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APRum_RSVMILLER##02_####e.

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RSV 1000 R - RSV 1000 R FACTORY

8104953

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© 2005 Piaggio & C. S.p.A. - Noale (VE) messages preceded by this symbol may
result in major risks for your and other WARNING
people’s safety and for the vehicle! The adjustments for the use of the
vehicle on racetracks must be carried
WARNING out exclusively in case of organized
Indicates a potential hazard which may races or events that take place on
result in serious injury or even death. isolated circuits, away from public
roads and with the consent of the
CAUTION competent authorities.
First edition: December 2005 It is strictly prohibited to carry out
Indicates a potential hazard which may adjustments for the use of the vehicle
Reprint: September 2006/A result in minor personal injury or on racetracks and then ride it on roads
damage to the vehicle. or motorways.
Produced and printed by:
VALLEY FORGE DECA
Ravenna , Modena, Torino
NOTE The word “NOTE” in this manual
precedes important information or WARNINGS - PRECAUTIONS -
DECA S.r.l. instructions. GENERAL ADVICE
Registered & Admin. Offices
Via Vincenzo Giardini, 11
48022 Lugo (RA) - Italy - TECHNICAL INFORMATION Before starting the engine, carefully read
Tel. 0545-216611 this manual and in particular the section
Fax 0545-216610 The operations preceded by this “SAFE DRIVE”.
www.vftis.com
deca@vftis.spx.com symbol must be repeated also on
the opposite side of the vehicle. Your and other people’s safety depends
on behalf of: not only on your quickness of reflexes and
Piaggio & C. S.p.A. If not expressly indicated otherwise, for the on your agility, but also on what you know
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 - 041 58 29 111
reassembly of the units repeat the about the vehicle, on its efficiency and on
Fax +39 - 041 44 10 54 disassembly operations in reverse order. your knowledge of the basic information for
www.aprilia.com
The terms “right” and “left” are referred to “SAFE DRIVE”.
the rider seated on the vehicle in the Therefore, get a thorough knowledge of
SAFETY WARNINGS normal riding position. the vehicle, in such a way as to be able to
If the glove/tool kit compartment cover has drive in the traffic safely.
The following precautionary warnings are been installed (as an alternative to the
used throughout this manual in order to passenger seat), the transport of
convey the following messages: passenger, luggage or objects is forbidden.
Safety warning. When you find this
symbol on the vehicle or in the
manual, be careful to the potential risk
of personal injury. Non-compliance
w i t h t h e i n d i c a t i on s g i v e n i n t h e
2 use and maintenance RSV 1000 R - RSV 1000 R FACTORY
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NOTE This manual must be considered The user of the vehicle in these countries In this manual the various versions are
as an integral part of the vehicle and must must: indicated by the following symbols:
always accompany it, even in case of √ contact an aprilia Official dealer to
resale. have the non-homologated components
replaced with others homologated for  RSV 1000 R
aprilia has carried out this manual with
use in the country in question; RSV 1000 R FACTORY
the maximum attention, in order to supply √ carry out the required periodical
the user with correct and updated inspections.  optional
information. However, since aprilia
constantly improves the design of its NOTE S oo n af t e r p ur c ha s in g t he  catalytic
products, there may be slight vehicle, write down the identification data
VERSION:
discrepancies between the characteristics indicated on the SPARE PARTS
of your vehicle and those described in this IDENTIFICATION LABEL in the table here  Italy  Singapore
manual. below. This label is positioned on the left
 United  Slovenia
side of the frame; to read it, it is necessary
For any clarification concerning the to remove the rider seat, see p. 80  Austria  Israel
information contained in this manual, do (REMOVING THE RIDER SADDLE).
not hesitate to contact your aprilia  Portugal  South Korea
Official dealer .  Finland  Malaysia
For control and repair operations not
 Belgium  Chile
expressly described in this publication, for
the purchase of aprilia genuine spare  Germany  Croatia
parts, accessories and other products, as
 France  Australia
well as for specific advice, contact
exclusively aprilia Authorised Dealers  Spain  United States
and Service Centers, which guarantee of America
prompt and accurate assistance.
 Greece  Brazil
Thank you for choosing aprilia. We wish
you a nice ride.  Holland  South Africa
These data indicate:
All rights as to electronic storage,  Switzerland  New Zealand
√ year of manufacture (Y, 1, 2, ...);
reproduction and total or partial adaptation, √ modification code (A, B, C, ...);  Denmark  Canada
with any means, are reserved for all √ homologation country (I, UK, A, ...).
Countries. and are to be supplied to the aprilia  Japan
Official dealer as reference data for the
NOTE In some countries the
purchase of spare parts or specific
antipollution and noise regulations in force
acce ssories of th e mod el you have
require periodical inspections.
acquired.

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GENERAL INDEX
SAFETY WARNINGS................................................. 2 GEAR SHIFT LEVER......................................... 46 STEERING DAMPER......................................... 89
TECHNICAL INFORMATION..................................... 2 MUFFLER/EXHAUST SILENCER ..................... 46 REAR SUSPENSION......................................... 90
WARNINGS - PRECAUTIONS - GENERAL ADVICE 2 INSTRUCTIONS FOR USE ..................................... 47 CHECKING THE BRAKE PADS FOR WEAR.... 92
GENERAL INDEX................................................. 4 GETTING ON AND OFF THE VEHICLE ........... 47 THROTTLE TWISTGRIP ADJUSTMENT .......... 93
BASIC SAFETY RULES ....................................... 6 PRE-RIDE CHECKS .......................................... 49 SPARK PLUGS .................................................. 94
CLOTHING ........................................................... 9 PRE-RIDE CHECKS CHART............................. 50 CHECKING THE SIDE STAND.......................... 96
ACCESSORIES .................................................. 10 STARTING ......................................................... 51 BATTERY........................................................... 97
LOAD .................................................................. 10 MOVING OFF - RIDING..................................... 53 CLEANING AND CHECKING BATTERY
ARRANGEMENT OF THE MAIN ELEMENTS ........ 12 RUNNING-IN...................................................... 56 TERMINALS AND LEAD CONNECTIONS ........ 97
ARRANGEMENT OF THE STOPPING......................................................... 57 BATTERY REMOVAL ........................................ 98
INSTRUMENTS/CONTROLS................................... 14 PARKING ........................................................... 57 CHECKING BATTERY FLUID LEVEL ............... 99
INSTRUMENTS AND INDICATORS........................ 15 PLACING THE VEHICLE ON THE STAND ....... 58 CHARGING THE BATTERY .............................. 99
INSTRUMENTS AND INDICATORS TABLE...... 16 SUGGESTIONS TO PREVENT THEFT ............ 58 INSTALLING THE BATTERY........................... 100
MULTIFUNCTION COMPUTER ......................... 18 MAINTENANCE ...................................................... 59 LONG INACTIVITY OF THE BATTERY........... 101
KEY CONTROLS ..................................................... 25 PERIODIC MAINTENANCE CHART ................. 61 CHECKING THE SWITCHES .......................... 101
IDENTIFICATION DATA .................................... 63 REPLACING THE FUSES ............................... 102
CONTROLS ON THE RIGHT SIDE OF THE
JOINTS WITH CLICK CLAMPS AND WITH VERTICAL ADJUSTMENT OF THE
HANDLEBAR ...................................................... 25
SCREW CLAMPS .............................................. 63 HEADLIGHT BEAM.......................................... 103
CONTROLS ON THE LEFT SIDE OF THE
CHECKING AND TOPPING UP ENGINE OIL HEADLIGHT SCREENING .............................. 104
HANDLEBAR ...................................................... 25
LEVEL ................................................................ 64 BULBS.............................................................. 105
IGNITION SWITCH............................................. 26
CHANGING ENGINE OIL AND THE ENGINE OIL REPLACING THE DASHBOARD BULBS........ 105
STEERING LOCK............................................... 27
FILTER............................................................... 65 REPLACING THE HEADLIGHT BULBS .......... 106
ACCESSORIES........................................................ 28
AIR CLEANER ................................................... 68 REPLACING THE FRONT AND REAR DIRECTION
UNLOCKING/LOCKING THE INDICATOR BULBS......................................... 107
PASSENGER SEAT ........................................... 28 FITTING THE PINS FOR THE REAR WHEEL
UNLOCKING/LOCKING THE GLOVE/TOOL KIT STAND ......................................................... 70 REPLACING THE NUMBER PLATE
PLACING THE VEHICLE ON THE REAR WHEEL LIGHT BULB .................................................... 108
COMPARTMENT COVER .................................. 29
GLOVE/TOOL KIT COMPARTMENT ................. 30 STAND ......................................................... 70 TRANSPORT......................................................... 109
LUGGAGE FIXING POINTS............................... 30 PLACING THE VEHICLE ON THE FRONT CLEANING ............................................................ 109
SPECIAL TOOLS  ......................................... 31 WHEEL STAND ........................................... 71 LONG PERIODS OF INACTIVITY ................... 111
ACCESSORIES .................................................. 31 FRONT WHEEL ................................................. 71 TECHNICAL DATA ............................................... 112
MAIN COMPONENTS .............................................. 32 FRONT BRAKE CALLIPERS............................. 74 LUBRICANT CHART........................................ 116
REAR WHEEL ................................................... 75 WIRING DIAGRAM- RSV 1000 R -
FUEL................................................................... 32
DRIVE CHAIN .................................................... 78 RSV 1000 R FACTORY ................................... 118
BRAKE FLUID - recommendations..................... 33
REMOVING THE RIDER SADDLE.................... 80 WIRING DIAGRAM KEY - RSV 1000 R -
DISK BRAKES .................................................... 34
LIFTING THE FUEL TANK ................................ 80 RSV 1000 R FACTORY ................................... 119
FRONT BRAKE .................................................. 35
REMOVING THE SIDE FAIRINGS .................... 81 Official Dealers and Service Centres ............... 120
REAR BRAKE..................................................... 37
REMOVING THE LOWER FAIRING.................. 81
CLUTCH FLUID - recommendations .................. 38
REMOVING THE SIDE PANELS....................... 82
CLUTCH ............................................................. 39
REMOVING THE FAIRING UPPER FRONT
COOLANT........................................................... 40
COVERS ............................................................ 82
TYRES ................................................................ 43
REMOVING THE REAR-VIEW MIRRORS ........ 83
ENGINE OIL ....................................................... 44
REMOVING THE FRONT FAIRING .................. 84
ADJUSTING THE FRONT BRAKE LEVER AND
REMOVING THE SIDE STAND......................... 85
THE CLUTCH LEVER ........................................ 45
INSPECTING THE FRONT AND REAR
ADJUSTING REAR BRAKE LEVER
SUSPENSION.................................................... 87
CLEARANCE ...................................................... 45
FRONT SUSPENSION ...................................... 87
ADJUSTING THE REAR BRAKE LEVER AND THE
≈R FACTORY∆ FORK ......................................... 88

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safe drive

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BASIC SAFETY RULES The use of medicins, alcohol and drugs or Most road accidents are caused by the
To drive the vehicle it is necessary to be in psychotropic substances notably increases driver»s lack of experience.
possession of all the requirements the risk of accidents. NEVER lend the vehicle to beginners and,
prescribed by law (driving licence, Be sure that you are in good in any case, make sure that the driver has
minimum age, psychophysical ability, psychophysical conditions and fit for all the requirements for driving.
insurance, state taxes, vehicle registration, driving and pay particular attention to
number plate, etc.). physical weariness and drowsiness.
Gradually get to know the vehicle by
driving it first in areas with low traffic and/or
private areas.

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Rigorously observe all road signs and Avoid obstacles that could damage the
national and local road regulations. vehicle or make you lose control.
WARNING
Always drive with both hands on the
Avoid abrupt movements that can be Avoid riding in the slipstream created by handlebars and both feet on the
dangerous for yourself and other people preceding vehicles in order to increase
footrests (or on the rider’s footboards),
(for example: proceeding on the back your speed.
in the correct driving posture.
wheel, speeding, etc.), and give due
consideration to the road surface, visibility Avoid standing up or stretching your
and other driving conditions. limbs while driving.

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COOLER
OIL

The driver should pay attention and avoid Use only the vehicle»s specific fuels and If the vehicle has been involved in an
distractions caused by people, things and lubricants indicated in the "LUBRICANT accident, make sure that no damage has
movements (never smoke, eat, drink, read, CHART"; regularly check oil, fuel and occurred to the control levers, pipes, wires,
etc.) while driving. coolant levels. braking system and vital parts.
If necessary, have the vehicle inspected by
an aprilia Official dealer who should
carefully check the frame, handlebars,
suspensions, safety parts and all the
devices that you cannot check by yourself.
Always remember to report any
malfunction to the technicians to help them
in their work.
Never use the vehicle when the amount of
damage it has suffered endangers your
safety.

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ONLY ORIGINALS

A12
345

Never change the position, inclination or Any modification of the vehicle and/or the CLOTHING
colour of: number plate, direction removal of original components can Before starting, always wear a correctly
indicators, lights and horns. compromise vehicle performance levels fastened crash helmet. Make sure that it is
Any modification of the vehicle will result in and safety or even make it illegal. homologated, in good shape, of the right
the invalidity of the warranty. We recommend respecting all regulations size and that the visor is clean.
and national and local provisions regarding Wear protective clothing, preferably in light
the equipment of the vehicle. and/or reflecting colours. In this way you
In particular, avoid all modifications that will make yourself more visible to the other
increase the vehicle»s performance levels drivers, thus notably reducing the risk of
or alter its original characteristics. being knocked down, and you will be more
Never race with other vehicles. protected in case of fall.
Avoid off-road driving. This clothing should be very tight-fitting
and fastened at the wrists and ankles;
strings, belts and ties should not be
hanging loose; prevent these and other
objects from interfering with driving by
getting entangled with moving parts or
driving mechanisms.

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Do not keep objects that can be dangerous ACCESSORIES Make sure that the equipment is well
in case of fall, for example pointed objects The owner of the vehicle is responsible for fastened to the vehicle and not dangerous
like keys, pens, glass vials etc. in your the choice, installation and use of any when driving.
pockets (the same recommendations also accessory. Do not install electrical devices and do not
apply to passenger). Avoid installing accessories that cover modify those already existing to avoid
horns or lights or that could impair their electrical overloads, because the vehicle
functions, limit the suspension stroke and could suddenly stop or there could be a
dangerous current shortage in the horn and
the steering angle, hamper the operation of
in the lights.
the controls and reduce the distance from
aprilia recommends the use of genuine
the ground and the angle of inclination in accessories (aprilia genuine accessories).
turns.
Avoid using accessories that hamper
access to the controls, since this can make LOAD
reaction times longer during an
emergency. Be careful and moderate when loading
Big fairings and windshields installed on your luggage. Keep any luggage loaded as
the vehicle may produce aerodynamic close as possible to the center of gravity of
forces that affect the stability of the vehicle, the vehicle and distribute the load evenly
especially when riding at high speed. on both sides, in order to reduce
unbalance to the minimum. Furthermore,
make sure that the load is firmly secured to
the vehicle, especially during long trips.

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KG!

Avoid hanging bulky, heavy and/or Do not carry any bag if it is not tightly Do not exceed the maximum load allowed
dangerous objects on the handlebars, secured to the vehicle. for each luggage-rack.
mudguards and forks, because the vehicle Do not carry bags which protrude too much When the vehicle is overloaded, its stability
might respond more slowly in turns and its from the luggage-rack or which cover the and its manoeuvrability can be
manoeuvrability could be unavoidably lights, horn or indicators. compromised.
impaired.
Do not carry animals or children on the
Do not place bags that are too bulky or the glove compartment or on the luggage rack.
crash helmet on the vehicle sides and do
not ride with them on, because they could
hit people or obstacles, making you lose
control of the vehicle.

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ARRANGEMENT OF THE MAIN ELEMENTS

6 7 8 9 10 11

3 12

2 13

1 14

21 20 19 18 17 16 15

KEY
1) Left side fairing 7) Engine oil filter 13) Passenger left footrest 19) Engine oil tank
2) Adjustable steering damper 8) Left side panel (snaps closed/open) 20) Engine oil level
 9) Rider seat 14) Drive chain 21) Engine oil tank cap
3) Headlight left lamp 10) Battery 15) Rear swinging arm
4) Front fairing 11) Main fuse carrier (30 A) 16) Rider left footrest
5) Left rear-view mirror 12) Passenger seat lock 17) Side stand
6) Clutch fluid reservoir glove/tool kit compartment 18) Gear shift lever

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4 5 6 7 8 9 10 11 12 13

14

2 15

1 16

17

23 22 21 20 19 18

KEY
1) Rear shock absorber 6) Passenger grab strap 13) Right rear-view mirror 20) Rear brake fluid reservoir
2) Passenger right footrest 7) Engine Control Unit 14) Front brake fluid reservoir 21) Rear brake master cylinder
(snaps closed/open) 8) Right side panel 15) Secondary fuse carrier (15 A) 22) Rear brake lever
3) Tail light 9) Fuel tank 16) Right side fairing 23) Rider right footrest
4) Glove/tool kit compartment 10) Coolant expansion tank cap 17) Horn
5) Passenger seat (glove/tool 11) Fuel tank filler cap 18) Lower fairing
kit compartment cover) 12) Air cleaner 19) Expansion tank

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ARRANGEMENT OF THE INSTRUMENTS/CONTROLS

4
1 2 3

9 8 7 10 11

KEY
1) Clutch lever 7) Light dimmer switch ( - )
2) Ignition/steering lock switch ( -  - ) 8) Direction indicator switch ()
3) Instruments and indicators 9) Horn button ()
4) Front brake lever 10) Starter button ()
5) Throttle twistgrip 11) Engine kill switch ( - )
6) High beam flasher ()/LAP button (multifunction)

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INSTRUMENTS AND INDICATORS

1 2 3 4 5 6 7 1 2 3 4 5 6 7

8 8

11 11
9 9

10 10

KEY
1) Rev counter 8) Green neutral light ()
2) Red line light 9) Multifunction digital display (coolant temperature - clock -
3) Green direction indicator light () battery voltage - lap timer - engine oil pressure diagnostics
4) Blue high beam light () ()
5) Amber "stand down" light () 10) Red general warning light ( )
6) Amber low fuel light () 11) Multifunction computer programming buttons (+, Trip V, -)
7) Red immobilizer light ( ) (where immobilizer system is fitted)

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INSTRUMENTS AND INDICATORS TABLE


When the ignition key is turned to "" with the engine stopped, all warning lights come on for a LED check-up and go out after three
seconds. If one or more warning lights do not come on at this stage, contact an aprilia Official dealer.
Description Function
Gives engine revolutions per minute.
Rev counter (rpm) Never exceed engine max rpm, see page 56 (RUNNING-IN).
CAUTION
Blinks when its operating threshold (max rpm, user-selectable) is exceeded, see page 23
(SETTING THE RED LINE THRESHOLD (WITH ENGINE OFF ONLY)).
Comes on for three seconds when the maximum rpm threshold is confirmed during the
Red line light
setting procedure, see page 23 (SETTING THE RED LINE THRESHOLD (WITH ENGINE OFF
ONLY)). It also comes on for three seconds each time the ignition key is turned to "", see
page 18 (MULTIFUNCTION COMPUTER).
Direction indicator light  Blinks when the direction indicators are on.
High beam light  Comes on when the high beam is on or when you flash the high beam.
Side stand light  Comes on when the side stand is down
Comes on when there are about 4 litres of fuel left in the tank.
Low fuel light 
Refuel as soon as possible, see page 32 (FUEL).
Blinks when the engine is off as a deterrent to prevent theft. Indicates that the anti-theft system
is operating.
Anti-theft device (immobilizer) light
(where immobilizer system is fitted) When the engine has not been started during 10 days in a row, the
CAUTION energy-saving feature will cause the light to go out, but the
IMMOBILIZER system remains in operation.
Neutral light  Comes on when the gearbox is in neutral.
Comes on each time the ignition key is turned to ≈∆,with the engine stopped for a light
operation check-up.
If the light fails to come on at this stage, contact an aprilia Official dealer
Error light If it stays on , along with any one of the three display symbols
CAUTION " efi ", " " and "  ",after engine is fired, it means that a fuel
injection system failure (efi) has been detected, engine oil pressure is low () or
coolant temperature is too high (). When this is the case, stop the engine immediately
and contact an aprilia Official dealer

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Description Function
Can be set to display current, average or maximum road speed (in kilometres
Speedometer (km/h - MPH) or miles) see page 18 (MULTIFUNCTION COMPUTER).

Gives total distance covered or distance covered since the trip meter
Odometer ( KM - Mi) was last reset (in km or miles).
Indicates engine coolant temperature, see page 18 (MULTIFUNCTION
COMPUTER).
Do not leave the ignition switch set to "", as this
CAUTION will stop the cooling fans regardless of coolant
temperature. Consequently, temperature will rise further.
When temperature rises up to the danger zone, stop the engine, turn the To cycle
Coolant temperature
(°C/°F)  ignition key to "" and wait until the cooling fans switch off. through display
Now turn the ignition key to "  " and check coolant level, see page 40 readouts, see
(COOLANT). page 18 (MUL-
Contact an aprilia Official dealer. TIFUNCTION
Multifunction Exceeding the maximum coolant temperature COMPUTER)
CAUTION allowed (115 °C - 239 °F) may lead to severe
digital display
engine damage.

