork
BENEfITS
Technology for spans between piers of up to 200 m: riverbeds, road junctions, railroad crossings, etc. Advisable for pier heights exceeding 50 m. Construction works at bridge decks in small areas. Global safety. Variable distances between spans possible. Variable deck depths possible. Hydraulic drive. Repeated movements. Radii of curvature greater than 750-1000 m. The bridge must be designed to withstand the loads arising from the construction.
4.- Transverse bracing 5.- Horizontal bracing 6.- Suspension brackets 7.- Upper slab structure
11
FEATURES
Form carriers with different load capacity.
6
Pier segment length CVS 100 125 165 200 5m 100 t/segment 125 t/segment 165 t/segment 200 t/segment 4.5 m 109 t/segment 136 t/segment 180 t/segment 218 t/segment 4m 120 t/segment 150 t/segment 200 t/segment 240 t/segment 3.5 m 134 t/segment 167 t/segment 220 t/segment 267 t/segment 3m 150 t/segment 188 t/segment 248 t/segment 300 t/segment
7 8
13
14 12
10
112
113
Products
CA-55 Launching Truss

HIGh EFFICIENCY FOR BRIDGES WITh REPEATABILITY OF SPANS
Powerful system for the construction of bridge decks with wide spans, repetitive spans and constant section.
BENEFITS
Great efciency with regard to deadlines and construction costs (cycles of up to one span of 55 m per week). Global safety for works with formwork and on pier top. Continuous work cycle: erection of supports with the launching truss itself without auxiliary cranes. Minimum costs for the adjustment of support and main structure to various bridge types. Launching movement of the truss - easy, quick and cost-effective. It can be used for low heights or on very tall piers. Construction of curved bridge decks without hinged systems. Prefabrication of reinforcement during curing of the deck and movement to the next span with the truss.
COMPONENTS
1 Bridge deck formwork 2 Main structure for hanging the formwork 3 Support on piers and on the deck of the viaduct 4 Mechanical systems for the launching of the
truss and the formwork
3 2 4
114
115
Products
High Load Capacity Truss Systems

MK TRUSS
MODULAR STRUCTURES FOR LARGE SPANS
MK Truss in bridge shoring
Large sloped slabs
Pier cap truss
BASIC COmPONETS
kg kg
Waler MK-120/1.125 Waler MK-120/1.375 Waler MK-120/1.625 Waler MK-120/1.875 Waler MK-120/2.125 Waler MK-120/2.375 MK arch Truss MK Truss in train crossing Waler MK-120/2.625 Waler MK-120/3.125
1990209 1990211 1990213 1990215 1990217 1990219 1990221 1990225 1990229 1990233 1990237 1990239 1990245
29.4 35.5 41.9 47.9 54 60 68 81 93 107 120 126 146
Horiz. Tube MK 0.75/550 Horiz. Tube MK 1/800 Horiz. Tube MK 1.5/1300 Horiz. Tube MK 2/1800 Horiz. Tube MK 2.5/2300 Horiz. Tube MK 3/2800
1990605 1990608 1990613 1990618 1990623 1990627
1,9
2.7 4.5 6.2 7.9 15
Structure for the support of high loads for long distances between supports. Used for the support of horizontal formwork units (ENKOFORM HMK, ENKOFLEX).
Waler MK-120/3.625 Waler MK-120/4.125 Waler MK-120/4.625 Waler MK-120/4.875 Waler MK-120/5.625
Diagonal MK 0.75x1.5/1396 Diagonal MK 0.75x3/2845 Diagonal MK 1x1/1110 Diagonal MK 1x1.25/1300 Diagonal MK 1x1.5/1508 Diagonal MK 1x2/1904
1990614 1990628 1990611 1990612 1990615 1990620 1991485 1990619 1990622 1990626 1990630 1990625 1991482 1990629 1990633
7.7 19.4 6.1 7.2 8.3 10.8 12.1 10.1 12.2 17.9 20.9 17.2 18.1 19.7 22.5
BENEFITS
Easy to adapt and reinforce according to project requirements. Easy handling and erection. Walers can be handled without crane. Modular structure of interconnected walers Capable of adapting to any project requirements. Adjustable to bridge shape, solves superelevations and slopes. Minimum number of ground shorings. Used with high-load bearing capacity shoring (MK-360 Shoring, MK-150). Flexible and multifunctional: as bi-supported beam, as multisupported continuous beam and as cantilever beam.
4 5
Easy to be dismantled and shipped. Safe system: Possibility of incorporate platforms and protection handrails.
Node 180 MK Node 180 D40 MK Node 120 MK
1990485 1990480 1990420 1990390 1990360 1990361 1990300 1990301 1990365
30.6 31.8 24 18.8 16 21.4 15 23 40.2
Diagonal MK 1.125x1.75/1797 Diagonal MK 1.5x1.5/1818 Diagonal MK 1.5x2/2201 Diagonal MK 1.5x2.5/2624 Diagonal MK 1.5x3/3071 Diagonal MK 2x2/2525 Diagonal MK 2x2.125/2625 Diagonal MK 2x2.5/1x3/2900 Diagonal MK 2x3/3310
COmPONENTS
1
Waler
Node 90 MK Node 60 F MK
3 Wind bracing 4 Horizontal brace 5 Diagonal brace
Node 60 M MK Axial node M D40 MK Axial node 90 M D40 MK Node 60 support MK
2 Node
Push-pull props E (from 0.35 m to 4 m) Push-pull props V (from 0.27 m to 1.1 m) V bracing truss MK 1990404 19.5
Half-way connector MK-120 U main axis MK U secondary axis MK
1990501 1990513 1990521
8.5 3.8 3.8
Pier Cap Bracket MK
1991700
360
MK walers and accessories
116
117
Products
H-33 TRUSS
TRUSS STRUCTURE FOR LARGE SPANS
H-33 in arch shape
H-33 in gantry falsework
BASIC COmPONENTS
kg kg
ENKOFORM H-120 supported by H-33 Truss
Handling by cranes
End element H33 600 UG End element H33 600 UZ
0006000 0006001 0006002 0006003
664 663 547 547
Horizontal brace 0.5 Horizontal brace 0.8 Horizontal brace 1 Horizontal brace 1.5
0006205 0006208 0006210 0006215
4 5.9 7.2 10.6
Truss structure designed to bear great loads with long distances between supports.
Support of formwork units of ENKOFORM H-120 and ENKOFORM HMK systems.
End element H33 450 UG End element H33 450 UZ
BENEFITS
Minimum number of ground shorings. The system combines with high-load bearing capacity shoring (T-500, MK-360). Easy erection and handling. Capable of adapting to any project requirements. Modular structure - connected parts. Adjustable to bridge shape for the construction of superelevations and gradients. Flexible and multifunctional: as bi-supported beam, as multisupported continuous beam and as cantilever beam. Assembly with nuts and bolts. Counter-deection possible to offset deection due to loading. Safe system: Working platforms can be installed on the H-33 Truss itself and adjoined trusses can be accessed. Platforms protected with statutory handrails.
4 1
COmPONENTS
1 End element 2 Middle element 3 Supports 4 Horizontal brace 5 Diagonal 6 Wind bracing
Middle element H33 600 U Middle element H33 450 U Middle element H33 300 U Middle element H33 200 U Middle element H33 170 U 0006006 0006007 0006008 0006075 0006009 606 457 308 237 204
Diagonal 0.5x0.5 Diagonal 0.5x1.2 Diagonal 0.8x0.5 Diagonal 0.8x1 Diagonal 0.8x1.2 Diagonal 0.8x1.5 Diagonal 1x0.5 Diagonal 1x1 Diagonal 1x1.2 Diagonal 1.5x0.5 Diagonal 1.5x1 Diagonal 1.5x1.2 Diagonal 1.5x1.5
0006252 0006190 0006242 0006241 0006186 0006240 0006232 0006231 0006198 0006222 0006221 0006194 0006220
5.9 10.5 7.2 9.8 11.5 12.4 8.5 10.6 11.8 13 13.4 14.6 15.4
Post element H33 050 U Post element H33 030 U
0006010 0006080
110 228 Bracing head L 120x10/140 0006150 2.4
2 5
Vertical brace 0.5x2

1
0006151 0006152 0006153 0006154
16 16 17.8 20.3
Vertical brace 0.8x2 Hinged support Hinged support shoe 0006020 0006029 19.9 13.4 Vertical brace 1x2 Vertical brace 1.5x2
118
119
Products
High Load Bearing Brackets

SUPPORT OF HIGH LOADs IN CANTILEVER
G HEAVY DUTY BRACKET

Adjustable to any required dimension, with easy installation on the pier and large working platforms. Designed for the construction of concrete structure parts in cantilever and at signicant height. As well as for the construction of pier caps and pier heads (pier segment).
MK Heavy Duty Bracket
It combines versatility with the ability to withstand high cantilever loads (construction of pier caps or pier heads).
BENEFITs
Few components. Inclination adjustable for longitudinal slopes (from -5 to +15). Easy stripping by lowering the lower shoe bracket. Large and safe working platforms.
Construction of pier segment
COMPONENTs
1 Load beam 2 Bracing beam 3 Upper platform 4 TR push-pull prop 5 Prop 6 Shoe bracket G 7 Lower platform
4 7 2 5 6 1
Working platforms in the construction of pier segment
G Heavy Duty Bracket in construction of viaduct with superelevation
Construction of pier segment on pier at great height. Access with BRIO stair
Construction of pier cap with G Bracket
120
121
Products
Props and Shoring Systems
EP Certied Steel Prop

CERTIFIED QUaLITY: EUROPEaN STaNDaRD EN-1065
BaSIC COMPONENTS
kg
EP Prop C25 EP Prop C+D30 EP Prop C+D35 EP Prop C+D40 EP Prop C+D45 EP Prop C+D50 EP Prop C+E30 EP Prop C+E40
2200048 2200000 2200068 2200012 2200084 2200057 2200023 2200033
14.7 16.6 21.3 23.7 29.1 31.7 19 26.4
EP Prop with CC-4 Slab Formwork
EP Prop shoring VR tables
Designed for the shoring of slab formwork and other diverse applications on site. Certied product according to European standard EN-1065.
COMPONENTS
1 Plate 2 Outer tube 5 Inner tube 6 Pin 7 Nut
BENEFITS
Captive inner tube, pin and nut. Prop with open thread, slots in the threaded part and self-cleaning thread. Full protection for workers hands when handling the inner tube. Hot-dip galvanisation for high-quality anti-corrosive protection. System for fast prop striking with pin.
3 Base plate 4 Protrusion
EP Prop with ENKOFLEX Slab Formwork
Universal tripod
2220090
11.2
Inner tube Threaded part

1
Min 100mm
Nut Pin in working position
Prop bracing clamp
2170526
2.3
Inner tube Threaded part Pin stop
2 4 6
Nut Pin in striking position

3
Table with EP Prop
122
123
Products
ALUPROP Aluminium Prop

VERSATILE, LIGHT, HEAvY-DUTY AND POSSIBLE TO BE USED AS SHORING
BENEFITS
Light aluminium prop. Long durability ensured. High load-bearing capacity. Captive Inner tube xed to the outer tube with unintentional disengagement system. Easy and quick length adjustment. Maximum height with single prop: 6 m (7m with extension 1m). Prop can be braced. Bracing frames are easily xed to the outer tube of the prop with bracing hooks and wedges already built-in in the bracing frame. Possibility to gain height by putting prop on prop connected with ALUPROP Clamp or with bolts. Suits assembly of very high shorings. The possibility of installing working platforms eases the erection of shoring structures and the handling and placing of the formwork at the top. Shoring structure can be assembled in horizontal position on the ground. Subsequent lifting and placing with crane. Enables ergonomic and safe working conditions for workers. Certied product.
Shoring of VR tables with braced ALUPROPs
ALUPROP aluminium prop
Designed for the shoring of slab formwork systems and generally for propping. With bracing frames to enable joining the props and erect shoring towers.
COMPONENTS
1 Plate 2 Inner tube 3 Nut 4 Intermediate plate 5 Lock 6 Outer tube
5
1 Bracing frames 2 Props on top of props

1
3 4
Prop can be braced

2
Working platforms
BENEFITS
Nut with wings and holes to ease the striking of the prop.
Self-cleaning thread to clean off the concrete sticking on the inner tube.
Lock between outer tube and nut.

Quick connection between props
Threaded inner tube, adjustment nut and lock
Tower lifting
Tower assembly
124
125
Products
APPLIcATIONS AND SOLUTIONS
BASIc COMPONENTS
kg kg
ALUPROP 1-1.5 ALUPROP 1.65-2.8 ALUPROP 2.2-3.7 ALUPROP 3.3-4.8 ALUPROP 4.5-6.0
2220170 2220010 2220020 2220030 2220040
11.3 17.6 21.6 25.4 29.6
Bracing frame 0.75 Bracing frame 1.5 Bracing frame 1.57 Bracing frame 2.075 Bracing frame 2.32
2220140 2220125 2220130 2220145 2220120
10.2 15 15.4 18.1 19.4
Shoring of cut-and-cover tunnel with ALUPROP
ALUPROP with extension (7 m)
Fix bracing hook Swivel bracing hook
2220075 2220100
2.2 2.3
Supplement 1 m
2220055
4.5
Universal tripod
2220090
11.2
ALUPROP clamp
2220080
1.1
CC-4 shored with braced ALUPROP
ALUPROP props and towers
126
127
Products
SP Steel Prop
VERSATILE, STRONG, SAFE
RAPID Slab Formwork with SP Prop
RECUB Formwork with SP Prop
ENKOFLEX Formwork with SP Prop
The SP Prop range contains three congurations: Normal - Strong Prop SP Prop ECO Prop
BASIc cOmpONENTS
kg
ECO prop 0.8/1.25 ECO prop 1.1/1.7 ECO prop 1.75/3 ECO prop 1.75/3 w/handles
2770050 2770037 2160300 2770026 2161500 2150000 2150500 2154300 2159333 2170340 2170400 2170500
4.7 5.9 7.9 7.9 8.9 10 10.6 13.6 15.1 12.1 16.3 23.2
Appropriate for the shoring of slab formwork and other diverse applications on site. Long durability Steel-made and protected with epoxy coating. Its height adjustment and xing eases the quick tting of the prop.
1 2
Inner tube Outer tube Base plate Nut
5 6 7
Stepped sleeve Pin Striking support
ECO prop 2.1/3.5 Normal prop 1.75/3.1 Normal prop 2.1/3.5 Strong prop 2.1/3.65 Strong prop 2.35/4 SP-34 prop SP-40 prop SP-50 prop
BENEFITS
SP PROP Light, heavy-duty design and high load capacity. Inner tube xed to the outer tube with unintentional disengagement system reduces accidents and loss of parts. Self-cleaning thread for the removal of dirt and concrete and quick advance of the double-lead thread nut. Workers hands are protected when handling the inner tube. Fast prop releasing system with nut, striking support and pin to ease formwork striking. ECO PROP and NORMAL-STRONG PROP Captive pin in ECO Prop. Covered and protected thread in any position. Quick and accurate height adjustment with stepped sleeve and nut in Normal-Strong Prop. Strong foldable handle Reduced volume for easy transport. Adjustment system with nut, stepped sleeve and pin in Normal-Strong Prop.
3 4
6 6 7 5 4 4 6 4
FAST PROP RELEASING SYSTEM:
Universal tripod Prop bracing clamp
2220090 2170526
11.2 2.3
Normal - Strong Prop Loaded prop Lifted pin for free access to the striking support Unloaded prop
SP Prop
ECO Prop
128
129
Products
T-500 High Load Capacity Shoring

STRONGER, HIGHER, STURDIER
1 Working platform 2 Assembly platforms 3 Access ladder 4 Safety frame
3 2
Viaduct construction shored with T-500
Designed to bear high loads and great height, especially in Civil Engineering applications. Optimal efciency for high loads at signicant heights and with long spans between supports.
BENEFITS
For its high load capacity it only requires a minimum number of supports. Quick and safe on-site erection. Can be completely dismantled. Easy storage and transport due to small volume of parts. Stripping with Shoes and Head Posts. Modular system can be adapted to different heights. Erection as independent or chain-linked towers. Use with wind bracing system optimises the solution as it minimises material quantities. Safe system: platforms for the reception of modules, protective handrails and accesses between them.
FEATURES
2
Module sizes of towers in top view: 2x2 m and 2x3 m.

