NA10FC3T 001222

Thermal overload relays

1679

S022003

000623

Thermal overload relay M 06 for use with KL 2...- and KL 4... contactors
Accessories
Modern motor protection relay for direct mounting to KL 2 and KL 4 mini contactors Separate mounting through adapter block Precise tripping characteristics Temperature compensated from -20C to +55C Phase failure sensitive to IEC 947 to give protection to motor on single phasing Electrically separate N/O and N/C contacts Hand/auto reset, manual trip test facility Fingerproof to VDE 0106, Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536 Tripped indication Hand/auto reset, current setting can be sealed

Approvals:

Characteristics
Thermal overload relay M 06
Type Current range Order ref.: Contact configuration Fuse size aM1) A 1 310 201 27 1 310 202 27 1 310 203 27 1 310 204 27 1 310 205 27 1 310 206 27 1 310 207 27 1 310 208 27 1 310 209 27 1 310 210 27 1 310 211 27 1 310 212 27 1 N/O and 1 N/C 0.25 0.25 0.5 1 1 2 2 4 4 6 8 10 gL2) A 0.5 0.5 1 1.5 2 4 6 8 10 16 20 25 0.145 1688 Weight kg Dimensions page

M 06 ... M 06-0.16 M 06-0.23 M 06-0.36 M 06-0.54 M 06-0.8 M 06-1.2 M 06-1.8 M 06-2.6 M 06-3.7 M 06-5.5 M 06-8 M 06-11.5

A 0.11...0.16 0.16...0.23 0.23...0.36 0.36...0.54 0.54...0.8 0.8...1.2 1.2...1.8 1.8...2.6 2.6...3.7 3.7...5.5 5.5...8 8...11.5

Accessories: Adapter block to mount M 06 thermal overload relay separately snaps on to 35 mm DIN rail (DIN EN 50 022).
Type EM Order ref.: 3 310 001 01 Weight kg 0.100 Dimensions page 1688

Notes
Use of the back-up fuse quoted will give type 2 short-circuit protection to IEC 947-4. Extract from IEC 947-4 : No damage shall occur to the motor protection relay. Welding of contactor contacts is acceptable provided contacts can be easily separated. Mounting : directly beneath contactor (only contactor with screw terminals). For wiring, see page 1681. Separate mounting: using adapter block quoted above On front face of unit: - Reset: selectable: hand ("H") or auto ("A") - Blue button: stop and hand reset - Yellow mechanical indicator: appears once relay has tripped.
1)

aM-fuse 10.3 x 38 mm to be used gL-fuse up to 2 A, fuse terminal to be used

2)

1680

S022004

000623

Thermal overload relay M 06

Technical information Wiring
There are two ways to wire the M 06 thermal overload relay in the control cirucit Method 1 (state in which supplied) Method 2

Description: Terminal 95 and terminal 96 are internally wired and connected to the pins on the right hand side of the relay. The pins go to terminals 14 (22) and A2 on the contactor. N/C contact 95/96 is connected in series with coil termination A2.

Description: Internal wiring is not required when building up a control in the normal configuration. N/C contact 95/96 can be connected to coil termination A1. When doing this, remove the two connecting pins using side cutting pliers. This applies also where voltages applied to contactor and thermal overload relay are different.

Setting the relay

Hand/auto reset

Lift off transparent cover. Settings are now accessible. Set desired value using potentiometer with ampere dial plate. Setting can be locked by sealing the cover.

Lift off transparent cover. The desired reset mode can now be set on a 2 position switch: - left hand position: ("H") = hand reset - right hand position: ("A") = automatic reset The cover, when closed, will lock the selector in position. To reset the overload relay by hand, press the blue RESET/STOP button.

STOP function

TEST function

Press blue RESET/STOP pushbutton to stop the relay. Pressing this button will only operate the N/C contact. The N/O button will remain unaffected.

The test function is carried out by pressing the red TEST button with the 2 position switch in the "H" position. Pressing this button will simulate tripping of the overload relay: - both N/C and N/O auxiliary contacts will operate - the mechanical indicator will appear The cover, when closed, will lock the TEST function. To reset the overload relay, operate the blue RESET/STOP button.

1681

S022005

000919

Thermal overload relays M 23 K and M 40 K for use with compact contactors DL 4 K to DL 18 K

AC/DC-version
Modern motor protection relay for direct mounting to KL 2 and KL 4 mini contactors Separate mounting through adapter block Precise tripping characteristics Temperature compensated from -20C to +55C Phase failure sensitive to IEC 947 to give protection to motor on single phasing Electrically separate N/O and N/C contacts Multi-function button Hand/auto reset, manual trip test facility Fingerproof to VDE 0106, Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals: M 23 K also approved

Characteristics
Type Setting range Max. permissible setting value for contactor type DL to A Order ref.: Contact configuration numbering Max. fuse size class gL A 0.75 flink 1 flink 2 flink 2 2 4 4 6 6 6 6 10 10 16 16 20 20 25 25 35 40 50 40 50 63 80
Main poles 1 x 6...35 mm2 screws M 6

Weight kg

Terminal capacities

A M 23 K 0.12...0.18 0.18...0.28 0.28...0.4 0.4...0.63 0.56...0.80 0.63...1.00 0.8...1.2 1.0...1.5 1.2...1.8 1.5...2.3 1.8...2.8 2.3...3.5 2.8...4 3.5...5 4...6.3 5...7 5.6...8 7...10 8...12.5 10...15 11...17 15...23 M 40 K 11...17 16...25 20...32 25...40

1 245 501 27 1 245 502 27 1 245 503 27 1 245 504 27 1 245 505 27 1 245 506 27 1 245 507 27 1 245 508 27 1 245 509 27 1 245 510 27 1 245 511 27 1 245 512 27 1 245 513 27 1 245 514 27 1 245 515 27 1 245 516 27 1 245 517 27 1 245 518 27 1 245 519 27 1 245 520 27 1 245 521 27 1 245 522 27 1 245 634 27 1 245 635 27 1 245 636 27 1 245 637 27

8.5

DL 4 K ..