Gives hours and minutes in accordance with selected settings, see page 18
Clock (MULTIFUNCTION COMPUTER).

Battery voltage Indicates battery voltage, see page 18 (MULTIFUNCTION COMPUTER).


V BATT

Indicates the various time measurements in accordance with selected


Lap timer settings, see page 18 (MULTIFUNCTION COMPUTER).

Each time the ignition switch is set to position "", the wording " " appears on the right side
of the multifunction display for approximately three seconds.
Diagnostics CAUTION If the wording " " appears during normal engine operation, it
means that the Engine Control Unit has detected an anomaly. In
most cases, thengine will keep running, although performance will be somewhat
reduced. Contact an aprilia Official dealer immediately.

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MULTIFUNCTION COMPUTER
CAUTION With the ignition key in position "",
When the ignition key is set to position "", After covering the first 1000 km, the standard display readouts are as follows:
the following dashboard lights come on for
three seconds: "SERVICE" icon appears on the √ current speed
multifunction display. The icon is √ clock
- all segments of the multifunction display;
displayed again upon reaching 10,000 √ coolant temperature
- all warning lights; km and every 10,000 km afterwards. √ odometer.
- backlighting. Contact an aprilia Official dealer to
The rev counter pointer (1) moves to the have the vehicle serviced as specified TOGGLING BETWEEN MEASUREMENT
maximum rpm value set by the user. After in the periodic maintenance chart, see UNITS (km-mi, kph-MPH, °C-°F)
about three seconds, the red line light (2) page 61 (PERIODIC MAINTENANCE
goes out and the rev counter pointer (1) u Hold down the "TRIP/V" and "-" buttons
returns to its initial position. CHART). To turn off the "SERVICE" together for over 15 seconds to toggle
During the initial check-up, all instruments will warning, hold down the "+" and "-" between km and mi and between kph
briefly show the current values of the buttons for at least 15 seconds upon and MPH.
corresponding parameters. turning the key to on. u Likewise, hold down the "TRIP/V" and
"+" buttons together for over 15 seconds
CAUTION to toggle between °C and °F.
When an "ERR" message flashes on the
dashboard instead of the water
temperature and the stand and red line
lights stay on with a steady light, it means
that there is a communication problem on
the CAN line between dashboard and
Engine Control Unit. Contact a dealer.

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To reset maximum (V max) and average


speed (AVS), select the speed indication
you wish to reset and hold down the "-"
button for at least 3 seconds.
NOTE Maximum and average speeds
are calculated on the distance covered
since last resetting.
Battery voltage indication (expressed in
Volts) cannot be changed and provides a
measure of battery operating conditions.
The charging system is operating correctly
when battery voltage at 4000 rpm with the
low beam on is between 13 and 15 Volts.
VIEWING CURRENT, MAXIMUM AND
u Setting instrument backlighting:
AVERAGE SPEEDS AND BATTERY
VOLTAGE
↓ + instrument backlighting brightness can
be set at one of three preset levels (30%,
NOTE Average and maximum speed Current speed 70%, 100%). To set backlighting, press
and battery voltage are only displayed ↓ + the "-" button within 5 seconds of turning
when the vehicle is stopped. Only current the key to "".
speed may be displayed while riding. Maximum speed
When the ignition key is turned to position ↓ +
"", current speed appears on the display. ↓ -
Average speed
Press the "+" button to display maximum
30% brightness
speed (V max), average speed (AVS) and ↓ +
battery voltage. ↓ -
Battery voltage
70% brightness
↓ +
↓ -
100% brightness
↓ -

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ODOMETER AND TRIP METER To reset TRIP 1, select Trip 1 display and
DISPLAY (TRIP 1 AND TRIP 2) hold down the "Trip/V" button for at least 3
↓ TRIP/V seconds.
Turn the ignition key to "", to display the
odometer. To switch to the trip meter ODOMETER To reset TRIP 2, select Trip 2 display and
(km/mi) (TRIP 1 and TRIP 2), press the hold down the "Trip/V" button for at least 3
Trip/V button. ↓ TRIP/V seconds.
TRIP 1 NOTE Trip meter indications reflect the
distance covered since last resetting.
↓ TRIP/V
u Trip 1 and Trip 2 indications are wiped
TRIP 2 off when the battery is disconnected.
↓ TRIP/V

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HOUR SETTING
u Hold down the buttons "+" and "-" for at
least 3 seconds, until the hour digits
begin to flash.
u Use the "+" and "-" buttons to set hours
as desired.
u Hold down either of the buttons and
current setting will increase/decrease by
one unit per second.
u Hold down the "TRIP/V" button for at
least three seconds to confirm hour
setting. The clock will automatically
switch to the minutes setting mode.
COOLANT TEMPERATURE DISPLAY MINUTES SETTING
CAUTION
√ The coolant temperature display reads u Pressing the "+" and "-" buttons
"---" when the sensor detects a
The dashboard error light ( ) coming
on indicates a damaged or increases/decreases current setting by
temperature below 34°C (93°F). one minute.
disconnected coolant temperature
√ When the sensor detects a temperature Hold down either of the buttons to
sensor, resulting in missing
between 35°C (95°F) and 114°C increase/decrease current setting by one
temperature reading. When this is the
(237°F), the display provides actual unit per second.
case, contact an aprilia Official dealer.
temperature indication. u Hold down the "TRIP/V" button for at
√ Temperatures between 115° C (239° F) Display temperature range: 35-135°C (95- least 3 seconds, until the minute digits
and 135°C (275°F) are displayed with a 275 °F). stop flashing, to confirm your new
flashing indication. In addition, the setting.
warning light will come on to indicate SETTING THE DIGITAL CLOCK: u Clock setting is lost when the battery is
a dangerous condition. The digital clock is displayed in the top disconnected.
√ The display will flash for temperatures area of the screen.
above 135°C (275°F) (again, the
warning light comes on). The clock is only displayed when the key is
set to ≈ ∆.
NOTE The clock may only be set when
the key is set to " " and the motorcycle
is at standstill.

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NOTE The lap timer can store up to 40


lap times. When memory is full, pressing
the "LAP" button (6) will take no effect and
the 40 lap times stored are displayed
automatically.
The lap timer is reset by deleting the 40 lap
times stored as follows.
Access the lap timer function and hold
6 down the "-" button for at least 3 seconds
while holding down the LAP button (6).
When the memory is clear, the lap timer
goes back to the initial display "01 LAP
00'00"00".
LAP TIMER To start the lap timer Any lap times stored will be lost when the
The lap timer measures and stores lap u Press the "LAP" button (6) and release battery is disconnected.
times while riding on the track for later immediately. At the first press, time How to view stored lap times:
review. count starts.
Pressing the "LAP" button again within u Access the lap timer function and hold
When the "LAP TIMER" function is down "TRIP/V" for over 3 seconds. Scroll
selected, the "clock" cannot be displayed: 10 seconds of starting the time count will
reset and restart the time count through lap times using buttons "+"
To turn on the lap timer: At the next press of the "LAP" button, a (scroll forward) and "-" (scroll back).
u Hold down "TRIP/V" for over 3 seconds new lap time count begins. The previous To go back to the lap timer function, hold
while holding down the "LAP" button. lap time is stored and displayed for 10 down "TRIP/V" for over 3 seconds.
The clock display area will read "01 LAP seconds along with lap number (in the
00'00"00". top left corner)
To turn off the lap timer: After these 10 seconds, lap timer display
u Hold down "TRIP/V" for over 3 seconds changes to second lap timing and lap
while holding down the "LAP" button. number.
The display will return to the clock
display.

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DIAGNOSTICS ENGINE OIL PRESSURE SETTING THE RED LINE THRESHOLD


1) Each time the ignition key is set to "", Each time the ignition key is set to "", the (WITH ENGINE OFF ONLY)
the wording "efi" is displayed for about engine oil pressure light comes on for When the maximum rpm set is
three seconds. about three seconds. exceeded, the red line warning light
(r ed) (1) on the da shboar d starts
CAUTION CAUTION blinking.
When the "efi" wording turns on and the If the engine oil pressure light stays on NOTE The red line
warning light ( ) comes on during and the warning light ( ) comes on as threshold, which operates the red line light,
normal engine operation, it means that well, after engine firing or during normal can only be set with the engine off and the
the Engine Control Unit has detected an engine operation, it means that the odometer displayed. Setting range is 2,000
anomaly. engine oil pressure is low. - 12,000 rpm.
In most cases the engine will keep Stop the engine imm ediately and Factory setting is 6,000 rpm.
running, although with less than ideal contact an aprilia Official Dealer.
performance. However, contact an To view red line threshold setting, hold
aprilia Official Dealer without delay. down the "Trip/V" button for at least 3
seconds. The rev counter pointer (2) will
point the corresponding rpm for three
seconds.

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2 2 1

To set the red line threshold: u Three seconds after last pressing the "+"
u Turn the ignition key to " ". button, the new red line threshold is
u Allow some time for the dashboard stored. This is confirmed by the red line
check-up routine. light (1) coming on for three seconds,
u Hold down the "Trip/V" button for at least while the pointer (2) will go back to zero.
three seconds: the rev counter pointer u If the engine is started during the setting
(2) will point the current red line setting. procedure, the last setting is retained.
u You have three seconds to change The new threshold setting is also lost if
setting as desired (as long as the rev the battery is disconnected during the
counter pointer (2) is pointing current red setting procedure, and the last setting is
line setting). retained.
u Use the "+" button to change setting.
Press briefly to increase setting by 100
rpm. Hold down a little longer to increase
by 1000 rpm.
u After reaching full scale value (12,000
rpm), the pointer will go back to zero
automatically.

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KEY CONTROLS

CONTROLS ON THE RIGHT SIDE CONTROLS ON THE LEFT SIDE OF


1 THE HANDLEBAR
OF THE HANDLEBAR

NOTE The electric components will only NOTE The electric components will only
work when the ignition switch is in position work when the ignition switch is in position
"". "".

1) ENGINE KILL SWITCH (  -  ) 3) HORN BUTTON ()


Press it to operate the horn.
CAUTION 4) DIRECTION INDICATOR SWITCH
Do not operate the engine kill switch ()
(  -  ) while riding. Move the switch to the left in order to
2 signal your intention to turn left; move
This is a safety or emergency switch. the switch to the right to signal a right
When it is in position " ", the engine CAUTION turn.
can be started. When set to position Press the switch to cancel the signal.
Leaving the ignition switch in position
" ", it will stop the engine. " " when the engine is stopped may
5) DIMMER SWITCH (- )
let the battery run flat.
With the dimmer switch set to "",
After stopping the vehicle, stop the the parking lights, the dashboard light
engine and then turn the ignition switch and the low beam are on.
to position " ". Push the dimmer switch to position
2) STARTER BUTTON () "" to turn on the high beam.
When pressed, the starter button "", Ensure that the dimmer switch is set to
turns the engine over. See page 51 "" before starting the engine.
(STARTING) for starting procedure.

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6
3 4 5

6) HIGH BEAM FLASHER () / LAP NOTE Release the button to stop the IGNITION SWITCH
(multifunction) BUTTON flasher.
The ignition switch (1) is positioned on the
NOTE To set the functions, see page 18 steering head.
(MULTIFUNCTION COMPUTER).
NOTE The key operates the ignition
Press the button to flash the high beam switch/steering lock, the fuel filler cap lock
i n a n e m e r g e n c y . W h en pr e s s e d and the glove/tool kit compartment cover.
together with the TRIP/V button, it turns
Two keys are delivered along with the
on the lap timer.
vehicle (one spare key).
NOTE Do not keep the spare key on the
vehicle.
NOTE Setting the ignition key to ""
automatically turns on the lights.
The lights will turn off when the ignition
switch is set to "".

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Position Function Key removal The steering It is possible


is locked. It to remove the
The steering It is possible is not key.
is locked. It to remove the possible to The
is not key.The start the immobilizer
immobilizer
 
possible to engine. system is
start the system is The parking activated
activated lights of after the key
Steering engine or
after the key headlight is removed.
lock switch on is removed.
the lights and tail light (where
(where immobilizer
immobilizer are turned
on. system is
system is fitted)
fitted)
STEERING LOCK Neither the It is possible
engine nor to remove the
WARNING the lights key. The
Never turn the key to position "" while can be immobilizer
riding or you might lose control of the operated. system is
vehicle.
 activated
after the key
OPERATION is removed.
(where
To lock the steering:
immobilizer
u Turn the handlebar fully to the left. system is
u Turn the key to position "". fitted)
u Push in the key and turn it to "".
u Extract the key. The engine It is not
 and the
lights can be
possible to
remove the
operated. key.

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ACCESSORIES
To lock the seat (2), proceed as follows:
2
u Slide the hooks (4) placed at the rear
end of the passenger seat underneath
the frame tube (5) of the rear subframe. 5
u Push the passenger grab strap (3) 3
forward and lower the front end of the
3 2 seat. Make sure to set the grab strap in
the correct position. 4
u Press down on the front end of the seat
1 so that the lock becomes engaged.

WARNING
Make sure the seat (2) is locked
The tail of the vehicle accommodates a
securely before riding.
UNLOCKING/LOCKING THE convenient glove / tool kit compartment,
PASSENGER SEAT which is accessed by removing the
compartment cover.
u Place the vehicle on the stand, see page
58 (PLACING THE VEHICLE ON THE NOTE The glove/tool kit compartment
STAND). cover can only be used when the
u Insert the key (1) into the seat lock. passenger seat (2) is removed and vice
u Release the passenger seat (2) from the versa.
grab strap (3).
To use the vehicle with the glove/tool kit
u Turn the key (1) anticlockwise.
compartment cover it is necessary to
u Raise the front end of the passenger
remove the passenger seat as previously
seat (2). described.
u Withdraw the passenger seat (2).
See page 29 (UNLOCKING/LOCKING
NOTE Before lowering and locking the THE GLOVE/TOOL KIT COMPARTMENT
seat (2), make sure that you have not left COVER) for installation instructions.
the key in the glove/tool kit compartment.

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UNLOCKING/LOCKING THE The tail of the vehicle accommodates a To lock the glove/tool kit compartment
GLOVE/TOOL KIT COMPARTMENT convenient glove / tool kit compartment, cover (2):
COVER which is accessed by removing the u Slide the lower front lugs underneath the
compartment cover (2). frame tube of the rear subframe.
u Place the vehicle on the stand, see page
58 (PLACING THE VEHICLE ON THE NOTE Before lowering and locking the u Position the glove/tool kit compartment
STAND). glove/tool kit compartment cover (2), make cover in its seat and press down until the
u Insert the key (1) in the lock. sure that you have not left the key in the lock snaps shut.
u Turn the key (1) anticlockwise, raise the glove/tool kit compartment.
glove/tool kit compartment cover (2) and WARNING
ease it off in a forward motion. Before riding, make sure that the
glove/tool kit compartment cover (2) is
correctly locked.

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5
9
4
6

GLOVE/TOOL KIT COMPARTMENT LUGGAGE FIXING POINTS


7
8 The passenger seat can be used to carry
To reach the glove/tool kit
small luggage, which must be strapped
compartment, proceed as follows:
down securely to the suitable fixing points
u Remove the passenger seat -see page (9).
28 (UNLOCKING/LOCKING THE
Maximum load allowed: 9 kg.
PASSENGER SEAT) - or the glove/tool
kit compartment cover - see page 29
(UNLOCKING/LOCKING THE WARNING
GLOVE/TOOL KIT COMPARTMENT Carry small luggage only and make sure
COVER). 9 it is fastened securely.
The tool kit (1) includes: √ double-ended (cross-headed/hexagon)
√ 3, 4, 5, 6 mm Allen spanners (2); screwdriver (7);
√ 11 - 13 mm double open-end spanner √ tool box (8);
(3); √ fuse puller (9)
√ 8 - 10 mm double socket spanner (4); Maximum load allowed: 1.5 kg.
√ 17 mm open-end spanner (5);
√ 16 mm socket spanner for spark plug (6)

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SPECIAL TOOLS  ACCESSORIES


Certain specific operations must be - "R FACTORY" rear shock absorber, and
performed using special tools, available - adjustable steering damper,
from aprilia Official dealer:
which are fitted from standard to the RSV
Tool Operations 1000 R FACTORY, can also be installed to
the RSV 1000 R (contact an aprilia
Pins (1) for the rear wheel Official dealer).
stand, see page 70 To position the
(FITTING THE PINS FOR vehicle on the
THE REAR WHEEL STAND rear wheel stand.
).
Engine oil and
engine oil filter
Rear wheel stand (2), see change.Rear
wheel
page 70 (PLACING THE disassembly.
VEHICLE ON THE REAR
WHEEL STAND ) Drive chain
adjustment.
Removal of the
lower fairing.
Front wheel stand (3), see
page 71 (PLACING THE Front wheel
VEHICLE ON THE FRONT disassembly.
WHEEL STAND ).
Click clamp (4) installation Click clamp
pliers, see page 63 (CLICK
CLAMPS). installation.

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MAIN COMPONENTS

FUEL DO NOT RELEASE FUEL INTO THE


ENVIRONMENT.
WARNING KEEP AWAY FROM CHILDREN.
The fuel used to operate engines is
Use only premium-grade unleaded fuel
highly flammable and becomes
with a minimum octane rating of 95 (RON)
explosive under particular conditions.
and 85 (MON).
Refuelling and engine service should
take place in a well-ventilated area with To refuel, proceed as follows:
the engine stopped. Do not smoke when u Raise the flap (1).
refuelling or in the proximity of sources u Insert the key (2) into the filler cap lock
of fuel vapours. Avoid contact with (3).
open flames, sources of sparks or any u Turn the key clockwise, pull and open
other source which may ignite the fuel the fuel flap.
or lead to explosion. TANK CAPACITY (reserve included): 18 b After refuelling:
Take care not to spill fuel out of the FUEL RESERVE: 4 b
filler, or it may ignite when in contact NOTE The cap can only be closed when
the key (2) is inserted.
with hot engine parts. CAUTION
In the event of accidental fuel spillage, Do not add any additives or other u Press the cap with the key (2) inserted to
make sure the affected area is fully dry substances to the fuel. If you use a close.
before starting the engine. Fuel funnel ot other tool, make sure that they
expands from heat and when left under are perfectly clean. WARNING
direct sunlight. Never fill the fuel tank Make sure that the cap is properly
up to the rim. WARNING closed.
Tighten the filler cap securely after each Do not fill the tank up to the rim. Fuel u Extract the key (2).
refuelling. Avoid contact with skin. Do level must always remain below the u Close the flap (1).
not inhale vapours. Do not swallow fuel. lower edge of the filler neck (see figure).
Do not transfer fuel between different u Refuel.
containers.

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BRAKE FLUID - recommendations


WARNING WARNING
NOTE This vehicle is fitted with front and Ensure that the brake disks and brake In the event of accidental contact, wash
rear disk brakes. Each braking system is linings have not become contaminated affected body parts thoroughly.
operated by an independent hydraulic with oil or grease. This is particularly In the event of accidental contact with
circuit. important after servicing or eyes, contact an eye specialist or seek
The information provided below applies to inspections. medical advice.
both braking systems. Make sure the brake lines are not KEEP AWAY FROM CHILDREN.
twisted or worn.
WARNING DO NOT RELEASE BRAKE FLUID INTO
Prevent accidental ingress of water or THE ENVIRONMENT.
Any sudden changes in play or
dust into the circuit. Wear latex gloves
hardness in the brake lever are warning
signs of problems with the hydraulic
when servicing the hydraulic circuit. CAUTION
circuits. Brake fluid is an irritant. Avoid contact When handling brake fluid, take care
with eyes or skin. not to spill it onto plastic or paint-
If in doubt about the braking efficiency finished parts or they will damage.
of your bike or if you are not able to
perform routine checks, contact an
aprilia Official Dealer.

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NOTE Halve service intervals when the


vehicle is used in rainy or dusty conditions,
on rough roads or for racing.
Have the brake disks checked by an
aprilia Official dealer after the first 1000
km (625 mi) and every 10000 km (6250 mi)
afterwards.
Before each ride, check brake fluid level in
both reservoirs - see page 35 (FRONT
BRAKE) and page 37 (REAR BRAKE),
and check the brake pads for wear - see
page92 (CHECKING THE BRAKE PADS
FOR WEAR).
DISK BRAKES The front brake is a twin-disk brake (one
disk on either side of the wheel).
WARNING The rear brake uses a single disk (fitted to
The brakes are critical to your safety the right side of the wheel).
and must always be kept in sleek The information provided below applies to
running order. Check the brakes before both braking systems.
each ride.
Brake fluid level decreases gradually as
A dirty disk will soil the pads, leading to the brake pads wear down.
loss of braking. Dirty pads must be The front brake fluid reservoir is mounted
replaced, whereas a dirty brake disk near the front brake lever coupling.
may be cleaned with a high-quality
degreasing product. The rear brake fluid reservoir is positioned
under the right lower fairing; to reach it,
Have brake fluid changed at an aprilia remove the right lower fairing, see page 81
Official Dealer every two years. (REMOVING THE LOWER FAIRING).
Use the brake fluid specified in the
lubricant chart, see page 116
(LUBRICANT CHART).
NOTE This vehicle is fitted with front and
rear disk brakes. Each braking system is
operated by an independent hydraulic
circuit.
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u Check the brake disk and the brake pads


for wear, see page 92 (CHECKING THE
BRAKE PADS FOR WEAR).
If the pads and/or the disk are in good
condition, top up to correct level.