1
3 4
1 Working platform 2 Stripping system 3 Head Beam 4 Head Screw Jack and Head Post 5 Post 6 Brace 7 Vertical Brace 8 Base Prole
6 7 8 5
High-speed train viaduct shored with T-500
T-500 as shoring tower
130
131
Products
BASIC COMPONENTS
kg kg kg
Base prole 2x3 DU300/7 Base prole 2x2 DU300/5 Base prole 2x1 DU300/3
0005001 0005005 0005006
1076 784 492
Brace MOD-2 Brace MOD-3
0005220 0005223
18.6 28.8
Head push-pull prop TR35x5 Head push-pull prop TR35x5/3
0005054 0005043
15.8 24.6
Head bracing UPN-80/2.4 Base brace MOD-2 Head post 0005101 60 Base brace MOD-3 0005221 0005224 13.1 23.4 Head bracing UPN-80/2x3(3.2)
0005057 0005042
21.8 27.4
Wedge jack post H100/0.6
0005065
26
Head screw jack TR95x6
0005100
43.7
Vertical brace MOD-2 Vertical brace MOD-3
0005222 0005225
10 14.5
T-500 as prop solution
T-500 Shoring in pier cap construction Wedge jack support H300/0.38 0005064 66
Horizontal brace 2x2
0005322 0005323
17.4 22.7
MT GANtRY BRACKEt
It uses the same stripping items as the shoring system.
Horizontal brace 2x3 Post L4000 0005140 0005127 0005115 0005195 299 299 144 117
COMPONENTS
1 Gantry Bracket MT 2 Tie Rod 36/6 3 Domed Nut DW36 4 Domed Plate DW36 5 Wedge Jack Post H100/0.6 6 Wedge Jack Support H300/0.38 7 Wedge Jack 8 Main beam
Post L2750 Post L1500 Post L750
Wedge jack 50 TN Wedge jack 100 TN
0262050 0262051
28 53
Head beam HEB-400/2.4 (M) Head beam HEB-400/2.4 Head beam HEB-400/4.4(2+2)
0005050 0005055 0005062
593 581 1184
Gantry bracket MT 800

6 5 3 2 8 1 7
0005150
542
Post/frame L375-2
0005185
190
Beam brace DU-120/1.67 (M) Beam brace DU-200/1.9 Beam brace DU-200/2.9
0005049 0005056 0005041
114 115 166
MT Gantry Bracket
132
133
Products
MK SHORING SYsTEms Multipurpose Shoring System

VERSATILE, SAFE, FUNCTIONAL
MK-360 SHORING TOWER COmPONENTS

1 Waler MK 2 Jack 360 MK 3 End Joint MK 4 Horizontal Brace MK 5 Diagonal MK 6 Jack Waler MK 7 Bracing Waler MK 8 Working platform
1 5 4 3 8
6 7
3 2
Shoring structures for load support in Civil Engineering consisting of standard MK beams (walers). Possible shoring congurations: MK-360 Shoring Towers MK-150 Shoring Towers MK Prop Shoring
Module sizes in top view: 0.75; 1; 1.5; 2; 2.5 and 3 m (in all combinations).
2 3
MK-150 SHORING TOWER COmPONENTS

1 Waler MK
BENEFITS
Quick and safe on-site erection. Very versatile modular system for different shoring congurations. Erection as independent or chain-linked towers. With few parts for an enormous variety of combinations. Independent jacks for applications with superelevations. Easy and secure joints between components. Tower base can be anchored to the ground for increased load capacity. Different stripping options at base or head: Stripping with hydraulic jack at base and head. Stripping with wedge at base and head. Stripping with jacks at head. Wind bracing systems joining the towers complete and optimise the solution. Ensured safety: platform and handrails at any point of the towers. Access ladders between towers.
2 Jack 150 MK 3 End Joint MK 4 Horizontal Brace MK 5 Diagonal MK 6 Longitudinal Joint MK

1 6
MK PROP SHORING COmPONENTS

1 Waler MK 2 Jack 150 MK 3 End Joint MK
1
Anchorage on tower base
Connection between components
Ensured safety
3 2
134
135
Products
BASIC COmPONENTS
kg kg kg
Waler MK-120/1.125 Waler MK-120/1.375 Waler MK-120/1.625 Waler MK-120/1.875 Waler MK-120/2.125 Waler MK-120/2.375 Waler MK-120/2.625 Waler MK-120/3.125 Waler MK-120/3.625 Waler MK-120/4.125 Waler MK-120/4.625 Waler MK-120/4.875 Waler MK-120/5.625
1990209 1990211 1990213 1990215 1990217 1990219 1990221 1990225 1990229 1990233 1990237 1990239 1990245
29.4 35.5 41.9 47.9 54 60 68 81 93 107 120 126 146
Half-way connector MK-120
1990501
8.5
U main axis MK
1990513
3.8
Horiz. tube MK 0.75/550 Horiz. tube MK 1/800 Horiz. tube MK 1.5/1300 Horiz. tube MK 2/1800 Horiz. tube MK 2.5/2300 Horiz. tube MK 3/2800
1990605 1990608 1990613 1990618 1990623 1990627
1.9 2.7 4.5 6.2 7.9 15
U secondary axis MK
1990521
3.8
Longitudinal joint MK
1990503
24.2 Jack waler 0.5/1000 Jack waler MK 1/1500 Jack waler MK 1.5/2000 Jack waler MK 2/2500 1990530 1990551 1990552 1990553 113 161 207 253
Shoring solution for structure with towers
Shoring of overpass
Jack MK 360 Jack MK 150
1990550 1990515
40.2 36.1
Head joint MK
1990504
24.4
Bracing waler MK 500 Diagonal MK 0.75x1.5/1396 Diagonal MK 0.75x3/2845 Diagonal MK 1x1/1110 Adjustable head MK 1990594 34.2 Diagonal MK 1x1.25/1300 Diagonal MK 1x1.5/1508 Diagonal MK 1x2/1904 Diagonal MK 1.5x1.5/1818 Diagonal MK 1.5x2/2201 Diagonal MK 1.5x2.5/2624 Diagonal MK 1.5x3/3071 Diagonal MK 2x2/2525 Diagonal MK 2x2.5/1x3/2900 Shoring of pre-fabricated beams with MK Prop Shoring of building site crossings Diagonal MK 2x3/3310 1990614 1990628 1990611 1990612 1990615 1990620 1990619 1990622 1990626 1990630 1990625 1990629 1990633 7.7 19.4 6.1 7.2 8.3 10.8 10.1 12.2 17.9 20.9 17.2 19.7 22.5 Bracing waler MK 1/1500 Bracing waler MK 1.5/2000 Bracing waler MK 2/2500
1990565 1990561 1990562 1990563
48.5 109 137 164
136
137
Products
T-60 Robust Shoring

QUICK, SAFE AND VERSATILE
BENEFITS
Quick erection (based on frames). Reduced number of items. Easy erection. Robust and long-lasting (hot-dip galvanisation coating). Towers can be moved by crane. Assembly on ground and lifting to its working position. Erection of independent, chain-linked or reinforced towers possible. Ensured workers safety in assembly. Suits platforms and access ladders. Movement of sets with trolleys.
Shoring towers consisting basically of frames and vertical braces. Solution for shoring requirements in building construction and Civil Engineering.
Certied product.
Module sizes of towers: 1 m; 1.5 m; 2 m Adjustment range: screw jacks and 35 cm frames
3 2
Ensured workers safety
Shoring of the deck of viaduct
1 Bottom Screw Jack 2 Frame Spacer 3 Horizontal Brace 4 Frame 1 m 5 Vertical Brace 1 m 6 Frame 0.35 m 7 Vertical Brace 0.35 m 8 Top Screw Jack 9 Head
5 6 7
4 3 2
Six legs tower
Falsework movement on rails
138
139
Products
BASIC COMPONENTS
kg kg
Frame 1x1 Frame 1.5x1 Frame 2x1 Frame 1x0.35 Frame 1.5x0.35 Frame 2x0.35
1906010 1906015 1906020 1906030 1906035 1906040
18.1 21.3 24.5 11 13.6 16.2
Horizontal brace 1x1 Horizontal brace 1x1.5 Horizontal brace 1x2 Horizontal brace 1.5x2 Horizontal brace 1.5x1.5 Horizontal brace 2x2
1906310 1906311 1906312 1906313 1906315 1906320
3.7 4.4 5.2 5.7 5 6.3
Bottom screw jack 0.8 BTM Formwork with T-60 Shoring Bottom screw jack 1.05
1906830 1906850
8.3 9.7
Frame spacer 1x0.1 Frame spacer 1.5x0.1 Frame spacer 2x0.1
1906110 1906115 1906120
4.9 6.2 7.5 Top screw jack 1.05 Top screw jack 0.8 1906855 1906856 7.5 6
Vertical brace 1x1 Vertical brace 1.5x1 Vertical brace 2x1 Vertical brace 1x0.35 Vertical brace 1.5x0.35 Vertical brace 2x0.35
1906410 1906415 1906420 1906435 1906440 1906445
2.9 3.5 4.3 2.2 3 3.9 Two-way U-head VM-DU 1906880 3.5
Double head VR
2211003
4.8
ENKOFLEX Formwork with T-60 Shoring
T-60 in varying height shoring application
140
141
Products
BRIO SHoriNG SYsTEM

LIGHT, VERSATIlE, HEAVY-DUTY
APPlIcATIONS AND SOlUTIONS
BASIC COMPONENTS
kg
Adjustable head 0.5 Adjustable head 1
2127973 2127960
8.8 12.9
Standard 1 Standard 1.5 Standard 2 Standard 3 Slabs at great height with ENKOFLEX Standard 0.5 without spigot Standard 1 without spigot Standard 1.5 without spigot Standard 2 without spigot Standard 3 without spigot BRIO as shoring system Safety on erection
2127500 2127501 2127502 2127503 2127958 2127605 2127859 2127860 2127981
4.6 7.4 9.4 13.5 2.2 4.4 6.6 8.5 12.5
It is used for the shoring of formwork systems in building construction such as ENKOFLEX, VR Table, BTM and ENKOFORM H-120. All these systems consist of main and secondary beams and plywood.
Consists of components of BRIO Modular Scaffolding.
BENEfITS
Quick and easy assembly. Flexible. Suits various geometries and congurations (with components of BRIO Modular Scaffolding). Long durability due to hot-dip galvanisation treatment. Safe shoring erection with scaffolding assembly platforms. Protected shoring system. Large working areas and handrails on the top level for formwork placing. Few number of components. Lifting with crane possible when bolting the standards together. Erection of shoring towers or full shoring. Excellent height adjustment. Creation of safe working spaces for formwork erection and at the perimeter.
Diagonal brace 0.7x2 Diagonal brace 1.02x2 Diagonal brace 1.5x2 2127540 2127541 2127617 2127542 2127618 2127543 7.2 8.7 10.2 11.8 13 14.2 Shoring at different heights Ledger 0.7 Ledger 1.02 Ledger 1.5 Ledger 2 Ledger 2.5 Ledger 3 2127522 2127523 2127524 2127525 2127526 2127527 3.2 4.4 6 7.6 9.4 11.7
Wide range of tower congurations: 0.35; 0.7; 1.02; 1.5; 2; 2.5 and 3 m. Load-bearing capacity optimised for building construction.
Diagonal brace 2x2

7
Diagonal brace 2.5x2 Diagonal brace 3x2
Adjustable base 0.5
2124902 2124907 2127510
4.9 8.7 1.4
1 Adjustable base 2 Base collar 3 Standard 4 Diagonal brace 5 Ledger 6 Standard without spigot 7 Head
Adjustable base 1 Base collar
2 1
Tank shoring at 24 m height
142
143
Products
G SHORINg TOWER
LIGHT, EASY, MULTIPURPOSE
APPLICATIONS
BASIC COMPONENTS
kg kg
Frame G-100 1.85 Frame G-100 1.55 Frame G-100 1
2003600 2003500 2003300
15.5 13.4 12.5
Base jack G 0.5 Base jack G 1 Base plate
2000600 2000700 2000300
4.2 7.8 1.2
Shoring of BTM with G Shoring
G platform 1.065 G platform 1.57 Shoring of RECUB with G Shoring G platform 2.075
1860580 1860572 1860582
9.1 12.2 15.4
System designed for the shoring of slab formwork in building construction.

Two-coloured crossbrace 1 Two-coloured crossbrace 1.5 1860507 1860101 1860107 1860138 1862054 1862050 1862056 1862126 1862154 3.9 4.8 5.8 4.9 5 5 5 5.1 5.2 Extending platform 1-1.5
4 5
BENEFITS
Light, quick and easy erection. Adaptable to several slab formwork systems (RAPID, RECUB, ENKOFLEX, BTM). Numerous congurations with different crossbraces and distances between towers. Fixed and extensible platforms can be installed. The shoring remains as load-bearing structure until concrete curing is nished once the recoverable formwork material is removed.
Two-coloured crossbrace 2 Crossbrace 1.6
COMPONENTS
1 Frame G-100 2 Crossbrace 3 Base plate 4 Head 5 Base jack
Crossbrace N-14 Shoring of RAPID with G Shoring Crossbrace N-15 Crossbrace N-16 Crossbrace N-18 Crossbrace N-20
2067035 2067048 2067043
12.6 17.3 20.6
Extending platform 1.5-2.35 Extending platform 2-2.7
Head 55 Fixed and extensible platforms Head 70 Head 80 Head 160
1860088 1860500 2013900 2013800
0.9 1.2 1.8 2.3
5 3
Remaining material
144
145
Products
Timber Beams and Plywood
Beams and Plywood

QUALITY, STRENGTH
THREE-LAYER PLYWOOD
Consisting of three layers of glued spruce plies with AW 100 glue according to standard NORM B3023. The rst and third layer (A) have their grain at right angles to the second layer (B).
A B A
PhENolIC Plywood
Birch and/or spruce veneers with phenolic lm coating resistant to wear and tear and chemicals. Production conforms to strict quality standards. Gluing process of plies complies to standard BFU 100, EN 314-2 / class 3, exterior. Reusable for many uses with uniform result (follow ULMA instructions). Great benets as shuttering face: Great strength on building site. High durability and dimensional stability. Quality concrete nish. The outer surface is coated with synthetic yellow melamine resin (130 g/m2). It gives the concrete nish a light wood texture and micropores. Sealed panel edges with polyurethane to prevent moisture absorption and concrete sticking. Product certications: Austrian standard B 3023 - three-layer wood boards. PEFC - Chain of Custody. Scope of application: All kinds of formwork Working platforms Number of uses: between 20 and 30*.
BASIC COMPONENTS
kg
3 layer plywood 2000x503x21 3 layer plywood 2000x503x27 3 layer plywood 2500x500x21 3 layer plywood 2500x500x27 3 layer plywood 1970x503x27 3 layer plywood 1000x503x27 3 layer plywood 1330x503x27
7251131 7251132 2211029 7251136 1860650 7251130 1860512
11.4 15 14.7 18.9 13.4 7.2 9.6
BIRCH PLYWOOD
Birch plywood with sealed edges. Suitable for wall and slab surfaces with perfect concrete nishing (at, without textures). Excellent resistance to wear and tear (coated with phenolic lm of 120 or 220 g/m2). Density: 680 kg/m3 Application: all kinds of formwork Number of uses: 20-80*
BETO PLYWOOD
Durability and resistance due to the arrangement of plies (outside made of birch and inside made of birch and spruce alternating layers). Plywood with sealed edges and coated on both sides with smooth and wear resistant phenolic lm of 120 g/m2. Density: 570 kg/m3 Application: all kinds of formwork, for at concrete nishing, without textures Number of uses: 15-30*
SPRUCE PLYWOOD
Inexpensive and light, ensures a smooth concrete nishing. Plywood made of glued spruce layers coated with smooth and wear resistant phenolic lm (120 g/m2).
* The number of uses is a reference value and non-binding. Variable value depending on the conditions of use and treatment of the material.
VM-20 BEAmS
Their design and the material used guarantee a light and at the same time durable product, excellent as structural element for formwork. Protected ends to withstand hits. Mechanical properties according to standard EN-13377: Maximum permissible moment: 5 kNm Permissible shear load: 11 kN Stiffness (Exl): 450 kNm2 Double T-section, height = 200 mm and width = 80 mm. Certicates: Certicate of compliance Z BWU03-I 14.24.39 (MPA Stuttgart) PEFC - Chain of Custody
BASIC COMPONENTS
kg
Density: 520 kg/m3 Application: slab formwork, for at and smooth concrete nishing Number of uses: 5-15*
Timber beam VM 20/1.45 Timber beam VM 20/1.9 Timber beam VM 20/2.15 Timber beam VM 20/2.45 Timber beam VM 20/2.65 Timber beam VM 20/2.9 Timber beam VM 20/3.3 Timber beam VM 20/3.6 Timber beam VM 20/3.9 Timber beam VM 20/4.5 Timber beam VM 20/4.9 Timber beam VM 20/5.9
1940191 1940172 1940197 1950129 1940196 1940144 1950130 1940146 1950112 1940178 1950113 1940149
7.25 9.5 10.75 12.25 13.25 14.5 16.5 18 19.5 22.5 24.5 29.5
BASIC COMPONENTS
kg
BASIC COMPONENTS
kg
BASIC COMPONENTS
kg
Plywood 1.25x2.5x0.009 Birch Plywood 1.25x2.5x0.012 Birch Plywood 1.25x2.5x0.018 Birch Plywood 1.25x2.5x0.021 Birch
1940157 1940161 1940155 1940151
19.1 25.5 38.2 44.6
Plywood 1.25x2.5x0.018 Beto Plywood 1.25x2.5x0.021 Beto
1940198 1940166
34.9 40.7
Plywood 2.5x1.25x0.009 Spruce Plywood 2.5x1.25x0.012 Spruce Plywood 2.5x1.25x0.018 Spruce Plywood 2.5x1.25x0.021 Spruce
1940156 1940160 1940154 1940150
14.6 19.5 29.2 34.1
* The number of uses is a reference value and non-binding. Variable value depending on the conditions of use and treatment of the material.
146
147
Products
Timber Beams and Plywood
EVERMAX Composite Board

