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+359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Table of Contents
Himmash JSC - General production capabilities................................................................ 3 General Company Information ............................................................................................. 4
List of Himmashs sub-companies, branches and offices ................................................................. 4
Areas of Core construction competency ............................................................................ 5 Engineering and procurement capability ............................................................................ 5 Himmash JSC Production share per Industry section .................................................... 5 Production Capabilities / Equipment ................................................................................... 6
General equipment list ..................................................................................................................... 6 Material examination laboratories .................................................................................................... 7
Mining industry............................................................................................................................... 16 Power plant equipment .................................................................................................................. 17 Civil constructions / Steel structures .............................................................................................. 17 Metallurgy / Steel plant equipment ................................................................................................. 18
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
1.
Design, furnish and install Distributed Control System, including equipment supply, FAT, and technical field services during plant systems start-up.
2. Mechanical Works contract, including design, furnish, and installation of heat exchangers and auxiliary boilers; emergency diesel generators; gas preparation stations (compressors, filters, knockout drums, heaters); gas pipelines; makeup water treatment equipment and piping, including raw water pretreatment, reverse osmosis, and electrode ionization; wastewater treatment equipment and piping, including oil/water separator and sanitary sewage treatment plant; potable water; fire protection; BOP equipment and piping (not included in CTG, STG, and HRSG contracts), insulation and lagging, pipe hangers/supports, pressure vessel(s); air compressor station; district heating system; sump and misc pump(s); demolition of pumphouse superstructure and replacement of pumps with outside pumps (proposed), and furnish and install travelling water screens. 3. Electrical Contract including plant internal distribution, field instrumentation, communication systems and power outlet up to HV switchyard; high voltage electrical (generator output to transformers); iso-phase or cable bus duct; PDC; MCCs. 4. Building Contract, structural steel, roofing, siding, architectural finishes HVAC and Fire protection (pumps, piping and sprinkler system within buildings); gas compressor building; water treatment buildings. 5. Design, furnish and install field erected tanks (i.e., makeup water tank, etc.).
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
VAT Code:
BG 836143969
6300
Country:
Bulgaria
Phone:
+359 (0) 38 66 10 36
E-mail:
office@himmash.com
1000
Country:
Bulgaria
Phone:
N/A
E-mail:
a.ibrishimov@himmash.com
Representative-Agency in Europe Name Address Phone and Fax Contact Person SC Setraco Holdings A.S. 10 Lavandei str., Sector 6, 062219, Bucuresti, Romania Tel: +4021-4341366 Fax: +4021-4341365 Mr. Calin Palaghita
List of Himmashs sub-companies, branches and offices a) Main office - Himmash JSC, Haskovo, Bulgaria b) Sofia branch office of Himmash JSC c) OMZ Ltd, Sofia, Bulgaria d) Komunaltechmash Ltd, Burgas, Bulgaria
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Period 2002 2012 1. 2. 3. 4. 5. Petrochemical Metallurgy Mining industry Power plants Civil constructions 35% 25% 20% 10% 10%
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Cold-forming of carbon / stainless steel dished ends with nominal diameter range: 1 800 to 7 500 mm and starting thickness up to 38 mm.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Automatic under-flux welding and Semi-automatic protective-gas welding. Cold-bending of steel plates with width up to 3000 mm and thickness up to 150 mm. Hot-bending of steel plates. Gear-cutting: modules up to 40 mm and diameter up to 6000 mm. Maximum single workpiece weight of 6500 kg. Volumetric post-weld heat treatment (PWHT) furnace with dimensions of 12 000 x 5 400 x 4 900 mm. Local / spot post-weld heat treatment. Sandblasting / Shotblasting equipment. Painting pumps, chambers and driers. Hydraulic pressure test pumps up to 26 MPa.