TOPPING UP
Read page 33 (BRAKE FLUID -
recommendations) carefully.

CAUTION
Danger: brake fluid could leak out.
Never operate the front brake lever
when the screws (1) have been
Have brake fluid changed every two years FRONT BRAKE
loosened or when the reservoir cover is
by an aprilia Official dealer.
not in place.
CHECK
WARNING u Place the vehicle in vertical position, u Unscrew the screws (1) of the brake fluid
Do not ride if the braking system is keep the handlebar in the direction of reservoir (2) by means of a short, cross-
leaking. travel. headed screwdriver.
u Make sure that the fluid level in the
reservoir exceeds the "MIN" mark.
MIN= minimum level
MAX= maximum level
If level is below the "MIN" mark:

CAUTION
Brake fluid level decreases gradually as
the brake pads wear down.

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CAUTION CAUTION
Do not rock the motorcycle from side to While topping up, never pour too much
side when topping up or brake fluid will fluid.
spill out. Fill up to max. level only with new brake
pads.
Do not add any additives or other
If topped up to max. level with worn
products. pads, brake fluid will spill out when you
If you use a funnel or other tool, ensure change the pads at a later time.
they are perfectly clean. Check braking efficiency.
u Top up the reservoir (2) with brake fluid, When the brake lever has exceeding
see page 116 (LUBRICANT CHART) travel or if you notice a loss of braking,
until exceeding "MIN" level mark. contact an aprilia Official dealer. The
braking system may need bleeding.
WARNING
Avoid long exposure of brake fluid to
air.
Brake fluid is hygroscopic and will
absorb moisture from the air.
Keep the brake fluid reservoir open
JUST LONG ENOUGH to top up level.
u Raise and remove the cover (3) together
with the screws (1) and the gasket (4).

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u Unscrew the screw (3) completely.


u Shift the complete reservoir (1)
2 moderately outwards.
u Unscrew and remove the cap (2).
4
CAUTION
3 Ensure the fluid in the reservoir is
parallel with the reservoir rim at all
1 times (in a horizontal position) when
topping up or brake fluid will spill out.
Do not add any additives or other
products.
If you use a funnel or other tool, ensure
REAR BRAKE If the pads and/or the disk are in good they are perfectly clean.
condition, top up to correct level. u Remove the gasket (4).
CHECK u Top up the reservoir (1) with brake fluid,
TOPPING UP
u Keep the vehicle upright, so that the fluid see page 116 (LUBRICANT CHART)
Read page 33 (BRAKE FLUID -
in the reservoir (1) is parallel with the until bringing level between the "MIN"
recommendations) carefully.
plug (2). and "MAX" marks.
u Look through the special slot in the right u Remove the right fairing, see page 81 Always renew the brake pads before
fairing to check that fluid level in the (REMOVING THE SIDE FAIRINGS). topping up to "MAX" level.
reservoir exceeds the "MIN" mark.
MIN= minimum level CAUTION CAUTION
Danger: brake fluid could leak out. Do not tilt reservoir (1) even if plug (2) is
MAX= maximum level
Never operate the rear brake lever when tightened. This might let air in the
If level is below the "MIN" mark: the reservoir cap is loose or has been circuit and brake system would be
removed. impaired.
CAUTION
Brake fluid level decreases gradually as WARNING
the brake pads wear down. Avoid long exposure of brake fluid to
u Check the brake disk and the brake pads air.
for wear, see page 92 (CHECKING THE Brake fluid is hygroscopic and will
BRAKE PADS FOR WEAR). absorb moisture from the air.
Keep the brake fluid reservoir open
JUST LONG ENOUGH to top up level.

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CLUTCH FLUID -
recommendations
1
NOTE This vehicle is fitted with a
hydraulically-controlled clutch.

CAUTION
Any sudden changes in play or
hardness in the clutch lever are warning
signs of problems with the hydraulic
circuit.
If in doubt about the proper operation of
the clutch or if you are not able to
perform routine checks, contact an
CAUTION aprilia Official dealer. When handling clutch fluid, take care
Brake pad wear affects fluid level. If not to spill it onto plastic or paint-
topped up to "MAX" level with worn CAUTION finished parts or they will damage.
pads, brake fluid will spill out when you Make sure the clutch hose is not twisted Have clutch fluid changed every two
change the pads at a later time. or worn. years by an aprilia Official dealer.
Check braking efficiency.
When the brake lever has exceeding Prevent accidental ingress of water or Use the clutch fluid specified in the
travel or if you notice a loss of braking, dust into the circuit. Wear latex gloves lubricant chart, see page 116
contact an aprilia Official dealer. The when servicing the hydraulic circuit. (LUBRICANT CHART).
braking system may need bleeding.
Clutch fluid is an irritant. Avoid contact The clutch fluid reservoir (1) is mounted
with eyes or skin. near the clutch lever coupling.
In the event of accidental contact, wash
affected body parts thoroughly. In the
event of accidental contact with eyes,
contact an eye specialist or seek
medical advice.
DO NOT RELEASE CLUTCH FLUID
INTO THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.

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NOTE Halve service intervals when the


vehicle is used in rainy or dusty conditions, 2
on rough roads or for racing.
Before each ride, check clutch fluid level in
the reservoir - see page 39 (CLUTCH). 3
Have clutch fluid changed every two years
by an aprilia Official dealer.

WARNING 1
Do not ride if the clutch hydraulic circuit
is leaking.

CLUTCH CHECK
NOTE Halve service intervals when the u Place the vehicle in vertical position and
vehicle is used in rainy or dusty conditions, keep handlebar in the direction of travel.
on rough roads or for racing. u Make sure that the fluid level exceeds the
"MIN" mark.
Have the clutch checked by an aprilia
Official dealer every 10,000 km (6250 mi). MIN= minimum level
If the vehicle is used for racing: MAX= maximum level
have the clutch checked by an aprilia u If fluid is below the "MIN" mark, top up to
Official dealer every 5000 km (3120 mi). correct level.
NOTE The engine is equipped with a TOPPING UP
hydraulically-operated clutch, aided by the Read page 38 (CLUTCH FLUID -
patented PPC (Pneumatic Power Clutch) recommendations) carefully.
sys te m, wh i c h pr ev e nts r e ar w h ee l
bouncing under braking. CAUTION
Danger: clutch fluid could leak out. Never
operate the clutch lever when the reservoir
cap is loose or has been removed.

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u Top up the reservoir (1) with clutch fluid,


WARNING see page 118 (LUBRICANT CHART)
Avoid long exposure of clutch fluid to until bringing level between the "MIN"
air. and "MAX" marks.
Clutch fluid is hygroscopic and will
absorb moisture from the air. CAUTION
Keep the clutch fluid reservoir open Never exceed the "MAX" level.
JUST LONG ENOUGH to top up level. Check the clutch for proper operation.
u Unscrew and remove the plug (2). When the clutch lever has exceeding
travel or if you notice a loss of
CAUTION efficiency, contact an aprilia Official
Do not rock the motorcycle from side to dealer. The clutch hydraulic circuit may
need bleeding.
side when topping up or clutch fluid will
spill out. COOLANT
Do not add any additives or other
products. CAUTION
If you use a funnel or other tool, ensure Do not ride when coolant is below the
they are perfectly clean. minimum level "LOW".
u Remove the gasket (3). NOTE You will need to remove the right
side fairing in order to top up coolant level.
NOTE Halve service intervals when the
vehicle is used in rainy or dusty conditions,
on rough roads or for racing.
Check coolant level before each ride - see
page 42 (CHECKING AND TOPPING UP).
Have coolant changed every two years by
an aprilia Official dealer.

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When temperature drops below zero


WARNING CAUTION degrees centigrade, check the cooling
Coolant is toxic when ingested. Contact Have coolant changed at an aprilia system frequently and add more anti-
with eyes or skin may cause irritation. Official dealer. freeze (up to 60% maximum) to the
In the event of contact with eyes, rinse solution.
repeatedly with abundant water and Coolant mixture is a 50% solution of water
and anti-freeze. Use distilled water in the coolant mixture.
seek medical advice. In the event of
Tap water will damage the engine.
ingestion, induce vomiting, rinse mouth This is the ideal solution for most operating
and throat with abundant water and temperatures and provides good corrosion
seek medical advice immediately. protection.
WARNING
Do not remove the expansion tank plug
KEEP AWAY FROM CHILDREN. This solution is also suited to the warm (1) when the engine is hot, since
season, as the mixture is less prone to coolant is very hot.
DO NOT RELEASE INTO THE
evaporative loss and will reduce the need Contact with skin or clothes, may cause
ENVIRONMENT.
f o r t o p - u p s . I n a dd i t i o n , l e s s w a t e r severe scalding and/or damage.
Take care not to spill coolant onto hot evaporation means fewer mineral salts
engine parts. It may ignite and produce depositing in the radiator, which helps
invisible flames. preserve the efficiency of the cooling
system.
Wear latex gloves when servicing.

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1 2

CHECKING AND TOPPING UP If not so: u Top up with coolant, see page 116
u Remove the side fairing, see page 81 (LUBRICANT CHART) up to just below
WARNING (REMOVING THE SIDE FAIRINGS). the "FULL" mark. Never top up beyond the
Wait for the engine to cool down before u Unscrew and remove the filler cap (2). "FULL" level mark or coolant will leak out
checking or topping up coolant level. when the engine is running.
u Refit the filler cap (2).
u Stop the engine and wait until it has WARNING
cooled down. Coolant is toxic when ingested. Contact
with eyes or skin may cause irritation.
CAUTION
u Hold the vehicle upright, with both
Do not put your fingers or any other If coolant level drops too quickly or the
wheels on the ground.
object into the filler opening in order to tank is empty, check the cooling circuit
u Look through the slot (1) in the right
ensure that there is coolant. for leaks. Have the leak repaired at an
fairing and check that coolant level in the aprilia Official dealer.
expansion tank is between the "FULL"
and "LOW" marks. CAUTION
FULL = maximum level Do not add any additives or other
products.
LOW = minimum level
If you use a funnel or other tool, ensure
they are perfectly clean.

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TYRES
WARNING
This vehicle is fitted with tubeless tyres. Use tyres of the specified type and
NOTE Halve service intervals when the model recommended by the
vehicle is used in rainy or dusty conditions, manufacturer, see page 112
on rough roads or for racing. (TECHNICAL DATA). Using other than
specified tyres may adversely affect
WARNING handling.
Check the tyre condition and inflation Never use tube tyres on tubeless tyre
pressure at room temperature every two rims, or vice versa.
weeks.
Always check that the caps are in place
Check the tyre condition and inflation
on the valves (2), or the tyres may
pressure at room temperature after the
deflate suddenly.
first 1000 km (625 mi) and every two
weeks afterwards, see page 112 WARNING Tyre replacement and repair, as well as
(TECHNICAL DATA). wheel servicing and balancing are
Inspect tread surface and check for
delicate operations. They should be
Checking pressure on hot tyres will wear. Badly worn tyres adversely affect
carried out using adequate tools and
result in inaccurate measurement. road holding and handling.
are best left to experienced mechanics.
Take care to check tyre pressures Some of the tyre types approved for this
Have your tyres and wheels serviced at
before and after a long journey. vehicle are fitted with wear indicators.
an aprilia Official dealer or a
An overinflated tyre will provide a harsh There are various types of wear specialised tyre repairer.
ride, reduce riding comfort and stability indicators.
New tyres may be coated with an oily
when cornering.
Enquire about the correct wear film. Drive carefully until covering
An underinflated tyre will extend the inspection procedure with your several kilometres. Never apply non-
contact patch to include a larger portion supplier. specific products to the tyres. Old tyres
of the tyre wall (1). When this is the may not ensure full grip due to material
Visually inspect the tyres for wear and
case, the tyre may slip on or become ageing - even when they are still within
have them changed when worn.
separated from the rim, leading to loss the wear limit - and must be replaced.
of control. A tyre that becomes punctured in the
tread area should be changed when the
The tyre may even come off the rim
puncture is larger than 5 mm.
under hard braking.
The wheel must be balanced after each
Lastly, the vehicle may skid in a bend.
tyre repair.

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ENGINE OIL

WARNING
Prolonged or repeated contact with oil
may cause severe skin damage.
Wash your hands thoroughly after
handling oil.
KEEP AWAY FROM CHILDREN.
DO NOT RELEASE INTO THE
ENVIRONMENT.
Place oil in a sealed container and
dispose of it through a wa ste oil
reclamation firm or through your usual
MINIMUM RECOMMENDED TREAD
supplier.
DEPTH (3): CAUTION
front and rear 2 mm ( 3 mm) and in any Wear latex gloves during servicing. Handle carefully.
case not less than prescribed by the Do not spill oil!
regulations in force in the country where CAUTION
the vehicle is used. If the warning light " " comes on and Avoid smearing any vehicle
the symbol "" appears on the display components, the area in which you are
during normal engine operation, it working and the surrounding area.
means that engine oil pressure in the Remove any trace of oil.
circuit is too low.
In case of leakage or malfunctions,
When this is the case, check engine oil contact an aprilia Official dealer.
level, see page 64 (CHECKING AND
Check engine oil level at regular intervals,
TOPPING UP ENGINE OIL LEVEL). If
see page 64 (CHECKING AND TOPPING
engine oil level is not correct, stop the
UP ENGINE OIL LEVEL).
engine immediately and contact an
aprilia Official dealer. See page 61 (PERIODIC MAINTENANCE
CH A R T ) a n d p a ge 6 5 ( C H A N G I N G
ENGINE OIL AND THE ENGINE OIL
FILTER) for oil change instructions.
NOTE Use high-quality 15W - 50 oil, see
page 116 (LUBRICANT CHART).

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6 5

2 4
1

ADJUSTING THE FRONT BRAKE ADJUSTING REAR BRAKE LEVER


LEVER AND THE CLUTCH LEVER CLEARANCE CAUTION
The grab distance of the lever (1) (distance Brake lever position is determined based Make sure that the lever (6) has a
from the grip (2)) can be adjusted by on ergonomic principles at the factory. certain amount of free play, or the brake
rotating the adjuster (3). will remain applied leading to early wear
If necessary, it is possible to adjust brake of braking elements.
The MAX and MIN click settings give a lever clearance:
grab distance of 126 and 83 mm, Free play of lever (6): 4 mm (measured
u Slacken the lock nut (4).
respectively. at the lever end).
u Unscrew the master cylinder actuating
Push the lever (1) forward and rotate rod (5) to ensure a minimum clearance u Lock the master cylinder actuating rod
the adjuster (3) until setting the lever (1) of 0.5 - 1 mm between the rod and the (5) by means of the lock nut (4).
at the desired distance. piston.
CAUTION
After the adjustment, make sure that the
wheel rotates freely with the brake
released.
Check braking efficiency.
If necessary, contact your aprilia
Official dealer.

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Check the muffler/exhaust silencer and the


CAUTION silencer pipes for rust or holes. Ensure that
If the gear shift lever needs further the exhaust system works correctly.
adjustment, contact an aprilia Official
dealer. If the exhaust system noise increases,
c o n t ac t a n a p r i l i a O f f i c i a l d e a l er
MUFFLER/EXHAUST SILENCER immediately.

WARNING WARNING
Tampering with the noise control Both exhaust silencers are equipped
system is prohibited. with catalytic converter and become
very hot to the touch. Be careful!
Owners are warned that the law may Danger of burns!
prohibit:
ADJUSTING THE REAR BRAKE -The removal or disconnection of any
LEVER AND THE GEAR SHIFT device or element of design incorporated
LEVER into any new vehicle to limit the noise
emissions before its sale or delivery to
The position of the control levers is the final purchaser or while it is in use
determined based on ergonomic principles except if carried out for maintenance,
at the factory. repair or replacement purposes.
If necessary, it is possible to adjust the -The use of the vehicle after the removal or
position of the levers. disconnection of this device or element of
u Place the vehicle on the stand, see page design.
58 (PLACING THE VEHICLE ON THE
STAND).
u Partially unscrew the screw (1).
u Rotate the eccentric (2) until finding the
optimal position for the pedal (3).
u Tighten the screw (1) and make sure that
the eccentric retains its position.

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`
INSTRUCTIONS FOR USE

GETTING ON AND OFF THE CAUTION


VEHICLE However, do not apply you full weight
The instructions below must be followed or that of the passenger to the side
with the maximum care in order to avoid stand.
injury to persons and damage to property The stand has been designed to support
and to the vehicle, caused by the rider or the weight of the vehicle and a minimum
passenger falling from the vehicle and/or
load, without the rider and the passenger.
the vehicle falling or overturning.
The purpose of placing the vehicle on the
WARNING side stand before mounting is to keep the
Risk of falling and overturning. vehicle from falling or overturning. This
Proceed with care. does not mean that the side stand should
be used to support the weight of rider and
When getting on and off the vehicle, make passenger.
sure nothing can impair your movements. NOTE The rider must always mount
Also, your hands should be free (replace While getting on and off, the weight of the
vehicle may make you lose balance, and before the passenger and dismount after
any objects, such as your helmet, gloves or
the vehicle may fall or overturn. the passenger. It is the rider's responsibility
dangling glasses before mounting or
dismounting). to keep the vehicle balanced while the
passenger gets on and off.
Always mount and dismount from the left
side with the vehicle on the side stand.
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 47
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When mounting or dismounting, swing


your right leg over the vehi cl e in a WARNING
controlled movement. Do not hit the rear Make sure that the parking surface is
end (tail or luggage) or you will upset free from obstacles. Park on firm and
vehicle balance. level ground.
GETTING ON THE VEHICLE u Push down on the side stand lever with
the left heel until the side stand is fully
u Grasp the handlebar correctly and get on down.
the vehicle without loading your weight
onto the side stand. NOTE If you cannot touch both feet on
the ground, set the right foot firmly on the
NOTE If you cannot touch both feet on ground (if you should lose your balance,
the ground, set the right foot firmly on the the side stand on the left side of the vehicle
ground (if you should lose your balance, will keep you from falling over on that side)
the side stand on the left side of the vehicle and keep ready to place your left foot on
The passenger must move carefully when will keep you from falling over on that side)
getting on and off the vehicle, to avoid the ground.
and keep ready to place your left foot on
upsetting the balance of vehicle and rider. the ground. u Place both feet on the ground and keep
NOTE It is the rider's responsibility to the vehicle upright and balanced.
u Push the vehicle upright and place both u Explain to the passenger how to safely
instruct the passenger on how to safely get feet on the ground. Keep the vehicle
on and off the vehicle. get off the vehicle.
balanced.
The vehicle is equipped with special NOTE Do not fold out the passenger CAUTION
passenger footrests to make it easier to get footrest or attempt to do so while sitting Risk of falling and overturning.
on and off the vehicle. The passenger must astride the vehicle, or you might lose Make sure that the passenger has
always use the left footrest to get on and balance. dismounted.
off the vehicle. u Do not place your weight on the side
u Instruct the passenger to fold out both
Never get off or try to get off the vehicle by stand.
passenger footrests.
jumping or stretching your leg and putting u Lean the vehicle until the stand touches
u Explain to the passenger how to safely
your foot on the ground. This would the ground.
get on the vehicle.
compromise the stability and balance of u Grasp the handlebar correctly and get off
u Pull up the side stand using your left foot.
the vehicle. the vehicle.
Make sure it is fully up.
NOTE Any bags or objects strapped to u Rotate the handlebar fully to the left.
GETTING OFF THE VEHICLE u Fold the passenger footrests.
the rear of the vehicle can impair your
movements while getting on and off. u Choose the parking area, see page 57
(PARKING). CAUTION
u Stop the vehicle, see page 57 (STOPPING). Make sure that the vehicle is stable.

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2
1

PRE-RIDE CHECKS NOTE This vehicle provides real-time CAUTION


diagnostics of failures stored into the After covering the first 1000 km (625 mi)
WARNING Engine Control Unit. and every 10,000 km (6250 mi)
Check the vehicle before each ride to Each time the ignition key is set to "", the afterwards, the "SERVICE" warning (2)
ensure safe riding. (See the PRE-RIDE wording "Efi" (1) appears on the right side appears on the right display.
CHECKS CHART). Failure to do so may of the multifunction display for When you see this warning, contact an
lead to severe injury or vehicle damage. approximately three seconds. aprilia Official dealer to have the
If you have any doubts on the operation of vehicle serviced and inspected
the vehicle controls or believe that any CAUTION according to the periodic maintenance
vehicle components might be faulty, do not If the wording " Efi " (1) is displayed chart, see page 61 (PERIODIC
hesitate to contact an aprilia Official during normal engine operation, it MAINTENANCE CHART). To cancel the
dealer. means that the Engine Control Unit has "SERVICE" warning, turn the key to ON
detected an anomaly. while holding down the "+" and "-"
A quick check is done in no time, but does
buttons at the same time for at least 15
wonders for your safety. In most cases, the engine will keep seconds.
running, although giving less
performance. At any rate, contact an
aprilia Official dealer immediately.