SuITS THe mOST DemaNDING SITe reQuIremeNTS, maXImum reLIaBILITY
APPLICaTIONS
Designed to extend the life span of formwork, providing great benets for the construction of concrete structures.
BENEFITS
Durability: as much as the metal frame of the formwork*. Efciency: better cost/use ratio compared to plywood. No deformation in normal use. High-quality nishing in multiple uses. Mechanical properties equivalent to plywood. Easy stripping. Ease of cleaning and maintenance. Outdoor durability: UV rays, abrasion, chemical agents. Maximum lightness. 100 % recyclable.
EVERMAX board in NEVI wall formwork
* Non-binding reference. Depending on conditions of use and treatment of the material.
Dimensions: - Length: wide range available. - Width: up to 1250 mm (for larger widths two boards are joined). - Standard thickness: 10, 13, 16 and 19 mm. - Range of possible thickness: from 10 to 30 mm. Construction (sandwich type):
1 1 light core 2 2 structural layers 3 2 nishing skins
2 1 3
EVERMAX board in ORMA wall formwork
EVERMAX board in CC-4 slab formwork
148
149
Products
Scaffolding
BRIO Modular Scaffolding

FLEXIBLE AND MULTIfUNCTIONAL
BENEfITS
Versatile and exible. Vast variety of different structures possible to erect. Quick and easy to assemble, with few components. Compatible with DORPA Frame Scaffolding (plenty of shared items). Protected against corrosion by hot-dip galvanisation: Excellent surface nish and great durability. Safety: Safety post as collective protection system Assembly from lower level and protection against falls from height when accessing upper levels. Safety post certied according to EN 795 (protection against falls from a height regarding anchor devices). Guardrails for inside and outside protection. Safe access with trapdoor platforms or with stairs attached to the scaffolding (depending on scaffold height). Third party protection: pedestrian walkways and protection fans. Secures pedestrian and vehicle trafc in working areas. Anti-slip platforms and captive system with safety pin (prevents accidental movements).
SAfETY ITEMS
kg
BRIO Safety Guardrail Post
2128193
3.9
Safety Ledger 3-2 BRIO Scaffolding in faade enclosure Safety Ledger 1.5
2128194 2129310
4.8 3.8
Easy erection, high stiffness and stability. Based on standards with base collars every 50 cm.
Certied according to European Standards EN 12810-1/2 and 12811-1/ 2/3. Product certications:
Ensured safety in erection and assembly
APPLICATIONS AND SOLUTIONS COMPONENTS

1 Adjustable base 2 Base collar 3 Standard 4 Ledger 5 Diagonal brace 6 Metal platform 7 Guardrail 8 Corner guardrail 9 Toeboard
3 9 2 5 8 7 6
Covering of faades and any other types of geometries Covering of any types of geometries Access stairs Scaffolding towers Circular scaffolding Temporary roofs Pedestrian bridges and public staircases Roof edge protection Slab edge protection Special solutions: hanging scaffolds, bridges, temporary working areas, domes, etc. Shoring
FACADE SCAFFOLDING / IRREGULAR GEOMETRIES

Common application for working and access platforms in regular and irregular shaped faades.
BRIO Scaffolding in restoration of cathedral

1
BRIO Scaffolding in inclined faade
150
151
Products
Scaffolding

SCAFFOLDING TOWERS
Working platforms up to 12 m height without stabilisation possible. Static or mobile. Can be lifted and moved by crane.
BRIO SHORING
Used as shoring application for formwork. For more information, see section about Shoring Systems.
BRIO CIRCULAR SCAFFOLDING

Solution for curved geometries. Highest safety for any type of job (industrial maintenance, etc.).
TEMPORARY ROOFS
Ensure open, comfortable and protected areas for restoration works, pavilions, etc. Pre-assembly on ground and lifting with crane. Components: beams and supports, sheets and standard items of the BRIO Scaffolding system.
Scaffolding tower for the pouring of piers
Shoring application for formwork
ACCESS STAIRS
Safe access to any point of the structure 3 x 1.5 (4 legs) with complementary platform or landing deck. 3 x 1.4 (6 legs). 3.4 x 1.5 (8 legs).
7
ROOF EDGE PROTECTION

Provides roof edge protection with additional net or metal perimeter closing. Edge protection veried according to the NF regulations based on the standard EN 13374:2004, class C.
FOOTBRIDGES / PUBLIC STAIRCASES

Temporary structures with appropriate widths for any requirement. Provide safe spaces for pedestrians.
Benets Access to great heights. Movable by crane. Safe and stable access surface. Staircase widths of 0.70 and 1.02 m, depending on requirements. Different stair landings possible. Erection of access stairs to scaffolding structures.
8 6
Access ladder in pier construction

2
COMPONENTS
1 Adjustable base 2 Standard 3 Ledger 4 Diagonal brace 5 Aluminium stair 6 Outer guardrail 7 Inner guardrail 8 Landing deck
5 1 3 4
152
153
Products
Scaffolding

SPECIAL SOLUTIONS
BASIC COMPONENTS
kg kg
Standard 1 Standard 1.5 Standard 2 Standard 3 Standard 4
2127500 2127501 2127502 2127503 2127956
4.6 7.4 9.4 13.5 17.8
Base collar
2127510
1.4
Platform 0.7 Platform 1.02 Platform 1.5 Platform 2 Platform 2.5 Platform 3
2127718 2127717 2127716 2127715 2127714 2127713
6.6 9 12.4 17 20.2 22.2
Diagonal brace 0.35x2 Diagonal brace 0.7x2 Diagonal brace 1.02x2 Diagonal brace 1.5x2 Diagonal brace 2x2 Diagonal brace 2.5x2 Bridge restoration Hanging scaffold for installation of working platforms for works under temporary roofs Diagonal brace 3x2
2129411 2127540 2127541 2127617 2127542 2127618 2127543
6.7 7.2 8.7 10.2 11.8 13 14.2 Trapdoor platform 1.02 Trapdoor platform 1.5 Trapdoor platform 2 Trapdoor platform 2.5 Trapdoor platform 3 2129617 2128152 2127868 2127867 2127712 7.9 13.5 18.6 25.8 31
Ledger 0.35 Ledger 0.7 Ledger 1.02 Ledger 1.5 Ledger 2 Ledger 2.5 Ledger 3
2127985 2127522 2127523 2127524 2127525 2127526 2127527
2.2 3.2 4.4 6 7.6 9.4 11.7 Toeboard 0.7 2124998 2124999 2124994 2124995 2124996 2124997 2.6 3.2 4.2 5.2 6 6.8
Large temporary roofs and structures
Toeboard 1.02 Toeboard 1.5 Toeboard 2 Toeboard 2.5 Adjustable base 0.5 Adjustable base 1 2124902 2124907 4.9 8.7 Toeboard 3
BRIO Scaffolding for the industry
Construction of large structures
Leisure and entertainment
154
155
Products
Scaffolding
DORPA Frame Scaffolding

THE QUICK AND SAFE TO ERECT FAADE SCAFFOLDING
APPLICATIONS
BASIC COMPONENTS
kg kg
Frame M-70 0.5 Frame M-70 1 Frame M-70 1.5 Frame M-70 2 Frame M-100 2
2125210 2125211 2125212 2124945 2124946
8.7 12 15.4 19.6 21
Guardrail 1.5 Guardrail 2 Guardrail 2.5 Guardrail 3 Corner guardrail 0.7 Corner guardrail 1.02
2124917 2124918 2124919 2124920 2125097 2125098
6.5 8.3 10 11.8 3 3.7
Faades restoration Ledger 0.7 Diagonal 1.5x2 with coupler Diagonal 2x2 with coupler Diagonal 2.5x2 with coupler DORPA scaffolding in faade Accesses Diagonal 3x2 with coupler Diagonal 1.5x2 x pined 2124983 2124984 2124985 2124986 2125295 2125294 2125293 2125292 6.2 6.8 8 9 5.5 6.5 7.4 8.4 Ledger 1.02 Ledger 1.5 Ledger 2 Ledger 2.5 Ledger 3 2125525 2125524 2124909 2124910 2124911 2124912 1.2 1.8 2.6 3.5 4.4 5.3
Modular sets for the covering of faades consisting of joined frames with ledgers, diagonal braces and platforms.
Certied according to European Standards EN 12810-1/2 and 12811-1/ 2/3 Product certications:
Diagonal 2x2 x pined Diagonal 2.5x2 x pined Diagonal 3x3 x pined
BENEFITS
Easy and quick to erect, without tools and with only few components Safety: Safety post as collective protection system. Assembly from lower level and protection against falls from height when accessing upper levels. Safety post certied according to EN 795 (protection against falls from a height regarding anchor devices). Guardrails for inside and outside protection. Safe access with trap door platforms or with stairs attached to the scaffolding (depending on scaffold height). Compatible with BRIO Modular Scaffolding (plenty of shared items). Protected against corrosion by hot-dip galvanisation: excellent surface nish and great durability. Widths according to different requirements (0.70 m to 1.02 m). Non-slip platforms and the frames themselves prevent accidental movements. Light scaffolding with optimised design. Installation of working brackets at different heights.
Covering of faades in building construction
Toeboard 0.7 Toeboard 1.02 Toeboard 1.5 Toeboard 2 Toeboard 2.5 Platform 0.7 Platform 1.02 Platform 1.5 Platform 2 Platform 2.5 Platform 3
9
2124998 2124999 2124994 2124995 2124996 2124997
2.6 3.2 4.2 5.2 6 6.8
2127718 2127717 2127716 2127715 2127714 2127713
6.6 9 12.4 17 20.2 22.2
Toeboard 3
Adjustable base 0.5 Adjustable base 1
2124902 2124907
4.9 8.7
COMPONENTS
1 Adjustable base 2 Initial support 3 Metal platform 4 Frame 5 Guardrail 6 Diagonal brace 7 Corner guardrail 8 Guardrail frame 9 Handrail post 10 Toeboard
3 7 4 5 10 8
Irregular faades
Trapdoor platform 1.02 Trapdoor platform 1.5 Trapdoor platform 2 Trapdoor platform 2.5 Trapdoor platform 3
2129617 2128152 2127868 2127867 2127712
7.9 13.5 18.6 25.8 31 Initial support P-70 Initial support P-100 2124922 2124923 3 4.3
Safety in erection
2 1
156
157
Products
Scaffolding
Wall and Faade Retention

ROBUSTNESS AND SAFE ErEcTION
BRIO ST BASIc COMPONENTS

kg kg
Frame ST
2121000
145
Guardrail ST
2121004
Ledger 0.7 Ledger 1.02 Ledger 1.5 Support ST 2121001 28 Ledger 2 Ledger 2.5 Ledger 3
2127522 2127523 2127524 2127525 2127526 2127527
3.2 4.4 6 7.6 9.4 11.7
Tie locking ST Faade retention against horizontal loads Safety in erection
2121070
4.5
Diagonal brace 0.7x2 Beam ST 2.5 2121060 2121061 2121062 2121063 15.4 21.5 27.6 33.6 Diagonal brace 1.02x2 Diagonal brace 1.5x2 Diagonal brace 2x2 Diagonal brace 2.5x2 Diagonal brace 3x2
2127540 2127541 2127617 2127542 2127618 2127543
7.2 8.7 10.2 11.8 13 14.2
BRIO ST FAADE REtENtioN

Reliability, easy erection and ensured safety. Designed to withstand horizontal loads, aimed at the sector of restoration and maintenance of faades. Heavy-duty structure of bolted frames in perpendicular planes to the faade. Connections between frame sets with BRIO Scaffolding components. Fastening of the faade with beam strappings through windows or other openings. Anchored to foundation or slab (function of counterweight).
Beam ST 3.5
COMPONENTS
1 Support ST 2 Frame ST 3 Horizontal ledger BRIO 4 Diagonal brace BRIO 5 Beam ST 6 Guardrail ST 7 Tube D 48.3 x 3.1 8 Adjustable base 9 Tie Locking ST
Beam ST 4.5 Beam ST 5.5
BENEFITS
Integrated safety in erection (collective safety items). Transfers the horizontal loads of the faade (wind and tilting of the faade itself) to the ground and prevents the inclination of the faade by a counterweight. Retention at great heights. Enables pedestrian walkway on pavement under the scaffolding, site access for vehicles and placing of site ofce modules on the retention structure itself. Protected against corrosion by hot-dip galvanisation: excellent surface nish and great durability. Working platform with perimeter protection and access from the retention system. Safety post: collective protection against falls from height from lower level. Pre-assembly on the ground to erect independent towers.
2 3 4 9 7 8 5
BRIO fAADE rEtENtioN

Outside faade retention limited to low faade heights.
INsiDE fAADE rEtENtioN

Inside retention with push-pull props, BRIO towers, ALUPROP towers or walers. Avoids road restrictions.
Faade retention with BRIO Scaffolding
Inside faade retention
158
159
PROJECTS
BUILDING CONSTRUCTION HIGHRISE BUILDINGS INDUSTRIAL AND ENERGY CONSTRUCTION BRIDGES TUNNELS HYDRAULIC CONSTRUCTION AND SEWAGE TREATMENT PLANTS RESTORATION AND MAINTENANCE
03
160
161
Projects // Building Construction
Multi-Purpose Palace of Gran Canaria, Las Palmas de Gran Canaria, Spain

ULMA FACING A MOMENTOUS PROJECT FOR THE CANARY ISLANDS
Description
The Canary Islands designated as secondary venue of the 2014 Basketball World Cup began the islands most important public works. With a seating capacity between 10,000 and 11,000, its multi-purpose nature will allow hosting both sporting (basketball, volleyball, tennis, etc.) and cultural events. Its rectangular dimensions are 123.5 x 93 m, with a height of 24 m and a depth between -5.4 and -12.36 m. The building faades are 20 cm thick concrete walls, supported on buttresses of 0.5 x 3.8 m every 6 m. The width of the buttresses decreases before reaching the top. Thus, the steel trusses that sustain the roof will rest on these buttresses.
ULMA Solution
Main conditions for the construction of the walls: Observing the pattern dened for the joints in front view, both vertical and horizontal. This was done with ENKOFORM V-100 formwork. Align the tie holes horizontally and vertically. Avoid bigger holes due to climbing cones. The Cone AWF is placed at the position of a tie rod. At removal it leaves a mark identical to the one of a tie rod. Wall climbing: Outside: 21 m2 big formwork units on climbing bracket. Inside: internal climbing platform supporting on folding brackets xed on the buttresses.
162
163
European Solidarity Center, Gdask, Poland