11.5

DL 5 K ..

15.5

DL 7 K ..

22

DL 11 K

30 37

DL 15 K DL 18 K

Accessories: terminal block for independent mounting

Type EM 2 EM 3 for M 23 K for M 40 K* Order ref.: 3 245 001 01 3 245 010 01
Multi-function button: possible settings - page 1687

* Remove terminal lugs on M 40 K. Fit lugs supplied with terminal block. Replacements: M 23 K replaces M 9 and M 22 K M 40 K replaces M 36 K

Dimensions - page 1688

Accessories: indicator module to indicate switch positions

Type LA 2.1 LA 2.2 for 17...33 V AC/DC for 110...250 V AC/DC Order ref.: 3 245 002 01 3 245 002 02 with 2 LEDs with neon-glow lamp

1682

Main poles Auxiliary poles

2 x 1,5...6 mm2, screws M 4 x 12 2 x 1...1.5 mm2, screws M 3.5 x 9

S022006

000731

Thermal overload relays M 80 N, M-b ...

and accessories
Thermal overload relays for separate or direct mounting using connection links. Type M-bw relays with saturable core transformer are designed to give protection to high-inertia three phase AC motors Temperature compensated from -20C to +60C Phase failure sensitive to IEC 947 to protect motor on single phasing Electrically separate N/O and N/C contacts Multi-function button Trip times adjustable between 20 to 30 seconds on types M-bw 17 S to M-bw 207 S Optional terminal shrouds to give protection to VDE 0106 Part 100 Safety isolation up to 400 V to VDE 0106, IEC 536

Approvals:

Characteristics
Type Setting range Max. permissible setting value for contactor type DL to A 44 60 79 DL 22 N DL 30 N DL 42 N Order ref.: Contact configuration numbering Max. fuse size class gL A 100 100 100 125 125 200 200 224 315 315 315 315 25 40 63 80 125 160 200 224 250 355 500 630 500 800 1000 Weight kg Terminal capacities

A M 80 N 32...50 40...57 50...63 57...70 63...80 63...90 80...110 90...120 110...135 120...150 135...160 150...180 4...6.3 5.6...8 8...12 11...17 15...23 22...32 30...46 42...62 56...80 80...120 120...180 150...210 200...320 295 310...500 450...720

M-b 177 S

119

DL 65 N

170 205

DL 90 N DL 110 N

M-bw 17 S

M-bw 37 S M-bw 47 S M-bw 77 S M-bw 117 S M-bw 207 S M-bw 320 S M-bw 721 Sw

119 205 215 245 DL 165 N 460 499

DL 65 N DL 110 N DL 132 N DL 132 N DL 245 N DL 270 N

1 245 741 27 1 245 851 27 1 245 852 27 1 245 853 27 1 245 854 27 1 222 221 27 1 222 222 27 1 222 110 27 1 222 111 27 1 222 112 27 1 222 113 27 1 222 114 27 1 222 100 27 1 222 101 27 1 222 102 27 1 222 103 27 1 222 104 27 1 222 105 27 1 222 106 27 1 222 107 27 1 222 108 27 1 222 109 27 1 222 115 27 1 222 116 27 1 222 117 27 1 222 118 27 1 222 119 27

0.27

0.75

1.3
see table : Connection to main circuits

1.3 1.3 1.3 1.4 1.5 2.3 4.15

M10x80 M16x120

Accessories: Sets of links for connection to DL 65 N - DL 270 N, DL 22 N - DL 42 N contactors

for contactor type : DL 65 N, DL 90 N DL 65 N DL 110 N, DL 132 N DL 22 N...DL 42 N therm. overload type: M-b 177 S 80...180 M-b 177 S...90 A M-bw 207 S M 80 N Order ref.: for contactor type : therm. overload type: M-bw 320 S M-b 721 Sw M-b 721 Sw Order ref.: 3 292 070 01 3 283 060 01 3 184 334 01 3 284 158 01 DL 132 N, DL 165 N 3 284 158 02 DL 245 N 3 243 048 01 DL 270 N Links are supplied with overload

Connection to main circuits

Overload Type M-bw 17 S M-bw 37 S M-bw 47 S M-bw 77 S M-bw 177 S M-bw 207 S Screw connection by means of connecting washer mm2 2 x 1 ... 4 2 x 2.5 ... 10 2 x 4 ... 16 Max. cable lug to DIN 46 234 5...25 5...25 5...25 6...25 8...25 10...15 Max. flat blade connection mm 15 15 15 15 20 20 Connecting screw M 5 x 16 M 5 x 16 M 5 x 16 M 6 x 16 M 8 x 16 M 10 x 16 Connecting washer DIN 46 288 A5 A5 B 5-1 1)
1)

For cable lug connection replace by spring ring and washer M 80 N replaces M 81

Replacement:

Dimensions pages 1688-1689 Description of functions page 1687

Main poles: terminal lug 1 x 4...120 mm2, M 8 x 20

Main poles: 1 x 6...35 mm2 screws M 6, caged terminals

1683

S022007

000623

Accessories: reset button, terminal shrouds

Reset button with adjustable plunger length for molded and sheet-steel enclosure with cover
Type Reset button round 22.5 mm , front ring chromium legend insert black, "R" in white Order ref.: 3 720 420 28

