I -7_'" I .~.

8]

-] I.'.

.~'.

Calibration Depaltment

KMP4120DL/KMP4118DLA<MP4116DLCa/.Proc

Dated Issue: 1 Nov 01

KMP4120DUKMP4118DUKMP4116DL LOOP TESTER

CALIBRATION PROCEDURE (Serial Number prefix 41)

Note: Power must remain applied to peN while in the Calibration mode.
Each range may be calibrated independently.

Equipment Required
Calibration fixture/s which allowsswitching between selectable values of resistance and near zero resistance of the earth conductor without removing power to P-N. The selectable values are 10.0.,100.0.and 1k.o.:t; 1.4%. (These values do not include the local loop impedance). TX8000 Calibrator or equivalent UKAS traceable loop impedance tester

Preparation Accuratelymeasureand recordthe local loop impedance at the mains socketto be used. It must be lessthan 0.3.0..
Connect the calibration fixture to the same socket, select the calibration resistance required and accurately measure the total loop impedance.

Subtractthe local loop from the measuredtotal. Recordthis value as (Rx) Carefullyremovethe UUTdisplaylabel to exposethe micro switchand the DIP switch.
3 200 Range Calibration

3.1 Nominal10.0. Setting

.
.

. .

Select the KMP4120DL 20,0 range. Connect the UUT to the calibration fixture with a known (Rx) loop impedance of 10 :t:0.14,0. Switch on the supply while depressing the micro switch. "rob- will be displayed followed by the supply voltage level flashing on the display with 2 digits to the right of the decimal point (eg 2.30). Refer to Fig. 1 and set the DIP switch for the difference between the nominal value (10.00Q) and the measured value of impedance (Ax). Press the Test button. The adjusted value will be stored.