SOLUTIONS FOR INCLINED WALLS OF GREAT HEIGHT
Description
With 25,000 m2 and a capacity of 200,000 m3, this project is the architectural expression of a historic change. The symbolism of the building is evident in its design, which includes inclined walls every 12 m, all in the same direction. Very soon, The Solidarity Center will become the centre for European cultural and social organisations of the historic Solidarity movement in Poland and Europe. The building, designed as a monolithic structure, required bold solutions for both design and materials: heights ranging between 19.5 and 30 m, inclined walls and nding a building capable of integrating into a shipyards environment.
ULMA Solution
Faced with an inclination of 6.5 and outer walls of great height, ULMA designed a unique solution with vertical modular formwork for tiers of 8 m and working platforms that ensured workplace safety. The uniqueness of this project and the high concrete pressure required the reinforcement of the formwork with high load capacity ALUPROPs. The side panel holes ease quick and 100% leak-tight corner solutions, suiting the peculiar shape. This process allowed of shorter construction time without sacricing the high safety standards. With only two systems, the large beams and slabs of the John Paul II Hall were built. The shoring of the two high oors of the hall was done with T-60 towers and ENKOFLEX slab formwork.
164
165
Lookout Tower of the Trade Fair and Congress Center, Kielce, Poland
MK SYSTEM: A SINGLE SOLUTION FOR COMPLEX STRUCTURES
Description
This building for big events has four oors and an underground car park. Its most striking architectural feature is the 44 m high lookout tower with banquet hall.
ULMA Solution
The ATR self-climbing system was used for the construction of the two 90 cm thick outside walls. The other two walls with a thickness of 15 and 25 cm and protruding structural steel parts did not suit the use of the ATR system. The self-climbing systems were used with MK trusses to make large working platforms. In the reverse direction, the platforms for the walls with protruding steel structures were made with MK trusses. The entire system rested on four self-climbing brackets, which made up a large working platform and held the wall formwork. MK structure and ATR system were simultaneously moved with the hydraulic system to the different pouring stages requiring only 15 to 20 minutes for climbing from one level to the next. The interior of the structure was built with the KSP Shaft Platform hoisted by crane and making up the formwork support platform. BRIO Modular Scaffolding ensured the vertical communication between different levels.
166
167
ECE Thier Areal, Dortmund, Germany

SUPPLY OF CUSTOMISED MATERIAL
Description
Located in the centre of Dortmund, the ECE is one of the largest and most advanced shopping centres of Germany. Its 33,000 m2 oor area are distributed over 4 levels. It has 5,000 m2 ofce area, three parking levels (700 spaces) and 150 shops and restaurants. 5,000 m3 of concrete and 7,400 t of steel reinforcement were required for its construction.
ULMA Solution
Both in design and construction, the project demanded a thorough work which resulted in a great success. Given the limited space available, the material supply was a key factor in the whole process, with quantities and times adapted to the pace of work. The ORMA vertical formwork was capable of precisely adjusting to the construction of walls and staircases. Its wide range of panels enables the easy assembly and jointing of large sets, in addition to solutions of corner not 90 with few accessories. Several walls required fair-faced nishing. The curved walls are an example for this and were built with circular formwork systems adjusting precisely and without effort to any radio. Column heads were built with F-4 MAX Hinged Column Formwork and movable VR Tables. The VM-20 beams covered with 21 mm plywood ensure a high efciency for large areas and repetitive solutions. The slabs were built with ENKOFLEX shored at great heights on EP Props and T-60.
168
169
Sport City, Rome, Italy

A RACE TO THE FUTURE
Description
Designed by the architect Santiago Calatrava, the Citt dello Sport includes soccer elds, running tracks, shops, ofces, apartments, libraries, the new Palazzo dello Sport, the swimming stadium and the Rectors Ofce of the University of Tor Vergata. This project was a great challenge because of its unique architectural features and the complex design of the new Roman swimming stadium.
ULMA Solution
The requirements for the fair-faced concrete nishing were very strict. Coherence and continuity of the wall design required the tie holes to be in a regular vertical pattern and the plywood panel of a size of 3 x 1.25 m. The versatility of the MK System and the formwork optimisation according to the type of concrete achieved to full these high demands. The 13 m high surrounding wall was built in a creative way with different types of openings, both as well as overlapping. A spectacular building in whose interior there are almost 190 between 30 and 70 m long arches. The backbone of it is a 130 m longitudinal arch which supports the steel and glass roof. Along with formwork of the MK System, 12,000 m2 slab and 4,000 m2 vertical formwork were supplied.
170
171
MaRs Centre, Toronto, Canada

MODULAR FORMWORK FOR MAXIMUM COST EFFICIENCY
Description
Located in Torontos Discovery district, the Phase II of the MaRs Centre will add 74,000 m2 to the existing complex. It is a 20-storey tower at the west wing housing laboratories (60%) and ofces (40%). Moreover, it will include a two-level underground parking. After this project, MaRs will have doubled its surface and incorporate the largest centre of science, technology and research in Canada.
ULMA Solution
Shafts were built with ORMA vertical formwork and Easy-Stripping Corner Panel, suitable to speed up and increase the efciency of shaft formwork erection and dismantling. The lightness of the MEGALITE formwork eased the wall construction. The lightweight, safe, high-performance CC-4 aluminium formwork was used for slabs (30 cm) and beams (25 cm). Large formwork tables were also used. The ALUPROP, light and suitable for heavy loads, was used for the propping and back-propping of 2.75 m standard height of oors.
172
173
Tower Bridge Shopping Centre, Sao Paulo, Brazil

ON-SITE ADVICE FROM START TO FINISH
Description
Its 55,000 m2 of area for rent converts Tower Bridge into one of the largest shopping centres in the metropolitan area. The building periphery is divided into three sections of about 2,000 m2, with 5 basement levels. The projected area of the building is 2,400 m2, to a total built oor area of 138,000 m2.
ULMA Solution
The project included aspects such as passageways for the movement of people or perimeter working platforms. High efciency construction systems were chosen with pouring cycles of 7 days for an area of 2,400 m2. This required the SP Prop as back-propping system of high load capacity. G Shoring suited the formwork support at great heights and enabled the early removal of the slab formwork for the use of the same material in successive stages. The foundation was built with COMAIN Handset Formwork. ULMA maintained its ongoing support by the technical training of workers and by monitoring the entire construction process.
174
175
National Stadium, Brasilia, Brazil

HIGH PERFORMANCE IN A STRINGENT CONSTRUCTION PROCESS
Description
Best known as Mane Garrincha, it will be one of the main venues of the 2014 Football World Cup. After the demolition of the old stadium, this new sports complex will accommodate more than 71,000 spectators in an area of 188,000 m2. This project faces several challenges: nearly 5,000 tons of auxiliary products, in a construction process with less labour and shorter lead times, always maintaining a high level of safety.
ULMA Solution
The peculiarity of this stadium resides in the 288 columns of 46 m height across the entire complex, on which the compression ring rests. For the construction of the circular columns of 1.20 to 1.50 m diameter, CLR formwork has been used in successive tiers of 4 m. The BRIO system used as working platforms, ensured workers safety at great height. The construction of the compression ring (22 m width and 46 m height) meant a great technical challenge. This is where ULMA as a cutting-edge company for formwork technology comes in value. MK Structures, resting on climbing brackets anchored to the 288 columns, supported the compression ring, which avoided the use of a large volume of conventional shoring and resulted in considerable time and cost savings. For the construction of the grandstand beams (12 m height), MK Structures on BRIO Shoring were used. The foundations were large repetitive blocks. The versatility of the COMAIN formwork suited this job. As shoring system for slabs and beams, ALUPROPs have provided lightness and adaptability to the different slab heights. The Trolley VR has facilitated the transfer of BRIO and ALUPROP towers to each new pouring stage thus avoiding their dismantling. Thereby the efciency of the project could be increased, and the material input reduced. The production manager of the builder consortium, Marcos Aparecido Conchis, states that the expectations set on ULMA have been exceeded, with a high quality service, continuous advice and strict compliance with supply commitments.
176
177
Renovation of Governor Magalhes Pinto Stadium, Belo Horizonte - MG, Brazil

ULMA IN THE 2014 FOOTBALL WORLD CUP IN BRAZIL
Description
70,000 m2, 100,000 spectators and 70 matches per year. More commonly known as Mineiro, the second largest stadium of Brazil will host the 2014 Football World Cup. The Mineiro required profound changes to adapt to the FIFA regulations. And it was ULMA who took on the challenge of converting it into a multifunctional stadium, capable of hosting sporting events, trade fairs and all kinds of cultural events. The modications involved the lowering of the soccer turf level, new grandstands, bars, restaurants and ofces, all based on an environmentally friendly design observing principles of sustainability.
ULMA Solution
ULMA, world leader for formwork and falsework, provided comprehensive solutions for slab and beam construction. G, BRIO and ALUPROPs were used as shoring systems. MK Structures, BTM and COMAIN were the chosen formwork systems. Safe working at height was ensured with BRIO Modular Scaffolding. Time frame, quality and budget were 100% accomplished by ULMAs smart system design and valuable on-site assistance.
178
179
National Confederation of Commerce and Tourism, Brasilia, Brazil

VR TABLES: MAXIMUM PERFORMANCE ON SITE
Description
Powered by the National Confederation of Commerce of Brazil, this business complex of 154,465 m2 includes four ofce towers of more than 17 oors. Each building will include a wide hall with double-height ceilings, auditorium, conference rooms, leisure areas, etc. Its unique design is combined with sustainability. This is why; it is one of the rst buildings of Brazil to be certied LEED, Leadership in Energy & Environmental Design, issued by the US Green Building Council.
ULMA Solution
The new Head VR SP/EP, a new application of the VR Table system, meant a great success. This lighter head can be used with a very light prop, the SP. The system was used from the third oor on, on at slabs without interference from drop or perimeter beams. This solution has reduced the cost of labour, since the tables are moved horizontally with the Trolley VR and vertically by crane, without the need for dismantling the assembly. For best results, different formwork systems have been combined: COMAIN modular formwork for walls and piers, while RAPID was used for solid slabs and large spans. BRIO Ladder eased the access to the different oors. For reasons of geometry, ULMA has gone for the safety and efciency of the table system instead of conventional systems.
180
181
360 Building, Sao Paulo, Brazil

VARIOUS CHANGING GEOMETRIES
Description
Located in an exclusive historic district of Sao Paulo, this innovative building was designed in terms of maximum comfort. An example of this is the unique perspective of the city all its apartments are offering which enables the vision at 360. It occupies an area of 2,797.63 m2 and has 62 apartments spread over 22 oors.
ULMA Solution
The slabs of the four basements (more than 6,000 m2) were quickly and safely built with the recoverable system for reticular slabs RECUB with 20 cm wafe and 5 cm compression layer. For conventional slabs, BTM formwork was used with weekly pouring cycles. For lower heights, the horizontal structures were shored with SP Props. For the perimeter and heights exceeding prop length, G Shoring was used. The changing building geometry demanded reinforcing cantilevers with steel beams and proles in varying positions on each oor.
182
183
Altezza Business Center, Mexico City, Mexico

OPTIMAL CONCRETE FINISHES ON HORIZONTAL AND VERTICAL SURFACES
Description
This is an ofce building with 10 oors and 7 basements for underground car parking with oor heights of 3 m. Its main structure consists of steel proles with inside and perimeter concrete walls. The slabs were built with steel deck plate. Only the access ramps to the basements were designed as solid slabs.
ULMA Solution
The project comprised the following structures: Single-sided walls of 2.4 m height and 14 m length, located in the basement of the building. They were built with the NEVI System with panels of 2.4 x 0.9 and 2.4 x 0.6, Push-Pull Props. Single-sided walls of 2.4 m height and 14 m length, located in the basement of the building. They were built with the NEVI System with panels of 2.4 x 0.9 and 2.4 x 0.6, Push-Pull Props E and 3 m and 2.5 m long Walers DU-100. Solid slabs located in the access ramps of the car parking. They were formed with ENKOFLEX supported on G Shoring.
184
185
Renovation of the National Stadium, Lima, Peru

IMPROVEMENTS WITH INNOVATION AND SAFETY
Description
It is the main sports arena of the country. Its refurbishment is part of a plan put forward by the Peruvian government to turn the city of Lima into a host of major international events. Opened in 1952 with a capacity of up to 47,000 people, the current works will bring 13,000 new seats, through the construction of 6 meter high walls which expand the grandstands and box seats. The main improvement consists in the erection of a metal structure surrounding the perimeter of the stadium, built with aluminium plates. Moreover, modern lighting, emergency stairs, lifts, passageways to the higher levels, 371 boxes, press area, fast food restaurants, toilets and changing rooms are located, will be built.
ULMA Solution
The MK System offers a quick and inexpensive solution for the support of beams and slabs with ALUPROPs and BRIO Shoring. The vertical structures were built with COMAIN Handset Formwork. BRIO Modular Scaffolding ensured that work at height was carried out safely.
186
187
University of the Pacic, Lima, Peru

OPTIMAL EFFICIENCY ON SITE
Description
Built on a plot of 2,010 m2, this building has 5 oors and 6 basements and covers 17,000 m2 oor area.
ULMA Solution
In this project, special attention was paid to achieve great efciency of the available means. Hence, the effort to reduce labour and construction time, improve efciency and to simplify materials handling. Under these conditions, NEVI vertical formwork was favoured for its ease of assembly and few accessories. Large 8 x 4 m formwork units were assembled and easily moved by crane. Slabs and beam bottoms were built with ENKOFLEX shored with ALUPROPs. ULMA also supplied BRIO Modular Scaffolding (for access and shoring at great height), COMAIN (solution for beams, walls and small columns) and MK Structure with ALUPROPs (horizontal cantilevers).
188
189
Princess Noura University, Riyadh, Saudi Arabia

SAFE WALL CLIMBING
Description
Founded in Riyadh in 1970, it is the biggest womens university of the world with 32 campuses and faculties. The new space will accommodate 40,000 students and 12,000 workers. Moreover, it will include new facilities: a university hospital of 700 beds, research centres for nanotechnology, information technology and bioscience.
ULMA Solution
For wall construction in stages, ENKOFORM V-100 formwork on CR-250 Climbing Brackets has been be used. These climbing brackets provide a large main working platform and safety scaffolding for pouring and cone recovery with safety railing on all three levels.
190
191
Control Tower at Dakar International Airport, Senegal

SIMPLE SOLUTIONS WITH CLIMBING SYSTEMS
Description
Also present in this part of the world, ULMA undertook the construction of the 49.74 m high control tower at the Dakar International Airport. With a nominal outside diameter of 7.8 m and 7 m inside diameter, the tower involves six different sections, due to the disappearance of walls and beams in some cases, and to the variation of the outside diameter.
ULMA Solution
The outside formwork consisted of four ENKOFORM V-100 panels supported on CR-250 climbing brackets. The inside formwork had 26 panels, some on climbing brackets and others on KSP platforms, due to the lack of space for the climbing brackets. The formwork design made it possible to withstand concrete pressures of up to 60 kN/m2. The largest outside formwork unit (formwork and base structure) weighed 5,600 kg, while the largest inside unit reached 3,600 kg. This solution allowed for the lifting of each set independently and by crane.
192
193
Prestige Trade Tower, Bangalore, India

COMBINING FUNCTIONALITY AND ELEGANCE
Description
Located in the nancial heart of the city of Bangalore, this 115 m high building has 24 oors of 30,000 m2 each and 2 basements, in addition to a heliport. Prestige Trade Tower is designed to be an efcient and functional building with a sober and elegant architecture. For this, a rectangular design has been favoured, which has in its centre both the service and the trafc area.
ULMA Solution
The walls for oor heights between 4.20 and 5.50 m have been built with ENKOFORM V-100 formwork. The central core was built one or two levels ahead of the slab construction. ENKOFORM V-100 wall formwork was used for the outside face of walls in combination with BMK Climbing System, and with KSP Shaft Platforms for the inside faces. Each pouring cycle lasted 9 days.
194
195
Lucca Hospital, Italy