Terminal shrouds for use with contactors and thermal overload relays to VDE 0106, Part 100 (VBG-4)
Type DL 65 N / DL 90 N DL 90 N + M-b 177 S / DL 65 N + M-b 177 S DL 110 / 132 N + M-bw 207 -S DL 110 N ... 270 N M-bw 17 S ... M-bw 207 S M-b 177 S DLDAe 110 / 160 N (1 set = 3 off)
Fitting/supply at extra cost

Order ref.: 3 284 148 04 3 284 148 05 3 243 049 01 3 284 156 02 3 222 019 01 3 222 018 01 3 284 148 03

Notes retrofitting not fitted as standard not fitted as standard shroud with M 12 connecting screw (1 set = 6 off) not fitted as standard not fitted as standard not fitted as standard

General informations thermal overload relays

Thermal overload relays M 06, M 23 K, M 40 K, and M80 N to M-b 721 Sw
The thermal overload relays are all temperature compensated from -20C to +60C. This ensures that they remain fully operative even under extreme operating conditions and guarantees that the values specified by VDE 0660, Part 104, are met within this temperature range. To protect three-phase motors in the event of phase failure, e.g., caused by broken wire or blown fuse, the relays are fitted with a differential tripping mechanism. This means the relay will trip even below the set rated current value (see characteristic curve) if the current in a three-phase network flows only through two conductors so that only two bi-metal elements heat up. The relays are convertible from manual to auto reset. They are fitted with 1 N/C and 1 N/O contact as standard.

Thermal overload relay type M-bw with saturable transformer

Thermal overload relays with saturable transformers are used for the protection of heavy duty motors. The units comply with inertia group T II, but their trip characteristics are especially slow.

Type : LA 2.1 / LA 2.2 indicator module

Type LA modules are used as signaling and warning lights to indicate switch positions on units with snap-on front lables. For voltages up to 33 V, nonparallel arrangement of the LED will cause polarity independent indication with integral suppression on DC coils (protection from inductive peak voltages, suppression however being less than that of a recovery diode). One of the two LEDs will light, depending on polarity direction.

Mounting and wiring

Remove white device front label. Snap on LA module. The grey module flylead is preferably connected to A 2 termination of the coil. The brown module fly lead can be connected, as required, as an alarm signaling or switch position indicating lamp. Connection: M 3 screw with washer to connect 2 x 1.5 mm2.

Versions
17...33 V AC/DC* 110...250 V AC/DC with 2 LEDs with neon lamp * Can also be connected in series with a PLC-input.

LA 2 module connected to o/I relay with c/o contact

LA2-Module

LED antiparallel

1684

S022008

000623

Motor protection - Typical applications

Select from the six options according to your requirements
Motor protection equipment 1
Contactor, phase failure sensitive overload relay, fuse

2
Circuit breaker with thermal and electromagnetic overload trip device

3
Circuit breaker with electromagnetic overload trip device thermistor motor protection relay

4
Contactor, thermistor motor protection relay, fuse

5
Circuit breaker with thermal and electromagnetic overload trip device thermistor motor protection relay

6
Contactor, overload relay thermistor motor protetion relay, fuse

No protection Limited protection Full protection

Continuous overloading

Starting and breaking times too long

Irregular intermittent duty

Switching frequency too high

Single phasing and current unbalance

1)

Voltage and frequency fluctuations

Rotor locked

Starting under locked rotor conditions Stator-critical motors rotor-critical motors

Increased ambient temperature

1)

When using phase-failure sensitive overload relay

1685

S022009

000623

General information for thermal overload relays

Motor Overload Protection Thermal Overload Relays General Contactors and contactor assemblies can be supplied with thermal overload relays for the protection of motors against excessive high currents. When ordering, care must be taken to ensure that the correct relay current range is selected in conformity with the rated motor current. The overload relays are designed for a switching frequency of 15 to 30 ops/hr. Higher switching frequencies heat up the bi-metal strips, thereby causing premature tripping.

Technical details
Trip class of the thermal overload relays
Trip class Max. trip time at 1.5 x current setting (warm state) Trip time at 7.2 x current setting (cold state) (s) 10 A 120 10 240 20 480 30 720

(s)

2...10

4...10

6...20

9...30

Notes
When the tripping time of 30 s is exceeded (at 7.2 x setting current from cold state) instead of the tripping class the maximum tripping time in seconds is indicated. Our thermal overload relays correspond to tripping class 10. Our thermal overload relays can also be used for protection of motors in the degree of protection EExe. For the selection of the thermal overload relays, please provide the following information: IA / IN and the TE-time. Information can be taken from the motor rating label. Characteristic trip curves are available on request. When thermal overload relays are used in star-delta assemblies, set relay pointer to 0.58 times the value of the rated motor current or select suitable model.

1686

S022010

000623

Technical details - Thermal overload relays

IEC 947-4 and/or VDE 0660 Part 102

Main circuits
Overload type Rated insulation voltage Vi Current setting range A M 06 690 to 11.5 A M 23 K M 40 K 690 to 23 to 40 M 80 N 690 to 80 M-b 177 S 690 to 180 M-bw 17 S bw 207 S 690 5.6...210 M-bw 320 S 690 200...320 M-bw 721 Sw 690 310...720

Power dissipation per pole circuits

1.3...2.0

1.9...4.8

5.3...12.8

4.5...6

Auxiliary circuits
Overload type Rated insulation voltage Vi Rated thermal current Ith Max. control fuse rating AC 15 Rated operational current Ie of c/o : A DC 13 Rated operational current Ie of c/o : A L/R 15 ms Shock resistance (half-sine wave, duration: 11 ms) A A/slow 220 V/230 380 V/400 500 V 24 V 60 V 110 V 220 V N/C N/O M 06 690 6 6 2.5 1.5 1.0 1 0.5 0.4 0.2 10 g 10 g M 23 K M 40 K 400 4 6 2 1.5 0.5 1 0.5 0.25 0.1 M 80 N 400 6 6 3 2 1.5 1 0.75 0.4 0.2 M-b 177 S 400 6 6 2 1.5 0.5 1 0.5 0.25 0.1 M-bw 17 S bw 207 S 400 6 6 2 1.5 0.5 1 0.5 0.25 0.1 M-bw 320 S 400 6 6 2 1.5 0.5 1 0.5 0.25 0.1 M-bw 721 Sw 400 6 6 2 1.5 0.5 1 0.5 0.25 0.1 -