Non-destructive examination laboratory: o Radiographic (x-ray) equipment for material thickness up to 150 mm; Ultrasonic examination; Ferritometers; Magnetic particle examination; Measuring the thickness of the base material carbon and stainless steel; Measuring the dry film thickness of applied anti-corrosion products; Multifunctional non-destructive equipment: o o o o o
Chemical analysis laboratory. Mechanical test laboratory: o o o o Tensile strength; Impact strength; Hardness; Bend stability.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Certificates
EN ISO 9001:2008 issued by SGS for implemented Quality Control Assurance System; ASME Ustamp for design and production of pressure vessels and equip ment; NATIONAL BOARD NB mark for boilers and pressure vessels; DIN EN ISO 3834-2 issued by TV Rheinland Bulgaria for all welding activities; DIN 18800:2008-7 issued by TV Industrie Service GmbH for production of steel structures made of S235, S275 and S355 carbon steel; GOST for Russia, Ukraine and Kazakhstan issued by authorized Notified Body, for design of pressure and atmospheric tanks; PED 97/23/EC Quality System Approval, according to Module H1 issued by TV Rheinland Bulgaria; EN1090-1:2009 / AC2010 issued by TV NORD GmbH; Certificate for implemented material coded marking system issued by TV NORD GmbH.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Board of directors
Executive director
Engeneering manager
Production manager
Administrave manager
Commercial Department
Technical Department
Production Department
Financial department
QA/QC Department
Human resources
QC Inspectors
Technologists
Servicing personnel
Shop managers
Purchasing
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Pre-assembly shop
Machining shop
Transport
Assembly shop
Warehouses
Quality assurance
Technicians
Designers
Welding
Accounting
Staff
Personnel
Permanent Staff No. Head office Personnel Workshop Personnel Field Personnel 22 215 65 30 Temporary Staff No.
Education level
Number Graduated Holder of Diploma Other 50 45 202
Positions
Number Senior Executives Employees Workers 10 48 194
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Owner/Location of Job Lukoil Neftochim Burgas / Bulgaria Lukoil Neftochim Burgas / Bulgaria
Siemens VAI Metals Technologies GmbH Prime contractor / Austria OVIVO Water GmbH / Austria Prime contractor Holcim JSCo / Bulgaria Austrian Energy and Environment / Bulgaria Maritza East TPP / Bulgaria Asarel Medet JSC / Bulgaria Insa Oil / Bulgaria KCM S.A. Plovdiv / Bulgaria LZC Plc Kardjali / Bulgaria Rollce-Royce Marine / Norway National Iranian Steel Company / Iran Allegheny Ludlum, Pennsylvania, USA Octogon Gas and Logistics S.R.L. Prime contractor Subcontract - Energoremont Holding JSC Subcontract IHI, Japan Prime contractor Prime contractor Prime contractor Prime contractor Prime contractor Subcontract Danieli, Italy Subcontractor Siemens VAI Prime contractor
Legend:
(*1) Field of Activity 1 = Off Shore 2 = Power Generation & Distribution 3 = Chemical & Petrochemical 4 = Oil Field 5 = Metallurgy 6 = Marine
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
Products Gallery:
1. Petrochemical industry 1.1. Refinery: Productions of various Columns for Motor Oil Hellas - the columns were designated for a refinery in Corinth, Greece and the project engineer was Technip Italy S.p.A. The Italian company Brembana executed the workshop design and Himmash the production of the equipment, including material procurement, prefabrication, assembly, welding, painting, packing and the delivery to the erection site.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
1.2. Liquid Petroleum Gas (LPG): Another major field of activity for Himmash is production of LPG storage tanks. The constantly growing LPG market in most of the Balkan countries demands high-volume LPG storage yards for distribution of the fuel. Pictured below are three of the last projects we completed, all of them using LPG storage tanks with volume of 3 400 m . The total storage capacity of these yards is more than 12 000 tons of LPG. Himmash did the design, material procurement, prefabrication, assembly, welding, painting and transport. Himmash also took part of the site installation and commissioning.
The companys LPG tanks production range starts from small 0,3 m units for home use, through tanks for 3 3 petrol and gas filling stations (5 to 30 m ) and up to 50500 m per unit, intended for storage yards. Together with the design and production of our largest tanks, Himmash can also provide transport solutions to its customers, using both road and sea transport to the installation site.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
1.3. Filling stations: Along with the increased use of alternative, petrol automotive fuels like the LPG, we are one of the pioneer companies which provide approved, fully tested LPG equipment to our clients. The experience we have, allow us to be more flexible to our clients requirements. 1.3.1. Design: Based on our experience, we can offer design services and solutions for any customer needs. 1.3.2. Preassembled units: Our preassembled and certified LPG units make the site installation much quicker and easier. All the necessary for operation, auxiliary equipment like pumps, motor drives, gauges, valves etc. are attached to the tank right at the factory, decreasing tanks commissioning time with up to 40%. 1.3.3. Non-standard tank dimensions: Being the only producer of dished ends in Bulgaria, Himmash is capable of producing any size of tank, requested from a client. No diameter restrictions; No length restrictions; No operating position restrictions (horizontal or vertical); Underground / aboveground installation.