Page 1 m3

KMP4120DUKMP4118DI.A<MP4116DLCaI.Pmc

Dated Issue:1 Nov 01

.E!9:1

~~~~
1 2 3
4

.ON DOFF

Example: (Switch settings as above for 20.(2range) Switch Number SBlti

Value

1 ON PiuS(+)

2
QEE 0

~ Q!:! 4

4
QEE 0

=-g~-

The unit assumes that the applied value is 10.04,0

3.2 Nominal 00. Setting Do not disconnect the supply to P-N and remain on the 20.0.range. Connect the unit to a known loop impedance of less than 0.30.0. Press the micro switch again and the supply voltage will flash with 1 digit to the right of the decimal point .(eg 23.0). Press the Test button. The adjusted value will be stored. Disconnect the UUT from the test fixture.

3.3 0.0.Offset With no power applied, refer to Fig. 2 and set the DIP switch to the value of the measured local loop impedance.

B9:02

~
2

~~
3 4

.ON DOFF

Page 2 of 3

KMP412ODl./KMP4118DUKMP4116DLCa/.PIOO Date of Issue: 1 Nov 01

SwitchNumber Function ON OFF

-16
0
1

1 2x8

2 2x4 =8 0

3 2x2

4 2x1

4 0

-2
0
4 OFF 0

Example:(Switchsettingsas above)
Switch Number

Selfin Value
4

-~-

2 OFF 0

~ 4

=0.20

200Q Range Calibration Follow the procedure in 3 above substituting 200.0.range for 20.0.range and 100:t: 1.4.0.for 10:t: 0.14,0,.

2000Q Range Calibration

Followthe procedure in 3 above substituting 2000.0.range for 20.0.range and

1000 % 14.0. for 10 % 0.14.0..

Completion Validatethe calibrationusing a TX8000 or similar device.

Carefully replace the display label. If the label is damaged replace it with a new one.

. .

Page 3 of3

SlL~

I KEEP ~ -

-~

-$
0-

~
LEOIC;)
<:>
OIOIT pan

+
(tj

0
Lm2(;>

(j)

<I: W
L.O ~ N N 0I:: ~

~
JP4;

~
LtDI(;) OHOJr
~UT

+
0

LO2(;)

L~

j
0
drauing (Top Layer)

~I

Q
KMP4116DL,18DL,20DL,KMP2275EA(IEC61557)
PCB component layout
07-1309 CP No.11255 PCB No.50-1i72
Orau.No

DISP

n-,-rl

I KEEP wr

1~18~1

~
(:)

-$-

(f)

D-

I--t --u
(:>

B --mun~ --~amm12
~::~~B
/

(;)

<I: W LO l"N N 0L ~

u
:/

lJ

<:)
c

0
KMP~116DL?18DL?20DL?KMP2275EA(IEC61557) DISP
PCB component layout drauing (Bottom Layer)
~~I _1--1

Drau No. 07-1309

CP No.11255 PCB No.50-1i72

Part list for KMP-4116DL,4118DL,4120DL Disp circuit diagram (No.OO-2081)

IApproval

Make

Used ====

================ I===================~~~~~~~~=================
6011LCD

Part Type

U16
TR1TR2
D31 D32 D33 D34 LED1 LED2

2 4 2 1

2SC5307 1SR154-400 TLUG-143 TLUR-143 16FE-5T

LED3 JP4 R166 R167 R168 R171 R172 R173 R174 R160 R161 R162 R163 R164R165 R169 R170

3 4 6 2

RK73K2BTDJ 1OK RK73K2BTDJ1M RK73K2BTDJ20K

RK73K2BTDJ470K

of'

$
(1)
CDI
I

fCml ~ ~
I~-L i
11m Il
e

0
e

0
I
:J' -c

ca ~ c 6 m 'm
c(miL -, -

I
I I G

Im]~ ~
IDI-L L
~
e
110
<I: 1::
1-4

0
L.J
It) '" N N 0J:: ~ ~ em ~ I -J 0 0 N . '1d1 D

0'
~
Z

ttm1:1 ~. ft fJ rJ~.I ~ c~e e G! :: zW!. ow! .W! .:. .. _

i:i ~ .r ~ -..
~

I
~ Qj
:J' 10

.f' ...

(&J~'8 B i i I:IJ~
-lID

~.i9 E jag
'""

\D U"
W 1-4

"" Ln Ln

"

- I
w-J
l!Ja.-,,"0 NI-N""M <t: M "-

0J:: ~

.-1,
,.. -

