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Code No: A107321803 Set No. 1 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD III B.Tech. II Sem., I Mid-Term Examinations, March 2010 FOUNDARY TECHNOLOGY Objective Exam Name: ______________________________ Hall Ticket No. A I 1. Choose the correct alternative:

Answer All Questions. All Questions Carry Equal Marks.Time: 20 Min. Marks: 20.

The disadvantages of polystyrene plastics over the wax material in Investment casting are [ ] (a) High mold temperature and low pressures (b) Low mold temperature and high pressures (c) High mold temperature and high pressures (d) Low mold temperature and low pressures Several identical or nearly similar castings are produced at a time by --------------. (a) Die casting method (b) Centrifugal Casting Method (c) Shell Moulding (d) Investment casting [ ]

2.

3.

Tubular castings measuring upto 1200 mm in diameter and 4800 mm in length and with sectional as low as 6 mm may be produced by -----------------. [ ] (a) True Centrifugal Casting Method (b) Green sand molding (c) Croning process (d) Plaster molding Plaster molds are mainly used to cast ---------------. (a) Copper base alloys only (b) Magnesium base alloys only (c) Aluminium base alloys only (d) Copper- and aluminium- base alloys Distortion allowance is required for ----------------. (a) Large dome or U-shaped castings (b) Cylindrical castings (c) Pipes (d) Slabs The -------------- process is also called as Investment casting (a) Lost wax (b) Shell moulding (c) Croning (d) CO2 process

4.

5.

6.

7.

The refractory slurry used in Investment casting consists of 325 mesh silica flour suspended in ------------[ ] (a) Sodium hydroxide solution (b) Ethyl silicate solution (c) Ammonium chloride solution (d) Sulfuric acid The -------------- is intended to have hot metal enter successively the various gates from bottom to top of the casting [ ] (a) Branch gate (b) Whirl gate (c) Ring gate (d) Step gate For pressurized gating system, the sprue-runner-gate ratio maintained as ---------. (a) 4:8:3 (b) 2:4:2 (c) 1:2:4 (d) 1:3:4 [ ]

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8.

9.

10.

The feeding distance to be maintained in the gating system to cast a 4.0 thick steel bar is equal to -------------. [ ] (a) 14.4 (b) 1.8 (c) 7.2 (d) 8.0 Cont2

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Code No: II. 11.

A10721803

-2-

Set No. 1

Fill in the blanks: --------------- is the taper allowed on vertical faces of a pattern to permit its removal from the sand or other molding medium without tearing the mold cavity surfaces. ------------------------ is the amount the dimensions on a casting are made oversize to provide stock for machining. Loose patterns having an irregular parting line are difficult to mold without a ---------------------. Slipping and raining of the metal occurs when a speed lower than the required one is applied in -----------------------. The condition of having a partially solid, partially liquid zone growing from the outside inward is referred as --------------------------. The erosion of gating system is prevented by ----------------------- may be placed in the bottom of the pouring basin. --------------- is used to improve hot strength or casting finish on ferrous castings.

12.

13. 14.

15.

16.

17. 18. 19. 20.

Permanent mould casting is also referred as ------------------ by British foundry men. The drawback of using steel dies in permanent mould casting method is ----------------------------The CO2 process is also called as ----------------------------.

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Code No: A107321803 Set No. 2 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD III B.Tech. II Sem., I Mid-Term Examinations, March 2010 FOUNDARY TECHNOLOGY Objective Exam Name: ______________________________ Hall Ticket No. A I 1. Choose the correct alternative: Plaster molds are mainly used to cast ---------------. (a) Copper base alloys only (b) Magnesium base alloys only (c) Aluminium base alloys only (d) Copper- and aluminium- base alloys Distortion allowance is required for ----------------. (a) Large dome or U-shaped castings (b) Cylindrical castings (c) Pipes (d) Slabs [

Answer All Questions. All Questions Carry Equal Marks.Time: 20 Min. Marks: 20.

2.

3.

The -------------- process is also called as Investment casting (a) Lost wax (b) Shell moulding (c) Croning (d) CO2 process

4.