Possible settings on M 23 K ... M-bw 721 Sw

Multi-function button R : positions Pressing the button : H
1)

Hand

Auto

1)

Resetting the relay Switching off the unit connected Switching off the unit connected Reset Testing the N/C Contact 95-96 open Testing the N/O Contact 97-98 closed

2)

2)

Manual reset

Auto reset

Hints for setting

Red function selection

Gently turn red knob

State in which shipped

2)

Press grey button (R), Gently turn red knob

Gently turn red knob

1)

N/C contact cannot inadvertently be operated in positions H and A.

Allow unit a short time to cool in the tripped state. More technical information available on request.

Brief description
In safety positions -A- and -H- the button functions for switching are locked whereas in positions -HAND- and -AUTO- the switching and the simulation of tripping directly at the relay is possible by operating the multi-function button. In positions -H- and -HAND- the tripped relay must be reset manually, whereas in positions -AUTO- and -A- the tripped relay is reset automatically. The setting of the functions is done by gently turning the red function selection knob (FWK) to the marks of the grey RESET-button (R). Passing from -HAND- to -AUTOthe grey RESET-button must be slightly pressed at the same time.

1687

S022011

000623

Dimensions - Thermal overload relays

Direct mounting to contactor Independent mounting to 35 mm DIN rail using EM adapter block

M 06 thermal overload relay

M 23 K thermal overload relay

M 40 K / M 80 N thermal overload relay

b 177 S b 63...90 A 80...160 A 102 I 79 n 15 15 20 104 87.5

Dimensions n1 r i 26.5 37/42 n2 10 15 20 n3 14 5.5 5 n4 7 13 10 f 6.5 8.6 9 m 85.5 13.5 8.6 11.5 9

13.5 8.6 37/42

150...180 A 96.5 76.5

19) Independent mounting: Pole pitch i = 37 mm (80...180 A) 20) Independent mounting: Pole pitch i = 42 mm (80...180 A) 21) For units of same type (independent mounting I = 37 mm)

M-b 177 S thermal overload relay

1688

S022012

000623

Dimensions - Thermal overload relays

bw 77 S with caged terminal bw 77 S with FASTON connector

bw 177 S with caged terminal bw 177 S with FASTON connector

M-bw 17 S - 47 S thermal overload relays

M-bw 77 S - 207 S thermal overload relays

M-bw-320 S thermal overload relays

M-b 721 Sw thermal overload relays

1689

S021004

000623

Manual motor starters : System overview

Molded enclosure

Short-circuit limiter

Auxiliary switch block side mounting

LH and RH mounting permitted

Auxiliary switch block side mounting

LH and RH mounting permitted

Busbar adapter Three phase busbar to accept four units

incoming supply block

Internal mounting : electric trip device alarm signaling switch auxiliary switch block

1690

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000623

MSU-K manual motor starters - Accessories overview

Manual motor starter MSU-K ... Surface mounting enclosure MSU-C Flush mounting enclosure MSU-P (without limiter) MSU-G 05 Busbar adapter (with limiter) MSU-G 06 (without or with limiter) MSU-LC 291

Short-circuit limiter MSU-L 20

Auxiliary switch block for LH or RH side mounting

1 N/O + 1 N/C 2 N/O 1 E/M + 1 N/C 2 E/M 1 c/o contact 1 PE/N termination

MSU-A 1 MSU-A 2 MSU-A 3 MSU-A 5 MSU-A 6 MSU-A 10

Undervoltage trip or open circuit release Alarm contact

MSU-B 1 ... 3

MSU-D 1 ... 3 MSU-A 8 ... 9

Emergency stop button stay-put as above, key release as above, spring return

MSU-K 1

MSU-K 2 MSU-K 3

Position lock 3 padlocks

MSU-V 1

Indicator light

MSU-SL ...

X X

X X X X

N/PE termination

MSU-N 1

options alternative options

1691

S021006

000623

Manual motor starters MSU-K

Device selection tables and accessories
Switch for on / off switching of electrical and electromotive loads Thermal overload protection Phase failure sensitive (differential tripping feature) Magnetic short-circuit trip Isolator function Motor starter Trip-free feature Forced opening of contacts High breaking capacity A range of accessories makes the starter suitable for use as the main switch, in emergency-stop equipment and as an undervoltage monitor Trip test of alarm contact Lockable

Approvals : Accessories only MSU-L 20 ... MSU-A 5 approved

Characteristics
Selection table Manual motor starters with thermal and magnetic trip devices
Max. AC 3 ratings of 3-phase motors 50...60 Hz 220 V 380 V 415 V 440 V 240 V 400 V kW kW kW kW 0.37 0.75 1.1 2.2 4 5.5 5.5 0.37 0.75 1.5 2.2 4 7.5 10 11 1.1 1.1 2.2 3 7.5 9 11 1.1 1.5 2.2 3 7.5 9 11 Setting range Ir 500 V kW 0.37 0.75 1.1 2 3 5.5 10 11 15 660 V 690 V kW 0.37 0.75 1 1.5 3 4 7.5 11 15 18.5 Tripping current Short-circuit limiter Irm A 1,9 3 4,8 7,5 12 19 30 48 75 120 190 240 300 Type P/N Weight kg