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PRE-RIDE CHECKS CHART

Part Action Page


Check for proper operation. Check brake lever free play and brake fluid level. Check for leaks
and brake pad wear. 33, 34, 35,
Front and rear disk brakes
37, 93
Top up brake fluid level, if necessary.
Ensure that it turns smoothly. The throttle should open and close fully at all positions of the
Throttle 94
steering. Adjust and/or lubricate, if necessary.
Engine oil Check and top up as required. 44, 65

Wheels/tyres Check tyre surface, inflation pressure. Check for wear or damage. Remove any foreign objects 43
lodged in the tread.
Brake levers Make sure they move smoothly. Lubricate the joints and adjust travel, if necessary 45

Clutch
Check for proper operation, check clutch lever free play, clutch fluid level and check for 38, 39
leaks.Top up clutch fluid, if necessary. The clutch should not jerk or slip.
Steering Steering should rotate smoothly and evenly. There should be no play or looseness. √
The stand should operate smoothly and snap back in the rest position in a smooth motion.
Side stand Spring action must be enough to fold it fully up. Lubricate joints and connections, if necessary. 96, 102
Check stand switch for proper operation.
Fasteners Make sure the fasteners are properly tightened. Adjust or tighten as required. √
Drive chain Check slack. 78, 80
Check fuel level and refuel if low.
Fuel tank Check for leaks in the fuel system. 32, 81
Make sure the filler cap is tightened securely.
Coolant Coolant level in the expansion tank must be between the "FULL" and "LOW" marks. 40, 44
Engine kill switch Check for proper operation. 25
( - )
Lights, warning lights, horn,
rear brake light switches and Check horn and indicators for proper operation. Change bulbs or fix a failure, if necessary. 98 - 109
electrical devices

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With the side stand up, the engine can be


4 4 started either in neutral or with a gear
3 engaged while keeping the clutch lever
pulled in.
N u Sit astride the vehicle, see page 47
1 (GETTING ON AND OFF THE VEHICLE).
u Make sure the stand is fully up.
2 u Make sure the dimmer switch (1) is in
6 position "".
u Set the engine kill switch (2) to "".
u Turn the key (3) to set the ignition switch
5 4 to position "".
When you turn the key:
STARTING - All digits of the multifunction display come
WARNING
on for 3 seconds.
WARNING Exhaust emissions contain carbon
oxide, which is a poisonous gas and - All dashboard warning lights (4) and the
The vehicle's engine delivers backlighting come on for 3 seconds.
extremely harmful if inhaled.
considerable power. Familiarise with
the vehicle gradually and use the Never operate the engine indoor. Make - The odometer pointer (5) points the last
greatest care. sure the area is well ventilated before red line threshold setting for 3 seconds
starting the engine. and then returns to idle rpm.
Do not place any objects on the inside - During normal operation, all instruments
of the front fairing (between the Failure to heed these warnings may will give the current reading.
handlebar and the dashboard), or they lead to loss of conscience or even
might hinder handlebar rotation and death.
hide the dashboard from view.
CAUTION
NOTE With the side stand down, the When the low fuel light "" (6) comes
NOTE Before starting the engine, engine can only be started if the gearbox is on, refuel as soon as possible. See
carefully read section "Safe Riding", see in neutral. If you try to engage a gear with page 32 (FUEL).
page 5 (SAFE RIDING). the stand down, the engine will stop.

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u The vehicle is equipped with a cold start


9 feature controlled by the ECU which
operates automatically when starting the
engine from cold.

CAUTION 11
Do not press the starter button "" for
more than fifteen seconds at a time or it
8 will draw too much current from the
7 battery.
If the engine does not start within
fifteen seconds, wait ten seconds and 10
then press the button "" again.
NOTE The units of measurement of u Press the starter button "" (10) - do not CAUTION
speedometer (km or mi) and coolant open the throttle yet - and release the Do not move off abruptly after starting
temperature (°C or °F), the red line button as soon as the engine starts. the engine from cold.
threshold, clock functions and lap timer are
user-selectable. See page 18 Ride at low speed until covering several
CAUTION kilometres. This will allow the engine to
(MULTIFUNCTION COMPUTER).
Avoid pressing the starter button "" warm up and reduce polluting
(10) with the engine running or you will emissions and fuel consumption.
WARNING damage the starter motor.
The red line threshold is set at 6000 rpm
at the factory. Increase the threshold
After the engine has started, the engine CAUTION
oil pressure light "" (11) must go out. If the wording "EFI" appears on the
gradually as you become familiar with
If the oil light stays on or comes on multifunction display during normal
your vehicle.
during normal operation, it means that engine operation, it means that the
During running-in, never exceed the
oil pressure in the circuit is too low. Engine Control Unit has detected an
recommended rpm, see page 56
anomaly.
(RUNNING-IN). When this is the case, stop the engine
immediately and contact an aprilia In most cases, the engine will keep
u Lock at least one wheel, by pulling a
Official dealer. running although with less than ideal
brake lever.
performance. Contact an aprilia Official
u Pull the clutch lever (7) fully in and select u Keep at least one brake lever pulled and
dealer immediately.
neutral using the gear lever (8) [green do not accelerate before moving off.
light "" (9) on].

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MOVING OFF - RIDING Moving off:


WARNING
If you are riding solo, make sure that the u Start the engine. See page 51
WARNING (STARTING).
passenger footrests are folded. While
The vehicle's engine delivers u Adjust the rear-view mirrors.
driving, keep your hands on the grips
considerable power. Familiarise with
and your feet on the footrests.
the vehicle gradually and use the CAUTION
greatest care. NEVER DRIVE IN ANY POSITION
With the vehicle stopped, try to
Do not place any objects on the inside OTHER THAN THOSE INDICATED.
familiarise with the use of the mirrors.
of the front fairing (between the Convex mirrors provide a larger view,
handlebar and the dashboard), or they WARNING but any objects seen in these mirrors
might hinder handlebar rotation and If you are carrying a passenger, instruct seem farther than they really are. It may
hide the dashboard from view. him/her on the basic safety rules of take some time to learn to judge the
pillion riding. distance of traffic behind accurately.
NOTE Before moving off, carefully read
section "Safe Riding", see page 5 (SAFE Ensure that the stand is fully up before u With the throttle twistgrip (2) released
RIDING). moving off. (Pos. A), let engine idle and pull the
clutch lever (3) fully in.
CAUTION u Engage the first gear, by pushing the
If the low fuel light "" (1) on the gear lever (4) downwards.
dashboard comes on while the vehicle is u Release the brake lever (you should
running, it means that you still have 4.5 ±1l have pulled it when starting the engine).
of fuel in the tank. Refuel as soon as
possible, see page 34 (FUEL).

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CAUTION
If the engine oil pressure LED "" (5)
comes on during normal engine
operation, it means that engine oil
pressure in the circuit is too low.
If so, stop the engine immediately and
contact an aprilia Official dealer.
3 Downshifting is normally required in the
following conditions:
2 u When riding downhill or when braking, in
order to use engine braking for improved
braking efficiency.
u When riding uphill, if the gear engaged is
WARNING CAUTION too high for your speed and the engine
Release the clutch lever smoothly, or Never exceed the recommended rpm, rpm decreases.
you may stall the engine or cause the see page 56 (RUNNING-IN).
vehicle to jerk forwards.
u Increase speed by gradually opening the CAUTION
Open the throttle slowly and gradually throttle (2) (Pos.B), without exceeding When shifting down, always select the
when releasing the clutch lever. Abrupt the recommended rpm, see page 56 next lower gear or you will cause the
acceleration will cause the clutch to slip (RUNNING-IN). engine to race (exceed maximum rpm).
(if released slowly) or will lead to a To engage the second gear: Before and during the downshifting,
wh e el i e, i f t he c lu t c h is r el ea se d
release the throttle grip and decelerate,
abruptly.
CAUTION in order to avoid racing the engine.
u Slowly release the clutch lever (3) while Proceed quickly.
opening the throttle slightly (2) (Pos.B).
Never let the engine run at too low rpm.
The vehicle will start moving.
u Release the throttle twistgrip (2) (Pos.A),
u Ride at low speed until covering several pull the clutch lever (3) and lift the gear
kilometres. This will allow the engine to shift lever (4). Release the clutch lever
warm up. (3) and accelerate.
u Repeat the last two operations and shift
up.

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If coolant temperature readout is still engine to keep the vehicle steady may
flashing after you have checked level, result in the clutch overheating.
contact an aprilia Official dealer.
When approaching a bend, slow down
Do not set the ignition switch to "", as or brake in good time. Take the bend at
this would switch off the cooling fans moderate, steady speed or accelerate
regardless of coolant temperature and slightly. Late braking may put the
temperature would keep rising. vehicle into a skid.
If the wording "EFI" appears on the right Use the brakes sparingly when riding
multifunction display during normal downhill, or the brake lining may
engine operation, it means that the overheat and impair braking efficiency.
Engine Control Unit has detected an Use engine braking and apply both
anomaly. brakes intermittently.
In most cases, the engine will keep Never ride downhill with the engine off.
To shift down, proceed as follows:
running, although performance may be
u Release the throttle grip (2) (Pos.A). In low visibility, switch on the low beam
somewhat reduced. Contact an aprilia
u If necessary, apply both brakes lightly to even during the day, in order to make
Official dealer immediately.
slow down the vehicle. your vehicle more visible. When riding
u Pull the clutch lever (3) and lower the When the vehicle is at standstill with the on wet or slippery surfaces (such as
gear shift lever (4) to shift down. engine running, do not keep the clutch snow, ice, mud), slow down, avoid
u Release the brake levers if you have lever pulled and a gear engaged for harsh braking and do not swerve
pulled them. long periods, or the clutch will overheat. suddenly to avoid skidding.
u Release the clutch lever and accelerate
moderately. WARNING
Do not open and close the throttle
CAUTION repeatedly and continuously, or you
If the coolant temperature readout of may lose control of the vehicle. When
the multifunction display is between you need to brake, use both brakes to
115°C (239°F) and 135°C (275°F) - see slow down gradually and adjust the
page 18 (MULTIFUNCTION pressure on the brakes as required.
COMPUTER), stop the vehicle and let
the engine run at 3000 rpm for Using one brake only reduces braking
approximately two minutes to keep force significantly and may lock a wheel
coolant circulating in the system. After resulting in loss of grip.
two minutes, set the engine kill switch To stop while riding uphill, close the
to "" and check coolant level, see throttle and simply use the brakes to
page 40 (COOLANT). keep the vehicle steady. Using the
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 55
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RUNNING-IN
WARNING WARNING
Watch for skid hazards and changes in Proper engine running-in is essential to After the first 1000 km (625 mi), have an
the road surface. preserving engine life and performance aprilia Official dealer carry out the
Uneven road surfaces, rails, inspection over time. Twisty roads and gradients are "Post running-in" checks specified in
covers, painted signals, construction ideal to break in engine, suspension and the periodic maintenance chart, see
site metal covers become slippery in brakes effectively. page 61 (PERIODIC MAINTENANCE
rainy weather and must be negotiated Vary speed frequently during running-in. CHART). Failure to perform these
carefully, smoothly and keeping the This will vary the amount of loading you will checks may lead to injury to yourself or
vehicle upright. be putting on engine parts so as to allow other people and/or vehicle damage.
them to cool down.
Always signal your intention to change u After the first 1000 km (625 mi) and until
lanes or direction in good time using While it is important to place a certain covering 1500 km (937 mi), drive more
the direction indicators. Avoid sudden amount of stress on engine components briskly, varying speed and using
manoeuvres. Switch off the direction during the running-in period, take care not maximum acceleration for just a few
indicators immediately after changing to exceed. seconds, in order to ensure better
direction. Be very careful when NOTE Top performance is only obtained coupling of the components; never
overtaking or being overtaken. after covering the first 1500 km (937 mi). exceed 7500 rpm (see table).
u After the first 1500 km (937 mi), you can
When it rains, large vehicles lift surface Observe the following instructions: expect higher performance from your
wa t e r , w hi c h a f f e c t s v is ib i li t y . I n
u Do not flip the throttle open abruptly engine. However, never exceed the
addition, the slip stream may make you
when the engine is running at low speed, maximum rpm allowed (11,000 rpm).
lose control of the vehicle.
both during and after the running-in
period. Recommended maximum engine rpm
u Apply the brakes gently and avoid hard,
prolonged braking until covering the first Distance covered, km rpm
100 km (62 mi). This will allow the brake (mi)
pad lining to break in properly rubbing on
the brake disks. 0 √ 1000 (0 √ 625) 6000
u During the first 1000 km (625 mi) never 1000 √ 1500 (625 √ 937) 7500
exceed 6000 rpm. over 1500 (937) 11000

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3 5 4
WARNING
Leaning the vehicle exceedingly or
letting it fall over may lead to fuel
leakage.
The fuel used to operate internal
combustion engines is highly
flammable and becomes explosive
under particular conditions.
2
1 CAUTION
Do not place your full weight or that of
the passenger on the side stand.

STOPPING PARKING To park the vehicle:

Select a suitable parking area, observing u Choose a suitable parking area.


WARNING the road signs and the indications given u Stop the vehicle, see page 57
If possible, avoid stopping abruptly or below. (STOPPING).
slowing down suddenly. Brake u Set the engine kill switch (3) to position
progressively and in good time. WARNING " - ".
u Turn the key (4) to set the ignition switch
u Release the throttle twistgrip (1) (pos. Park the vehicle on firm and level ground
(5) to position "".
A), apply the brakes gradually and shift to prevent it falling over.
down to reduce speed, see page 53
(MOVING OFF - RIDING).
Do not lean the vehicle against walls and WARNING
do not lay it down on the ground. When getting on or off the vehicle,
When you have slowed down, before Make sure that the vehicle, and in follow the instructions provided at page
stopping the vehicle: particular hot vehicle components, may 47 (GETTING ON AND OFF THE
u Pull the clutch lever (2) to avoid stalling not put the safety of persons and children VEHICLE).
the engine. at risk. Do not leave the vehicle u Following the indications, wait until the
unattended with the engine running or passenger has dismounted before getting
When the vehicle is at standstill: with the key inserted into the ignition off the vehicle.
u Place the gear lever in neutral (green switch. u Lock the steering, see page 27 (STEERING
warning light "" on). Stay away from the cooling fans even LOCK) and extract the key (4).
u Release the clutch lever (2). when they are not operating. They might
u When stopping for a short time, keep at switch on unexpectedly and your clothing WARNING
least one brake on. or hair might be caught in the fans. Make sure that the vehicle is stable
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 57
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SUGGESTIONS TO PREVENT
1 2 THEFT

CAUTION
Do not use any “brake lock” devices.
Failure to heed this warning can
seriously damage the braking system
and lead to an accident thus provoking
serious injuries or death.
NEVER leave the ignition key in the switch
and always use the steering lock. Park the
3 vehicle in a safe place, possibly in a
garage or an area protected by security. If
PLACING THE VEHICLE ON THE possible, use an additional anti-theft
STAND WARNING device. Make sure to have all the
Make sure that the parking ground is necessary documents and the Excise Duty
SIDE STAND free from obstacles, firm and level. stamp. Write down your personal data and
telephone number in this page. This will
To place the vehicle on the side stand u Choose a suitable parking area, see identify you as the owner in the event the
while sitting astride the vehicle, see page page 57 (PARKING). vehicle is stolen and then recovered.
47 (GETTING ON AND OFF THE u Grasp the left grip (1) and place your
VEHICLE). If you have lifted the stand, right hand on the rear upper part of the
say, to move the vehicle, place the vehicle vehicle (2). SURNAME: ...............................................
on the stand as follows: u Push on the side stand with your right
foot and lower it completely (3). NAME: .......................................................
u Lean the vehicle until the stand is
touching the ground.
ADDRESS: ................................................
u Turn the handlebar fully to the left.

WARNING ...................................................................
Make sure that the vehicle is stable.
TELEPHONE NO.: ....................................

NOTE In most cases, stolen vehicles


are identified through the data written on
the Owner's Manual.

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IMMOBILIZER (if fitted) MAINTENANCE


The vehicle is fitted with an immobilizer 1
anti-theft system by that
is automatically activated each time the WARNING
ignition key is removed from the switch.
Fire hazard.
Store the spare key in a safe place.
Immobilizer system keys cannot be Keep fuel and other flammable products
duplicated. If both keys are lost, you will away from electric components.
have to have a number of vehicle Before servicing or inspecting the
components replaced (rather than just the motorcycle: stop the engine and remove
key-operated locks). the key from the ignition switch; allow for
Embedded in the key grip is a transponder, the engine and exhaust system to cool
an electronic device that modulates the down; where possible, lift the motorcycle
radiofrequency signal emitted by a special Immobilizer status is indicated by a using adequate equipment placed on firm
antenna built into the switch when the key dashboard light (1): and level ground.
is turned to on. The modulated signal acts √ Immobilizer off - light off Make sure that the room is properly
as a "password" that tells the control unit √ Immobilizer on - light flashes every three ventilated before proceeding.
whether an authorised key is being used to seconds as a theft deterrent
start the engine. Be careful of any parts of the engine or
√ Unknown key - light flashes every
exhaust system which may still be hot to
NOTE The Immobilizer system supports second.
the touch in order to avoid scalds or
up to four enabled keys. New keys can burns.
only be enabled at your Official Dealer,
who has the master key available. Never put any mechanical parts or other
vehicle components in your mouth when
The programming procedure wipes off all you have both hands busy. None of the
existing key codes. An owner who wishes motorcycle components is edible. Some
to have a new key enabled, will have to components are harmful or toxic.
bring all the keys he intends to be using to
the Dealer.

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NOTE This vehicle provides real-time


CAUTION diagnostics of failures stored into the
Unless expressly specified otherwise, Engine Control Unit.
motorcycle assemblies are refitted or
re-assembled by reversing the removal Each time the ignition key is set to "", the
or dismantling procedure. wording "efi" (1) appears on the right side
of the multifunction display for
Wear latex gloves before servicing the approximately three seconds.
vehicle.
Normally, the owner can take care of CAUTION
routine maintenance. However, some If the wording " efi " (1) is displayed
maintenance operations require specific during normal engine operation, it 2
tools and are best left to experienced means that the Engine Control Unit has 1
mechanics. detected an anomaly.
If you need assistance or technical advice, In most cases, the engine will keep CAUTION
contact an aprilia Official dealer for running, although giving less After covering the first 1000 km (625 mi)
guaranteed accurate, prompt service. performance. At any rate, contact an and every 10,000 km (6250 mi)
We recommend having the vehicle road- aprilia Official dealer immediately. afterwards, the "SERVICE" warning (2)
tested at the aprilia Official dealer after appears on the right display.
repair or servicing. In addition, perform the When you see this warning, contact an
"Pre-ride checks" after any maintenance aprilia Official dealer to have the
operation, see page 50 (PRE-RIDE vehicle serviced and inspected
CHECKS CHART). according to the periodic maintenance
chart, see page 61 (PERIODIC
MAINTENANCE CHART). To cancel the
"SERVICE" warning, turn the key to ON
while holding down the "+" and "-"
buttons for at least 15 seconds.

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PERIODIC MAINTENANCE CHART Every 5000


Post running- km (3125 mi) Every 10000 Every 20000
OPERATIONS TO BE CARRIED OUT BY km (12500
Component in [1000 km (only for km (6250 mi)
THE aprilia Official dealer (CAN BE mi) or 24
(625 mi)] intensive or 12 months
months
CARRIED OUT BY THE USER AS
WELL). Spark plug e c e
Air cleaner e c e
Key
c= check and clean, adjust, lubricate or Engine oil filter e e e
replace, if necessary; Engine oil filter (on oil tank) d d d
d= clean;
Light operation/beam setting c
e= replace;
Light system
f= adjust. c c
Safety switches
NOTE Halve maintenance intervals if
the vehicle is used in rainy or dusty Clutch fluid c c c
conditions, on rough roads or for racing. Brake fluid c c c
(*) = Check every two weeks or at the Coolant c c c
specified intervals.
Engine oil e e e
Tyres every 1000 km (625 mi): c
Tyre pressure (*) every 1000 km (625 mi): c
Error warning light (on
dashboard) each start-up c

Drive chain slack and


every 1000 km (625 mi): c
lubrication
every 1000 km before each ride and every
Brake pad wear c
(625 mi): c 2000 km (1250 mi): c

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OPERATIONS TO BE CARRIED OUT BY Every 5000 km


Post running- Every 10000 Every 20000
THE aprilia Official dealer. Component in 1000 km (3125 mi) (only km (6250 mi) or km (12500 mi)
for intensive
(625 mi) 12 months or 24 months
Key racing use)
Rear shock absorber c c
c = check and clean, adjust, lubricate or
every 10000 km
replace, if necessary (according to Gearbox
(6250 mi): c
workshop manual specifications);
Bowden cables and controls c c c
d = clean; Rear suspension linkage
c
e = replace; bearings
f = adjust. Steering bearings and steering
c c c
play
(*) = only for versions with magnesium Wheel bearings c c
wheels: check that rim paint is in good Brake disks c c c
conditions. Vehicle operation c c c
NOTE Halve maintenance intervals if Valve clearance f f
the vehicle is used in rainy or dusty Braking systems c c c
conditions, on rough roads or for racing. Cooling system c c
Clutch fluid every 12 months:
Brake fluid e every 24 months: e
Coolant
Fork oil e e
Fork oil seals c c
Brake pads if worn: e
Wheels/Tyres (*)
c c c
Nut, bolt, screw tightening
Cylinder synchronization c c
Suspension and trim c c c
Final drive (chain, rear and
c c
front sprocket)
Fuel pipes c every 4 years:
e
Clutch wear c
Pistons c

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FRAME NUMBER JOINTS WITH CLICK CLAMPS AND


The frame number (1) is stamped on the WITH SCREW CLAMPS
right side of the steering tube.
Frame no. ________________________
CAUTION
Remove ONLY the clamps indicated in
ENGINE NUMBER the maintenance procedures.
The engine number (2) is stamped on the This text is not to be intended as an
rear part of the engine, near the front authorization to arbitrarily remove the
sprocket. clamps present on the vehicle.
Engine no. ________________________
WARNING
Before removing a clamp, make sure
removal will not lead to fluid leakage. If
IDENTIFICATION DATA so, take suitable measures to prevent
leakage and protect the components
It is a good rule to write down the frame
nearby.
and engine numbers in the space provided
in this manual. CLICK CLAMPS
You may be asked to provide the frame Click clamps are removed using common
number when purchasing spare parts. pliers, whereas installation requires a
special tool (see below).
NOTE Altering the vehicle identification
numbers is a legal offence. Altering the Before removing a clamp, prepare the
frame number invalidates the guarantee. material necessary for correct reassembly.
NOTE Make sure to have the
appropriate special tool  ready at hand :
√ clamp installation pliers, see page 31
(SPECIAL TOOLS ).