The refractory slurry used in Investment casting consists of 325 mesh silica flour suspended in ------------[ ] (a) Sodium hydroxide solution (b) Ethyl silicate solution (c) Ammonium chloride solution (d) Sulfuric acid The -------------- is intended to have hot metal enter successively the various gates from bottom to top of the casting [ ] (a) Branch gate (b) Whirl gate (c) Ring gate (d) Step gate For pressurized gating system, the sprue-runner-gate ratio maintained as ---------. (a) 4:8:3 (b) 2:4:2 (c) 1:2:4 (d) 1:3:4

5.

6.

7.

8.

The feeding distance to be maintained in the gating system to cast a 4.0 thick steel bar is equal to -------------. [ ] (a) 14.4 (b) 1.8 (c) 7.2 (d) 8.0 The disadvantages of polystyrene plastics over the wax material in Investment casting are [ ] (a) High mold temperature and low pressures (b) Low mold temperature and high pressures (c) High mold temperature and high pressures (d) Low mold temperature and low pressures Several identical or nearly similar castings are produced at a time by --------------. (a) Die casting method (b) Centrifugal Casting Method (c) Shell Moulding (d) Investment casting [ ]

T N

W U

R O

D L

9.

10.

Tubular castings measuring upto 1200 mm in diameter and 4800 mm in length and with sectional as low as 6 mm may be produced by -----------------. [ ] (a) True Centrifugal Casting Method (b) Green sand molding (c) Croning process (d) Plaster molding Cont2 www.jntuworld.com

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Code No:

A107321803

:2:

Set No. 2

II 11.

Fill in the blanks Slipping and raining of the metal occurs when a speed lower than the required one is applied in -----------------------. The condition of having a partially solid, partially liquid zone growing from the outside inward is referred as --------------------------. The erosion of gating system is prevented by ----------------------- may be placed in the bottom of the pouring basin. --------------- is used to improve hot strength or casting finish on ferrous castings.

12.

13.

14. 15. 16. 17.

Permanent mould casting is also referred as ------------------ by British foundry men.

The drawback of using steel dies in permanent mould casting method is ----------------------------The CO2 process is also called as ----------------------------.

18.

--------------- is the taper allowed on vertical faces of a pattern to permit its removal from the sand or other molding medium without tearing the mold cavity surfaces. ------------------------ is the amount the dimensions on a casting are made oversize to provide stock for machining. Loose patterns having an irregular parting line are difficult to mold without a ---------------------.

19.

20.

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Code No: A107321803 Set No. 3 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD III B.Tech. II Sem., I Mid-Term Examinations, March 2010 FOUNDARY TECHNOLOGY Objective Exam Name: ______________________________ Hall Ticket No. A I 1. Choose the correct alternative: The -------------- process is also called as Investment casting (a) Lost wax (b) Shell moulding (c) Croning (d) CO2 process [

Answer All Questions. All Questions Carry Equal Marks.Time: 20 Min. Marks: 20.

2.

The refractory slurry used in Investment casting consists of 325 mesh silica flour suspended in -[ ] (a) Sodium hydroxide solution (b) Ethyl silicate solution (c) Ammonium chloride solution (d) Sulfuric acid The -------------- is intended to have hot metal enter successively the various gates from bottom to top of the casting [ ] (a) Branch gate (b) Whirl gate (c) Ring gate (d) Step gate For pressurized gating system, the sprue-runner-gate ratio maintained as (a) 4:8:3 (b) 2:4:2 (c) 1:2:4 (d) 1:3:4

3.

4.

5.

The feeding distance to be maintained in the gating system to cast a 4.0 thick steel bar is equal to [ ] (a) 14.4 (b) 1.8 (c) 7.2 (d) 8.0 The disadvantages of polystyrene plastics over the wax material in Investment casting are [ ] (a) High mold temperature and low pressures (b) Low mold temperature and high pressures (c) High mold temperature and high pressures (d) Low mold temperature and low pressures Several identical or nearly similar castings are produced at a time by --------------. (a) Die casting method (b) Centrifugal Casting Method (c) Shell Moulding (d) Investment casting

6.

7.

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8.

Tubular castings measuring upto 1200 mm in diameter and 4800 mm in length and with sectional as low as 6 mm may be produced by -----------------. [ ] (a) True Centrifugal Casting Method (b) Green sand molding (c) Croning process (d) Plaster molding Plaster molds are mainly used to cast ---------------. (a) Copper base alloys only (b) Magnesium base alloys only (c) Aluminium base alloys only (d) Copper- and aluminium- base alloys Distortion allowance is required for ----------------. (a) Large dome or U-shaped castings (b) Cylindrical castings (c) Pipes (d) Slabs [ ]

9.