A 0.1 ... 0.16 0.16 ... 0.25 0.25 ... 0.40 0.40 ... 0.63 0.63 ... 1 1 ... 1.6 1.6 ... 2.5 2.5 ... 4 4 ... 6.3 6.3 ... 10 10 ... 16 16 ... 20 20 ... 25

MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K MSU-K

0016 0025 0040 0063 010 016 025 040 063 10 16 20 25

1 1 1 1 1 1 1 1 1 1 1 1 1

364 364 364 364 364 364 364 364 364 364 364 364 364

101 102 103 104 105 106 107 108 109 110 111 112 113

01 01 01 01 01 01 01 01 01 01 01 01 01

0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25

Accessories
Type Short-circuit limiter Electrical trip device (1 per manual motor controller) Undervoltage trip Open circuit trip Auxiliary switch blocks : side mounting side mounting side mounting side mounting side mounting internal fitting internal fitting internal fitting side mounting Iu = 32 A, Ve ... 415 V 110/120 V 50/60 Hz 220/240 V 50/60 Hz 380/440 V 50/60 Hz Other voltages on request 110/120 V 50/60 Hz 220/240 V 50/60 Hz 380/440 V 50/60 Hz Other voltages on request 1 N/O + 1 N/C 2 N/C 1 E/M + 1 N/C 2 E/M 1 c/o contact for increased cont. reliability 1 N/O + 1 N/C 1 N/C alarm cont. (alarm signalling switch) 1 N/O alarm cont. (alarm signalling switch) PE and N termination MSU-L 20 MSU-B 1 MSU-B 2 MSU-B 3 MSU-D 1 MSU-D 2 MSU-D 3 MSU-A 1 MSU-A 2 MSU-A 3 MSU-A 5 MSU-A 6 MSU-A 7 MSU-A 8 MSU-A 9 MSU-A 10 P/N 3 364 051 01 3 364 052 25 3 364 052 40 3 364 052 59 3 364 053 25 3 364 053 40 3 364 053 59 3 364 054 01 3 364 054 02 3 364 054 03 3 364 054 05 3 364 054 06 3 364 054 07 3 364 054 08 3 364 054 09 3 364 054 10

Notes
Recommendation : it is recommended that 4 A to 25 A units are spaced 10 mm apart. Technical details and dimensions pages 1697, 1700 Selection criteria page 1695

1692

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Accessories
Description
MSU-L 20 MSU-ST 31 MSU-ST 32 MSU-G 4 MSU-G 05

MSU-A 1

MSU-G 03

MSU-B/-D... MSU-A

Characteristics
Type Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter (including accessories) on busbars with a cross section of 12 x 5 mm or 12 x 10 mm with a busbar spacing of 40 mm. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for mounting a MSU-K manual motor starter (including accessories) with Ie limiter, otherwise as above. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, to accept MSU-K manual motor starter (including accessories) with or without Ie limiter MSU-L 20 or contactor, for 12, 15, 20 or 30 mm busbars, 5 mm thick, busbar spacing 60 mm. Busbar adapter, Iu 32 A, Ve 660 V, 54 mm wide, for MSU-K manual motor starter and contactors up to 11 kW (2 mounting rails), otherwise as above. 3-phase busbar system (Ith = 80 A, Vi = 660 V) 3-phase with 4 terminals for supply by means of incoming supply block MSU-G 4. Expandable as required, provided the Ith allows it. Basic version for max. 4 MSU-K starters. For parallel connection of, e.g., 11 MSU-K, 4 MSU-G 03 are necessary. Incoming supply block 80 A, Vi 660 V for connection of the supply lead when using the 3-phase busbar system MSU-G 03 Set of links 3 pole (Contactor - Manual motor starter) Protecting cap, 3 pole, for unused phase terminals on the 3-phase busbars (packing unit : 10 each) Busbar support for 3 copper busbars, 12 or 15 mm wide and 5 mm thick; the busbar spacing can be 40 or 50 mm, as required (dynamic short-circuit rating 50 kA with 50 mm busbars and 500 mm support spacing). Packing unit : 1 set = 2 complete busbar supports including captive fixing screws. Busbar support as above, but for 60 mm busbar spacing, copper busbars 12...30/5 mm P/N

MSU-G 05

3 364 006 01

MSU-G 06

3 364 007 01

MSU-LC 291

3 364 027 01

MSU-LC 292

3 364 028 01

MSU-G 03

3 364 008 01

MSU-G 4

3 364 056 01

MSU-VS 3 MSU-DS S

3 366 070 00 3 364 057 01

MSU-ST 31

3 364 010 01

MSU-ST 32

3 364 029 01

Notes
Typical applications page 1701 Dimensions pages 1700-1701

1693

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000623

Accessories
Description
MSU-SL ... MSU-V 1 MSU-C ...

MSU-P MSU-N 1

MSU-K 1

Characteristics
Degr. of prot. Molded enclosure with ground protection Surface mounting type (RAL 7032) Surface mounting type (RAL 7032) Flush mounting type (RAL 7032) Enclosure MSU-C 1 Enclosure MSU-P 1 IP 41 IP 55 IP 41 Type MSU-C 1 MSU-CE 1 MSU-P 1 MSU-E 1 MSU-E 2 P/N 3 364 058 01 3 364 058 02 3 364 059 01 3 364 060 01 3 364 060 02

Assembly kit for IP 55

Position lock for molded enclosure with 3 padlocks in the off position Interlocking device for 3 padlocks with 8 mm shackle dia Emergency stop button, stayput, red on yellow surface, resetting by pulling * Emergency stop button, stayput, red on yellow surface, resetting with key Emergency stop button, spring return, red on yellow surface

IP 55 IP 41

MSU-V 1 MSU-K 1

3 364 015 01 3 364 061 01

MSU-K 2 MSU-K 3

3 364 062 01 3 364 073 01

Operational voltage Indicator lights with fixed connection lead and neon lamp 110 V .... 120 V AC/DC

Color red white green

Type MSU-SL-1 MSU-SL-2 MSU-SL-3

P/N 3 364 063 01 3 364 063 07 3 364 063 02

220 V ... 240 V AC/DC

red white green

MSU-SL-4 MSU-SL-5 MSU-SL-6

3 364 064 01 3 364 064 07 3 364 064 02

380 V ... 440 V AC/DC

red white green

MSU-SL-7 MSU-SL-8 MSU-SL-9

3 364 065 01 3 364 065 07 3 364 065 02

N or PE termination for fitting into MSU-C+P enclosures (1additional pc.)