ULMA - A MODEL FOR LARGE-SCALE PROJECTS
Description
This project is designed according to the latest standards in hospital construction: open and bright spaces, safety, solidity, seismic design and stability. With a height of 18 m and 49,000 m2 oor space, it is a compact block which makes movements of staff faster to optimise resources and minimise operating expense. The hospital consists of two parallel rectangular buildings in H-shape of 120 x 140 m length. Each of the four oors extends to 70,000 m2 with a slab height between 3.84 and 4.84 m. Volume: 195,500 m3 Floors: 1+4 Construction time: 2 months for the parking + 3 months for the oors.
ULMA Solution
The CC-4 aluminium formwork with EP Props offered the perfect solution for extensive oors without obstacles and with a minimum number of evenly distributed columns. In total and to meet the agreed deadlines, 8,000 m2 of CC-4 aluminium formwork and 2,300 EP Props were used. Due to the systems reduced requirement of props per m2, large working areas could be created and assembly time saved. The CC-4s great efciency lies in the lightness of its aluminium proles and the sophistication of the system. Assembly is carried out from inside by sliding the panels into place on the beam grid. Thus, a single worker, from a single location was able to erect up to 10 m2 of formwork. In accordance with safety standards, the BRIO system provides perimeter protection and prevents any falls from height. The experience of ULMAs Italian subsidiary in large-scale projects has ensured the timely delivery of material, contributing its knowhow throughout the entire building process.
196
Materik Shopping Centre, Kiev, Ukraine

PRACTICAL AND EFFECTIVE IN BUILDING CONSTRUCTION
Description
Located in the centre, busiest area of the city, this building of a simple and classic style integrates nicely into the surroundings. The bright colours of the faade attract customers. The 300 parking spaces ease visitors access. It is one of the largest shopping centres in Kiev, with extensive pedestrian areas, shops, supermarket and entertainment areas.
ULMA Solution
ORMA vertical formwork was used for the construction of walls, and trusses sustained the single-sided wall formwork at a height of 7 m. Slabs were built with ENKOFLEX horizontal formwork, shored on T-60 for heights exceeding 8 m and on EP Props below that limit.
197
Posadas Hospital, Morn, Argentina

A SINGLE FORMWORK SYSTEM FOR VARIOUS HEIGHTS
Description
Located in Buenos Aires and built in 1958, the need for improved functionality of this public hospital through its expansion has been raised. The project involves an extension of 16,000 m2 to the original structure with 3 oors, ground oor and basement.
ULMA Solution
The free height of each level is different, ranging between 3.6 and 4.8 m. Therefore, the formwork had to suit each height without changing material. This was done with BTM horizontal formwork supported on G Shoring and SP Props. ORMA vertical formwork was used to built walls and columns, and COMAIN for the vertical circulation cores.
198
Cardinal Tower, Cordoba, Argentina

HIGH QUALITY COMPREHENSIVE SOLUTIONS
Description
With rst-class services and amenities, this tower is located on the banks of the Suqua River, an area in great development near the centre of Crdoba. The project includes three residential towers of 23 oors with swimming pool and solarium in the penthouses. 530 m2 on each oor and 46 m high, the towers have two more levels in the basement as car park. Each building has a central core of concrete. Therein the vertical installations and an external perimeter enclosure out of concrete with large glazed panels and some internal columns are placed. The slabs are at with some drop beams.
ULMA Solution
All vertical structural parts have an excellent fair-faced concrete nishing. The walls were built with ENKOFORM V-100, suiting the complexity of the faade with 100 m perimeter of offsets and other complex details. The panels were assembled at the building site. For this, the workers were trained by ULMA. For the outside perimeter, Climbing Brackets CF-170 were used. And for full workers safety, the KSP Shaft Platform system was used for lift and staircase shafts. For the construction of slabs, 0.25 m thick on lower oors with free heights of more than 4.5 m, BTM formwork supported on SP Props and G Shoring was used. The standard 2.55 m high oors were shored with ECO Props.
199
uoa Clinic, Santiago, Chile

SHORING AND FORMWORK SUITING HIGHEST DEMANDS
Description
Hospital located in the uoa Commune that is going to relieve the Santiago hospital network. Its 23,000 m2 surface include 5 oors, 150 beds and 3 basements oors, and will ensure full health care.
ULMA Solution
ORMA vertical formwork with symmetric modulations was used for fair-faced walls and columns. The curved walls of the staircases were built with BIRA, a circular steel formwork that enables the required nishing. The post-tensioned slabs were built with the steel beam system BTM shored on SP Props. The shoring of the high access area was accomplished with T-60 Shoring. With easily assembled towers requiring few parts, these systems were widely accepted on the building site for their ease of overcoming unevenness on the ground and their great efciency.
200
Palace of Youth , Astana, Kazakhstan

ROOFS AT GREAT HEIGHT
Description
With a surface area of 46,000 m2, this multifunctional complex has an indoor ice arena, swimming pool, tness centre, sports halls, theatre, concert hall, laboratories, planetarium, museums and other facilities.
ULMA Solution
The roofs meant a great challenge due to the great height. 5,000 m2 of ENKOFLEX horizontal formwork were required for their construction. Moreover, beam-based formwork was used to build walls, columns, lift shafts and retaining walls.
201
Projects // Highrise Buildings
Diagonal Zero Zero Tower, Barcelona, Spain

DESIGN IN HEIGHT WITH A VIEW TO THE SEA
Description
Located by the sea on the Diagonal avenue, this building houses, among others, the headquarters of Telefnica in Catalonia. Its height of 110 metres and 24 oors makes it a landmark of Barcelonas skyline. The diamond-shaped building has a trapezoidal base and occupies a plot of 4,000 m2. The structure is built around a central concrete core that includes lifts, equipment spaces, emergency and services stairs. The perimeter is reinforced with a system of telescopic aluminium proles, surrounded by another xerographic curtain wall. The average oor height is 4 m with a slab thickness ranging between 0.4 and 0.3 m.
ULMA Solution
The central core has been poured two oors ahead of the slabs with Climbing System 2000 and ENKOFORM V-100 formwork. Most slabs were built with RAPID slab formwork and in some cases with ENKOFLEX. To avoid anchor holes in the concrete, the wall was poured in 4.50 m high tiers. A waler truss and push-pull props were used to avoid tie rods passing through the wall, as they were placed at the top and bottom of each tier.
202
203
Upsite Tower, Brussels, Belgium

AUTOMATIC CLIMBING WITHOUT CRANE
Description
Its 142 m and 42 oors make the Upsite Tower the tallest residential building in Belgium and the rst skyscraper built in Brussels in the past 30 years. Apart from ats, it will also accommodate ofces, car park and garages, restaurants, shops, etc. The oor height ranges between 3.1 and 3.75 m, and the slab thickness between 0.24 and 0.28 m.
ULMA Solution
The core of the building was built with the ATR self-climbing system and narrow platforms for inside shafts with vertical beam-based formwork which provided the required versatility. The working cycle achieved with the self-climbing system was 7 days. Platforms with a maximum width of 12 m and narrow platforms and solutions for inside shafts were applied. Aluminium panels were used as slab formwork. Two sets of props increased efciency by being able to recover most of the formwork before hardening of the concrete was completed. The HWS Hydraulic Windshield System increased workers safety at the slab edge with large hydraulically lifted screens covering the entire perimeter of the building.
204
205
Coast at Lakeshore East Building, Chicago, USA

PERIMETER SAFETY
Description
The Coast at Lakeshore East is a residential building of 45 oors and 129.5 m height linked to the nautical nature of the surroundings. It has 499 apartments and 1700 m2 of commercial area (parking, business centre, swimming pool, tness centre and spa, etc.). The avant-garde design of the east and west faades include curtain walls in a combination of translucent porous glass and aluminium. Its balconies at the north and south faades provide magnicent views of Chicago and Lake Michigan.
ULMA Solution
The HWS Hydraulic Windshield System secures works at the slab edge against falls from height as well as against possible adverse weather conditions. It is lifted with a mobile hydraulic system. Different screen congurations (with or without platforms) provide storage space, access and ease the material transfer to different levels by scaffolding ladders. The walls and columns were formed with MEGAFORM and MEGALITE. These modular formwork systems include a wide range of panel sizes in imperial measurements adjustable to diverse geometries. The slabs were built with large formwork tables supported on columns.
206
207
Four Seasons Building, Toronto, Ontario, Canada

SAFE WORKING AT HEIGHTS
Description
The Four Seasons is located in Toronto, the heart of Yorkville, an area of intense cultural activity. With 57 oors and 204 m height, this building records to be the most expensive and popular of the city.
ULMA Solution
Its location in the city centre required for additional measures and made it a pioneering project in the use of the Hydraulic Windshield System HWS. The protective screens placed around the entire perimeter of the building full the double function of securing works at the slab currently under construction and the next two, and provides platforms for access or storage. Inclined panels with built-in storage platforms were used to ease the transfer of material to the next oor after use. Moreover, a mobile hydraulic power unit avoids the use of cranes for the climbing of screens and other materials, thus saving time and costs. The windshield system is designed to work with the highly exible MK System which allows using standard walers and simple joints to accurately adapt to the building geometry and to generally meet all requirements of the project. The HWS ensures workers safety and prevents damage to the building during the construction process.
208
209
Projects // Industrial and Energy Constructions
Poaniec Power Plant, Poaniec, Poland

FAST CONSTRUCTION WITH SELF-CLIMBING SYSTEM
Description
It has taken almost a year to build the Biomass block of the Polaniec plant, leading example of Polands energy industry. The vertical communication of the building was solved with the construction of two 70 m high lift shafts. Apart from a biomass tank, simple and trapezoidal walls, as well as roofs for the warehouses were built.
ULMA Solution
ULMA used for the rst time the ATR self-climbing system in Poland, which solved the problems of limited site space and complex crane operations for the formwork movement. Each lift shaft has three sides, needing 6 hydraulic cylinders. The formwork was moved 19 times by lift shaft. The ATR System works without crane and under adverse weather conditions. Moreover, its large platforms and handrails ensure workers safety. The inside of the lift shaft was done with KSP Platforms.
210
211
Processing Plant for The Classication of Rocks, Retzstadt, Germany

Sequential climbing on different structures
Description
This is a gravel mill for a quarry near Wrzburg. It includes 10 silos with an area of 5 x 6 m each and 15 m height. The total silo volume is 350 m3.
ULMA Solution
The rst tier is 6.5 m high with side walls and front openings. Afterwards, two similar climbing stages of 4.25 m were performed. The inside shafts were built with 5.9 m wide KSP Shaft Platforms with MK-180 walers and folding brackets. The CR-250 climbing bracket worked as platform and climbing support for ORMA vertical formwork equipped with roll-back carriages for stripping. Platforms and formwork moved to the next silo without changing its conguration and according to the planned construction process.
212
213
Jirau Hydroelectric Power Plant, Porto Velho, Brazil

MAXIMUM PERFORMANCE WITH STANDARD MODULAR PRODUCT
Description
This project is a clear example of environmental sustainability. With 5,957 m length and 56 m height, Jirau will become the worlds 14th largest power station regarding its capacity for sustainable energy production in the world: 3,750 MW. Despite its complexity, all project needs were covered with ULMAs MK System. With standard parts only, it offers the best solution for high load requirements. Moreover, this system provides a 50% productivity increase compared to conventional systems. Equipment: 1,000 t Power production: 3,750 MW Concrete volume: 2,478,361 m3 Turbines: 50 At peak production: 18,000 employees
ULMA Solution
As ULMA, we guarantee maximum performance with our innovative products and structures made up of standard modular material. To cope with the dimensions of the water intakes (18 m high and 2.5 m thick), a solution with two mobile MK-360 Shoring towers and ENKOFORM HMK and VMK formwork was designed. Erection and dismantling tasks were considerably quicker with a form carrier with rolling system moved forward from stage to stage. Despite the complex shape of the Transition Tunnel (27 m long with a height between 11 and 14.5 m), the stretches were built with the MK System in a sequential manner. Workers safety is our highest priority. Hence, MK Structure was equipped with perimeter protection and formwork support.
214
215
Bayovar Project, Piura Region, Peru

FORMWORK SUPPLY CAPACITY UPON DEADLINES
Description
Bayovar is located in the Sechura desert in the region of Piura, Peru. It is one of the largest deposits of phosphate mining of South America, with an estimated annual production of 3.9 million tonnes of concentrates for export. ULMA faced a challenge: the construction of two large silos. Each of 33 m in diameter and 55 m height, they consist of 0.4 m thick reinforced and six 0.7 m thick solid concrete walls, located every 60 degrees at the perimeter of each silo.
ULMA solution
Both silos were built at the same time. ULMA supplied 100% of the material (480 tonnes) and excelled in efciency with regard to delivery terms. The large dimensions of the silos required the use of systems adaptable to the circular geometry, while at the same time, ensuring the best quality concrete nishing. For each silo, 72 panels of beam-based ENKOFORM VMK formwork was used on single-sided climbing brackets. Panel dimensions were 3 m height by 2.65 m width. Concrete pouring was done in 17 tiers. Other ULMA systems used in this project were COMAIN Handset Formwork and BRIO Modular Scaffolding.
216
217
Kallpa Thermal Power Plant, Chilca - Lima, Peru

OPTIMAL SOLUTIONS FOR PIONEERING PROJECTS
Description
It is a pioneer power station in Peru, as it is the rst one which works with natural gas. This project regarded the change of the previous power station to a combined-cycle station and to increase the power capacity of 536 to 850 MW. The following different jobs were undertaken: 3 Heat Recovery Steam Generators (HRSG), a new steam turbine of 300 MW, 2 water tanks and a desalination plant with a 5 km long conduct.
ULMA Solution
The turbine building constituted the most complex structure of the project, where columns and beams were formed with NEVI vertical formwork. Moreover, BRIO Shoring was used to support the cambered beams at 12 m height. The formwork used was ENKOFORM H-120. NEVI formwork was selected for the foundations due to its good nishing and the reduced number of parts. COMAIN vertical formwork in its circular version was used for the foundations of the water tanks. The versatility and safety of the BRIO scaffolding suited the electromechanical assembly of the structures.
218
219
Taishan Nuclear Plant, Guandong, China

CONSTRUCTION OF LARGE ENERGY INFRASTRUCTURE
Description
This nuclear power plant works with an EPR third generation pressurized water reactor. It is equipped with double outside-inside protection and another internal structure. The project includes the cylindrical structure of reinforced concrete and its dome. With 53 m in diameter, the tank has a height of 44.6 m and concrete walls with thickness between 1.3 and 1.8 m.
ULMA Solution
The reactor roof was built with 80 ENKOFORM V-100 formwork panels: 40 inside and as many outside, with widths between 3.7 and 4.36 m, and a height of 3.6 m. The formwork supported on CR-250 climbing brackets. Construction equipment for surrounding facilities with 1.8 m thick walls were also supplied.
220
221
Konin Power Plant, Poland

SOLUTIONS FOR POLYGONAL SILOS OF GREAT HEIGHT
Description
The project encompasses the construction of a biomass energy power station with 50 MW power capacity. Apart from the boiler room, a system for unloading, storage, preparation and transport of biofuel had to be built. For biomass storage, eight reinforced concrete silos with a capacity of 8,000, 6,000 and 1,000 m3 were erected. The 30 cm thick tank walls have inside radii between 9 and 22 m with heights of 13 to 19 m. The steel roof reaches 35 m.
ULMA Solution
The silo walls (15 m) were built in three stages with 6 m high formwork (2 x 3 m) in the rst two stages and 3 m in the last. The 80 cm thick bottom slab of the tanks was shored on T-60 towers, EP props and chain-linked ALUPROP shoring towers. The silo roofs rest on circular columns of 80 to 100 cm in diameter and a height of 4.5 to 12 m built with circular steel formwork.
222
Penjuru Road, Singapore

SLABS AT GREAT HEIGHT
Description
This is an industrial building of 5 oors with another ofce building and underground parking attached. It occupies an area of 36,940 m2, with 2,220 m2 in the mezzanine and 8,680 m2 distributed over 4 oors. It has different heights: 4.2 m on mezzanine, from 10.1 to 11.3 m on 1st and 2nd oor, and 8.4 m between 2nd and 5th. The slab thickness varies between 300 mm and 380 mm.
ULMA Solution
750 mm slabs and column heads were built with VR Tables. The great height required shoring with T-60 in different modulations (1 m, 1.5 and 2 m). The post-tensioned beams of 3000 x 1200 were also supported with tables and shored with T-60.
223
Projects // Bridges
Gabaundi Viaduct, Mondragon, Spain