10.

[ Cont2

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Code No: II

A107321803

:2:

Set No. 3

Fill in the blanks

11.

The erosion of gating system is prevented by ----------------------- may be placed in the bottom of the pouring basin. --------------- is used to improve hot strength or casting finish on ferrous castings. Permanent mould casting is also referred as ------------------ by British foundry men. The drawback of using steel dies in permanent mould casting method is ----------------------------The CO2 process is also called as ----------------------------.

12. 13. 14. 15. 16.

--------------- is the taper allowed on vertical faces of a pattern to permit its removal from the sand or other molding medium without tearing the mold cavity surfaces. ------------------------ is the amount the dimensions on a casting are made oversize to provide stock for machining. Loose patterns having an irregular parting line are difficult to mold without a ---------------------. Slipping and raining of the metal occurs when a speed lower than the required one is applied in ---------------------. The condition of having a partially solid, partially liquid zone growing from the outside inward is referred as --------------------------.

17.

18. 19.

20.

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Code No: A107321803 Set No.4 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD III B.Tech. II Sem., I Mid-Term Examinations, March 2010 FOUNDARY TECHNOLOGY Objective Exam Name: ______________________________ Hall Ticket No. A I 1. Choose the correct alternative:

Answer All Questions. All Questions Carry Equal Marks.Time: 20 Min. Marks: 20.

The -------------- is intended to have hot metal enter successively the various gates from bottom to top of the casting [ ] (a) Branch gate (b) Whirl gate (c) Ring gate (d) Step gate For pressurized gating system, the sprue-runner-gate ratio maintained as ---------. (a) 4:8:3 (b) 2:4:2 (c) 1:2:4 (d) 1:3:4

2.

3.

The feeding distance to be maintained in the gating system to cast a 4.0 thick steel bar is equal to -------------. [ ] (a) 14.4 (b) 1.8 (c) 7.2 (d) 8.0 The disadvantages of polystyrene plastics over the wax material in Investment casting are [ ] (a) High mold temperature and low pressures (b) Low mold temperature and high pressures (c) High mold temperature and high pressures (d) Low mold temperature and low pressures Several identical or nearly similar castings are produced at a time by --------------. (a) Die casting method (b) Centrifugal Casting Method (c) Shell Moulding (d) Investment casting

4.

5.

6.

Tubular castings measuring upto 1200 mm in diameter and 4800 mm in length and with sectional as low as 6 mm may be produced by -----------------. [ ] (a) True Centrifugal Casting Method (b) Green sand molding (c) Croning process (d) Plaster molding Plaster molds are mainly used to cast ---------------. (a) Copper base alloys only (b) Magnesium base alloys only (c) Aluminium base alloys only (d) Copper- and aluminium- base alloys Distortion allowance is required for ----------------. (a) Large dome or U-shaped castings (b) Cylindrical castings (c) Pipes (d) Slabs The -------------- process is also called as Investment casting (a) Lost wax (b) Shell moulding (c) Croning (d) CO2 process

7.

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R O

D L

8.

9.

10.

The refractory slurry used in Investment casting consists of 325 mesh silica flour suspended in ------------[ ] (a) Sodium hydroxide solution (b) Ethyl silicate solution (c) Ammonium chloride solution (d) Sulfuric acid Cont2 www.jntuworld.com

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Code No: II 11. 12. 13. 14.

A107321803

:2:

Set No.4

Fill in the blanks Permanent mould casting is also referred as ------------------ by British foundry men. The drawback of using steel dies in permanent mould casting method is ----------------------------The CO2 process is also called as ----------------------------. --------------- is the taper allowed on vertical faces of a pattern to permit its removal from the sand or other molding medium without tearing the mold cavity surfaces. ------------------------ is the amount the dimensions on a casting are made oversize to provide stock for machining. Loose patterns having an irregular parting line are difficult to mold without a ---------------------. Slipping and raining of the metal occurs when a speed lower than the required one is applied in -----------------------. The condition of having a partially solid, partially liquid zone growing from the outside inward is referred as --------------------------. The erosion of gating system is prevented by ----------------------- may be placed in the bottom of the pouring basin. --------------- is used to improve hot strength or casting finish on ferrous castings.

15.

16. 17.

18.

19.

20.

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-oOo-

R O

D L

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