MSU-N 1

3 364 066 01

Notes
* Follow special mounting instructions when fitting into molded enclosure ! Dimensions page 1700

1694

S021010

000623

MSU-K manual motor starters

Rated short-circuit breaking capacity Icn in accordance with IEC 947-2 Selection criteria
Setting range 230 V Icu1) Ics2) max. fuse 400 V Icu Ics max. fuse 415 V Icu Ics max. fuse 500 V Icu Ics max. fuse 690 V Icu Ics max. fuse

A 0.1...0.16 0.16...0.25 0.25...0.4 0.4...0.63 0.63...1 1...1.6 1.6...2.5 2.5...4 4...6.3 6.3...10 10...16 16...20 20...25

kA 65 65 65 65 65 65 65 65 65 10 6 6 6

kA 65 65 65 65 65 65 65 65 37.5 5 3 3 3

(gL/gG) A kA o o o o o o o o o 80 80 80 80 65 65 65 65 65 65 65 10 10 4 4 4 4

kA 65 65 65 65 65 65 65 5 5 2 2 2 2

(gL/gG) A kA o o o o o o o 35 50 80 80 80 80 65 65 65 65 65 65 10 10 10 4 3.5 2.5 2.5

kA 65 65 65 65 65 65 5 5 5 2 1.7 1.2 1.2

(gL/gG) A o o o o o o 25 35 50 80 80 80 80

kA 65 65 65 65 65 65 3 3 3 3 3 1.5 1.5

kA 65 65 65 65 65 65 1.5 1.5 1.5 1.5 1.5 0.7 0.7

(gL/gG) A o o o o o o 25 35 50 50 63 63 63

kA 42 42 42 42 1 1 1 1 1 1 1 1 1

kA 42 42 42 42 1 1 0.5 0.5 0.5 0.5 0.5 0.5 0.5

(gL/gG) A o o o o 20 20 20 25 35 35 35 50 50

o : up to the listed value of Icu or Ics, there is no fuse necessary. If the short-circuit current exceeds the (Ics), a fuse is necessary.

Short-circuit limiting
To increase the Icu/Ics, the MSU-K can be combined with the short-circuit limiter MSU-L20.

For this combination there are the following values for rated service short-circuit breaking capacity :

Rated current In A < 2.5 < 6.3 < 25

230 V Icu kA 65 65 50 Ics kA 65 65 50

400 V...415 V Icu kA 65 50 50 Ics kA 65 50 50

Notes
1)

Icu = Rated maximum short-circuit breaking capacity Ics = Rated service short-circuit breaking capacity

2)

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Trip curves / Selection criteria

min

sec

Typical tripping characteristics 1 Three-phase trip curve 2 Two-phase trip curve (phase failure sensitive) (Single phase- or DC-operating : the contacts in series)

m sec

x Current value The "characteristic curve" of the thermal overcurrent trip device shows tripping for all setting ranges as a function of the multiple of the set current value, and represents the mean value of the scatter bands in the cold condition. When switchgear is at operating temperature, the trip time of the thermal overcurrent trip device is reduced to approx. 25 % of the values shown.

Protection of PVC insulated copper leads

from thermal overloading on short-circuit
Type MSU-K 0016 MSU-K MSU-K MSU-K MSU-K 063 10 16 20 Setting range 0.1...0.16 A 0.75 4...6.3 A 6.3...10 A 10...16 A 16...20 A 20...25 A 1.0 1.5 2.5 MSU-K 25 mm 2

Terminal capacities
Type Conductor type solid flexible with wire end ferrule solid flexible with wire end ferrule solid flexible with wire end ferrule solid flexible with wire end ferrule Number of conductors 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1,5 2 Conductor cross section, mm2 2,5 4 6 10 16 or 25 (16) -

MSU-K (manual motor starter) MSU (short circuit limiter) MSU-A (auxiliary switch) MSU (incoming supply block)

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Technical details - MSU-K manual motor starters

Specifications Approvals Climatic-proof Degree of protection IEC 947-2, IEC 947-4-1; VDE 0660; VDE 0113 as a main switch + emergency stop switch in enclosure DEMKO, SEMKO, SEV on request, UL, CSA Damp heat, constant, to DIN IEC 68 Part 2 Test 3, damp heat, cyclic, to DIN IEC 68 Part 2 Test 30 Starter incl. moulded cover Moulded enclosure Moulded enclosure 30 g for 20 ms to German Railways standard BN 411 002 -5 ... + 60 C open -5 ... + 40 C enclosed -5 ... + 55 C to IEC 292 inclined up to 90 C from the vertical up to 25 A for manual motor starter MSU-K up to 63 A for incoming supply block up to 32 A for busbar adapter up to 63 A for 3-phase current busbar system up to 32 A for short-circuit limiter up to 25 A, 660 V AC/220 V DC, for MSU-K to CSA and UL : 25 A at 600 V AC/220 V DC 11 kW at 400 V/AC 3 100,000 operations 100,000 operations on AC 3 duty 40 operations/hr 690 V in accordance with VDE 0660, IGr. C up to 690 V AC, (up to 600 V AC to CSA and UL) up to 220 V DC according to IEC 157-1 (P-1) : o-t-co VDE 0660/T 101 see table page 1695 50,000 A2 s 4.5 kA at Icn = 6 kA/3 ~ 415 V 7.0 ms T II about 12 x max. set value of thermal trip device Pick up : 0.85 to 1.1 Uc, drop out : 0.7 to 0.35 Uc, 2,2 VA, 1 W, voltage should be continuously applied (100 % duty) Pick-up at 0.7 to 1.2 x Vc, 50 % duty, power consumption 3.4 VA, 1.6 W 6A side mounted : IP 20 open IP 41/IP 55 IP 41/IP 55