LARGE-SCALE INFRASTRUCTURES FOR HIGH-SPEED RAILWAY LINES
Description
This infrastructure is part of the high-speed railway line Vitoria - Bilbao - San Sebastian, within the stretch of Mondragon Elorrio. The viaduct consists of three decks, one has two lanes of international width (14 m) and two have only one lane, both 8 m wide. Being 223 m long, each deck is supported on four piers with a maximum height of 41 m and a span between piers of 49 m. A special construction process with less supports on the ground was applied to minimise the environmental impact.
ULMA Solution
The box section of the deck, with 3.64 m high, is executed in two stages with ENKOFORM H-120 formwork. At rst, the bottom slab and the side walls and at second, the top slab and wings. The formwork is supported on a gantry falsework which consists of H-33 trusses that transfer the loads to a temporary T-500 tower in the middle of the span and to the piers through MT Gantry Brackets.
224
225
Projects // Bridges
Bridge Over the Las Llamas River Bed, Santander, Spain

VERSATILITY FACING ANY GEOMETRY
Description
Much of this area is occupied by the Atlantic Park of the Santander city council, and is an urban area of great ecologic interest. The project is part of a series of measurements directed to relieve trafc congestion in the area through its reconguration and the creation of new transverse routes. The Las Llamas Bridge crosses the river bed of the same name with spans between piers of 102 m. Designed in concrete, the bridge deck consists of a central box and corresponding lateral cantilevers. The central box is 5.8 m wide and 2.25 m deep. It is a through arch bridge whose top rises at the centre 60 m above the bridge deck. The base of the arch structure continues below the deck as straight inclined piers until supporting on inclined hinged bearings. The longitudinal distance between bearings is 81.6 m. The arch depth is variable growing larger from the centre (72 cm) towards the intersection with the bridge deck (120 cm). The bridge deck is suspended from the arch by 18 pairs of steel wire suspender ropes placed every 2.4 m. The maximum distance between the arch and the deck level is 7.8 m.
ULMA Solution
ENKOFORM H-120 was used for the changing bridge geometry. Its exibility is capable of covering all kinds of geometries and concrete pressures. The lighter areas were shored on OC and the heavier on T-500 Shoring. At the abutments, the formwork was supported on Gantry Brackets MT. The abutments themselves were built with ORMA vertical formwork.
226
227
Projects // Bridges
Bypass Road in Las Palmas de Gran Canaria, Spain

EFFICIENT WORK AT 113 m HEIGHT
Description
The project involves the connection between the bypass road of Las Palmas de Gran Canaria and the motorway GC.2 in the stretch of Tamaraceite-Tenoya-Arucas-Costa. The 113 m high Barranco de Tenoya viaduct is one of the highest viaducts on piers of Spain. The deck is 530 m long and has three central spans of 128 m, two lateral spans of 73 m and a width of 27 m. The piers reach a height of 115 m.
ULMA Solution
For the construction of the bridge, the balanced cantilever method was used, growing from the piers towards the centre of the span. The variable section of piers 2 and 3 was built with the ATR system which had to be adapted to the changing shape at each new pouring stage. The constant section piers 1 and 4 were built with Climbing System 2000. And high load capacity G Heavy Duty Bracket suited the construction of the pier segments.
228
229
Projects // Bridges
Narcea Viaduct, Asturias, Spain

HEAVY LOADS AT GREAT HEIGHT
Description
This viaduct is the main infrastructure of the Espina A-63 motorway in Asturias. Its 900 m length and 160 m spans between piers makes it the bridge with most successive cantilevers of Spain.
ULMA Solution
The piers of up to 70 m high were built in tiers with CR-250 Climbing Brackets and ENKOFORM V-100 vertical formwork. The pier head or pier segment was built with ENKOFORM H-120 formwork on G Heavy Duty Brackets. Some 9 m high side walls were poured in two stages. BRIO Stair provided access.
230
231
Projects // Bridges
Expressway S-69 Bielsko Biaa - ywiec - Zwardo, Poland

MAXIMUM VERSATILITY WITH THE MK SYSTEM
Description
This is the longest expressway of Poland that links the area of Bielsko-Biala with Slovakia. The stretch between this Polish city to ywiec is a dual carriageway road, while the Slovakian part will be only single lane with the possibility to add a second one in the future. The project comprises the construction of the Krakowska exit having a diamond shape and the Mikuszowice exit being irregularly structured, and includes the redesign of the road to suit the requirements of the new expressway. The primary structure is the overpass WS10. With four lanes and pre-stressed double beam bridge deck, it reaches a length of 460 m. ULMA always provided the most cost-effective solution for all structures.
ULMA Solution
The ENKOFORM HMK system was chosen as bridge deck formwork capable of adapting to any section with standard system components. The Shoring System T-60 supported the formwork at more than 15 m height. It notably speeded up the construction process, and secured the load transfer. The overpass WS10 over the Biala River bridges a 24 m span with proles resting on MK towers adapting to the specic geometries. Due to the characteristics of the structure, the concrete placement was done in 20 stages (5 stages per each lane). The longest bridge deck section poured was 159.3 m, and 60 m the shortest. All level crossings, road entrances and exits were abolished; instead several overpasses with spans of up to 15 m were designed and solved with ALUPROPs for an unhindered ow of trafc.
232
233
Projects // Bridges
Maria Skodowska - Curie Bridge, Warsaw, Poland

HIGH PACE IN BRIDGE WING CONSTRUCTION
Description
The 795 m long bridge has three separate carriageways: two of 13.36 m width for vehicular trafc and a third of 12.76 m for trams, pedestrians and bicycles. The bridge has 10 between 45 and 160 m long spans.
ULMA Solution
ULMA supplied the material for the construction of the steelconcrete composite bridge deck, abutments, piers, overpasses and retaining walls. A form carrier consisting of standard MK system components was used to build the bridge deck wings. This structure split into 3 modules to ease the assembly provides the necessary stiffness yet without making the structure excessively heavy. Moreover, it offers a standard custom made solution and thus ensures maximum cost-effectiveness. To increase the pace of works, 12 form carriers of 25 m length each were used. Concrete pouring starts at the centre of the span with two form carriers moving in opposite direction towards the respective piers. Thus in each stage 25 m long stretches are poured. The form carrier moves forward to the next bridge segment by means of a simple wheel system. The light weight of the MK system components eases the manual assembly of large structures. This way, the use of the crane remains reserved to the lifting of structure modules previously assembled on the ground. This was a fundamental factor to reduce costs of the project.
234
235
Projects // Bridges
Intersection of A1 and A2 Motorways, Strykow, Poland

EFFICIENT LOGISTICS IN SIMULTANEOUS CONSTRUCTION OF STRUCTURES
Description
Located in Strykow, the junction of motorways A1 (northsouth) and A2 (east-west) is the second largest of Poland with estimated 130 thousand vehicles per day. In addition to the construction of the A1 and A2 stretches (5 and 2.5 km), an 18 km access road, 10 viaducts, sewerage under the motorways, connecting roads and exits had to be built.
ULMA Solution
Apart from providing formwork for all structures of the project, ULMA took on the challenge of carrying out all jobs simultaneously and in shorter lead limes. The largest structure of this intersection is the Viaduct WA-244 on A1, over the A2. Its 3 sections, with 18 m wide and 100 m long carriageways, are supported at its ends and in the middle of the span. ALUPROP and T-60 towers with heights between 7.2 and 8.5 m were used as shoring along most of the viaduct length. ENKOFORM HMK was used to form the bridge deck, and modular formwork for the abutments.
236
237
Projects // Bridges
Motorway A4, Overpass E118, Tarnw - Dbica, Poland

LARGE INFRASTRUCTURE WORKS IN RECORD TIME
Description
Located in the south of Poland, the 34 km long Motorway A4 connects the cities of Krys and Debica. The bridge over the Wisoka River or Overpass E118 is with 1,350 m the largest structure of the motorway. This overpass is divided into three sections and has two carriageways, with one being straight and the other being a constant curve.
ULMA Solution
The characteristics of the design required the use of two construction systems: the conventional with T-60 and OC shoring structures, and the incremental launching method. This was the rst time that a bridge with a deck of two inner cross-sectional hollows has been constructed in Poland. The proposed solution made it possible to build stretches of 30 m a week, so that the construction time for each segment was reduced by 50%. ULMA designed and supplied the formwork for the entire concrete structure as well as for the four xed pre-fabrication areas where the incrementally launched segments were manufactured. The bottom of the bridge deck was built with the MK System covered with plywood. MK offers solutions for this, as for many other types of applications with the use of standard material. As wing formwork, ENKOFORM H-120 beam-based formwork was used. The bridge deck construction was carried out in two stages. The rst stage consisted in the pouring of the lower slab of the bridge deck together with the side walls. In the second stage, the top slab was poured. The solution offered by ULMA allowed building the 32 segments, each of 30 m, of both bridge decks in weekly cycles. To ease the works under adverse weather conditions and improve the hardening of the concrete, a temporary roof covering xed pre-fabrication areas was installed. This was done with BRIO Modular Scaffolding supported on MK towers and moved on rails. For this stage no shoring between piers was required. This allowed developing a simple procedure, without powerful auxiliary means and a minimum effect on the environment. ULMA did not only get involved in the construction of this bridge, but supplied material for other 13 civil engineering structures on the A4 Motorway.
238
239
Projects // Bridges
Bridge on Motorway S3, Midzyrzecz, Poland

FORMWORK FOR INCREMENTALLY LAUNCHED BRIDGE
Description
This bridge is part of the Motorway S3, which will link the Baltic Sea with the Czech Republic. It is a long bridge with two independent carriageways built with the incremental launching method in 17 pre-stressed stretches of up to 45 m long.
ULMA Solution
For the construction of the bottom, the wings and the slab of the viaduct, ENKOFORM HMK was used. The box height in the centre is 3 m with a variable slab thickness ranging between 25 and 48 cm. The road runs at 14 m height with a constant curvature radius of 1,200 m. Both structures were divided into 34 segments of up to 22.5 m which were then incrementally launched. Each carriageway reached nearly 15,000 tons of weight in the last stage of assembly. The incremental launching method bases much work at one of the abutments, apart from reducing requirements for shoring solutions.
240
241
Projects // Bridges
Bridge over the Rudavoi River, Belluno, Italy

MAXIMUM EFFECTIVENESS IN INCLINED GEOMETRIES
Description
This variable section bridge, located to the north of Italy, has three spans and was poured in situ. Project details: Bridge length: 180 m Bridge width: 11.5 m Deck thickness: between 1.5 m and 8 m Transverse inclination: 3.5% Radius: 140 m Pier height: 5 m Distance between piers: 100 m
ULMA Solution
After pier construction, the bridge was completed in three stages. The 70 m long stretch between the abutment and the pier was built with horizontal beam-based formwork and full shoring. After concrete hardening and falsework removal, the same material was used in a symmetrical manner between the abutment and the pier on the other side of the bridge. A high capacity shoring tower on a temporary footing supported the central part of the bridge (40 m). The distance between bearings was spanned with high load capacity trusses carrying the formwork. The specic curvature and the inclined geometry were formed with spindles adjustable into any direction on the shoring. This ensured a perfect adjustment without using wood templates, which brought high cost savings.
242
243
Projects // Bridges
Plati Viaduct, Calabria, Italy

LIGHT STRUCTURES FOR COMPOSITE BRIDGES
Description
The Plati Viaduct steel-concrete composite bridge is part of the Bovolino - Bagnara motorway in Calabria, southern region of Italy. This project consists of two 320 m and 400 m long viaducts.
ULMA Solution
ULMA contributed an innovative solution for the construction of the reinforced concrete slab of the composite bridge deck. Two longitudinal steel beams with heights between 2 and 2.3 m were used to suit the curvature of the bridge deck girder. The 12 m wide and between 22 cm (at wing edges and central span) and 35 cm (on steel beams) thick bridge deck was built with a form carrier with structural trusses and beam-based formwork. The 24 m long form carrier eased weekly pouring cycles of 22 m. The form carrier structure has eight transverse trusses which carry the wing formwork. It moreover includes working platforms and two trusses supporting the structure that moves on rails. ULMA also supplied steel formwork for the construction of the 38 circular piers. These were built in three stages with climbing brackets and trusses that sustain the formwork and that moreover enable to build pier caps in a single pour.
244
245
Projects // Bridges
Pylon on Bucharest Ring Road, Romania

CONSTRUCTION OF INCLINED VARIABLE SECTION PYLON
Description
The project is an overpass over the railway in Otopeni, on Bucharests ring road. The pylon is 47.65 m high with two legs 20 inclined with respect to the vertical, which are horizontally linked by two beams at 25 m and 41 m, respectively. The curved legs are of variable section and 28.3 m high. From there on, the section of both arms is constant.
ULMA Solution
ENKOFORM V-100 formwork was applied. The four outside panels were supported on CR-250 Climbing Brackets. Horizontal working platforms ensured workers safety. Each set, consisting of one panel on two braced climbing brackets, was lifted independently by crane to be transferred to the next pouring stage. The panels were held with 15 tie rods to withstand up to 40 kN/m2 of concrete pressure. BRIO Modular Scaffolding provided access stairs and working platforms to the pylon.
246
247
Projects // Bridges
Bridge Over the Grand River, Ontario, Canada

ON-SITE ENGINEERING AND ASSISTANCE
Description
The bridge over the Grand River links for the rst time since 1963 two economically important areas, Kitchener and Cambridge. It moreover enhances the connection with one of the major motorways of the country, the 401. With a length of 247 m, it consists of 4 spans. The largest one, 95 m, bridges the Grand River. The construction method of on-site incremental segments for the longest span turned the bridge into the rst one built in Ontario with this technique since the 80s. ULMA put the most advanced system and experienced specialists in the application of the system at the disposal of the customer to construct a bridge suiting a mountainous geography with a technique rather popular in Europe.
ULMA Solution
In this case, two Form Carriers CVS were used. They were placed at opposite ends, each one starting off from one pier of the span and moving forward simultaneously towards each other until the centre of the span. A total of 19 segments of 4.75 m length each were built. The exibility and easy adaptation of the system provided a powerful solution for the continuously varying bridge deck sections in each advance of the form carrier. ULMA, in addition to the supply of the material, provided engineering service, pre-assembly of the structure and on-site assistance. Based on the modular concept of the MK System, this form carrier adapted well to the different cross-sections. The inside and outside formwork was independent from each other which allowed of shorter work cycles. The use of MK standard components reduces the weight and costs of the equipment compared to other custom-made form carriers. The piers of a height of 15 to 18 m were built with ORMA formwork on CR-250 Climbing Brackets. Each set of formwork with large working platforms is moved in a single crane lift to the next building stage.
248
249
Projects // Bridges
Bypass Road and Motorway Port Of El Salvador, Brazil

CANTILEVER SHORING SOLUTION WITH MK SYSTEM
Description
This project is part of the Growth Acceleration Program (PAC) funded by the Government of the State of Bahia. The Road BR-324 links the State of Maranhao with the port of El Salvador. This is one of the most important roads of the State of Bahia and includes the construction of several overpasses. The Viaduct 16 with a steel concrete composite bridge deck of 260 m length and 10.5 m width runs through wetlands as well as over a motorway with spans reaching 40 m. To avoid the erection of shoring structures of more than 20 m and the use of a crane, a cantilever solution was designed. This, apart from saving labour costs and speeding up road works, allowed keeping trafc owing unhindered of the constructions.
ULMA Solution
With a structure of four deck ange form carriers (8 m each), pouring lengths of 32 m in each stage were achieved. The exibility of the MK system to adapt to any section made it possible to erect a structure capable of performing one execution cycle in just 10 days. The MK system reduced shuttering times, as it was not necessary to move shoring towers to each new pouring stage. Moreover, the MK system ensures workers safety at all times and fulls all requirements determined by the customer.
250
251
Projects // Bridges
Mario Covas Ring Road, Sao Paulo - SP, Brazil