CAUTION
On refitting, replace the click clamp that
has been removed with a new one of the
same size, available from ap ril ia
Official dealer.

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CAUTION 2 3
Click clamps become unserviceable
during removal. Do not attempt to refit
them.
Do not replace a click clamp you have
removed with a screw clamp or with
other types of clamps.
1
CAUTION
Proceed with care to avoid damage to
joint components. A
u Apply the pliers to the head of the click
clamp, forcing until release. CHECKING AND TOPPING UP Check oil level as follows:
ENGINE OIL LEVEL
SCREW CLAMPS
Read page 44 (ENGINE OIL) and page
CAUTION
Screw clamps are removed and installed 59 (MAINTENANCE) carefully. Engine oil level must be checked when
using a common screwdriver. the engine is warm. If level is checked
NOTE Halve maintenance intervals if from cold, oil level may have dropped
CAUTION the vehicle is used in rainy or dusty temporarily below the "MIN" mark.
Check the conditions of the clamp and conditions, on rough roads or for racing. This is not a problem, as long as the
engine oil pressure warning light ""
if necessary replace it with a new one of Periodically check engine oil level, change (A) does not come on, see page16
the same type and size, available from oil after the first 1000 km (625 mi) and (INSTRUMENTS AND INDICATORS
aprilia Official dealer. every 10000 km (6250 mi) afterwards, see TABLE).
When fastening the clamp, make sure page 65 (CHANGING ENGINE OIL AND
that the joint is sufficiently stable. THE ENGINE OIL FILTER).

CAUTION
In the vehicle is used for racing, change
the engine oil every 5000 km (3125 mi).
Change oil more frequently if the
vehicle is used in dusty conditions.

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NOTE To warm up the engine and CHANGING ENGINE OIL AND THE
engine oil up to operating temperature, do CAUTION ENGINE OIL FILTER
not let the engine idle with the vehicle at Do not add additives or other products.
standstill. The correct procedure is to If you use a funnel or other tool, make CAUTION
travel about 15 km (10 mi) outside town sure they are perfectly clean. Changing engine oil and the oil filter
(this is sufficient for engine oil to reach may prove difficult for unskilled
operating temperature). NOTE Use high-quality 15W - 50 oil, see operators.
page 116 (LUBRICANT CHART).
u Stop the engine, see page 57 If necessary, contact your aprilia
(STOPPING). u Top up the tank until bringing oil to the Official dealer.
u Keep the vehicle upright with both correct level, see page 116
wheels on the ground. (LUBRICANT CHART). If you wish to perform these operations
u Check oil level in the sight glass (2) yourself, keep to the following
visible through the special slot (1) in the instructions.
left fairing. Read page 44 (ENGINE OIL) and page
MAX = maximum level 59 (MAINTENANCE) carefully.
MIN = minimum level. NOTE Halve maintenance intervals if
The difference between "MAX" and "MIN" the vehicle is used in rainy or dusty
levels is about 500 cu cm. conditions, on rough roads or for racing.
u Correct level is achieved when the oil is Periodically check engine oil level, see
just below the MAX level mark. page 64 (CHECKING AND TOPPING UP
ENGINE OIL LEVEL) and change the oil
CAUTION after the first 1000 km (625 mi) and every
10000 km (6250 mi) afterwards.
Oil level must be between the MAX and
MIN level marks. Incorrect oil level will
cause severe engine damage. CAUTION
If the vehicle is used for racing, change
If needed, top up as follows: engine oil every 5000 km (3120 mi).
u Remove the left fairing, see page 81 If the vehicle is used in dusty
(REMOVING THE SIDE FAIRINGS). conditions, change the oil more
u Unscrew and remove the filler cap (3). frequently.

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u Unscrew and remove the filler cap (3).


u Drain the oil and let it drip into the
container (1) for a few minutes.
u Check the sealing washer of the tank
drain plug (2) and replace as required.
u Screw and tighten the drain plug (2) onto
the tank.
Torque wrench setting for drain plug
(2): 15 Nm (1.5 kgm).
u Place the container (1) underneath the
engine crankcase, under the engine
drain plug (4).
u Unscrew and remove the engine drain
Change the oil as follows: plug (4). CHANGING THE ENGINE OIL FILTER
u Drain the oil and let it drip into the
NOTE Oil will drain out more easily and container (1) for a few minutes. NOTE Halve maintenance intervals if
completely when it is warm and therefore the vehicle is used in rainy or dusty
more fluid. Normally, this is achieved when CAUTION conditions, on rough roads or for racing.
the engine has been running for about Do not release oil into the environment. Change the engine oil filter every 10000
twenty minutes. Place oil in a sealed container and km (6250 mi) or anyway each time you
dispose of it through a wa ste oil change the engine oil.
CAUTION reclamation firm or through your usual
When warmed up, the engine contains supplier. u Release the two screws (5) and remove
hot oil. Be careful to avoid burns while the cover (6).
u Remove any metal debris collected by u Remove the engine oil filter (7).
carrying out the operations described
the drain plug (4) magnet.
below.
u Screw and tighten the drain plug (4). CAUTION
u Remove the left fairing, see page 81 Torque wrench setting for engine drain
(REMOVING THE SIDE FAIRINGS). Never reuse an oil filter.
plug (4): 12 Nm (1.2 kgm).
u Clean off any dirt from the area around u Spread a film of oil on the seal (8) of the
the filler cap (3) with a clean cloth. new engine oil filter.
u Place a container (1) holding more than u Insert the new oil filter.
4000 cu cm under the drain plug (2) on u Refit the cover (6). Refit and tighten the
the tank. two screws (5).
u Unscrew and remove the drain plug (2)
on the tank.

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NOTE Use high-quality 15W - 50 oil, see


CAUTION page 116 (LUBRICANT CHART).
On refitting, replace the click clamp that
has been removed with a new one of the u Pour from opening (13) about 3500 cu.
same size, available from ap rilia cm. of engine oil, see page 116
Official dealer. (LUBRICANT CHART).
Click clamps become unserviceable u Refit and tighten the filler cap (3).
during removal. Do not attempt to refit u Start the engine, see page 51
them. (STARTING) and keep it idling for about
Do not replace a click clamp you have one minute to let oil fill all points of the
removed with a screw clamp (10) or with circuit.
other types of clamps. u Check oil level and top up if needed, see
page 64 (CHECKING AND TOPPING
u Release the click clamp (11). UP ENGINE OIL LEVEL).
u Disconnect the hose (12).
CLEANING THE ENGINE OIL FILTER u Release and remove the engine oil filter
LOCATED ON THE TANK (9) located on the tank and clean with an
NOTE Halve maintenance intervals if air line.
the vehicle is used in rainy or dusty u Check the engine oil filter (9) seal, fit and
conditions, on rough roads or for racing. tighten the filter.
Torque wrench setting for engine oil
Clean the engine oil filter (7) located on filter (9) located on the tank: 30 Nm (3.0
the tank after covering the first 1000 km kgm).
(625 mi) and every 20000 km (12427 mi)
(or every two oil changes) afterwards. u Connect the hose (12) and fit a new click
clamp.
NOTE Make sure you have the special
tool  ready at hand: CAUTION
√ special clamp installation pliers, see Do not add any additives or other
page 31 (SPECIAL TOOLS ). products.
If you use a funnel or other tool, ensure
they are perfectly clean.

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CAUTION 2 2 2
Cleaning the filter more frequently does
not eliminate the need to change the
filter at the specified intervals. Do not
start the engine when the air cleaner is
not in place. Do not clean the filter
element with petrol or solvents. These
products may cause the fuel to ignite in 2
the fuel system, leading to personal
injury and vehicle damage.
DO NOT RELEASE POLLUTING
1 2 2
PRODUCTS INTO THE ENVIRONMENT. 2
u Every 10000 km (6250 mi), remove the
AIR CLEANER cap (1), drain its contents into a REMOVAL
NOTE Halve maintenance intervals if container and deliver it to a waste u Lift the fuel tank, see page 80 (LIFTING
the vehicle is used in rainy or dusty collection centre. THE FUEL TANK).
conditions, on rough roads or for racing. u Release and remove the seven screws
(2).
Check the air cleaner every 10000 km u Take off the air box cover (3).
(6250 mi) or 12 months. Change it every u Release and remove the two screws (4).
20000 km (12500 mi) or more frequently u Remove the air cleaner retaining bracket
when you ride on dusty or wet roads. (5).
In this case, clean the air cleaner after u Extract the air cleaner (6).
each ride following the partial cleaning u Check the seal (7) for wear or damage
procedure described below. and replace as required.

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REPLACEMENT
3
CAUTION
4 Never reuse an air cleaner.
5 u Replace the air cleaner (6) with a new air
7 cleaner of the same type.
6 6

CAUTION PARTIAL CLEANING


Block off the intake funnels with clean
cloths to prevent the ingress of dirt into CAUTION
the intake ducts. On refitting, make sure Do not press or hit the air cleaner
to remove the cloths and any other meshing (6). Do not use a screwdriver
objects you may have placed into the or any other tools on the air cleaner.
airbox before installing the air box u Hold the air cleaner (6) in a vertical
cover (3). Make sure the air cleaner is position and tap it repeatedly on a clean
properly in place or it will let unfiltered bench.
air into the system. Note that early wear u If needed, blow the air cleaner (6) with
of piston rings and cylinder is an air line. Aim the gun from the inside of
frequently due to a defective or badly the meshing outwards.
positioned air cleaner.
CAUTION
When cleaning the air cleaner, ensure
the meshing is not torn. Always change
a damaged air cleaner.
u Clean the outer surface of the air cleaner
(6) with a clean cloth.

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u Slide both fork-shaped seats (10) of the


stand (11) underneath the pins (7) fitted
to the vehicle at the same time.
u Place one foot on the rear end of the
stand (11).
u Push down on the stand (11).

CAUTION
Make sure the vehicle is stable.

FITTING THE PINS FOR THE REAR PLACING THE VEHICLE ON THE
WHEEL STAND  REAR WHEEL STAND 
u Place the vehicle on the stand, see page u Fit the two pins (7), see page 70
58 (PLACING THE VEHICLE ON THE (FITTING THE PINS FOR THE REAR
STAND). WHEEL STAND ).
Fit the pin (7) into the suitable seat in
the swinging arm.
NOTE Ask someone to help you keep
the vehicle upright with both wheels on the
Start the screw (8) into the threaded
ground.
hole in the swinging arm and tighten.
Slacken the knob (9).
Shift the fork-shaped support (10) so
that its width matches the distance
between the two pins fitted to the
swinging arm.
Tighten the knob (9).

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REMOVAL
u Remove the front brake callipers, see
page 74 (FRONT BRAKE CALLIPERS).
u Place a support (1) under the tyre to hold
the wheel in place once released.

CAUTION
Make sure the vehicle is stable.
u Have an assistant hold the handlebar
steady in position as in forward travel so
1 that the steering cannot move.
Torque wrench setting for wheel hub
nut (2): 80 Nm (8.0 kgm).
PLACING THE VEHICLE ON THE FRONT WHEEL
u Undo and remove the wheel hub nut (2)
FRONT WHEEL STAND 
and collect the washer (3).
u Place the vehicle on the rear wheel CAUTION
stand, see page 70 (FITTING THE PINS Removing and refitting the front wheel
FOR THE REAR WHEEL STAND ). may prove difficult for unskilled
u Slide both lugs of the stand (12) into the operators.
holes (13) at the bottom ends of the front If necessary, contact your aprilia
fork. Official dealer.
u Place one foot on the front end of the If you wish to perform these operations
stand (14). yourself, keep to the following
u Push down on the stand (14). instructions.
Read page 59 (MAINTENANCE) carefully.
CAUTION Use great care when removing the
Make sure the vehicle is stable. wheel to avoid damaging the brake
lines, brake disks and brake pads.

WARNING
Riding with damaged disks will put your
safety, that of other persons and the
vehicle at risk.
Check the wheel rim for damage and
have it replaced if damaged.
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 71
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Torque wrench setting for wheel REFITTING THE WHEEL


spindle clamp bolts: 12 Nm (1.2 kgm) u Smear a light coat of grease over the 3 7
u Slacken but do not remove the two total length of the wheel spindle (7), see
wheel spindle clamp bolts (4) on the right page 116 (LUBRICANT CHART).
side.
u Slacken but do not remove the two CAUTION
wheel spindle clamp bolts (5) on the left Use great care when refitting the wheel
side. to avoid damaging the brake lines,
brake disks and brake pads.
NOTE Note the direction of the spacer
(6) placed on the right side to refit it NOTE The next procedure is only 2
correctly on assembly. required when the spacer (6) has slipped 4 5
out of place.
NOTE Lift the wheel slightly to facilitate
spindle removal. u Position the spacer (6) to the wheel with
the larger diameter facing out. WARNING
u Push on the threaded end of the wheel
spindle (7) carefully. Tap with a plastic CAUTION Do not attempt to align the holes by
mallet if needed. putting your fingers into the holes.
u Hold the front wheel and withdraw the The arrow mark on the hub points in the
direction of rotation. u Move the wheel until the wheel hub bore
wheel spindle (7) manually. aligns with the holes in the fork.
u Ease the wheel off in a forward motion. Make sure to refit the wheel in the
u Slide the wheel spindle (7) fully home
correct direction. The arrow must be on
from the left side.
CAUTION the left side of the vehicle.
The spacer (6) should still be sitting in u Place the wheel between the fork legs NOTE Make sure the wheel spindle (7)
the wheel hub. If it slips off, refit it and over the support (1). is fully in the hub.
correctly (see REFITTING THE WHEEL). u Fit the washer (3) and screw the wheel
hub nut (2) finger-tight.
NOTE Next, you will have to temporarily
fit the two wheel spindle clamp bolts (5) on
the left side. It is not necessary to tighten
them to the final torque.

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u Slacken the two wheel spindle clamp


bolts (5) on the left side. WARNING
u Refit the front brake callipers, see page After refitting the wheel, work the front
74 (FRONT BRAKE CALLIPERS). brake lever repeatedly and check for
u Hold in the front brake lever and press proper operation of the brake.
down on the handlebars repeatedly to We recommend having the vehicle
pump the front fork up and down.This will inspected at an aprilia Official dealer to
allow the fork legs to seat properly. make sure that all components are at
u Place the vehicle on the side stand, see the correct torque and that the wheel is
page 58 (PLACING THE VEHICLE ON properly centred and balanced. Failure
THE STAND). to do so could result in severe personal
u Tighten the two wheel spindle clamp injury.
bolts (5) on the left side.
Torque wrench setting for wheel
u Start the two wheel spindle clamp bolts spindle clamp bolts (5): 12 Nm (1.2
(5) in their holes on the left side and kgm).
tighten just enough to prevent wheel
u Make sure the following components
spindle (7) rotation.
u Tighten the nut (2) to the specified
have not become contaminated with
torque. lubricants:
√ tyre;
Torque wrench setting for wheel hub √ wheel;
nut (2): 80 Nm (8.0 kgm). √ brake disks.
u Tighten the two wheel spindle clamp
bolts (4) on the right side.
Torque wrench setting for wheel
spindle clamp bolts: 12 Nm (1.2 kgm).

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REMOVAL REASSEMBLY
u Place the vehicle on the front wheel
stand, see page 71 (PLACING THE CAUTION
VEHICLE ON THE FRONT WHEEL Proceed with care to avoid damage to
STAND ). the brake pads.
Locate the brake calliper (2) to the disk
CAUTION so as to align the calliper mounting holes
Make sure that the vehicle is stable. and the carrier holes.
u Rotate the wheel manually. Set it so that WARNING
the brake calliper can be reached
Refit the brake calliper using two new
through the space between two rim
bolts (1) of the same type as those fitted
spokes.
originally.
u Have someone keep the handlebar
steady in the direction of travel, with the Screw the two calliper mounting bolts
FRONT BRAKE CALLIPERS
steering locked. (1) hand-tight until they contact the
Read page 59 (MAINTENANCE) Torque wrench setting for the brake calliper.
carefully. calliper bolts (1): 50 Nm (5 kgm). Pull the brake lever to let the calliper
locate properly against the disc.
WARNING Unscrew and remove the two brake Tighten the two bolts (1) to the
calliper bolts (1). specified torque while keeping the brake
A dirty disk will soil the pads, leading to
loss of braking efficiency. Dirty pads lever squeezed in.
CAUTION Torque wrench setting for the calliper
must be replaced, whereas dirty disks
may be cleaned with a high-quality Do not operate the brake lever when the mounting bolts: 50 Nm (5 kgm).
callipers are not in place, or the pistons
degreaser. Refit the other brake calliper as follows:
might fall out leading to brake fluid
spillage. u Repeat the operations marked with H.
CAUTION
Use great care during removal and In the event of brake fluid spillage, u Remove the front wheel stand , see
refitting procedures to avoid damaging contact your aprilia Official dealer to page 71 (PLACING THE VEHICLE ON
the brake lines, brake disks and brake have the vehicle serviced properly. THE FRONT WHEEL STAND ).
pads. Withdraw the brake calliper (2) from
the disk, leaving it attached to the hose
CAUTION
NOTE To remove the front brake After reassembly, work the front brake
callipers, it is necessary to use the suitable (3).
lever repeatedly and check for proper
front  and rear  wheel stands. Remove the other brake calliper as
operation of the brake.
follows:
u Repeat the operations marked with H.

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5 9 8

18
1
3

6 7
2

REAR WHEEL Torque wrench setting for wheel hub


WARNING nut (3): 120 Nm (12 kgm).
CAUTION Riding with damaged rims will put your
safety, that of other persons and the u Undo and remove the wheel hub nut (3)
Removing and refitting the rear wheel and collect the washer (4).
vehicle at risk.
may prove difficult for unskilled
operators. Check the wheel rim for damage and NOTE Lift the wheel slightly to facilitate
have it replaced if damaged. spindle removal.
If necessary, contact your aprilia
Official dealer. NOTE To remove the rear wheel, you u Withdraw the wheel spindle (5) from the
If you wish to perform these operations will need the rear wheel stand . Make right side.
yourself, keep to the following sure to have it ready at hand. NOTE Note the direction and position of
instructions. the right (6) and left (7) chain sliders so as
REMOVAL to refit them correctly on assembly.
Read page 59 (MAINTENANCE) u Place the vehicle on the rear wheel
carefully. u Collect the right (6) and left (7) chain sliders.
stand (1), see page 70 (PLACING THE
To avoid burns, allow some time for the V EH I C LE O N T HE R E AR W H EE L NOTE T a k e t h e c h a i n ( 8 ) o f f t h e
engine and exhaust silencer to cool STAND ). sprocket (9) passing it on the outside.
down completely before proceeding. u Place a support (2) under the tyre to hold u Push the wheel forward and take the
the wheel in place once released. drive chain (8) off the rear sprocket (9).
Use great care when removing the
wheel to avoid damaging the brake u Remove the wheel from the swinging
lines, brake disks and brake pads. arm pulling from the rear. Proceed
carefully until the brake disk is well away
from the callipers.
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 75
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18

Use great care. If the final drive assembly REFITTING THE WHEEL
CAUTION (14) is mounted to the cush drive hub (15), If you have removed the final drive
Do not operate the rear brake lever with do not turn the rear wheel over or place it assembly (14):
the wheel removed, or the pistons might horizontally lying on the rear chain
fall out leading to brake fluid spillage. sprocket (A) side, or the final drive NOTE Fit the final drive assembly
assembly will come off and the sprocket (9) keeping it parallel to wheel axis and make
In the event of brake fluid spillage, sure the cush drive rubbers become
contact your aprilia Official dealer to might damage.
properly located into their seats in the cush
have the vehicle serviced properly. NOTE To avoid removal of the final drive drive hub (15).
assembly, place the wheel in the same
CAUTION position as for travel (vertically) or place it u Place both hands (C) on the outer
The left (10) and right (11) spacers horizontally with the sprocket up and diameter of the sprocket (9) and insert
should still be sitting in the wheel hub. secure the wheel to keep it from falling the final drive assembly into the cush
If they slip off, refit them correctly (see over. drive hub (15).
REFITTING THE WHEEL). NOTE Do not disturb the five nuts (16). CAUTION
The final drive can be detached from the
NOTE The brake calliper (13) carrier
cush drive hub as an assembly.
Make sure the spacer (18) does not slip
(12) is still attached to the right side of the off the final drive assembly on refitting.
swinging arm. u Place both hands (B) on the outer NOTE The next procedure is only
diameter of the sprocket (9) and required when the left (10) and/or right (11)
withdraw the final drive assembly. Keep spacers have slipped out of place.
it parallel to wheel axis during removal.

