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C FB G ASIFIER
R EACTOR
850 C
Commercial lime-kiln gasifiers were constructed in 1980s by Ahlstrm Oy New development by Foster Wheeler in 1990s for boiler applications
A IR PR EHE ATER
Feasible in size range 15-150 MW Fuel drying is often needed to achieve required flame properties
complete recycling of liquid cartoons (milk & juice packaging) 50 MW gas to boiler, 2100 t/year aluminium for re-use developed by VTT & Foster Wheeler Energia Oy in 1998 - 2000
Plastic reject material with 10 % aluminium
Coal burners
Gas cooler
Fuel feeding
Sorbent
Gas burner
Filter
Fuel: SRF (RDF); Ceramic fabric filter (3M FB-900); Cyclone temperature 700-750oC; filter temperature 395oC)
100,0 90,0 80,0 70,0 % of output 60,0 50,0 40,0 30,0 20,0 10,0 0,0 Na K Cl Al Ca Hg Sn Sb As Cd Pb Bottom ash V Mn Co Filter dust Ni Cu Zn Mo Cr Gas Si Mg
Cyclone dust
Gas boiler
Gasifier Gas cooling Gas cleaning
Steam turbine
RFD
High pressure steam Natural gas/ oil auxiliary fuel
- Demonstration of complete advanced waste management chain including: > waste processing > material recovery > SRD/RDF production
http://www.lahtistreams.com/
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EU-BigPower
Gasification systems
Condens Oy, Finland Carbona Oy, Finland Repotec GmbH, Austria Biomasse Kraftwerk Gssing, Austria (Kokemki & Skive sites)
TO STACK
GASIFIER
WATER POWER 3x2 MWe 3 GAS ENGINES BOTTOM ASH GAS COOLERS
AIR/STEAM
BFB GASIFIER
WOOD PELLETS
FLARE
2 GAS BOILERS
3 GAS ENGINES
3 GAS ENGINES
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Novel gasifier
Gas engines
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CATR
Heating elements
Heating elements
Furnace
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power plant
synthesis -gas
WoodDiesel
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Feedstock drying: from 50 % moisture to 30 % with secondary heat; from 30 % to 15 % with by-product steam
From: McKeough & Kurkela, NWBC, Stockholm 2008
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Industrial demonstration: 15 MW
- replacement of oil/gas - start-up in 2009
New applications
- fuel cells, 2nd gen. IGCC - hydrogen or methane - renewable chemicals
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Biomass gasification and gas reforming experiments employing the 0.5 MW process development unit (PDU) at VTT Wide industrial consortium: Foster-Wheeler, Neste Oil, AndritzCarbona, Vapo, PVO, UPM, M-real, Mets-Botnia, Stora-Enso
Demonstration plant under construction at Varkaus, Finland; consortium: Neste Oil and Stora-Enso
Stora Enso / Neste Oil Joint Venture for F-T BTL Diesel Fuel
50/50 Joint Venture NSE Biofuels Oy to first develop technology and later produce next generation renewable diesel crude from wood / forest residues Currently building a 12MW demonstration plant in Stora Ensos Varkaus mill, to be in use spring 2009 Investment decision for a commercial scale plant when the parties have enough experience from the demonstration plant Strong development consortium Joint Venture partners: Testing & research partner: Gasification supplier:
From Neste Oil and Stora Enso
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Lime kiln
1. Commissioning as air blown lime kiln gasifier 2. Testing period as O2/H2O gasifier, gas cleaning, FT tests 3. Return to lime kiln gasifier 5 MW Gas cleaning and FT
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8.12.2008
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For BtL applications the size has been set roughly in the range of 100,000 t/a FT-waxes 200 300 MW fuel FW already has draft layout of full-scale gasification plant for synthetic gas production The same biomass gasification concept could be applied for the production of: SNG Hydrogen Methanol Ethanol Electricity by biomass IGCC
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Biomass gasification and gas reforming experiments employing the 0.5 MW process development unit (PDU) at VTT Wide industrial consortium: Foster-Wheeler, Neste Oil, Andritz-Carbona, Vapo, PVO, UPM, M-real, Mets-Botnia, Stora-Enso
Demonstration plant under construction at Varkaus, Finland; consortium: Neste Oil and Stora-Enso Pilot-plant testing at Gas Technology Institute, Chicago, USA; consortium: UPM and Carbona
pressurized BFB gasification biomass fuels air and oxygen gasification gas cleanup systems for IGCC and BTL
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Current status
Exclusive alliance with Andritz/Carbona Piloting in Gas Technology Institute facility in Des Plaines, IL Commercial scale plant engineering ongoing & EIA initiated Site selection process ongoing Wood supply chain & logistics survey ongoing
from: UPM
biodiesel
CnH2n+2
from: UPM
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VTT, TKK and bo Akademi, total budget 1.5 M Financing by Tekes Biorefine, VTT and private companies
(Carbona, Foster Wheeler, Metso Power, Neste Oil, Stora Enso, UPM & Vapo)
C A R B O N
Oil Coal
G A S C L E A N U P
Syngas
Gasification
Biomass Waste/SRF
Energy
O2
A i r
S t e a m
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