FORMWORK SOLUTIONS FOR FORM CARRIER
Description
Leading around Brazils capital and the metropolitan area of Sao Paulo, this ring road intercepts the states main highways. Its construction will cut heavy vehicle trafc and reduce trafc in the main arteries of the capital. The main dimensions are: Length: 700 m Width: 15.2 m Deck thickness: between 3.5 m and 10 m Pier height: 11 m Span between piers: 91 m
ULMA Solution
The construction of the viaduct was carried out with balanced cantilever form carriers with heights between 3.5 and 10 m. For its ease of adaptation to each new pouring stage, ENKOFORM with DU-100 walers and VM20 timber beams were used on the form carrier.
252
253
Projects // Bridges
El Salto Viaduct, Santiago, Chile

VERSATILE SHORING IN DIFFICULT TERRAIN
Description
It is a three span viaduct bridge with spans of 55.9 and 60 m measured along the central axis of the viaduct. The bridge deck consists of two box beam type steel beams supported on two piers and two abutments. Bridge deck width: 21.7 m Curvature radius: 370 m Superelevation: 6,9% Inclination: 7,4%
ULMA Solution
Given the uneven terrain, T-60 shoring towers were erected at different heights. A consistent surface required as support for laying the steel beams was thus provided. Small, low T-60 towers eased the assembly of these beams and their subsequent lifting to heights between 16 and 20 m. BRIO Modular Scaffolding was used as auxiliary means of access to workplaces. The partnership between ULMA and the customer with respect to design and work execution led to an optimal result.
254
255
Projects // Bridges
Electric Train, Lima, Peru

MK SYSTEM: SOLUTION FOR DIVERSE STRUCTURES UNDER TIGHT DEADLINES
Description
This emblematic project of the City of Lima involves the construction of a 12.5 km long elevated viaduct and 8 train stations. The train is going to solve trafc problems and the chaos of public transport suffered by more than 300,000 passengers every day.
ULMA Solution
Faced with different structures and short lead times, ULMA decided in favour of the MK system as primary solution for all congurations. A qualied team and powerful logistics ensured the material supply within the agreed deadlines. ENKOFORM VMK was used as vertical formwork for the more than 400 piers of the viaduct. The formwork exceeding 7 meters height and of octagonal section had to withstand the high concrete pressure. For the bottom and sides of the pier caps, ENKOFORM HMK formwork shored by ALUPROP towers was used. The same systems combined with NEVI and COMAIN formwork were applied to the bottom of slab and beam. For the curved sections where no pre-stressed beams were required, MK as well as ALUPROP towers were used to sustain 108 t in each case (27 t per support point). The versatility of the MK system eased the installation of a pedestrian bridge and a structure for vehicle trafc. This way, the high demands of the customer have been fullled by far.
256
257
Projects // Bridges
Tingo Bridge, Northern Interoceanic Highway, Peru

HIGH ENGINEERING IN COMPLEX TERRAIN
Description
The 40 m long and 9.4 m wide Tingo Bridge is located in the Amazonian province of Bagua Grande, on the 900 km long Northern Interoceanic Highway. This highway will connect the northern coast of Peru with the Atlantic Ocean through several ports of the Amazon River. Structure construction was the most important stage of the Project. With 2.6 m width and spans of 15 m, these structures were erected on four 0.4 m wide and 2 m high concrete bases strategically located in the riverbed.
ULMA Solution
The bridge design needed to respond to the natural ow of the river, its irregular course and to the strong water ow that can suddenly increase. Structure construction was the most important stage of the project. With 2.6 m width and spans of 15 m, these structures were erected on four 0.4 m wide and 2 m high concrete bases strategically located in the riverbed. Thoroughly braced MK trusses were erected. As base for BRIO shoring, MK Walers were placed perpendicularly as support for the VM20 timber beams. On this grid, COMAIN modular formwork formed the bottoms and sides of the concrete beam.
258
259
Projects // Bridges
Salinas Bridge, Amazonas, Peru

MAXIMUM PERFORMANCE IN HOSTILE ENVIRONMENTS
Description
The 93.6 m long bridge links the Maran river banks and will boost trade and tourism in the Amazon region. The mountainous terrain demanded a precise topographic control. Moreover, the risk of severe ash oods and the lack of space determined the project design: a false through arch bridge supported at the ends and built with systems that do not require the use of crane.
ULMA Solution
With the MK System all required congurations were solved. The on-site advice during the assembly process and the quick delivery of 240 t of MK ensured maximum product efciency. The 28.30 m high MK shoring towers were erected to hold the MK arch during its assembly and dismantling process, as well as to hold the bridge deck formwork. The towers also aided the concrete pouring process MK Structures were used to form the curvature of the two concrete beams of the bridge deck arch. The structure had a rectangular section with a width of 1.2 m and variable depths (2 m at the bearings and 1.25 m at the crown), and it was successfully closed in the centre. The MK System offered the most efcient and cost-effective solution. Versatile and adaptable, it provided for 100% compliance with the tight construction deadlines.
260
261
Projects // Bridges
Bridge over the Napo River, Orellana, Ecuador

VERSATILE AND SIMPLE SOLUTIONS
Description
At 300 m of this project, there is a 200 m long and 2.5 m wide one-way bridge. This constraint led the Ecuadorian government to build a new bridge for trafc in both directions and with higher load-bearing capacity. This was intended to promote the development of this part of the region. The new 590 m long cable-stayed bridge is divided into 7 spans. Its foundation consists of 174 piles of between 30 and 35 m depth. Each tower measures 80.5 m and includes 48 cables (24 per each side), whose function is to hold the steel deck with the concrete slab that makes up the superstructure.
ULMA Solution
For the construction of the two towers, the superelevation beams, the intermediate piers and abutments, ENKOFORM HMK horizontal formwork, ENKOFORM VMK vertical formwork, push-pull props and climbing brackets were used. The formwork systems chosen proved to be very versatile in the construction of the bridge, both for its speed and ease of erection. The assembled panels adapt effectively to the structure. This is how the required shape was obtained. The customer was fully satised with the performance and the technical service offered by ULMA.
262
263
Projects // Tunnels
Cut-and-Cover Tunnel, Extension of Railway Line, Terrassa, Spain

Complex solutions tailored to customer needs
Description
This cut-and-cover tunnel is part of a renovation project for Terrassas public transport system. The route extension will double daily passenger trafc reaching 32,000.
ULMA Solution
The works were carried out at a height of 17 metres because on the level below runs the underground and intermediate slabs are reduced in thickness. As a full shoring structure could not be implemented, a technically highly complex solution with vertical formwork carrier at height, shored by Towers T-500, Structures H-33, Towers BRIO and curved walers, which also provided cross reinforcement of the concrete at every 5.2 m, was developed. The 14 m long form carrier with a vault diameter of 22 m was used to build a 130 m tunnel in successive pouring stages of 12.35 m. A pace of work of 3 pouring stages every 2 weeks was achieved by the repositioning of the form carrier in only one day. The reuse of the material has been ongoing, since the shoring towers and main support beams along with the other systems were dismantled after use and assembled again at the next pouring stages for subsequent movement of the structure.
264
265
Projects // Tunnels
Villamuriel de Cerrato Tunnel, Valladolid, Spain

Great savings on supplies, erection and construction
Description
Within the high-speed European Atlantic Railway Axis, this 500 m long, 14.4 m wide and 9.9 m high cut-and-cover tunnel is part of the Baos triangle, a railway juncture of 4 lines between Valladolid, Palencia and Burgos.
Ulma Solution
ULMA proposed a protable project from the rst step on with the appropriate technical solution and reusable material, thus reducing supply expenses, as well as erection and construction time. Despite of the clayey ground conditions, the solution met the deadline marked through the detailed planning of material supply and erection. The Technical Department of ULMA designed two light form carriers for the moving of a large formwork area with the auxiliary means available on the building site. The rolling systems enabled the construction of the tunnel section in stretches of 12.5 m without changing the conguration of the form carrier. After the technical study, ULMA considered to be the best solution to start from the central part of the tunnel. The two form carriers moved from the central part towards opposite ends to build the vault while erecting the formwork for the side walls. The accomplishment of works in a synchronous manner contributed to a considerable saving of time for each stretch. With the same product, ENKOFORM, the curved geometries of the vault and the side walls were formed. Once again, health and safety of workers have been a priority for ULMA. The working platforms with safety handrails and ladders with protection ensured a high level of safety.
266
267
Projects // Tunnels
Bypass Tunnel EN-101 Ponte da Barca - Arcos de Valdevez, Portugal

Formwork moving on rails
Description
This is a cut-and-cover tunnel (115 m) in the EN-101 Bypass Ponte da Barca - Arcos de Valdevez, in Portugal.
ULMA Solution
ENKOFORM H-120 and ENKOFORM V-100 beam-based formwork was used in tiers of 12 m except for the rst and last which was 9.5 m. The cut-and-cover tunnel was completed in two pouring stages: side walls and vault. The side walls were built with double-sided ENKOFORM V-100 formwork consisting of steel walers and timber beams. The side walls were shaped with curved walers, while DW15 tie rods bore the concrete pressure. The outside waler was anchored to the foundation and had a level of built-in working platforms for pouring work. The inside waler was also anchored to the concrete of the counter-vault and kept stiff with push-pull props. Inside and outside formwork units had a level of built-in working platforms. Both units were moved by crane using lifting hooks. For the vault of the cut-and-cover tunnel, the inside formwork was placed on a vertical formwork carrier moving on rails. The form carrier consists in a structure of MK walers. It has working platforms at several levels with handrails of 1.5 m and safe access. In vault areas where double-sided formwork was required, a crane-handled outside formwork joined to a working platform was used. The working platform consisted of ORMA brackets to plumb the outside formwork unit.
268
269
Projects // Tunnels
Rome Metro Line C, Italy

A single solution for different tunnels
Description
Line C, which connects the periphery with the city centre, is going to be the longest public transport route of Italy and the rst line of Romes metro. A unique project in which ULMA has worked at 30 m depth over a length of 25.5 km. Alessandrino Station: Length of 2 parallel tunnels: 115 m Variable radius of curvature of 4.29 to 4.9 m Variable radius of curvature of 4.29 to 4.9 m Formwork carrier length: 12.1 m Pouring cycle: 2 days Assembly: on-site 23 days. The MK form carrier was used in both galleries and divided into modules of 6 m to build the 28 m long tunnel of Centocelle Station. Mirti Station: Length of 2 parallel tunnels: 46 m Variable radius of curvature of 4.29 to 4.9 m Formwork carrier length: 6.1 m Pouring cycle: 3 days Assembly: in warehouse. The exibility of the system eased the lowering of the central portion of the form carrier in every stage to avoid interference with the existing slab. Malatesta Station: Tunnel length: 165 m Variable radius of curvature of 4.29 to 4.9 m Formwork carrier length: 12.1 m Pouring cycle: 3 days Assembly: on-site 17 days. The form carrier of the Alessandrino Station was reused by replacing a minimum number of items. Divisible: the entire section was 12 m except for the curved areas, where it was reduced to 6 m. Lodi Station walls: Perimeter per oor: 276 First oor wall height: variable 4.21 - 6.03 m General wall height: 6.16 - 6.76 m Pouring cycle: 2 days. With the MK Truss system and beam-based formwork, walls of up to 12 m length were built. This system, most suitable for long structures, offered solutions to a wide range of tunnel sections regardless of complex shapes or high loads.
ULMA Solution
From the beginning on, ULMA supplied the material and provided its expertise and professional advice in the construction of the underground stations. The modularity of the MK system made it possible to apply a single solution, and to reuse the form carriers in different galleries with a minimal need for adaptation to the varying geometries. Safety was built-in in the ULMA systems, since all vertical formwork carriers were equipped with working platforms and ladders.
270
271
Projects // Tunnels
Blanka Tunnel, Prague, Czech Republic

A single structure for a variety of tunnel sections
Description
Located in the Czech capital, the tunnel is part of 8 km of infrastructure to relocate trafc underground. A series of large tunnels make up the complex network of ventilation ducts. Amongst them the SO 05 stands out as the one with the largest cross section in the Czech Republic.
ULMA Solution
With a single product, ULMAs technical service provided solutions to the various congurations of this project. The construction of the SO 05 tunnel was done with two 6.5 m long form carriers, one for steel reinforcement works and the other for the formwork. Both had large working platforms for material storage and safe working at height. Tunnel dimensions: Length: 120 m Width: 17.5 m Height: 14 m ULMAs solution suited the travel of form carriers while, at the same time, works at the slab formwork in Tunnel SO 04 were carried out. Tunnel SO 04: two consecutive tunnels with different sections and vault lengths, in addition to the bottom and side walls, had to be built. This was all done with formwork carriers with structures pre-assembled in warehouse, which eased the erection and saved valuable working time. For the STT tunnel, the one with the highest trafc density, the walls of the ventilation ducts beneath the oor were built with form carriers. Their simple and easy handling was increased by the use of pre-assembled formwork units. ENKOFLEX was used as slab formwork. A project of this scale required ULMA to offer solutions and advice to the customer especially for intersections of tunnels with different cross sections and for the form carrier travel in areas not yet built. The versatility of the system generated a complete success.
272
273
Projects // Tunnels
Wiggins Island Coal Export Terminal, Gladstone, Australia

MK System for cut-and-cover tunnels of great length
Description
This terminal is located at Golding Point and within the Port of Gladstone. With the growing demand for coal, WICET will provide a major impetus to the export volume of Queensland coal industry. On commissioning, the terminal will double the export capacity of the Port of Gladstone with up to 80 million tonnes per year.
ULMA Solution
ULMA supplied all the formwork and scaffolding required for the project, which included a 2 km long jetty conveyor and the construction of 950 m coal transport channels. Many factors have been taken into account such as waterproong, changes of direction and safety, the latter being vital in the project. MK form carriers were used to meet all these requirements. Waler joints of the MK System provide high stiffness and require less material. Moreover, they enable the placing of larger pouring platforms than the usual ones. The tunnels were built in variable lengths of 15 to 30 m to ease form carrier adaptation to the changes of direction and varying slope. Its hydraulic system provided a smooth stripping, and the electric motors moved the form carriers at a speed of 6.2 m/minute. The inside diameter of the tunnels was 6.5 m with variable wall thickness between 37.5 cm at the top and 70 cm at the bottom of the side walls. Moreover, ENKOFORM VMK and ORMA wall formwork and ENKOFLEX slab formwork has been supplied.
274
275
Projects // Hydraulic Construction and Sewage Treatment Plants
Baixo Sabor Dam, Bragana, Portugal

COMFORTABLE AND SAFE WORKING AT HEIGHT
Description
Located in Torre de Moncorvo, in the Portuguese district Bragana, this big river was the only on the Iberian Peninsula remaining without dam. The 50 km long reservoir has two power stations located in the Sabor River. They are going to generate 170 MW of power and an annual electricity production of 444 GWh.
ULMA Solution
For the construction of this 127 m high and 505 m long dam, ORMA, BIRA and ENKOFORM V-100 vertical formwork was used. Single-sided climbing brackets were used, in addition to supplies of shoring systems, BRIO Modular Scaffolding and BRIO Ladder. More than 860,300 m3 of concrete were poured. Working at great height was conducted by following the highest safety standards. G Climbing Brackets and Climbing Brackets 2000 enabled the installation of large working platforms remaining horizontal at all times regardless of the inclination of the dam wall. ULMAs experience in such works made it possible to give best advice to the customer and to use the most appropriate products for each and one application. The reliance on logistics centres and the assembly near the building site made it possible to meet the agreed stringent deadlines.
276
277
Changuinola I Hydroelectric Project, Panama

HIGH ENGINEERING SOLUTIONS
Description
This large project, located in the Panamanian province of Bocas del Toro, includes in its main phase the dam of the future reservoir in the Changuinola River, which will have a capacity of 223 MW. In the construction of this 99.2 m high dam, 875,000 m3 of concrete have been poured.
ULMA Solution
With extensive experience in multiple projects, ULMA devised a unique formwork solution for the construction of this RCC-type dam. For the formwork on the upstream side of the dam, a climbing system with steel panels has been designed that meets all safety guidelines. For the downstream side, systems of steel panels combined with MK System components for high load capacity structures, common in civil engineering, were used. 600 t of material were supplied on time, thus adequately responding to customer needs in spite of the demanding rainy and tropical climate of that area.
278
279
Hydroelectric Plant, Ingula, South Africa