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NOTE Make sure the wheel spindle (5)


is fully in and that spindle head locates
correctly into the seat in the left chain slider
(7).
u Fit the washer and screw the wheel hub
nut (3) finger-tight.
u Check chain slack, see page 78 (DRIVE
CHAIN).
u Tighten the nut (3) to the specified
torque.
Torque wrench setting for wheel hub
nut (3): 120 Nm (12 kgm).
u Make sure the following components
u Position the left spacer (10) and/or the u Push the wheel forward and wrap the have not become contaminated with
right spacer (11) into their seats with the drive chain (8) around the sprocket (9). lubricants:
larger diameter facing away from the u Fit the right (6) and left (7) chain sliders √ tyre;
vehicle. correctly into their seats in the swinging √ wheel;
arm. √ brake disk.
CAUTION u Smear a light coat of grease over the
Before refitting the wheel, make sure total length of the wheel spindle (5), see CAUTION
the brake calliper (13) carrier (12) is page 116 (LUBRICANT CHART). After refitting, work the rear brake lever
correctly in place. The carrier slot repeatedly and check for proper
should be on the matching peg (17) on WARNING operation of the brake.
the inside of the right swinging arm. Do not attempt to align the holes by We recommend having the vehicle
Be careful when locating the disk to the putting your fingers inside or you will inspected at an aprilia Official dealer to
brake calliper. risk severe injury. make sure that all components are at
u Place the wheel between the two arms of u Pull back the wheel until the hub bore the correct torque and that the wheel is
the swinging arm and over the support matches the swinging arm holes. properly centred and balanced. Failure
(2). u Rotate the carrier (12) complete with to do so could result in severe personal
brake calliper (13) - it will pivot around injury.
WARNING
the locating pin (17) - until matching the
Do not place your fingers between
holes.
chain and sprocket.
u Push the wheel spindle (5) fully home
from the right side.

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NOTE Halve maintenance intervals if


the vehicle is used in rainy or dusty
conditions, on rough roads or for racing.
5
CHAIN SLACK INSPECTION
To check chain slack: 1
u Stop the engine.
u Place the vehicle on the stand, see page 4
58 (PLACING THE VEHICLE ON THE
STAND).
u Put the gearbox in neutral. 2
u Check chain slack by measuring the
vertical movement of the chain lower
DRIVE CHAIN section, midway between the sprockets. CHAIN SLACK ADJUSTMENT
Movement should be approximately
Read page 59 (MAINTENANCE) 25 mm. NOTE To adjust chain slack, you will
u Move the motorcycle forward to check need the rear wheel stand . Make sure
carefully.
slack at various sections of the chain. to have it ready at hand.
The vehicle is fitted with an endless chain Slack should be the same throughout
that has no master link. If the chain needs adjusting after the
one full turn of the wheel. inspection, proceed as follows:
CAUTION CAUTION u Place the vehicle on the rear wheel
Exceeding slack in the chain may cause If slack is greater at particular positions stand, see page 70 (PLACING THE
the chain to rattle or knock, resulting in of the chain, it means that some links V EH I CL E O N T HE R EA R W H EEL
a worn chain slider and guide. are warped or have seized. In this case, STAND ).
Check slack at regular intervals and contact an aprilia Official dealer. To u Loosen the nut (1) completely.
adjust as required, see page 78 (CHAIN prevent seizure, lubricate the chain NOTE Wheel centring is aided by fixed
SLACK INSPECTION). frequently, see page 79 (CLEANING reference marks (2-3) located inside the
AND LUBRICATION). seats of the chain sliders/tensioners fitted
Have the chain replaced at an aprilia
Official dealer only, for guaranteed Chain slack must be adjusted whenever it to the swinging arm before the wheel
accurate, prompt service. differs from the specified 25 mm, spindle.
regardless of whether it is greater or less
Improper maintenance may lead to early u Loosen the two lock nuts (4).
than the 25 mm service limit, even when it
wear of the chain and/or front/rear u Work the adjusters (5) and adjust chain
is consistent at all positions of the chain.
sprocket damage. See page 78 (CHAIN SLACK slack, making sure to use the same
ADJUSTMENT). reference mark settings (2-3) on both
sides of the vehicle.
78 use and maintenance RSV 1000 R - RSV 1000 R FACTORY
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u Wash the drive chain with fuel oil or


CAUTION kerosene. If the chain tends to become
If chain rollers are damaged, chain link rusty quickly, service more frequently.
5 4 pins are loose and/or any O-rings are
missing or deteriorated, renew the drive Lubricate the chain every 1000 km (625
chain and the front and rear sprockets mi) and whenever it seems appropriate.
as a set. u After washing the chain, let it dry, then
Lubricate the chain frequently, spray with aerosol lubricant for O-ring
especially if you find any dry or rusty chains, see page 116 (LUBRICANT
parts. CHART).
3 Warped or seized links must be
lubricated and repaired.
CAUTION
The chain lubricants available on the
If this is not possible, have the chain market may contain aggressive
u Tighten the two lock nuts (4). replaced at an aprilia Official dealer. substances which will damage the
u Tighten the nut (1). chain rubber O-rings.
Torque wrench setting for wheel nut (1): CLEANING AND LUBRICATION NOTE Do not ride when you have only
120 Nm (12 kgm). just lubricated the chain. Centrifugal force
u Check chain slack, see page 78 (CHAIN CAUTION would cause the newly applied lubricant to
SLACK INSPECTION). The drive chain links are fitted with O- fly all over adjacent vehicle parts.
rings that retain the grease inside. Use
CHECKING CHAIN AND SPROCKETS the utmost care when adjusting,
FOR WEAR lubricating, washing or replacing the
chain.
Check the following parts every 10000 km
Never wash the drive chain using steam
(6250 mi). Visually inspect chain, front and
cleaners, high-pressure water nozzles or
rear sprockets looking for:
highly flammable solvents.
√ damaged chain rollers;
√ loose chain link pins;
√ dry, rusty, warped or seized links;
√ exceeding wear;
√ missing O-rings;
√ exceedingly worn or damaged sprocket
teeth.

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u Remove the rider saddle, see page 80


5 (REMOVING THE RIDER SADDLE).
4 u Remove the side panels, see page 82
(REMOVING THE SIDE PANELS).
u Unscrew and remove the two retaining
screws (4) at the front end of the fuel
tank (5).
5 u Raise the fuel tank (5) at the front using a
suitable support to hold it up.

REMOVING THE RIDER SADDLE LIFTING THE FUEL TANK


u Place the vehicle on the stand, see page Read page 32 (FUEL) and page 59
58 (PLACING THE VEHICLE ON THE (MAINTENANCE) carefully.
STAND).
Partially raise the rear side edge of the WARNING
saddle. Fire hazard.
Unscrew and remove the screw (1) Allow for the engine and exhaust
and collect the bushing (2). silencer to cool down completely before
Torque wrench setting for the screw (1): proceeding.
12 Nm (1.2 kgm).
Fuel vapours are noxious to your
The operations marked with H must be health.
performed on both sides of the vehicle.
Make sure the area is well ventilated
u Raise and remove the saddle (3).
before proceeding.
NOTE On refitting, insert the front tab of Do not inhale fuel vapours.
the saddle into the corresponding seat.
Do not smoke and do not use naked
CAUTION flames.
Before riding, make sure that the saddle
(3) is properly positioned and secured DO NOT RELEASE FUEL INTO THE
firmly. ENVIRONMENT.

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6 4 8
3
1

1 5

2 7
3 9 10 11

REMOVING THE SIDE FAIRINGS REMOVING THE LOWER FAIRING u Loosen the four quick fasteners (6) (two
on the right and two on the left side).
Carefully read page 59 Carefully read page 59
(MAINTENANCE). (MAINTENANCE). CAUTION
WARNING WARNING Handle plastic and paint-finished parts
Allow for the engine and exhaust Allow for the engine and exhaust with care to avoid scratching or
damage.
silencer to cool down completely before silencer to cool down completely before
proceeding. proceeding. u Remove the lower fairing (7).
u Place the vehicle on the stand, see page u Unscrew and remove the four screws NOTE Upon reassembly, fit tubes (9),
58 (PLACING THE VEHICLE ON THE (3). (10) and (11) into hole (8), on lower fairing
STAND). u Loosen and remove the four screws (4) left side.
u Slacken and remove the seven quick (two on the right and two on the left side);
fasteners (1). u Loosen the two quick fasteners (5) (one
u Release and collect the rivet (3). on the right and one on the left side);

CAUTION
Handle plastic and paint-finished parts
with care to avoid scratching or
damage.
u Remove the side fairing (2).
NOTE Repeat process to remove the
other side fairing.
use and maintenance RSV 1000 R - RSV 1000 R FACTORY 81
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NOTE Make sure the rear fittings are


1 2 positioned correctly on refitting. 2 1
Repeat process to remove the other side
panel.
NOTE The passenger seat lock or
passenger seat cover will remain attached
to the left side panel.
To separate them, disconnect the Bowden
cable from the lock on the inside of the side
panel.
3

REMOVING THE SIDE PANELS REMOVING THE FAIRING UPPER


FRONT COVERS
u Remove the rider saddle, see page 80
(REMOVING THE RIDER SADDLE). Release and remove the two screws
u Release and remove the screw (1). (1).
u Unscrew and remove the screw (2) Release and remove the retaining
(remove the front screw). screw (2).
Pull the side fairing apart gently to
CAUTION release the cover.
Handle plastic and paint-finished parts
with care to avoid scratching or CAUTION
damage. Handle plastic and paint-finished parts
u Remove the side panel (3). with care to avoid scratching or
damage.

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CAUTION
Handle plastic and paint-finished parts
with care to avoid scratching or
damage.
5 u Remove the rear-view mirror (5).
NOTE Repeat process for the other
mirror.

4
3

REMOVING THE REAR-VIEW CAUTION


MIRRORS On refitting, adjust the rear-view mirrors
u Disconnect the direction indicator and tighten the nuts to secure them
cables. firmly in place.
u Release and remove the two nuts (3) After refitting:
and collect the washers (4). u Set the rear-view mirrors at the correct
u Ease off the rear-view mirror (5) paying angle.
attention to the electrical connector.

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1
5

4
2
3
6

REMOVING THE FRONT FAIRING Release and remove the snap-on


fasteners (3) securing the front fairing to
u Place the vehicle on the stand, see page
the side fairings.
58 (PLACING THE VEHICLE ON THE
Disconnect the two connectors (4) on
STAND).
either side of the front fairing.
u Turn the ignition switch to position "".
Disconnect the connector (5) on either
u Remove the rear-view mirrors, see page
side of the front fairing.
82 (REMOVING THE FAIRING UPPER
u Detach the front fairing (6) complete with
FRONT COVERS).
headlight.
u Release the four plastic rivets (1) using a
flat-blade screwdriver. CAUTION
u Release and remove the screw (2) in the
centre. Make sure to refit the electrical
connectors (4) and (5) to the matching
CAUTION connectors on assembly.
After refitting:
Do not overtighten the screw (2) on CAUTION
refitting, as it sits on plastic. u Set the rear-view mirrors at the correct
Handle plastic and paint-finished parts angle.
with care to avoid scratching or
damage.

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4 3 2 1 10 9
6
7

6
5

REMOVING THE SIDE STAND capable of moving off with the stand
WARNING down, which may result in an accident,
Read page 59 (MAINTENANCE) Removal of the safety pegs (7) fitted to leading to serious injury to the rider and
carefully. the rider footrests is only allowed after other people and vehicle damage.
Removal of the side stand (1) complete removal of the side stand.
For removal, proceed as follows:
with:
CAUTION u Remove the left side fairing, see page 81
√ springs (2), Do not lean the vehicle against walls (REMOVING THE SIDE FAIRINGS).
√ bracket (3), and and do not lay it down on the ground.
√ stand switch (4) CAUTION
When the vehicle is without the side
is only recommended for vehicles used for stand (side stand removal is allowed Do not pull on cables, hoses,
racing. only for racing use), always park using connectors or on the wiring.
NOTE Removing the stand switch (4) the rear wheel stand . u Disconnect the electric connector (10)
interrupts the electric circuit. To restore it, from the connector (5).
connect the wiring (6)  (aprilia part # WARNING u Connect the wiring (6) (aprilia part #
8127544), available from any aprilia It is forbidden to disconnect or remove 8127544) [in plac e of the electric
Official dealer, to the connector (5). the safety switch (4) separately from the connector (10)].
stand.
When the stand switch (4) alone is
disconnected or removed, engine
starting is no longer inhibited with the
stand down. This means the vehicle is

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9
15 14 13 12 11

u Withdraw the cable (9) completely. Torque wrench setting for screws (11) NOTE Store away the complete stand,
u Lower the fuel tank, see page 80 and (13): 40 Nm (4 kgm). the screw (11) and the washer (12)
(LIFTING THE FUEL TANK). together. This way, you will be able to refit
u Unscrew and remove the screw (11) and
them correctly when you intend to use the
NOTE Support the stand, in order to collect the washer (12).
vehicle on public roads.
prevent it from accidentally falling down. u Unscrew and remove the screw (13)
while holding the nut (15) at the rear end u Refit the left side fairing, see page 81
with a spanner. (REMOVING THE SIDE FAIRINGS).
u Remove the stand (1) complete with:
√ springs (2);
√ bracket (3);
√ stand switch (4).
u Refit the screw (13), the washer (14) and
the nut (15) and tighten to the specified
torque.

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Each fork leg is fitted with suitable


adjusters to modify suspension response.
An upper adjuster screw (1) controls
rebound damping, whereas a lower
adjuster screw (2) controls compression
damping. A top-mounted adjuster nut (3)
controls springs preload.

FRONT FORK ADJUSTMENT

CAUTION
Do not force the adjusters (1-2) beyond
their limit stops in either direction, or
INSPECTING THE FRONT AND u Keep the brake lever squeezed in and the threads may strip. Set both fork legs
REAR SUSPENSION press down repeatedly on the handlebars to the same spring preload,
to compress the front fork. The front fork compression and rebound damping
Read page 59 (MAINTENANCE) settings. A vehicle whose fork legs are
should compress in a smooth motion.
carefully. set to different settings will be unstable.
Inspect the fork legs for any traces of oil.
NOTE Have the front fork oil changed by u Ensure that all parts are firmly tightened When spring preload is increased,
an aprilia Official dealer, for guaranteed and check for proper operation of the rebound damping should be increased
accurate, prompt service. front and rear suspension joints. accordingly. Failure to do so may result
in the front end jerking unexpectedly
NOTE Halve maintenance intervals if CAUTION when riding.
the vehicle is used in rainy or dusty
conditions, on rough roads or for racing. In the event of abnormal operation, or if
qualified assistance is necessary,
Have the front fork oil changed after the contact your aprilia Official dealer.
first 1000 km (625 mi) and every 10000 km
FRONT SUSPENSION
(6250 mi) afterwards.
Carry out the following checks after the first u Every 10000 km (6250 mi) check, clean
1000 km (625 mi) and every 10000 km and lubricate the fork oil seals. If
(6250 mi) afterwards: necessary, have them replaced at an
aprilia Official dealer.
The front suspension is managed by a
hydraulic fork, which is held to the steering
tube by two yokes.

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≈R FACTORY∆ FORK

Factory setting is designed for racing.


However, front suspension setting may be
modified to suit specific needs in
accordance with vehicle usage.

CAUTION
Before adjusting, first set the fork to the
stiffest setting [turn the adjusters (1-2)
fully clockwise]. The notches on the
adjusters (1-2) provide convenient
reference marks when setting
compression and rebound damping.
Rotate the adjusters (1-2) gradually
changing setting by one notch at a time. Front suspension Standard setting Racing setting
WARNING Hydraulic rebound damping,
screw (1) Tighten fully (*) and Tighten fully (*) and then
Racing settings may only be used
then slacken (**) by 12 slacken (**) by 8 - 10
during official competitions or sports Hydraulic compression damping, click positions click positions
events authorised by the competent screw (2)
authorities and taking place in closed
circuits or, anyway, away from public Slacken fully (**) and Slacken fully (**) and
roads. Spring preload, nut (3) then tighten (*) by then tighten (*) by
Riding a vehicle with racing settings on 8 turns 6 - 9 turns
public roads and highways is forbidden Fork height (A) (***) over top yoke
by the law. 3 notches in view 4 notches in view
(not including top cap)

(*) = clockwise
(**) = anticlockwise
(***) = Have this adjustment carried out exclusively by an aprilia Official dealer

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ADJUSTABLE STEERING DAMPER


The adjustable steering damper (1) is fitted
with an adjusting knob (2) that controls
hydraulic damping (see table).

Adjust as follows:
u Turn the handlebar fully to the left.
1
CAUTION
Before adjusting, first set the knob to
the stiffest setting (turn the knob fully
1 anticlockwise). 2
u Turn the knob (2) to set hydraulic
STEERING DAMPER damping (see table).
The standard model is not equipped
with a steering damper. However, it may
be retrofitted with an adjustable steering Adjustable steering Standard setting Racing setting Setting options
damper (1), available from aprilia Official damper
dealer. Tighten fully (**)
The standard model is equipped with Tighten fully (**) and then slacken (*) and then slacken
Setting
an adjustable steering damper (1). by 15 click positions (*) by 2 - 17 click
positions

(*) = anticlockwise
(**) = clockwise

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CAUTION
Before adjusting, first set the rear shock
absorber to the stiffest setting [turn the
adjusters (1-2) fully clockwise].
Do not force the adjusters (1-2) beyond
their limit stops in either direction, or
the threads may strip.
u Release the ring nut (4) by means of the
appropriate spanner.
u Adjust spring preload (B) through the
adjusting ring nut (3) (see table).
u After adjusting, tighten the ring nut (4).
u Work the ring nut (1) to set shock
REAR SUSPENSION REAR SHOCK ABSORBER absorber rebound damping (see table).
ADJUSTMENT Compression damping is adjusted by
The rear suspension is managed by a
spring/damper unit that is connected to the NOTE Halve maintenance intervals if turning the knob (2) on models, by
frame and to the rear swinging arm through the vehicle is used in rainy or dusty turning the screw (2) on  models (see
uni-ball bearings and a linkage system, conditions, on rough roads or for racing. table).
respectively. To change vehicle trim:
Check and if necessary adjust the rear
To modify vehicle response, the rear shock shock absorber every 20000 km (12500 u Slacken the lock nut (5) moderately.
absorber is fitted with an adjusting ring nut mi). u Work the adjuster (6) to set shock
(1) which controls rebound damping, an absorber length (A) (distance between
Factory setting is designed for racing.
adjuster knob (2) which controls centres) (see table).
compression damping, an adjusting ring However, rear suspension setting may be
nut (3) that controls spring preload and a modified to suit specific needs in CAUTION
ring nut (4). accordance with vehicle usage.
Tighten the check nut (5) to the
NOTE Vehicle response can be further specified torque.
modified by varying rear ride height. u After the adjustment, tighten the lock nut
(5).
Torque wrench setting for lock nut (5):
40 Nm (4 kgm).

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which would leak out if these


CAUTION components were disturbed. This
Set spring preload and rebound would impair shock absorber operation
damping according to vehicle usage. and lead to an accident.
When you increase spring preload, you
will have to increase rebound damping WARNING
accordingly to avoid unexpected Racing settings may only be used
jerking when riding. during official competitions or sports
If necessary, contact an aprilia Official events authorised by the competent
dealer. authorities and taking place in closed
circuits or, anyway, away from public
CAUTION roads.
( ) Never remove the
capscrew (8) or attempt to service the Riding a vehicle with racing settings on
membrane located underneath. The public roads and highways is forbidden
shock absorber contains nitrogen, by the law.