Shock resistance Vibration resistance Ambient temperature range Temperature compensation Mounting position Thermal current Ith

Rated operational current Ie Motor switching capacity Mechanical life Electrical life Max. switching frequency Rated insulation voltage Vi Rated operational voltage Ve Max. breaking capacity Icn Let through integral I2 t max. Let through current Total break time Trip curve Response value of electromagnetic trip device Undervoltage trip Open circuit shunt release Auxiliary switch : Thermal currrent I Rated operational current Ie

AC 11 : 230 V, 3.5 A / 400 V, 2 A / 500 V, 1 A; DC 11 : 60 V, 1.5 A / 110 V, 1 A / 220 V, 0.5 A

internal fitting :

AC 11 : 230 V, 2 A / 400 V, 1A / 500 V, 0.5 A DC 11 : 60 V, 0,7 A / 110 V, 0.55 A / 220 V, 0.25 A

Min. switching capacity Rated insulation voltage Vi Rated operational voltage VS Back-up fuse Power dissipation Terminal size of screws Recommended torque Terminal capacities

4...30 V and 4...100 mA 500 V 500 V 6 A type gl. 3 conducting paths, continuous current Iu c. 6 W Main switches M 4 1.8 Nm 0.75...6 mm solid wire 0.75...4 mm2 stranded wire
2

Auxiliary switches M 3,5 1.2 Nm 0.75...2.5 mm2 stranded wire

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MSU-K manual motor starters / Specification

Description of equipment MSU-K manual motor starters with thermal and magnetic tripping devices are 3-pole manual switching devices (power circuit breakers) - to switch electric and electrical loads on or off - to protect these loads from overload and short circuit They comply with the requirements of VDE 0660, VDE 0113, IEC 292 and IEC157-1 in relation to - isolator characteristic - motor switch - trip-free mechanism - positive opening of contacts - high breaking capacity - phase failure sensitivity in accordance with VDE 0660, Part 104, IEC 292 Additional components allow the following important functions to be obtained : - main switch through locking in the OFF position - emergency stop device through various mushroom-head push buttons - protection on power failure through low voltage tripping device - open-circuit trip shunt release - alarm signalling switch - alarm contact MSU-K manual motor starters have a high breaking capacity up to 6.3 A : up to 10 A; 6 kA, up to 25 A : 4 kA at 400 V. This is made possible by a modern design, by which very short break times are achieved. Because of this, the circuit breakers have become limiters. The advantages are : - Back-up fuses are only necessary at rated equipment currents > 2,5 A and 400 V. - The dynamic and thermal loading of electrical installation components at short-circuit is reduced. By the use of the short-circuit current limiter, the short-circuit breaking capacity of the MSU circuit breakers of 6.3 A-25 A rated current at 380/415 V is increased to 50 kA. Fuses can largely be eliminated. To achieve high tripping accuracy over a large ambient temperature range, MSU-K manual motor starters are temperature compensated from -5C ... +55C Undervoltage or open-circuit tripping devices, as well as alarm contacts, can be integrated in the equipment. Contour and dimensions of the equipment remain unchanged. The equipment cap covers the terminal screws. This meets the safety requirements of VDE 0106 Part 100 and VBG 4. The manual motor starter is easily clipped on to a mounting rail (DIN EN 50 022) by an integral snapon mount. Captive terminal screws supplied in the "open" position allow time-saving and simple connection : insert the wire, tighten screws, done. Time and effort for unscrewing of the terminal is eliminated and terminal parts can no longer go astray. Auxiliary switches are necessary for signalling or for interlocking circuitry. ENTRELEC-SCHIELE has selected modular construction to avoid mistakes during assembly. Simple adaptation to requirements is possible and stocking reduced. The equipment is designed such that its shape is identical with that of automatic circuit breakers. Because of this, it can easily be installed in flush-mounted distribution systems. When an auxiliary switch is attached, the manual motor starter has the same overall width as a 3-pole automatic circuit breaker. To ensure optimum protection against dust and water in all applications, the range includes three types of enclosures, of impact-resistant insulation material and of protection types IP 41 and IP 55. The protection level can be increased to IP 55 by an additional kit. The circuit breaker can be clipped into all types of casing. The sizes of enclosures are such that even switchgear with an auxiliary switch attached to it can easily be fitted and the terminal compartment for cable connection is ample in size.

Special features High breaking capacity

Short-circuit limiter

Temperature compensation

Integrable shunt release and alarm contacts Operating safety in accordance with VBG 4 Simple mounting

Convenient and rapid connection

Easy auxiliary switch mounting

Modular construction

Accessories Protective casing

Auxiliary switches for side mounting, on right and left hand side Auxiliary switch for internal fitting Three-phase busbars for Vu = 660 V, Iu = 80 A

Five different auxiliary switch blocks can be supplied. After removing the front cover, the block can be snapped in without tools. Remove the front cover and snap in the auxiliary switch block. Our three-phase busbars for 4 connections are suitable for parallel connection of any number of manual motor starters with auxiliary switch blocks fitted provided the Ith of 63 A is not exceeded. The first busbar is used - in combination with the incoming supply block MSU-G 4 - for supplying the system and for parallel connection of the first manual motor starter. Manual motor starters can be connected additionally to each additional busbar in parallel, as required, and without cutting the bar to length. The incoming supply can also be connected at the center or on both sides. The gives good load distribution. Typical applications page 1701. Additional covering is not necessary, because both switchgear and busbars are safe to touch (satisfy VDE 0106 Part 100) in the basic versions. Unused outlets have a shock protection cover.

