Technical data on the vehicle

Make Model Year Engine Variant Nissan Cabstar 2,5 D 1992-1998 TD25 Date: 25-08-2011 Owner Registration No. VIN 1. Reg. Date Data

Technical item Engine

Engine ID code Number of cylinders Number of valves Capacity/ (bore/ stroke) Compression ratio Max. output kW (din hp)/ rpm Max. torque NM/ rpm Engine code location Vehicle Identification Number location Valve clearance, inlet (cold/ hot) Valve clearance, exhaust (cold/ hot) Valve angle/ seat angle Piston height over block, mm Valve height in cylinder head, mm Compression pressure, bar Oil pressure/ rpm, bar Radiator cap, bar/ thermostat C Clutch freeplay, mm Timing gear: Drive belt TD25 R4 8, OHV 2494 cm (93,0/ 92,0) 22,2: 1 59 (80)/ 4300 163/ 2200 Left side front on the block Front right longitudinal girder 0.35 warm 0.35 warm 45 - 45 30'/ 45

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Max. 0.118 = Head gasket 1.30 mm Intake 0.2475 - 0.675 (Max. 1.25) E 29.4 (Min. 24.5) Max. difference 2.9 Min. 0.8/ idle speed (3.0 - 4.0/ 3000) 0,78 - 0,98/ 82 C 7.0 - 18.0 (Pedal height 172 - 177 mm)

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Engine management
Diagnostic connector Coolant temperature sensor 20/ 80C Pump/ pump type Injector/ injector type Crank position / engine piston, mm Pump position, mm Adjustment method Dynamic injection inspection Injector opening pressure, new, bar Injector opening pressure, used, bar Injection order Injection timing mark location Under dashboard at fusebox 2,5 kohm/ 1,2 kohm (40 C) Kiki (Bosch)/ Distributor pump NP VE Kiki (Bosch) 0/ 0,71 0,02 Dial micrometer/ Notch 6 before TDC 103 - 113 98 - 103 1 - 3 - 4 - 2 (Cylinder 1 at timing gear) Belt pulley i i i

Electrical system
Battery Starter motor current (cranking), A Voltage relay, Volt at/ amp. Terminal definitions DIN 72 552 Alternator max, A 50 2 x 12 V/ 92 Ah 11 V/ Max. 100 A/ 3900 rpm 14,5 - 15,0/

Wheel alignment
Load Toe-in, Camber Caster KPI/SAI Toe-out on turns, inner wheel Toe-out on turns, outer wheel Unloaded 0 05' 5' 0 05' 30' 0 30' 45' 9 25' 30' 33 1 27 1 i i

Technical item Wheel alignment

Rear camber Rear toe-in Tyre size Free play in suspension parts No factory setting No factory setting 205/ 75 R 16 C (2 x 155 R 12 C) Factory data

Data

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Tightening torques
Tightening, NM Cylinder head bolts, stage 1, Nm Cylinder head bolts, stage 2, Nm Cylinder head bolts, stage 3, Nm Cylinder head bolts, stage 4, Nm Cylinder head bolts, stage 5, Nm Main bearings, Nm Connection rod bearings, Nm Flywheel, Nm Crankshaft pulley/ vibration damp. Nm Camshaft pulley/ bearings, Nm Pump pulley/ idle wheel, Nm Nozzle retainer/ Nozzle in cylinder head Glow plug Wheel nuts/ bolts, Nm Wheel hub, front/ rear, Nm Torque standards 39 - 44 Nm oiled 54 - 59 Nm + 90 (Max. distortion 0.2 mm) (No retightening) 167 - 177 step-by-step 78 - 83 147 - 167 294 - 324/ 44 - 49/ (Rocker arm assembly 20 - 25 Nm) 59 - 69/ 25 - 35 29 - 49/ 54 - 64 15 - 20 118 - 147 (With twin mounting) 216 - 255 Nm) 34 - 39 Nm + loosen to basic adjustment i i

Brakes
Front, min. thickness (new) Rear, min. thickness (new) 24,0 mm (26,0 mm) 221,5/ 296,5 mm (220,0/ 295,0 mm)

Capacities
Engine oil/ - incl. filter, litre Manual transmission, litre Final drive, litre Power steering, litre Cooling system, litre 5,5/ 6,2 (APi. CC/ CD) 2,7 (APi. GL-4) Rear 1.3 (With twin wheels 2.0) 1,4 (Dexron) 12,8 i i

Environmental parametres
Idle speed, rpm Max rpm (exhaust test) 750 50 4850 - 5050 i

Remarks

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Order No.: Mechanic