Rear suspension Standard setting Racing setting


Shock absorber distance between 313 Ø1.5 mm 310 to 316 mm
centres (A)
-  146 mm -  148 mm
Spring length (preloaded) (B)
- 145 mm - 147 mm
Tighten fully (*) and then
slacken (**):
Tighten fully (*) and then -  by 12 - 16 click
Rebound damping, ring nut (1) slacken (**) by 20 click positions
positions
- by 13 - 16 click
positions
Compression damping, Tighten fully (*) and then Tighten fully (*) and then
screw (2) for , or knob (2) for slacken (**) slacken (**)
-  by 1.5 turns -  by 1-2 turns
- by 12 click - by 8-14 click
positions positions
(*) = clockwise
(**) = anticlockwise

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1
2
3

CHECKING THE BRAKE PADS FOR


WEAR WARNING WARNING
Inspect the brake pads before each ride. If brake pads were allowed to wear
Read page 33 (BRAKE FLUID - down until uncovering the metal
recommendations), page 34 (DISK This is a quick inspection procedure to
determine brake pads wear: substrate, metal-to-metal contact with
BRAKES) and page 59 (MAINTENANCE) the brake disk would lead to rattle and
carefully. u Place the vehicle on the stand, see page the brake calliper sparking. This will
NOTE The following instructions apply 58 (PLACING THE VEHICLE ON THE result in loss of braking and brake disk
to both braking systems. STAND). damage, causing a dangerous riding
NOTE The front (right and left) brake condition.
NOTE Halve maintenance intervals if
the vehicle is used in rainy or dusty callipers are fitted with four brake pads Have the brake pads changed when the
conditions, on rough roads or for racing. each. The rear brake calliper has two lining material [of even just one of the front
brake pads. (3) or rear (4) brake pads] is worn down to
Check the brake pads for wear after the nearly 1.5 mm, or when any one of the
first 1000 km (625 miles) and every 2000 u Visually inspect the area between brake
wear indicators is no longer visible:
km (1250 miles) afterwards and before disk and brake pads as follows:
√ change all brake pads of both front
each ride. √ front brake callipers (1): check the pads brake callipers (right and left);
The rate at which brake pads will wear looking from above at the rear end; √ change both brake pads of the rear
depends on usage, riding style and road √ rear brake calliper (2): check the pads brake callipers.
surface condition. looking from the bottom up at the rear
end. WARNING
Have the pads replaced at an aprilia
Official dealer.
92 use and maintenance RSV 1000 R - RSV 1000 R FACTORY
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THROTTLE TWISTGRIP If not so:


ADJUSTMENT u Place the vehicle on the stand, see page
Read page 59 (MAINTENANCE) 58 (PLACING THE VEHICLE ON THE
carefully. STAND).
u Take off the rubber gaiter (2).
NOTE Halve maintenance intervals if u Loosen the locknut (3).
the vehicle is used in rainy or dusty u Rotate the adjuster (4) until setting the
conditions, on rough roads or for racing. specified free play.
Have the throttle cables checked at an u After adjusting, tighten the locknut (3)
aprilia Official dealer after the first 1000 and check free play again.
km (625 miles) and every 10000 km (6250 u Refit the rubber gaiter (2).
miles) afterwards.
There should be 2-3 mm free play in the CAUTION
throttle twistgrip (measured at twistgrip After adjusting, turn the handlebar and
edge). ensure that idling speed is unaffected
by handlebar movement. Open the
throttle and ensure that the twistgrip
springs back to the closed position
smoothly and gradually when released.

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CAUTION
1 Always change both spark plugs
together, even when only one needs
replacing. 3
In order to gain access to the spark
plugs:

WARNING 4
To avoid burns, allow some time for the
2 engine and exhaust silencer to cool
down completely before proceeding.
u Lift the fuel tank, see page 80 (LIFTING
SPARK PLUGS THE FUEL TANK). Removal:
Read page 59 (MAINTENANCE) NOTE The vehicle is equipped with one u Pull the cap (1) off the spark plug (2).
carefully. spark plug for each cylinder. u Remove any traces of dirt from the spark
plug base.
NOTE Halve maintenance intervals if The procedures described below apply to
u Fit the suitable spark plug tool (supplied
the vehicle is used in rainy or dusty both spark plugs.
with the tool kit) to the spark plug.
conditions, on rough roads or for racing. u Fit the 13-mm open-end spanner (4) to
the hexagon of the spark plug tool (3).
CAUTION u Unscrew and extract the spark plug.
Check, clean or replace all spark plugs, Ensure that no dust or foreign matter fall
one by one. into the cylinder.
Check the spark plugs after the first 10000
km (6250 miles) and every 20000 km
(12500 miles) afterwards.
If the vehicle is used for racing, change the
spark plugs every 5000 km (3125 mi).
At regular intervals, remove the spark
plugs and clean off any carbon deposits or
replace as required.

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CAUTION
Do not attempt to adjust electrode gap.
Electrode gap should be 0.6 - 0.7 mm. If
not so, change the spark plug.
u Make sure the washer (8) is in good
condition.

To refit the spark plug:


u Fit the washer (8) and screw the spark
plug finger-tight to avoid damaging the
thread.
u Tighten using the supplied tool. Screw in
Inspection and cleaning: each spark plug by one half turn to
CAUTION compress the washer.
CAUTION Ensure that the replacement spark plug Torque wrench setting for spark plugs:
This motorcycle uses spark plugs with is the suitable length and thread. 20 Nm (2.0 kgm).
platinum electrodes. A short thread will cause carbon to
Do not clean with wire brushes and/or build up on the thread in the head.
CAUTION
abrasive compounds. Clean with When you fit a proper spark plug at a It is essential to tighten the spark plugs
compressed air only. later time, the engine will damage. properly. A loose spark plug will cause
engine overheating and result in severe
Key: Use recommended spark plugs only, damage.
√ central electrode (3) see page 112 (TECHNICAL DATA). A u Refit the spark plug cap (1) securely onto
√ insulator (4) spark plug of the wrong rating may the spark plug (2), so that it will not work
√ side electrode (5). shorten engine life and cause loss of itself loose when exposed to engine
performance. vibration.
u Check electrode and insulating material for
carbon deposits or corrosion. Blow with an Use a wire feeler gauge (7) to check air NOTE Repeat the above procedures for
air line to remove any deposits, if needed. gap between electrodes. Any other tool the other spark plug.
A spark plug must be changed when: the will damage the platinum coating of the
electrodes. u Lower the fuel tank, see page 80
insulator is cracked; the electrodes show (LIFTING THE FUEL TANK).
traces of corrosion or exceeding deposits; u Check the electrode gap with a wire
the tip of the central electrode (3) is worn feeler gauge (7).
away and has achieved a radiused contour
(6).

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CHECKING THE SIDE STAND u Make sure that the stand has no free u Start the engine, see page 51
play in the up or down position. (STARTING).
Read page 59 (MAINTENANCE) and
u With the stand up, pull it down and make u Release the throttle twistgrip (4) (Pos.C),
page 101 (CHECKING THE SWITCHES)
sure the springs let it achieve the fully let engine idle and then pull in the clutch
carefully.
down position. lever (5).
The side stand (1) has two positions: u Pull up the stand and release it at mid u Engage the first gear, by pushing the
√ folded up (at rest) (Pos.A); travel to make sure it goes fully up. gear lever (6) downwards.
√ down (supporting the bike) (Pos.B). u The stand must rotate freely. Grease the u Pull down the side stand (1) to operate
The side stand must be operated by the joint if needed, see page 116 the stand switch (3).
rider. (LUBRICANT CHART). The following should happen:
The stand (1) must rotate freely. The side stand (1) is equipped with a √ the engine must stop;
The springs (2) keep the stand in the safety switch (3) that inhibits engine √ the "side stand down" light "" must
desired position (up or down). operation when a gear is engaged with the come on.
side stand (1) down.
Check the stand as follows: CAUTION
To check for proper operation of the
u Place the vehicle on the rear wheel stand switch (3): If the engine does not stop, contact an
stand, see page 70 (PLACING THE aprilia Official dealer.
u Remove the rear wheel stand, see page
VEHICLE ON THE REAR WHEEL
STAND ). 70 (PLACING THE VEHICLE ON THE
u The springs (2) must not be damaged, REAR WHEEL STAND ).
u Sit astride the vehicle.
worn, oxidised or weakened.
u Fold up the side stand (1).

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2 3 3
1 2

BATTERY NOTE This vehicle is fitted with a If needed:


maintenance-free battery which seldom
Read page 59 (MAINTENANCE) u Remove the battery, see page 98
needs inspecting and may need charging
carefully. (BATTERY REMOVAL).
from time to time.
u Clean off any corrosion deposits from the
WARNING battery lead connections (2) and
Fire hazard! terminals (3) using a wire brush.
CLEANING AND CHECKING
u Refit the battery, see page 100
Keep fuel and other flammable products BATTERY TERMINALS AND LEAD
(INSTALLING THE BATTERY).
away from electric components. CONNECTIONS
Never invert the battery cables. Read page 97 (BATTERY) carefully.
Ensure that the ignition switch is in the u Ensure the ignition switch is in the ""
"" position before connecting or position.
disconnecting the battery, otherwise u Remove the rider saddle, see page 80
some components might damage. (REMOVING THE RIDER SADDLE).
Connect the positive cable (+) first and u Slide the red protective cap (1) aside.
then the negative cable (-). u Check that battery lead connections (2)
and battery terminals (3) are:
Disconnect in the reverse order. √ in good condition (free from corrosion or
any deposits);
√ coated with neutral grease or Vaseline.

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3 4 6
7
1

5
8

BATTERY REMOVAL u Release and remove the positive (+) u Refit the rider saddle, see page 80
terminal screw (4). (REMOVING THE RIDER SADDLE).
CAUTION u Slide the positive lead (5) aside.
NOTE See page 100 (INSTALLING
When the battery is removed, the digital u Release and remove the two screws (6).
THE BATTERY) for installation
clock and red line setting will be reset to u Remove the battery retaining bracket (7).
instructions.
zero. See page 18 (MULTIFUNCTION u Grasp the battery (8) firmly and lift it out
COMPUTER) for instructions on how to of its mount.
set clock and red line.
Read page 97 (BATTERY) carefully. WARNING
Once removed, the battery must be
u Ensure the ignition switch is in the "" stored in a safe place out of the reach of
position. children.
u Remove the rider saddle, see page 80
(REMOVING THE RIDER SADDLE). u Place the battery on a level surface, in a
u Release and remove the negative (-) cool, dry place.
terminal screw (1).
u Slide the negative lead (2) aside.
u Lift the red protective cap (3).

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CHARGING THE BATTERY


Read page 97 (BATTERY) carefully.

CAUTION
Do not remove the battery plugs or the
battery may damage.
u Remove the battery, see page 98
(BATTERY REMOVAL).
u Be sure to have a suitable battery
charger ready at hand.
u Set the battery charger to the desired
charge rate (see chart below).
u Connect the battery to the battery
CHECKING BATTERY FLUID charger.
LEVEL WARNING
WARNING The battery keeps producing gases for
Read page 97 (BATTERY) carefully. some time after the battery charger has
Charge or use the battery in a well-
This vehicle is fitted with a maintenance- been switched off. Allow 5-10 minutes
ventilated place. Do not inhale the
free battery and it is not necessary to before proceeding to refit the battery.
gasses produced by the battery under
check battery fluid level. charging.
u Switch on the battery charger.

Charge Voltage Amperes Time


rate (V) (A) (hrs)
Regular 12 1.0 8 √ 10
Fast 12 1.0 0.5

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3
6 4 5
2

INSTALLING THE BATTERY NOTE Place the battery (1) with the u Connect the positive (+) cable by
terminals pointing to the rear of the vehicle. tightening the terminal screw (4).
Read page 97 (BATTERY) carefully.
u Connect the negative (-) cable by
u Refit the battery (1) into its mount.
u Ensure the ignition switch is in the "" tightening the terminal screw (5).
u Refit the battery retaining bracket (2).
position. u Coat lead connections and terminals
u Fit and tighten the screws (3).
u Remove the rider saddle, see page 80 with neutral grease or Vaseline.
(REMOVING THE RIDER SADDLE). u Refit the red protective cap (6).
WARNING u Refit the rider saddle, see page 80
On refitting, connect the positive cable (REMOVING THE RIDER SADDLE).
(+) first and then the negative cable (-).
CAUTION
When the battery is removed, the digital
clock and red line setting will be reset to
zero. See page 18 (MULTIFUNCTION
COMPUTER) for instructions on how to
set clock and red line.

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LONG INACTIVITY OF THE


BATTERY 2 4
1
CAUTION
When the motorcycle is to be left
unused for over twenty days, 5
disconnect the 30-A fuses, otherwise 5
the multifunction computer will keep 3
drawing current and the battery will
deteriorate.
NOTE Disconnecting the 30-A fuses will
reset the digital clock and red line setting.
See page 18 (MULTIFUNCTION
COMPUTER) for instructions on how to set CHECKING THE SWITCHES u Clean the switch if caked with dirt or
clock and red line. mud. The pin must move freely and
Read page 59 (MAINTENANCE)
When the vehicle is left unused for over a return automatically to its initial position.
carefully.
fortnight, charge the battery to avoid u Make sure that the cables are connected
sulphation, see page 99 (CHARGING THE The vehicle is fitted with four switches: correctly.
BATTERY). u Check the spring (5): it must not be
1) Brake light switch on the rear brake
u Remove the battery, see page 98 damaged, worn or weakened.
lever.
(BATTERY REMOVAL) and store it in a 2) Brake light switch on the front brake
cool, dry place. lever.
To avoid degradation in the wintertime or 3) Safety switch on the side stand.
while the vehicle is stored away, check 4) Switch on the clutch lever.
battery charge at regular intervals
(monthly).
u Charge the battery fully at normal charge
rate, see page 99 (CHARGING THE
BATTERY).
If you are leaving the battery fitted in the
vehicle, disconnect the leads from the
terminals.

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REPLACING THE FUSES Inspection: u Remove the rider saddle, see page 80
(REMOVING THE RIDER SADDLE).
Read page 59 (MAINTENANCE) u Set the ignition switch to "". This will
u Repeat the process for the main fuses.
carefully. prevent accidental short circuits.
u Take off the cover of the auxiliary fuse NOTE When the 30-A fuses are
CAUTION box (1). removed, the digital clock and red line
Never attempt to repair a defective fuse. u Extract all fuses one by one and check setting will be reset to zero.
for blown fuses. A blown fuse is
Never use a fuse of a rating other than See page 18 (MULTIFUNCTION
identified by the filament (2) in the centre
specified. This could damage the COMPUTER) for instructions on how to set
being broken.
electrical system or cause a short clock and red line.
u When you find a blown fuse, determine
circuit, with the risk of fire. and rectify the cause (if possible) before
NOTE When a fuse fitted in a particular fitting a new fuse.
position keeps blowing frequently, there u Replace any failed fuses with a fuse of
might be a short circuit or overloading. equal current rating.
When this is the case, contact an aprilia NOTE When you use one of the spare
Official dealer. fuses, remember to add a new fuse of
Checking the fuses is recommended equal rating to the fuse box.
whenever an electrical component fails to
operate or is malfunctioning, or when the
engine does not start.
Check the 15-A auxiliary fuses first and
then the 30-A main fuses.
102 use and maintenance RSV 1000 R - RSV 1000 R FACTORY
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G H I

E B

F C L
D

ARRANGEMENT OF 5-A AUXILIARY ARRANGEMENT OF 20-A AUXILIARY VERTICAL ADJUSTMENT OF THE


FUSES FUSES HEADLIGHT BEAM
A) From ignition key to: F) From ignition switch to: NOTE Beam inspection procedures may
light relay, brake light, horn, parking high beam lights, low beam lights. vary from country to country. Observe the
lights. law in force in the country of the user.
B) From ignition key to: direction
NOTE There are three spare fuses (G).
indicators, dashboard.
C) From battery to:
ARRANGEMENT OF 30-A MAIN FUSES
key positive brought to ECU.
H) Battery charging and vehicle loads (red
and red/white wires).
ARRANGEMENT OF 15-A AUXILIARY I) Injection loads (red and red/white
FUSES wires).
D) From battery to: NOTE There is one spare fuse (L).
speed sensor, fuel pump, relay, starter,
lambda sensor.
E) From battery to:
cooling fan relay, coils, fuel injectors, air
intake flaps, camshaft position sensor.

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HEADLIGHT SCREENING
In case headlights are to be taped (for
using the vehicle on the track), it is
2 1 recommended to disconnect the
connectors of the headlamps to prevent
the lens from overheating because they
are not cooled by air.

CAUTION
Secure and insulate previously
disconnected wires so that they do not
hinder handlebar movement and are
insulated from water.
To set beam height: When finished: CAUTION
u Place the vehicle on the stand, see page Restore electric connections before
58 (PLACING THE VEHICLE ON THE WARNING using the vehicle on the public road.
STAND). Check for proper beam height setting.
u Working from the rear left side of the
front fairing, fit a short cross-headed CAUTION
screwdriver to the adjuster screw (1) and The headlights are also fitted with
adjust as follows: adjuster screws (2) for horizontal beam
√ TIGHTEN (clockwise) to raise the beam; adjustment.
√ SLACKEN (anticlockwise) to lower the Correct beam horizontal adjustment is
beam. performed at the factory and we advise
against disturbing standard setting,
u Repeat process for the right beam.
unless such adjustment is mandatory in
your country.

104 use and maintenance RSV 1000 R - RSV 1000 R FACTORY


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BULBS CAUTION REPLACING THE DASHBOARD


Before proceeding to change a bulb, set BULBS
Read page 59 (MAINTENANCE)
carefully. the ignition switch to "" and allow If you need assistance or technical advice,
some time for the bulb to cool down. contact your aprilia Official dealer, for
WARNING Wear clean gloves or use a clean, dry guaranteed accurate, prompt service.
Fire hazard! cloth to handle bulbs. Do not leave your
fingerprints on a bulb, as this may
Keep fuel and other flammable products cause overheating leading to failure.
away from electric components.
If you touch a bulb with your fingers,
remove any fingerprints with alcohol to
avoid early failure.
DO NOT PULL ON THE WIRING.
NOTE Check the fuses, see page 102
(REPLACING THE FUSES) before
changing a bulb.

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 105


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1 1
5
2 2 1

3 3
2 4

REPLACING THE HEADLIGHT This is only intended to help you ride back
BULBS home or reach the nearest parts shop. CAUTION
Replace the damaged bulb as soon as Never pull on the wiring to disconnect a
Read page 105 (BULBS) carefully.
possible. bulb connector.
The front fairing is shown removed from To replace: u Disconnect the connector (4).
the vehicle for better clarity. In fact, the u Rotate the lockring anticlockwise and
u Place the vehicle on the stand, see page
high and low beam bulbs can be replaced extract the bulb holder (5).
with the front fairing in place. 58 (PLACING THE VEHICLE ON THE
STAND). u Fit a new bulb of equal rating.
The headlight accommodates the following u Refit the bulb holder into the seat and
bulbs: HIGH AND LOW BEAM BULBS rotate clockwise to lock in place.
√ Two high beam bulbs (1). u Refit the connector (4).
NOTE Disconnect one connector at a
√ Two low beam bulbs (2). time to avoid confusing the various
√ Two parking light bulbs (3).
connectors when refitting.
High beam and low beam use the same
bulbs. When high and low beam bulb connectors
must be removed at the same time, mark
If one of the bulbs (2) is damaged and no them with their positions and make sure to
spare bulb is available, you may replace it refit them in the correct positions on
with one of the bulbs (3). assembly.
u Remove the upper side cover, see page
82 (REMOVING THE FAIRING UPPER
FRONT COVERS).

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1 2

CAUTION CAUTION REPLACING THE FRONT AND


Never pull on the wiring to disconnect a Never pull on the wiring to extract a REAR DIRECTION INDICATOR
bulb connector. bulb holder. BULBS
u Grasp the parking light bulb holder (6)
PARKING LIGHT BULB Read page 105 (BULBS) carefully.
and pull to extract.
u Remove the front fairing, see page 84 u Remove the bulb and fit a new bulb of u Place the vehicle on the stand, see page
(REMOVING THE FRONT FAIRING). equal rating. 58 (PLACING THE VEHICLE ON THE
STAND).
NOTE Ensure that the bulb locates u Unscrew and remove the screw (1).
correctly into the bulb holder.
CAUTION
The protective shield is retained by a
locating peg. Remove carefully or the
locating peg might break off.
u Remove the lens (2).

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 107


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3
5

CAUTION CAUTION CAUTION


On refitting, ensure that the lens locates If the reflector (4) comes off its seat, Never pull on the wiring to extract a
properly into its slot. Tighten the screw refit it correctly. bulb holder.
(1) gradually. Do not overtighten or the u Extract the number plate light bulb holder
shield will damage. (5).
u Push down the bulb (3) gently and twist REPLACING THE NUMBER PLATE u Remove the bulb and fit a new one with
anti-clockwise. LIGHT BULB equal rating.
u Extract the bulb (3) from its seat. Read page 105 (BULBS) carefully. NOTE Ensure that the bulb locates
u Place the vehicle on the stand, see page correctly into the bulb holder.
CAUTION
58 (PLACING THE VEHICLE ON THE
When fitting the bulb, ensure that the
STAND).
two locating pegs locate properly into
u Remove the passenger seat / glove/tool
the slots in the bulb holder.
kit compartment cover, see page 29
u Install a new bulb of equal rating. (UNLOCKING/LOCKING THE
GLOVE/TOOL KIT COMPARTMENT
COVER).