Reuse of material in the same building site
Description
This plant has two reservoirs at a distance of 4.6 km and connected by tunnels. The supplied material was used for the machine room, the main cavern of 183 m length, 24 m width and 45 m height, which houses the four turbines generating 333 MW of electric power.
ULMA Solution
The work was undertaken in three stages: Foundations and beams for underpasses. These were built with MK Trusses for their high load capacity and low height. Placing of prefabricated beams and columns. BRIO Modular Scaffolding in its conguration as towers was used. Walkways with the MK Systems ensured workers safety when moving between scaffolds.
In-situ pouring of crane lanes. This was done with MK Trusses, well adapting to the space between columns of 5 and 13 m. Shored on MK towers, the trusses reached sufcient height at the centre to enable vehicle trafc at the building site. With the objective to optimise costs, the material was designed for use in the rst tunnel half, and its subsequent reuse in the nal part of the tunnel. The continuous contact between ULMA technicians and the customer contributed largely to the compliance with construction deadlines.
280
281
Shipyard and Naval Base, Itaguai-RJ, Brazil

ULMA leading role in large naval infrastructure
Description
The base in Itaguai-RJ will become the largest and most advanced infrastructure of the Brazilian Navy. Besides shipbuilding, its more than 90,000 m2 include a manufacturing unit of steel structure for the construction of submarines internals Opening is scheduled for the rst quarter of 2015.
ULMA Solution
As an important player in Brazils main infrastructure projects as well as worldwide, ULMA supplied solutions with climbing systems suiting the demanding pier height within stringent lead times. ENKOFORM VMK vertical formwork, consisting of Walers MK and Beams VM20, and climbing brackets rounded up the solutions for high strength piers. BRIO Modular Scaffolding was used as working platform and provided safe access to different areas.
282
Lican Hydroelectric Plant, Commune of Rio Bueno, Chile

Large building project respectful with the natural environment
Description
Located in the Commune of Rio Bueno, fourteenth region, the plant is powered by the Lican River. The project consists of a water intake at 444.9 m above sea level. Moreover, it includes two small water intakes, forebay, penstock and powerhouse at 233.4 m above sea level.
ULMA Solution
The water canals were built with NEVI vertical formwork. T-60 Shoring and BTM horizontal formwork made up the platform for the construction of the canal, bridging varying levels and ravines. The forebay built with NEVI was a big challenge. The inclination of the panels required for their anchoring to the foundation.
283
La Higuera Hydropower Plant, San Fernando, Chile

MINIMUM ENVIRONMENTAL IMPACT IN MAJOR INFRASTRUCTURE
Description
As an example of sustainability, this run-of-river hydroelectric plant will generate renewable energy through the constant ow of water from the Tinguiririca y Azufre rivers. Thus, the environmental impact is reduced to a minimum. 450,000 households will receive power from the 155 MW of installed capacity of this plant and its average annual output of 750 GWh. The water is transported through canals and pipes up to the powerhouse. This has two generating units equipped with vertical turbines. The project included the construction of various structures: powerhouse, valve house, tunnels, intakes etc., which required more than 100,000 concrete cubes.
ULMA Solution
ULMA provided several auxiliary systems for the construction of these structures: ORMA Vertical Formwork com bined with EUC Trusses for 4.8 m high single-sided walls. BTM Formwork shored on T-60 Towers, ALUPROP and BRIO Shoring for the pouring of over 1.5 m thick concrete slabs. COMAIN, NEVI and BTM Formwork for the construction of vertical and horizontal structural parts. BRIO Modular Scaffolding congured as access staircase to workplaces.
284
Main Sewage Pumping Station, Jebel Ali, Dubai, UAE

Comprehensive solutions for the entire structure
Description
The Jebel Ali Sewage Pumping Station in Dubai has an area of 300 m2, with walls between 2.2 m and 7.3 m high and 25 cm thick slabs.
ULMA Solution
The walls were built with ENKOFORM V-100 vertical formwork system. UCAB frames withstood the concrete pressure in the construction of single-sided walls. Slabs were built with ENKOFLEX horizontal formwork system shored on T-60. Formwork works lasted 5 months.
285
Projects // Restoration and maintenance
Renovation of the Vizcaya Bridge, Bilbao, Spain

Industrial art at height
Description
Declared a World Heritage Site by Unesco in 2006, the Vizcaya Bridge is a symbol for the Industrial Revolution of the late nineteenth century. It is the oldest transporter bridge of the world. ULMA has made the most important renovation of the past decades. The project began in late 2010 with the repainting of the steel structure after a decision on the colour has been made by users and experts. The steel frame with rails from which the gondola is slung was also in need of repair after its damaging during the Civil War.
ULMA Solution
The structure was completely clad with BRIO Modular Scaffolding. 800 tonnes of material distributed over 4 towers of 68 m and the horizontal steel frame of 162 m length. The scaffolding for the towers was supported on the ground, while the one for the horizontal structure hung from a truss. A builders hoist was installed to ease the movement of material and people. The erection was done in stages, beginning the rst with towers 1 and 2 on the Las Arenas bank and with one third of the scaffolding for the horizontal structure hanging from a truss. Afterwards, the scaffolding for tower 3 and 4 of the Portugalete bank was erected, and for the horizontal structure following the same process of hanging the scaffold from a truss. This was concluded with the complete erection of the scaffold for the bridge steel frame. The scaffolding structure of the towers was also used for the tting of the builders hoist support platform. This platform was made with scaffolding platforms resting on 5 m long bridging beams at a height of 7.5 m.
286
287
Maintenance of Offshore Platforms, Gran Canaria, Spain

Scaffolding for multiple configurations
Description
Maintenance of oil platforms performed in Puerto de la Luz and Las Palmas (Gran Canaria) from oil elds in southern Africa. Depending on the state of the platform and the type of work required these technical inspections last between 2 and 4 months. The overhaul consists in: Sandblasting, cleaning and painting of the hull. Maintenance, repair or replacement of steel structures. Replacement of propellers, pipes, valves and electrical components. Cleaning and maintenance of ballast and fuel tank. Welding, hydraulics and boilermaking works. Load tests and several technical inspections.
ULMA Solution
These operations require scaffolding as auxiliary means of great versatility and quick adjustment according to requirements and geometries - this is the strength of BRIO Modular Scaffolding. The time the oil platforms stay in for technical servicing has to be as short as possible. Therefore a group of scaffolders work in shifts of 12 hours, morning and night, seven days a week.
288
289
Restoration of the Palace of Versailles, France

PALACE RESTORATION WITH BRIO MODULAR SCAFFOLDING
Description
Residence of the French monarchy and World Heritage Site by UNESCO, its restoration involved numerous jobs from the scaffold.
ULMA Solution
The restoration of the roof over the Ambassadors Staircase in the Palace of Versailles demonstrated the versatility and exibility of BRIO Modular Scaffolding at its best. Its diverse congurations and applications helped to install a temporary roof for the restoration works. As its erection is very simple, BRIO has provided a fast, cost-effective and customised solution to the requirements of the project. In addition to the security of a certied product, BRIO offers the maximum safety for workers during the entire process. The many modulation and adjustment options of the BRIO scaffolding have allowed of its use in various applications: 1. Staircase and service lift: facilitated access to and transfer of material quickly and safely to any point on the building site. 2. Walkways and working platforms: provided large obstacle-free areas for passage and work. Ideal for large loads. 3. Mono-pitch and duo-pitch roofs: with bays of 22.5 m at a height of 17.5 m, protected building and workers from any adversity. 4. Support for masonry work. 5. Support of advertising canvas: respected the amenity of the surroundings without disturbing visitor trafc and withstanding wind impact. The handrail post as means of collective protection is installed from the lower level thus avoiding falls from height when workers access higher levels.
290
291
Terniums Pesquera Plant, Monterrey, Mexico

The adaptability of modular scaffolding
Description
This factory is part of the TECHINT Steel Project in Mexico, which includes two more plants in Veracruz and Monterrey. On commissioning, TECHINT will become the largest producer of seamless steel pipes in Latin America.
ULMA Solution
ULMA 100% satised the requirements of ergonomics, safety and load. For this reason, ULMA became the sole supplier of modular scaffolding, including its erection, for the entire construction process, in addition to taking over maintenance of the plant. All kinds of scaffolding were erected: access stairs, hanging scaffolding, pedestrian bridges, working scaffold towers and other scaffolding adapted to the different geometries of the facilities. Maximum height of access towers: 40 m Maximum height of working scaffold: 20 m BRIO Modular Scaffolding, as best example of safety and operability, and the continuous training of staff on site provided the perfect tool for the required job.
292
293
Restoration of the Palace of Communications, Madrid, Spain

Restoration of irregular geometries at great height
Description
ULMA undertook the restoration of the faade of this emblematic building in Madrid. Given the size of the project, the work was done in stages.
ULMA Solution
In order to access the sides of the great towers (keeps) and to avoid erection from the ground, it required a scaffolding with cantilevers. This was done with BRIO Modular Scaffolding. DORPA scaffolding, erected from the ground, very much suited the works at the faades. Moreover, BRIO scaffolding was used to provide pedestrian walkways to prevent obstruction on the public road. The height of the scaffolding exceeded at some points 35 m, and this in areas of high exposure to wind. The height of the scaffolding exceeded at some points 35 m, and this in areas of high exposure to wind.Hence, stability calculations as well as meticulous checks of the anchorage of the scaffold to the faade had to be made for each assembly stage.
294
Restoration of Villa Louis, Monaco

Rolling roofs for material supply
Description
Located in the heart of Monaco, this villa was built in 1983. It has 1,245 m2 of useful oor area on 5 oors. The project comprised the complete restoration and renovation of the building, and the demolition of its internal structure. The four outside walls were kept. Five new oors, a new roof and a greenhouse on the terrace were built. Main dimensions: Building height: 18 m Wall height: 16 m Slab height: 3.28 m Slab thickness: 0.3 m
ULMA Solution
Given the numerous crane operations to supply material throughout the construction process, ULMA opted for two rolling roofs that enabled the opening and closing of the temporary roong. Furthermore, BRIO scaffolding was used to cover the whole building despite its complex geometry. Working platforms at different levels were provided and safe passage on public roads was given to pedestrians. Dimensions: Scaffold: 80 x 18 m Rolling temporary roof: - 1x10x18 m - 2x7.5x16 m
295
ULMA Construccin Worldwide
ULMA Construccin worldwide

PRODUCTION PLANT AND HEADQUARTERS Ps. Otadui, 3 P.O. Box 13 20560 OATI Spain Phone: +34 943 034 900 Fax: +34 943 034 920
EUROPE
Spain
ULMA C y E, S. Coop. www.ulmaconstruction.es
AMERICA
Portugal
ULMA Portugal Lda. www.ulmaconstruction.pt
ASIA
P.R. China
ULMA Formworks China R.O. www.ulmaconstruction.cn
AFRICA
Algeria
www.ulmaconstruction.dz
Holland
www.ulmaconstruction.de
Argentina
ULMA Andamios y Encofrados Argentina, S.A. www.ulmaconstruction.com.ar
Germany
ULMA Betonschalungen und Gerste GmbH www.ulmaconstruction.de
Czech Republic
ULMA Construccin CZ, s.r.o. www.ulmaconstruction.cz
Turkey
www.ulmaconstruction.com.tr
Brazil
ULMA Brasil - Frmas e Escoramentos Ltda. www.ulmaconstruction.com.br
UAE
ULMA Formworks UAE L.L.C. www.ulmaconstruction.ae
Morocco
www.ulmaconstruction.ma
Tunisia
www.ulmaconstruction.tn
France
ULMA, S.A.R.L. www.ulmaconstruction.fr
Slovac Republic
ULMA Construccion SK, s.r.o. www.ulmaconstruction.sk
Canada
ULMA Construction Systems Canada Inc. www.ulmaconstruction.ca
India
Ulma Formwork systems India PVT. LTD. www.ulmaconstruction.in
Italy
ULMA Construction S.p.A. www.ulmaconstruction.it
Romania
ULMA Cofraje s.r.l. www.ulmaconstruction.ro
Chile
ULMA Chile - Andamios y Moldajes, S.A. www.ulmaconstruction.cl
Kazakhstan
ULMA Formwork Kazakhstan Ltd. www.ulmaconstruction.kz
Lithuania
ULMA Construccion Baltic www.ulmaconstruction.lt
Russia
ULMA Construction Russia www.ulmaconstruction.ru
USA
ULMA Form Works, Inc. www.ulmaconstruction.us
Singapore
ULMA Formwork Singapore PTE. LTD. www.ulmaconstruction.sg
OCEANIA
Australia
www.ulmaconstruction.com.au
Poland
ULMA Construccion Polska S.A. www.ulmaconstruction.pl
Ukraine
ULMA Formwork Ukraine Ltd. www.ulmaconstruction.com.ua
Mexico
ULMA Cimbras y Andamios de Mxico S.A. de C.V. www.ulmaconstruction.com.mx
Saudi Arabia
www.ulmaconstruction.sa
Peru
ULMA Encofrados Per, S.A. www.ulmaconstruction.com.pe
296
297

Catálogo Inglés ULMA

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Catálogo Inglés ULMA

Загружено:

Авторское право:

Доступные форматы

GENERAL CATALOGUE

From the beginning of your projects

Catalogue printed on PEFC certied paper

286 288 290 292 294 295

FROM THE BEGINNING OF YOUR PROJECTS

ULMA AND THE FUTURE

THE TRAITS THAT DESCRIBE AND DISTINGUISH US, MAKE US UNIQUE.

Personality and involvement:

Simple solutions to complex projects:

Close to our environment:

// ULMA CONSTRUCCIN WORLDWIDE

// CORPORATE SOCIAL RESPONSIBILITY

Social work and solidarity:

Education and Culture:

FROM THE BEGINNING OF YOUR PROJECTS

In-depth study of the project

Because thorough planning saves money

SIMPLE SOLUTIONS TO COMPLEX PROJECTS

CLEANING AND MAINTENANCE

Learning and applying

ORMA Panel Formwork

Prole of adjustable clamp

Connecting element between panels and corners.

ORMA on climbing systems

Excellent concrete nishing

Connection of wall panel to universal panel

Versatility with lateral holes

Steel frame reinforced

AppLICATIONS AND SOLUTIONS

1 Climbing systems 2 Single-sided formwork support

3 Columns 4 Pilaster 5 Corners at 90 6 Corners not 90 7 Bulkheads

Panels are compatible and can be placed vertically or horizontally.

It is possible to assemble sets every 15 cm lengthwise and every 30 cm vertically.

Safety items for easy application to panels. Guaranteed safety.

Walkway brackets and push-pull props

AppLICATIONS AND SOLUTIONS

With panel at edge

Inner part with inside corner panel

Stripping corner panel for inside of shafts

Compensation between panels

Universal panels Stripping corner panel in stripping position

Adjustment of clamp enables compensations of up to 10 cm

With outside corner panel

AppLICATIONS AND SOLUTIONS

Panel 3.3x2.4 (7.92m )

1908247 1908250 1908253

Column panel 2.7x1.32 (3.56m )

1900341 1900509 1900354 1900344 1900515 1900357 1900347 1900518 1900360

213 159 134 100 74 62 58 43.3 35

Panel 2.7x2.4 (6.48m2) Panel 2.7x1.2 (3.24m2) Panel 2.7x0.9 (2.43m )

Column panel 0.6x0.92 (0.55m2) Column panel 0.6x0.72 (0.43m2)

Panel 2.7x0.75 (2.03m2) Panel 2.7x0.6 (1.62m2) Panel 2.7x0.45 (1.21m )

Panel 2.7x0.3 (0.81m2) Panel 1.2x2.4 (2.88m )

ORMA xed clamp

Panel 1.2x0.6 (0.72m2) Panel 1.2x0.45 (0.54m2) Panel 1.2x0.3 (0.36m2)

ORMA-BRIO walkway bracket

Panel 0.6x0.9 (0.54m2) Panel 0.6x0.45 (0.27m2) Panel 0.6x0.3 (0.18m2)

ORMA stripping corner 3.3 ORMA stripping corner 2.7

Safe working platforms

Universal panel 3.3x0.92 Universal panel 2.7x0.92 Universal panel 1.2x0.92

1908268 1908372 1908381

ORMA stripping corner 1.2