.!.t

1~
e
--

I
...

a.0'1~-

:) ..100-.J~% C"tJ

~
1::C"-1t) ~ ON
-It) .0 .0%

Iii
~ LIsa

1 o
.

c
T'. f

i 8mO

itl

.J.. GI

u
[ ~J[ ~J[ aJ
..J"

..eo

af-'~%m N:I~a.u
-.J ..g.cua. 10

COO

.,.
r:1 II

-!..lIJ8r~21
&(0)

aW ~~ ~ ,...~ a ~~;~ ii ~ ~~ i~ ~

~
~

0
. a

-f-' .. -.J

C Qj C \D ~ a a. e u

0
'U

a.m 1::u ~a.

,ffi

Part list for K M P -4116D L ,4118DL ,4120D L Maincircuit diagram(No.OO-2082A)

Approval
Make

Designator
U1 U2 U3 IU4 U5 ,U6 U7
I

!US lUg IU10 U11 iU12 TR3 TR4 TR5 SCR1 SCR2 SCR3 ID1 ~D8 D6 D7 D9 D10 D11 D12 D13 D14 D15 D16 D17 iD18 D19

C1 C2 C3 C4 C6 C8 C11 C12 C17 C18 C20 C22 C23 C24 C25 C26 C28 C29C30 C31 C33 C34 C36 C38 C5 C7 C9 C37 C10 C13C15C16 C14 C19 "
2 4 v .

C27 C32 (:35 RV1 RV2 XTL1 BZ1 L1 L2 F1 FZ RT1

.,.

1 1 1 1 1

SK1202o-7R

81

BTS1102-2
I

83

HEADER 16

JP2 JP1

Connector 6010A(1) Connector 4120A(1)

JP3

3 ISPR3WJ2.1k 6 iRK13H2HF2.1M 2 MCRO3EZHJ3Ok 1 MCRO3EZHJ10M 8 MCRO3EZHJ1Ok 1 RGBS 20l9.1 QJ 47 MCR03EZHJ220k

R1 R2 R3
R43 R44 R46 R47 R51 R52
I

R45 R48 R49

R50 R56 R61 R67 R68 R69 R156 R157

8 4 1 1 1 2 1 1

1
5 1 2 4 2 1 1 2 1 3 1 1

IMCRO3EZHJ100k MCRO3EZHJ100 IRGBS 5L 100J RSS3W15KT/RJ MCR03EZHF300k R73 R77 '. MCRO3EZHF1 ro<. IMCRO3EZHF49.9k I=~: ,,'.' MCRO3EZHF30k R76 MCR03EZHF2Ok CAL -RES.( 1) 4116DL,4118DL= MCRO3EZHF 51 Ok ~ R78 4120DL= MCRO3EZHF 4.99k Q CAL -RES.(2) :4116DL,4118DL= MCRO3EZHF 62kQ IR79 '4120DL= MCRO3EZHF 4O.2kQ R80 R105 R123 R124 R126 OPEN R81 MCRO3EZHF40.2k R82 MCRO3EZHJ2.4k R83 MCR03EZHF560k R84 R88 RK73H2HF2.4M R85 R89 R92 R93 RK73H2HF1.2M R86 R87 RK73H2HF3.3M R90 RK73H2HF1OM R91 RK73H2HF5.6M R94 R95 RK73H2HF51Ok R102 MCRO3EZHF24k R107R130R158 MCR03EZHJ3k
I
I 1

R54 R59 R65 R96 R97 R98 R99 R100 R101 R103 R104 R106 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R125 R127 R128 R129 R131 R132 R133 R134 .R136 R137 R142 R143 R144 R145 R146 R147 R148 R149 R150 R151 R55 R60 R66 R71 R138 R139 R140 R141 R57 R58 R62 R63 R64 R70 R72
I

IR53

MCRO3EZHJ47

jMCRO3EZHJ2Ok

R135 R155

(f)

M-4120A D-LOK PCB component

layout
APPROVAL aCICER TRACER

DRN"TMAN

No.O7-1304A
CP No.llO82 No.50-1i6iA

Part list for M-4120A D-LOK circuit diagram (No.Oo-2083A) ! Approval! Make

Used

Part Type
RT1/2PF 1 MCR5OJZHJ 161 MCR03EZHJ 104 MCR03EZHJ 103 MCRO3EZHJ 102 SPR1WJ 3.3k MCR5OJZHF 1652 MCR03EZHF 3002 MCR03EZHJ 106 MCR03EZPFX 1004 MCR03EZHJ 105 MCR03EZPFX 1003 MCR03EZHF 3902 MCR5OJZHJ 514 MCR5OJZHJ 512 MCR03EZHJ 474 MCR03EZHJ 224 MCR03EZHF 2403 MCRO3EZHF9102 RK73K2HTE 1k J MCRO3EZHJ 332 MCR03EZHF 3302 MCR03EZPFX 1502 MCR03EZHJ 220 MCR50JZHF 3901 MCR03EZHF 1502 MCR50JZHJ 224 E~.z'!919611 LA ERZV10D681 SPR5WJ 12k SPR1WJ 47k RW1 PJ 1 MCR03EZHJ 472 RT1/2PJ 0.33

1 2 9 4 5 1 4 1 2 1 3 2 1 4 2 1 1 1 1 1 3 1 1 1 1 1 1 3
1 1 1 1

*NOTE* 4 4
I

PS2603

I IC5
106

MCR03EZHJ

IC6 IC7 108 R58 R59 R60 R61

When use IC5.6.7.S<PS2603), use R58.59.60.61(MCRO3EZHJ106) also. When use IC5.6.7.8(TLP127), do not use R58.59.60.61(MCRO3EZHJ106).

..