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TRANSPORT CLEANING

Clean the vehicle frequently when it is


During transport, the vehicle must be well exposed to adverse conditions, such WARNING
secured in an upright position with the first as: Braking efficiency may be temporarily
gear selected, to avoid fuel, oil and coolant impaired after washing the vehicle, as
√ Pollution (urban and industrial areas) the friction surfaces of the braking
leaks.
√ Salinity and humidity in the atmosphere systems may be wet.
CAUTION (sea areas, hot and damp weather)
√ Particular environmental/seasonal Remember that braking distance will be
If stranded, do not have the vehicle conditions (salt and anti-ice chemical longer.
towed. Contact a road-side service. products spread over the roads in the Opera te the br akes re peatedly to
wintertime). restore normal operation.
√ Make sure to clean off any industrial
residue and pollutants, tar, dead insects, Perform the recommended pre-ride
bird droppings, etc. from the vehicle checks, see page 50 (PRE-RIDE
fairings. CHECKS CHART).
√ Avoid parking the vehicle under trees.
Resins, fruits or leaves falling from the
trees may contain aggressive chemical
s u bs t an c e s t h a t m a y d a m ag e t h e
paintwork.

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 109


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To clean off dirt and mud from painted


surfaces, soften caked dirt with a low- CAUTION CAUTION
pressure water jet. Sponge off using a car Clean the lights using a sponge soaked Do not aim high-pressure water/air jets
body sponge soaked in a car body in neutral soap and water. Rub the or steam jets at the following parts:
shampoo and water solution (2-4% parts of sponge gently on the lights and rinse wheel hubs, controls on the right and
shampoo). Rinse with plenty of water and frequently with abundant water. left side of the handlebar, bearings,
dry with chamois leather. Wash the vehicle thoroughly before brake master cylinders, instruments
Clean the outer parts of the engine with a applying silicone wax. and indicators, silencer, glove/tool kit
degreaser, brushes and a cloth. compartment, ignition switch/steering
Do not polish matt-painted surfaces lock, cooler or radiator fins, fuel filler
Parts in anodised or painted aluminium with polishing paste. cap, lights and electric connections.
such as forks, wheel rims, frame, footpegs Do not wash the vehicle under the sun,
and so on, should be washed with mild Do not clean any rubber and plastic
especially in the summertime, when the parts and the saddle with alcohol, petrol
soap and water. Do not use aggressive body is still warm. The shampoo drying
detergents or the surface treatment of or solvents: use water and mild soap
before it is rinsed away can damage the only.
these parts might damage. paintwork.
After washing the vehicle Do not use liquids at a temperature WARNING
u Remove the cap (1). higher than 40° C to clean the plastic Do not apply protective wax on the
u Drain the contents into a container and components of the vehicle. saddle or it may become slippery.
deliver it to a waste collection centre.

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u Place the vehicle on the front wheel


stand, see page 71 (PLACING THE
VEHICLE ON THE FRONT WHEEL
STAND ).
u Place the vehicle on the rear wheel
stand, see page 70 (PLACING THE
VEHICLE ON THE REAR WHEEL
STAND ).
u Cover the vehicle. Avoid using plastic or
waterproof materials.

AFTER STORAGE
NOTE Remove the plastic bag from the
exhaust pipe.
LONG PERIODS OF INACTIVITY Proceed as follows:
u Uncover and clean the vehicle, see page
u Remove the battery, see page 98
CAUTION (BATTERY REMOVAL) and page 101
109 (CLEANING).
When the motorcycle is to be left u Check battery charge, see page 99
(LONG INACTIVITY OF THE
unused for over twenty days, (CHARGING THE BATTERY) and install
BATTERY).
disconnect the 30-A fuses, otherwise it, see page 100 (INSTALLING THE
u Wash and dry the vehicle, see page 109
the multifunction computer will keep BATTERY).
(CLEANING).
drawing current and the battery will u Refuel, see page 32 (FUEL).
u Wax all painted surfaces.
deteriorate. u Perform the recommended pre-ride
u Inflate the tyres, see page 43 (TYRES).
checks, see page 50 (PRE-RIDE
NOTE Disconnecting the 30-A fuses will u Store the vehicle in dry place, without
CHECKS CHART).
reset the digital clock and red line setting. heating, away from sunlight and with
See page 18 (MULTIFUNCTION steady temperature.
COMPUTER) for instructions on how to set u Wrap and tie a plastic bag around the WARNING
clock and red line. exhaust pipe opening to keep moisture Test ride the vehicle at moderate speed
out. in an area away from traffic.
When storing the vehicle away for long
periods, some precautions are necessary NOTE Place the vehicle on the front 
to avoid damage due to prolonged and rear  wheel stands so that both
inactivity. wheels are off the ground.
Minor repairs should not be postponed,
lest you forget them. A general check-up of
the bike is also recommended.

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 111


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TECHNICAL DATA

DIMENSIONS Max. length ...................................................... 2025 mm


Max. width.............................................................. 730 mm
Max. height (incl. windshield .................................. 1120 mm
Rider saddle height ................................................ 810 mm
Wheelbase ............................................................. 1410 mm
Minimum ground clearance.................................... 130 mm
Weight in running order..........................................  213 kg √ 207 kg
ENGINE Model .....................................................................
V990 NG
Type .......................................................................
4-stroke V 60* twin-cylinder, with 4 valves per cylinder, DOHC.
No. of cylinders ...................................................... 2
Total displacement................................................. 997,6 cu. cm
Bore/stroke............................................................. 97 mm/67.5 mm
Compression ratio.................................................. 11.8 Ø 0.5: 1
Starting...................................................................
Electric starter
Engine idling speed................................................ 1250 Ø 100 rpm
Clutch.....................................................................
Multiplate wet clutch, hydraulically operated, control on left side of handlebar
and PPC device
Lubricating system ................................................. Dry sump with separate oil tank and oil cooler
Air cleaner.............................................................. Dry filter cartridge
Cooling system ...................................................... Liquid cooling
GEARBOX Type ....................................................................... Mechanical, 6 gears with foot control on left side of engine

CAPACITIES Fuel (including reserve) ......................................... 18 b


Fuel reserve ........................................................... 4 b
Engine oil ............................................................... oil change 3700 cu cm - oil and oil filter change 3900 cu cm
Front fork "R FACTORY" oil................................... 500 Ø 2.5 cu cm (each leg)
Coolant................................................................... 2.2 b (50% water + 50% anti-freeze with ethylene glycol)
Saddle.................................................................... 2
Max. load .............................................................  180 kg - 194 kg (rider + passenger + luggage)

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TRANSMISSION Ratio Primary Secondary Final drive Total ratio


RATIOS 1st 31/60 = 1: 1.935 15/34 = 1: 2.267 16/40 = 1: 2,500 1:10,986
2nd 19/31 = 1: 1.632 1:7,895
3rd 20/26 = 1: 1.300 1:6,290
4th 22/24 = 1: 1.091 1:5,279
5th 25/24 = 1: 0.960 1:4,645
6th 26/23 = 1: 0.885 1:4,280

DRIVE Type ....................................................................... sealed, with no master link


CHAIN Endless .................................................................. 525
FUEL Type ....................................................................... Electronic injection (Multipoint)
SYSTEM Choke..................................................................... Æ 57 mm
Premium-grade unleaded petrol, minimum octane rating 95 (ROM) and 85
FUEL Fuel ........................................................................
(MON).
FRAME Type ....................................................................... Double beam frame, inclined, with light alloy cast elements
Steering head angle............................................... 25°
Trail ........................................................................ 101.7 mm (with 120/70 front tyre)
SUSPENSION Front....................................................................... Adjustable hydraulic upside-down fork, Æ 43 mm
Travel ..................................................................... 120 mm
Rear ....................................................................... double-sided aluminium alloy swinging arm with progressive linkage and
APS syst em. Hydro-pne umat ic sh ock ab sorb er with a djustab le
compression/rebound/spring preload and length.
Wheel travel ........................................................... 133 mm
floating twin disc - Æ 320 mm, radially-mounted callipers with four pistons - Æ
BRAKES Front.......................................................................
34 mm and 4 pads
Rear ....................................................................... Disk brake - Æ 220 mm, twin-piston calliper - Æ 32 mm
WHEEL RIMS Type ....................................................................... Light alloy, spindle can be removed
Front....................................................................... 3.50 x 17" FUSE version - FORGED version
Rear ....................................................................... 6.00 x 17" FUSE version - FORGED version

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 113


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TYRES Q = standard ; QQ = standard  s = Standard use; = Racing use


Pressure kPa (bar)

Wheel Make Model Type Size


Recomme
Alternative
s
nded
Rider and
Rider Rider
passenger
QQ Front PIRELLI DIABLO CORSA 120/70–ZR 17" s + 230 (2,3) 250 (2,5) 210 (2,1)

QQ Rear PIRELLI DIABLO CORSA 190/50–ZR 17" s + 250 (2,5) 280 (2,8) 200 (2,0)

Q Front PIRELLI DRAGON SUPER- – 120/70√ZR 17" s + 230 (2,3) 250 (2,5) 210 (2,1)
CORSA PRO
DRAGON SUPER- s
Rear PIRELLI CORSA PRO – 180/55√ZR 17" + 250 (2,5) 280 (2,8) 200 (2,0)
DRAGON SUPER- s
Q Rear PIRELLI CORSA PRO – 190/55√ZR 17" 250 (2,5) 280 (2,8) 200 (2,0)

Front METZELER SPORTTEC M1 120/70–ZR 17" s + 230 (2,3) 250 (2,5) 210 (2,1)

Rear METZELER SPORTTEC M1 180/55√ZR 17" s + 250 (2,5) 280 (2,8) 200 (2,0)

Rear METZELER SPORTTEC M1 190/50–ZR 17" s + 250 (2,5) 280 (2,8) 200 (2,0)

QQ Front METZELER RENNSPORT √ 120/70√ZR 17" s + 230 (2,3) 250 (2,5) 210 (2,1)

Rear METZELER RENNSPORT √ 180/55√ZR 17" s + 250 (2,5) 280 (2,8) 200 (2,0)

QQ Rear METZELER RENNSPORT √ 190/50√ZR 17" s + 250 (2,5) 280 (2,8) 200 (2,0)

QQ Front MICHELIN PILOT POWER A 120/70–ZR 17" TL s √ 230 (2,3) 250 (2,5) √
QQ Rear MICHELIN PILOT POWER T 190/50–ZR 17" TL s √ 250 (2,5) 280 (2,8) √
Front MICHELIN PILOT POWER RACE √ 120/70√ZR 17" √ 230 (2,3) 250 (2,5) 210 (2,1)

Rear MICHELIN PILOT POWER RACE √ 190/55√ZR 17" √ 250 (2,5) 280 (2,8) 190 (1,9)

QQ Front DUNLOP SPORTMAX D 208 RR 120/70–ZR 17" √ √ √ 210 (2,1)


QQ Rear DUNLOP SPORTMAX D 208 RR 190/50–ZR 17" √ √ √ 190 (1,9)
Front DUNLOP SPORTMAX QUALIFIER 120/70√ZR 17" s + 230 (2,3) 250 (2,5) 210 (2,1)
Rear DUNLOP SPORTMAX QUALIFIER 190/50√ZR 17" s 250 (2,5) 280 (2,8) 190 (1,9)
180/55√ZR 17" 190/55
Rear DUNLOP SPORTMAX QUALIFIER
ZR 17∆
s + 250 (2,5) 280 (2,8) 190 (1,9)

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SPARK PLUGS Standard ................................................................ NGK R DCPR9E


Electrode gap......................................................... 0.6-0.7 mm
Resistance ............................................................. 5 kΩ

ELECTRIC Battery ................................................................... 12 V – 10 Ah


SYSTEM Main fuses.............................................................. 30 A
Auxiliary fuses ....................................................... 5 A, 15 A, 20 A
Generator (permanent-wound type) 12 V – 500 W

BULBS Low beam (halogen) .............................................. 12 V – 55 W H11 x 2


High beam (halogen) ............................................. 12 V – 55 W H11 x 2
Front parking light .................................................. 12 V – 5 W x 2
Direction indicators ................................................ 12 V – 10 W Amber
Number plate light ................................................. 12 V – 5 W
Stop/rear parking lights .......................................... LED
Rev counter light ................................................... LED
Left multifunction display........................................ LED

WARNING LIGHTS Neutral ................................................................... LED


Direction indicators ................................................ LED
Fuel reserve ........................................................... LED
High beam.............................................................. LED
Stand down ............................................................ LED
General warning..................................................... LED
Red line.................................................................. LED
Immobilizer............................................................. LED

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 115


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LUBRICANT CHART

(Recommended) engine oil: TEC 4T, SAE 15W - 50.


As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4, A.P.I. S.G. specifications can be used.

Fork oil type “R FACTORY”: OHLINS 5W

Bearings and other lubrication points (recommended): GREASE 30.

As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C - +140°C,
with dropping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.

Battery lead protection: use neutral grease or Vaseline.

Spray grease for chains (recommended): CHAIN LUBE.

CAUTION
Use new brake fluid only. Do not mix different makes or types of oil without having checked bases compatibility.

Brake fluid: The system is filled with BRAKE 5.1 DOT 4.

CAUTION
Use new clutch fluid only

Clutch fluid (recommended): BRAKE 5.1 DOT 4.

CAUTION
Use only nitrite-free anti-freeze and corrosion inhibitors with a freezing point of -35°C as a minimum.

(Recommended) engine coolant: COOL.

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NOTE

ALWAYS DEMAND ORIGINAL SPARE PARTS.


use and maintenance RSV 1000 R - RSV 1000 R FACTORY 117
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WIRING DIAGRAM- RSV 1000 R - RSV 1000 R FACTORY

8 11
3 4 LAP 9 10
2 6 LOCK
12 13
7 P
Gr/Az

5
Az/Bi

G/Gr

Bi/G
Bi/B

R/Bi

Bi/R
V/N

V/N

R/N
G/R
B/V

B/V
Gr

Gr

Gr
M

M
Bi
N

G
G
G

H L
V

1 1 1 1 1 1 1 1 1
11
10

12
13
14
15
16
17
18
19
20
87
30
85
86

87
30
85
86

1
2
3
4
5
6
7
8
9
Az/Bi

Az/Bi
Ro/Bi

G/Gr
Ar/N
Vi/N

Vi/N

Bi/N

Bi/G

Bi/G
Bi/B

Bi/B

R/Bi
R/Bi
Bi/N

M/Vi

V/N

G/V

G/V
R/N
G/R
Bi/V

Bi/V
Bi/B

B/V

B/V
V/R
Bi/B

V/R

1
B/V

B/V

Ro
Az
Gr

Ar
Vi
Bi

Bi
Gr

G
G
Bi

V
V

R
B
Bi
N
B

60 N
B B

59 G
B B
R
B
14
53 58 1
Bi/B
B
R

57 B
Bi/N
B
Bi/N
Bi/B
G/Gr
B
G/V
G/Gr
B
G/V
G/Gr 15
56 Bi/N
B
Az
B

1
52 55 B
Bi/B
1
16
G Az

54 B B B

51 N
B B

1
G
B
G
B
62
1
2
B/V
B/V
1
M
3
4
V/R
5
Gr/Bi
6
7
8
Ro/Bi
9
10
Az/Gr
11
V/Bi
12
B/V
13
CONNECTOR "B"

14
B/N
15
16
M/N
17
18
19
B/Ar
20
G/R
21
22
M/V
23
Bi/B
24
25 M/Vi
Ro/M
26
L 27
H 28
29
Bi/N
Ar
Gr/B
64
30
G/V
31
B/V
32
33
34
35
36
Bi/G V/N
17
A V
Gr V/N V/R
37 B
Ar Az/Gr
38 C
E.C.U.

Ar R/M
39 D
Gr/N Ar Ar/V N N
40 E 1
B/V Bi/V R/Bi N N
41 F

50
2

Az/Ar B/Ar B/Ar


1 B/V

18
1 - 1
2
3
4
Bi
V
Gr/Bi
V
S
+
Gr/Bi
R/M
Ro
Bi/G
R/Bi
2
3
4
Ro
Bi/G
R/Bi
63
5
6
7
8
X1

R/N 1 Vi
Ro/M
B 1
2
3
B
Vi
N/Ro
Bi/B
9 4
N
10
11
12
13
Ro/N
B
1
CONNECTOR "A"

G/N
14
Gr/V
B

15
16
17
R
18
X2

61
19
Ar/Bi
20
Vi/N
21
22
23 S + -
M/Bi 1 2 3
24
M/G
25
26
Bi/B
R/N
B/V

Vi/Bi
27
G/Gr
28
29
30
31
32
65
Gr/R
33
G/B
34
Ro
35
Az
36
Vi
R/Bi
R/N

37

1
G
38
B/R
39
Bi/R
40
Az/V
41
30A R/Bi

B
30A R/N

23
B/V
X1
X2

R/M

R/Bi
R/Bi
G/V

V/N

1 1 1 1 1
G
G
G

G
G
G
Gr/N

B
B
M/N
Az/Ar

Ro/N
Ar/Bi

G/Gr

Ar/V

Ar/V
M/Bi

Ar/N
Vi/Bi

R/N
R/N
Gr/B
Ar/V

M/V
Gr/V
Gr/R

M/G

R/M
Az/V

Vi/N

V/Bi
Ar/V

Ar/V

R/Bi
Bi/G

G/N

G/N

G/N
Ar/V

R/M
Bi/R

B/N

B/V

V/R
G/B

R/N

1 2 3
B/R

Ar
Ro
Az

N
Gr
Vi

M
Bi

1
B

1 1 1 1
V
R

R
R

1 2 3 1 2 1 2 1 2 3 1 2 3 4 1 2 3 1 2 3 A B C D 1 2 1 2 1 2

43
Ar/V
G/N

P M A + - S + - S - + S S
R/Bi
R/Bi

G
G
G

G
G
G

INJ. INJ.
N
V
V
Ar
N
V
B

CIL. CIL.
N

N
R

N
M

R/Bi
B/Bi
R
N

INTAKE
Gr

POST. ANT. AMB.


Bi
Bi

PICK BOBINE
N

FARFALLA FLAP
R
R

CAMME MAP

M
UP PRESS.
N

P
49 48 4746 42 41 40 39 3837 34 28 26 21
REGOLATORE

3635 33 H2O AIR


30 27 25 24 20 19
4544 31 29 22

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WIRING DIAGRAM KEY - RSV 1000 R - RSV 1000 R FACTORY


1) Multiple connectors 36) Fuel pump WIRE COLOUR CODING
2) Fall sensor 37) Air thermistor
Ar Orange
3) High beam relay 38) Water thermistor
Az Light blue
4) Low beam relay 39) Automatic choke
B Blue
5) Horn 40) Intake pressure sensor
Bi White
6) Clutch switch 41) Atmospheric pressure sensor
G Yellow
7) Lights/lap diode 42) Throttle sensor
Gr Grey
8) Left dimmer switch 43) Twin coil
M Brown
9) Dashboard 44) Front cylinder spark plug
N Black
10) Right dimmer switch 45) Rear cylinder spark plug
R Red
11) Key-operated switch 46) Front cylinder injector
V Green
12) Front brake light switch 47) Rear cylinder injector
Vi Violet
13) Rear brake light switch 48) Camshaft sensor
Ro Pink
14) Rear right direction indicator 49) Pick-up
15) Tail light (LED) 50) Engine Control Unit (ECU)
16) Rear left direction indicator 51) Front left direction indicator
17) Auxiliary fuses 52) Left headlamp
18) Speed sensor 53) Right headlamp
19) Flywheel 54) Left beam parking light
20) Voltage regulator 55) Left low beam bulb
21) Starter motor 56) Left high beam bulb
22) Starter relay 57) Right high beam bulb
23) Main fuses 58) Right low beam bulb
24) Battery 59) Right beam parking light
25) Injection relay 60) Front right direction indicator
26) Oil pressure sensor 61) Diagnostics socket
27) Purge valve (California only) 62) Number plate light
28) Neutral light switch 63) Immobilizer control unit (where
29) Cooling fans immobilizer system is fitted)
30) Fan relay 64) Immobilizer antenna (where
31) Lambda sensor immobilizer system is fitted)
32) - 65) Pick-up cables shielding
33) Side stand switch
34) Intake flap
35) Fuel sensor

use and maintenance RSV 1000 R - RSV 1000 R FACTORY 119


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APRum_RSVMILLER###_###03e02.fm Page 120 Wednesday, September 27, 2006 11:38 AM

OFFICIAL DEALERS AND SERVICE CENTRES

THE VALUE OF SERVICE

Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with
every detail of this vehicle and have the special equipment required for correct maintenance and repair.

A vehicle kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance at the recommended intervals and using
aprilia Original Parts only are key factors!

To find contact information of the Official Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map provided
at our web site:

www.aprilia.com
When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle
design stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.
Piaggio & C. S.p.A. wishes to thank its customers for the purchase of this vehicle:
- Do not release oil, fuel, polluting substances and components into the environment.
- Do not keep the engine running if it isn't necessary.
- Avoid annoying noise.
- Respect the environment.

120 use and maintenance RSV 1000 R - RSV 1000 R FACTORY


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