1.3.4. Production capabilities: Continuous production of large quantities of tanks for a limited period of time. The large 2 production area available (70 000 m ) allows us to organize an independent production line for various tanks, without affecting the remaining projects that we are working on.
1.3.5. Erection / Warranty and after warranty period service and maintenance: Providing full range of erection services, by working with sub-suppliers and representative partners we successfully work with clients in Bulgaria, Romania, Serbia and Greece.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
1.4. Petrol products storage tanks: Most fuel terminals, combine both LPG and petrol products storage tanks, with volumes up to 50 000 m each. Depending on the clients requirements, Himmash can produce different types of petrol products storage tanks, based on their erection method, construction type (fixed and floating roofs) and technology, according to the requirements of EN 14050 and API 650. Along with the standart tank erection method of welding separate plates at site, using horizontal girth welding machines, we can also propose an alternative production, delivery and erection of coil-type tanks. With these tanks, most of the site welding is executed at the shop. The tanks shell is delivered as a single, bent sheet, which is uncoiled at site. This saves a lot of time and manhous, as the only remaining site erection operation is the welding of just one vertical, closing seam. Coil Type Welded at Site Type
3
The use of either one of the two methods depends not just of the Clients requirements but also of the local laws and directives. Standart tankss production capacity by Type: Coil Type 1 000 m 3 2 000 m 3 5 000 m 3 10 000 m 3 Up to 20 000 m
3
Welded at Site Type 1 000 m 3 2 000 m 3 5 000 m 3 10 000 m 3 20 000 m 3 30 000 m 3 50 000 m
3
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
2. Mining industry: Companies from the mining industry have always been valuable clients of Himmash. Their large-scale projects require large-scale equipment Himmashs specialty. The range of products starts from the relatively simple Thickeners, Gears, Flotation cells and Rake arms and goes up to highly specialized equipment like the Autoclatves.
up to 6000 mm Pictured to the right is a Pressure Oxidation Autoclave a unique vessel made of 42 mm thick P460NH plate material, A105 forgings and Inconel alloy, weighing in at 200 tons, operating at 40 bars and 130C. The Autoclave was ordered by Dundee Precious Metals, Canada for a Gold ore processing facility in Bulgaria.
A trial assembly of 37 meters Thickener. The equipment was ordered by Dorr Oliver EIMCO, UK for their project in Jordan.
50 m Flotation cells and auxiliary equipment for the National Iranian Steel Company (NISCO), ordered by FLSmidth, Denmark.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
The companies from the power generation, distribution and supply industry have different demands and requirements from relatively small tanks for water storage to highly-precise equipment, used as a part of a Nuclear power plant. There is just one common feature between this equipment it must be of a highest quality. Pictured to the right is a Ventury scrubber, which was produced for a Nuclear power plant in Bulgaria. Below: different equipment for Thermal Power Plants.
4. Civil constructions / Steel structures: Certified for production of steel structures, Himmash is capable to design and produce and install both civil constructions, used in the building and steel structures, servicing various purposes. We have a highly-trained team equipped with all the necessary specizlied lifting and handling equipment.
Pictured to the right is the installation of a 3000 tons pipe-rack steel construction, ordered to Himmash during the expansion and modernization of Lukoil Neftochim Burgas the largest Bulgarian petrol refinery.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com
We have once again proven our shop capabilities, by producing more than 1200 tons of Equipment for just 5 months. The Equipment was completed and delivered to one of the major ports in Bulgaria.
The project, completed by Himmash was the design, production and delivery of 26 Sandfilters and 2 Activated Carbon Filters for a Client in Pennsylvania, USA. The diameter of the filters was 4,5 meters and the height 10 meters, with weight of 40 tons each. Both the design and the production of the Equipment were executed according to the requirements of ASME Section VIII, Division 1 + the specific Rules and Regulation of Pennsylvania state. Because of the location of the End Customer, Himmash applied for and receive certification of a National Board Stamp (NB) giving us the right to register the Filters for opearation on the territory of the USA. In addition to the various types of Filters, Himmash also produces liquid metal ladles, smelting pots, stationary and rotating furnices and all the related equipment.
HIMMASH JSC - 69 Saedinenie blvd. Haskovo, Bulgaria tel. +359 38 / 664 991; fax: +359 38 / 661 036 -mail: office@himmash.com / web: www.himmash.com