Академический Документы
Профессиональный Документы
Культура Документы
DOCUMENT CODE
PLAN/PRJ/SUB UNIT PHASE DISCIPLAN E DOCUMENT TYPE SERIAL NO. REV. NO. NO. OF PAGES:14 DATE
NIOEC
000
EG
SF
SP
4727
A1
OCTOBER, 2006
THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY
OCTOBER, 2006
NIOEC-SP-47-27(1)
OCTOBER, 2006
NIOEC-SP-47-27(1)
REV. PAGE
REVISION INDEX
REV. PAGE
1
X
REV. PAGE
REV. PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26 27 28
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
X X X X X X X X X X X
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
NOTES:
1) 2) 3) 4) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION. REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS. WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL DOCUMENT. NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.
5 4 3 2 1 0 OCTOBER, 2006 JULY, 2005 M.KHEZRI M.KHEZRI M.R.FARZAM M.R.FARZAM M.A.A.SAJEDI M.A.A.SAJEDI
REV.
DATE
PREPARED
CHECKED
APPROVED
AUTHORIZED
OCTOBER, 2006
CONTENTS:
1. SCOPE 2. REFERENCES 3. UNITS 4. DEFINITIONS & TERMINOLOGY 5. DESCRIPTION OF SYSTEM 6. DESIGN BASIS 7. DESIGN REQUIREMENTS 8. EQUIPMENT SPECIFICATION 9. INSPECTION & TESTS 10. PREPARATION FOR SHIPMENT
OCTOBER, 2006
NIOEC-SP-47-27(1)
1. SCOPE 1.1 This Specification covers the design basis of fire fighting facilities and fixed equipment to be employed for the prevention, control and extinguishing of Refinery fires, it does not cover fire resistant construction, insulation or fireproofing, trenching or fire-walling, electric bonding or earthing, or general regulations affecting personnel or equipment. 1.2 Interchangeability of equipment within Refineries shall be a primary consideration. 1.3 An approved altering and communicating system is required with fire detector systems for special risks. 2. REFERENCES Throughout this Specification the following dated and undated standards/codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this Specification. For undated references, the latest edition of the referenced document (including any supplements and amendments) applies. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date shall mutually be agreed upon by the company and the Vendor/Contractor. ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERING) ASME B16.5 Steel pipe flanges and flange fittings
NIOEC-SP (NIOEC SPECIFICATIONS) NIOEC-SP-00-10 NIOEC-SP-00-66 NIOEC-SP-46-16 NIOEC-SP-47-32 NIOEC-SP-50-01 NIOEC-SP-90-52 NIOEC Specification for Units NIOEC Specification for Liquid & Gas Transfer & Storage NIOEC Specification for Fire Water Pumps NIOEC Specification for Co2 Extinguishing System NIOEC Specification for General Piping, Process and Utility Design, Equipment Layout and Drawing Procedure NIOEC Specification for packing and packages
NIOEC-SD (NIOEC STANDARD DRAWINGS) NIOEC-SD- 5013-1/1 Standard DWG Underground & Misc. Piping Details
NFPA (NATIONAL FIRE PROTECTION ASSOCIATION CODES) Code No. 10 Code No. 11 Code No. 12 Code No. 14 Code No. 15 Code No. 20 Code No. 24 Fire Extinguishers, Portable Low Expansion Foam and Combined Agent Systems Carbon Dioxide Extinguishing System Standpipe Private Hydrant and Hose Systems Water spray Fixed Systems for Fire Protection Fire Pumps, Centrifugal Private Fire Service Mains and their Appurtenances
OCTOBER, 2006
NIOEC-SP-47-27(1)
BRITISH STANDARD BS 336 3. UNITS International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless otherwise specified. 4. DEFINITIONS AND TERMINOLOGY 4.1 Company: Means National Iranian Oil Engineering & Construction Company. 4.2 Purchaser: Means National Iranian Oil Engineering and Construction Company in cases where this Specification is part of direct order by NIOEC and contractor where this Specification is part of contract Documents. 5. DESCRIPTION OF SYSTEMS 5.1 The philosophy adopted in the design of fire fighting facilities shall be that Fire Fighting facilities shall be sized adequately and designed for fighting two major fires simultaneously occurring in the refinery and/or tankage area. Fire fighting activities may be carried out on the burning facility using monitors, hose reels, hydrant nozzles, foam system, fire water, CO2 system, portable fire extinguishers, steam extinguishing means, mobile fire fighting equipment (fire trucks), etc. The following fire protection systems shall be provided for the project. - Fire water storage and fire water pumping/distribution systems (including outdoor water hydrants, fixed and portable water monitors and outdoor/indoor hose reels). - Semi fixed foam extinguishing system complete with CF3I ream seal protection system (sub-surface and top pouring foam extinguishing system) for tanks containing flammable liquids. - Fixed water cooling system for tanks containing hydrocarbons. - Fixed water spray system for LPG spheres, bullets and large separators containing light oils likely to cause BLEVE (Boiling Liquid Expanded Vapor Explosion). - CO2 extinguishing system for substations and Gas Turbine Generators. CO2 extinguishing system shall also be provided for Battery Room of substation .Where under floor cable void is provided, CO2 distribution piping shall be extended to the cable void, no fire detectors are required in the cable voids but CO2 extraction fan is required. For Remote Instrument Buildings (RIB) the same philosophy of substations should be applied. - Steam extinguishing system (Snuffing steam) - Fire extinguishers - Fire training area including all facilities and connections Specification for fire hose couplings and ancillary equipment
OCTOBER, 2006
NIOEC-SP-47-27(1)
