February 20, 2009

Expected Content of Final EDP Report (Ref: Seider, Seader and Lewin, Product and process Design Principles, 2nd ed) 1. Letter of Transmittal: Less than one page cover letter addressed to your examiners (see Faculty Panel link) that briefly describes the work 2. Title Page 3. Declaration form 4. Table of Contents showing page numbers 5. Abstract: A less than 2 page executive summary that identifies key assumptions and summarizes recommendations 6. Introduction chapter :must include a. product to be manufactured, b. its chemical formula, c. role of the product in industry, d. significance in trade e. selection of manufacturing route with justification f. choice of production level and location g. reasons for entering market h. overview of environmental issues including safety and toxicity of product 7. Detailed Process Flow diagram (PFD) and material balances in form of stream summary table: PFD should show temperature and pressure of each stream and also include the nomenclature to all equipment on PFD and stream numbers. The stream summary table should show total flow rate in each stream along with the species flow rate. Do not present calculations here. All calculations must appear in appendix. Also temperature, pressure, enthalpy, density and other properties that may be needed in the calculations should be included in the stream summary table 8. Process description: Explanation of PFD, you can show hierarchical structure of your PFD introduced in CL451. Provide the role of each equipment in your PFD as well as justification why it was selected over other alternatives. 9. Energy balances and utility requirements: energy utilities, separation utilities (solvent and catalyst, etc), power requirements (such as turbine) 10. Equipment list and Design of TWO equipment: include all equipment even if it is a storage tank or a cyclone separator. Itemize each equipment along with the nomenclature used in the PFD. In this section, provide complete specification of TWO equipment. One of the two equipment must be a separation or reaction unit and the other must be a heat exchange unit. Process design should include (i) optimization of all process parameters using thermodynamic, and kinetic/ transport data(use ASPEN for calculating associated stream compositions

rigorously) (ii) Complete sizing of equipment. For bioreactors, students may consult respective first examiner. In case a rigorous design is not possible readily, select simulation runs to elucidate behaviour of critical reactor parameters (needed for process design) may be carried out based on relevant published models 11. Mechanical design of selected process equipments: Should include either a reactor or a separation unit, and a heat exchanger; should involve selection of material of construction, estimation of wall thickness, design of support and select fittings. 12. Specification sheet for equipment designed: Summarize the design in a specification sheet. You may find specification sheets for typical equipment in the book referred above. 13. Design of Process Control strategy: Development of control strategy for operation of reactor and a distillation column (or an equivalent separation unit). Methodology would involve (i) Relative Gain Array analysis for the equipment for which there are more than a single controlled and manipulated variable each.(say, distillation column) (ii) For the reactor write the dynamic simulation equations and use Ziegler-Nichols tuning for obtaining the PID controller parameters 14. Site Selection and Plant Layout: Consider standard guidelines on inter-unit spacing for deciding general layout 15. Financial analysis: Estimation of capital and annual operating costs for the plant, calculation of net annual profit and payback period (this would involve at least an approximate sizing of all the equipments in the process flow diagram). 16. Conclusions and recommendation 17. Acknowledgements 18. bibliography 19. Appendices Sharad Bhartiya/V.A. Juvekar (BTP Co-ordinators, 2008-09)

Department of Chemical Engineering, IIT Bombay

4th year B.Tech Project Presentation, April 27, 2009 Morning Session: 9:30am to 13:00pm Panels and Evaluation Sheet Panel I : PS, VMN, VAJ
Roll No Examiner - 1 Report (20)

(9:30am to 13:00pm)
Presentation (30) Examiner-2 Report (20)

ROOM NO: 230

Presentation (30) Total Marks (100) Suggested Grade

05002001 05002002 05002003 05002004 05002005 05002006

PS VMN VAJ PS VMN VAJ

VMN VAJ PS VMN VAJ PS (9:30am to 13:00pm)

Presentation (30) Examiner-2 Report (20)

Panel II : JA, RKM, SR

Roll No Examiner - 1 Report (20)

ROOM NO: 130

Presentation (30) Total Marks (100) Suggested Grade

05002007 05002008 05002009 05002010 05002011 05002012

JA RKM SR JA RKM SR

RKM SR JA RKM SR JA (9:30am to 13:00pm)

Presentation (30) Examiner-2 Report (20)

Panel III : RT, AM, VGR

Roll No Examiner - 1 Report (20)

ROOM NO: 149

Presentation (30) Total Marks (100) Suggested Grade

05002013 05002014 05002015 05002016 05002017 05002018

RT AM VGR RT AM VGR

AM VGR RT AM VGR RT

*UROP01 Guide AM

Panel IV : SJ, PW, MB

Roll No Examiner - 1 Report (20)

(9:30am to 13:00pm)
Presentation (30) Examiner-2 Report (20)

ROOM NO: 228

Presentation (30) Total Marks (100) Suggested Grade

05002019 05002020 05002021 05002022 05002023 05002025

SJ PW MB SJ PW MB

PW MB SJ PW MB SJ (9:30am to 13:00pm)
Examiner-2 Report (20)

Panel V : CV, ASM, SKG

Roll No Examiner - 1 Report (20)

ROOM NO: 235

Presentation (30) Total Marks (100) Suggested Grade

Presentation (30)

05002027 05002028 05002029 05002030 05002031 05002032

CV ASM SKG CV ASM SKG

ASM SKG CV ASM SKG CV (Time 2.00pm to 5.30pm)

Presentation (30) Examiner-2 Report (20)

Panel VI : MT, HSS, GV

Roll No Examiner - 1 Report (20)

ROOM NO: 230

Presentation (30) Total Marks (100) Suggested Grade

05002033 05002034 05002035 05002036 05002037 05002039

MT HSS GV MT HSS GV

HSS GV MT HSS GV MT (Time 2.00pm to 5.30pm)

Presentation (30) Examiner-2 Report (20)

Panel VII : SBN, PA, HN

Roll No Examiner - 1 Report (20)

ROOM NO: 130

Presentation (30) Total Marks (100) Suggested Grade

05002040 05002042 05002043 05002044 05002045 05002046

SBN PA HN SBN PA HN

PA HN SBN PA HN SBN

Panel VIII : RB, MV, KM (Time 2.00pm to 5.30pm)

Roll No Examiner - 1 Report (20) Presentation (30) Examiner-2 Report (20)

ROOM NO: 149

Presentation (30) Total Marks (100) Suggested Grade

05002047 05002048 05002049 05002050 05002051 05002052

RB MV KM RB MV KM

MV KM RB MV KM RB ROOM NO: 228

Presentation (30) Total Marks (100) Suggested Grade

Panel IX: Sbh, AKS, KVV (Time 2.00pm to 5.30pm)

Roll No Examiner - 1 Report (20) Presentation (30) Examiner-2 Report (20)

05002053 05002054 05002055 05002056 05002057 05002058

SBh AKS KVV SBh AKS KVV

AKS KVV SBh AKS KVV SBh (Time 2.00pm to 5.30pm)

Presentation (30) Examiner-2 Report (20)

Panel X : SM, JB, SMe

Roll No Examiner - 1 Report (20)

ROOM NO: 235

Presentation (30) Total Marks (100) Suggested Grade

05002059 05002060 05002061 05002062 05002063 04004045

SM JB SMe SM JB SMe

JB SMe SM JB SMe SM

(The first faculty member of each panel is the coordinator)

Sharad Bhartiya V. A Juvekar Faculty Co-ordinators