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MSU-K manual motor starters / Specification

Incoming supply block Problem-free supply to the busbar system is made possible with the incoming supply block. It is safe to touch (satisfies VDE 0106) in the basic version. By attaching the short-circuit limiter to the manual motor starter, back-up fuses can be dispensed with for all non-intrinsically safe equipment 2,5 A - 25 A at 400 V. The rated breaking capacity Icn (of the combination of manual motor starter and short-circuit limiter) is increased as a result of heavy current limitation and short break time (see page 1695). With this, it is possible to use the switchgear combination in the power system where the prospective short-circuit current exceeds the "normal" switching capacity of the manual motor starter. The short-circuit limiter can be used - taking into account the continuous current Iu - as individual or group protection for several MSU-K ... manual motor starters. Typical applications page 1701.

Short-circuit limiter Iu = 32 A

Busbar adapter

Various busbar adapters are available. They allow manual motor starters MSU-K ... to be snapped onto busbar systems of 40 or 60 mm phase spacing. The manual motor starters are first snapped on to the adapter and attached to connecting leads - which lead to spring-loaded contacts - on the input side. When clipped on the busbars the contact springs tap off voltage directly and the manual motor starters/adapter unit locks itself. By operating a latch, the adapter can be unlocked, allowing it to be changed easily. Important advantages are : - simple and space-saving assembly - convenient replacement of switchgear - problem-free parallel connection, even of switchgear with high rated current Typical applications page 1701. Undervoltage trip MSU..B for protection from hazardous re-starting of machines after power failure.

Shunt release

Open circuit shunt release

Open circuit shunt release MSU-D.. for control and interlocking purposes are inserted under the switchgear cover. After removing the cover, these can be clipped in with a "handle" and the connections on the knockout of the cover are turned outwards. The above assembly procedure also applies to alarm contacts.

Mounting of the shunt release and alarm contact

Emergency stop button

When manual motor starters are to be used as emergency stop devices, this can be done with emergency stop button sets - MSU-K 3 (spring return) - MSU-K 2 (stay put, released by key) - MSU-K 1 (stay put, released by pulling) Fixing is with 4 screws from the inside of the cover. When used as a main switch, the manual motor starter must be lockable in the off position in accordance with VDE 0113. This requirement can be fulfilled using the interlocking device MSU-V 1. It is fixed with 4 screws from the inside of the casing (only with MSU-C and MSU-P) and is located such that by-passing of the interlock - e.g. by removing the casing cover - is impossible. For visual indication of the switch position (enclosed equipment), the indicator light MSU-SL can be supplied. After breaking out a knock-out on the casing cover, the light is pushed through from the front and fastened with screws from the rear and is then electrically connected. The alarm contact MSU-A has alarm signaling function. Ist N/O or N/C contact is actuated when thermal or electromagnetic release - fault - takes place. It does not respond to manual actuation of the MSU-K.

Interlocking devices

Indicator light

Alarm contact

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MSU-K manual motor starter :

Circuit diagrams / dimensions
Circuit diagrams
Manual motor starter MSU-K Current limiter MSU-L20 Undervoltage trip MSU-B.. Open circuit trip MSU-D.. Alarm contact MSU-A 8 (1 N/C) MSU-A 9 (1 N/O)

Auxiliary switch blocks MSU-A 1 + (MSU-A 7)

MSU-A 2

MSU-A3

MSU-A 5

MSU-A 6

Dimensions
Manual motor starter MSU-K Manual motor starter MSU-K with short-circuit limiter
Mounting rail to DIN EN 50 022

Mounting positions

Mounting rail to DIN EN 50 022

up to 9

0 up to 90

up to 90 up to 90

Auxiliary switch

3-phase busbar MSU-G03

Incoming supply block MSU-G04

a = 208

Molded enclosure, surface mounting types MSU-C 1, MSU-CE 1

Molded enclosure, flush mounting type MSU-P 1 cut-out 118 x 72 mm

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Dimensions / typical applications

Busbar adapter
MSU-G 05 MSU-G 06 MSU-LC 291 1 rail or MSU-LC 292 2 rail

Typical applications
Types of protection

Modular construction mounting to busbar Busbar spacing :

Busbar supply for 4 MSU-K or more

40 mm

60 mm

*1. Copper busbars 12-30/5 mm 2. Busbar adapter MSU-G 05 3. Manual motor starter MSU-K ... or 4. Busbar adapter MSU-G 06 5. Current limiter MSU-L 20 6. Manual motor starter MSU-K 7. Busbar support MSU-ST 31

*1. Copper busbars 12-30/5 mm 2. Busbar adapter MSU-LC 291 3. Manual motor starter MSU-K ... or 4. Busbar adapter MSU-LC 291 5. Current limiter MSU-L 20 6. Manual motor starter MSU-K ... or 7. Busbar support MSU-LC 292

8. Manual motor starter MSU-K ... 9. Contactor DL ... 11 kW 10. Busbar support MSU-ST 32

1. 2. 3. 4.

3-phase busbar MSU-G 03 Manual motor starter MSU-K ... Manual motor starter MSU-K ... Manual motor starter MSU-K ... Supply via terminal block MSU-G 4

DL = K range contactors DL 4 K ... DL 11 K, *200-447 A

1701