5.1.1 The fire water system shall provide water for fire fighting and fire protection for the process units, utility area, tankage area, buildings, other off-site areas, etc... Water shall be available for mechanical Foam systems and also, for the cooling of equipment and structures near a fire. Water for fire fighting shall be provided by an independent fire ring main fed by the fire pumps and normally cross connected to the Refinery cooling water system. The fire water pumps shall have suction line access to the raw water line and raw water tanks for emergency purposes and shall be located at least 30 m from fire water tanks. Provision should be made for pumping from storage tanks or other reliable sources. Adequate supply of water must be made available in accordance with National Fire Code, and company, requirements and approval. The fire water system shall be sized adequately and designed for fighting two major fires simultaneously occurring in the refinery and/or tankage area (the most cases of two major fires in the refinery, or one major fire in the refinery and one major fire in the tankage area). Note that each process unit, a tank bounded area or a LPG scheme is considered as a single hazard. Sizing of main fire water-distribution line shall be based an all lines being in service. Basically, the flow velocity in the piping system shall not exceed 1.83 m/sec at 10.35 barg discharge pressure of fire water pumps (for design purpose). The system design shall conform to NFPA code No. 24, using a Hazen-Williams coefficient of 100 for carbon steel pipe and Hardy Cross formula. 5.1.2 Water shall be applied by means of hose and branch pipes using jet, spray or fog nozzles, or by fixed or portable monitors preferably with interchangeable nozzles for water or foam jets. 5.1.3 The installed main pumping capacity shall be based on the total consumption in any one process area (defined as an area in which the fire can be confined without significant danger of the fire spreading to an adjacent area) of 818 m3/h at 10.35 barg simultaneously with the required flow rate at 10.35 barg to any group of tanks. The required flow rate to be supplied to the tankage area shall be min. 818 m3/h and shall be determined on the basis of the total consumption as needed for cooling of the adjacent tanks next to the tank under fire with inclusion of sprinkler waters. Each main pump shall have a pumping capacity of 818 m3/h. Standby pumps diesel driven with total capacity same as the main pumps shall also be supplied. All pump drivers shall have totally independent power supply. Driver of main and standby pump shall be sized at 110% of the maximum power absorbed by pumps at full load to avoid overloading if there is a pressure drop in the system at full capacity. A building of adequate size shall be provided to house fire water pumps. Adequite space for maintenance and suitable overhead crane with adequate capacity for heaviest load shall be provided. The motor driven main pumps shall come into service automatically and diesel driven pumps shall have on and off switches at the fire station and power station room (utility board).The jockey pumps shall maintain the pressure in the fire water line system to 10.35 barg, automatically. If a jockey pump is used in refinery, it shall be "spared" and both pumps shall have a capacity of 113m3/h (500 gal/min) to compensate for leakages. (For pump station the capacity of jockey pump shall be 15m3/h)
OCTOBER, 2006
NIOEC-SP-47-27(1)
5.1.4 For design purposes the flow velocity in the piping system shall not exceed 1.83m/s@ 10.35 barg. Fire hydrants shall be maximum 45 meters apart in process and utility area and maximum 60 meters apart in the off-site area, but their location generally will be determined in relation to the plant to be protected; all hydrants must be easily accessible. 5.1.5 Fire hose reels shall be located in each process unit and utility (Boiler area) normally 30-45m apart at certain strategic points. In general, hose reels are not required for protection of elevated platform or fin fans containing hydrocarbons. These areas will be protected by fixed water monitors. Outdoor hose reels shall be mounted on a frame to facilitate waist level operation. 5.1.6 In locations, such as LPG Storage and bullets, hydrogen plants, etc., where very large quantities of water in jet or fog forms are required, fixed monitors, permanently secured to monitor hydrants shall be installed. All fixed water monitors shall be placed at ground level in order to enable easy operation and so as to provide effective cooling. All fixed water monitors shall be carefully placed to avoid unnecessary obstructions like pipe lines and support columns. However, monitors shall be at least 15m away from equipment to be protected. Use of portable water monitors is recommended in combination with fixed water monitors. Clear access must be provided for all fixed water monitors. The fire water system shall be pressurized and maintained at a pressure of 10.35 barg by jockey pump. 5.1.7 Fixed water fog systems may be employed, extinguishing, cooling or restricting a fire in areas of high fire risk where immediate action is necessary. 6. DESIGN BASIS 6.1 Fire Water Demand Maximum firewater demand for process units and tank farm area is calculated on the hereunder basis: Fire water requirements in tank farm It shall be calculated as follows: a. Water requirement for cooling of tanks, maximum three tanks other than tank under fire, shall be considered. - Half of the surface of the adjacent tanks, if the exposure tank is in the middle of two tanks. - One third of surface of the adjacent tanks, if the exposure tank is in the center of three tanks. b. Water flow calculated for applying foam on a single largest tank under fire shall be considered. c. Firewater flow rate for supplementary stream shall be based on using two single hydrants outlet and two monitors. Total water requirement for tank farm area shall be (a) + (b) + (c).
OCTOBER, 2006
NIOEC-SP-47-27(1)