The New

The Pure Flavour of tea

The best solution for the new class of filter bag

The World of Tea and ...

The most charming manner to get ...

Teamac

The new plant of TEAMAC made for building efficiency. TEAMAC is specialized in tea bag packaging machines for double chamber filter bags closed by the new knotting system. BEHIND TEAMAC THERE IS MARCHESINI GROUP, ONE OF THE BIGGEST INDUSTRIAL GROUP FOR PACKAGING MACHINES, with 20 companies and 1000 employees in the world producing and selling high technology for food, pharmaceutical and cosmetic markets since 1974. Today TEAMAC is a big player in the tea market and in knotted tea bags.

a successful tea bag

with naked bag counting and manual removal

Flow chart

The most economical way to produce the new natural filter bag without staples
MAIN FUNCTIONS
1 2 3 4 5 6 7 Product feeding and dosing Filter paper reel Filter paper tube forming and cutting Filter bag erection Filter bag top fold forming Cotton thread coil Knots group 8 9 10 11 12 13 14 15 Tag paper reel Tag paper cutting and folding Cotton thread wrapping around the bag Cotton thread insertion into the tag Tag and thread welding Bag rotation and transfer into the counting channel Counting and stacking Bag stacking and inserting manually into the cartons

Electronic counting to guarantee always the correct number of naked bags in the stacking device. It allows a swift electronic count change over without replacement of mechanical parts.

with heatsealed envelope exit channel

An appropriate answer to the new market demand: new natural tea bag, airtight envelope, low cost, high efficiency
MAIN FUNCTIONS
1 2 3 4 5 6 7 8 9 10 11 Product feeding and dosing Filter paper reel Filter paper tube forming and cutting Filter bag erection Filter bag top fold forming Cotton thread coil Knots group Tag paper reel Tag paper cutting and folding Cotton thread wrapping around the bag Cotton thread insertion into the tag 12 Tag and thread welding 13 Bag rotation and transfer into the folded envelope paper 14 Outer envelope heatsealed paper reel 15 Heatsealed envelope folding 16 Outer envelope heatsealing group 17 Heatsealed envelope cutting and transfer into the exit channel 18 Envelope stacking and inserting manually into the cartons

with counting and manual removal

Flow chart

A easy way to produce at low cost and with the maximum flexibility heatsealed envelopes completely counted and stacked

MAIN FUNCTIONS
1 2 3 4 5 6 7 8 9 10 11 Product feeding and dosing Filter paper reel Filter paper tube forming and cutting Filter bag erection Filter bag top fold forming Cotton thread coil Knots group Tag paper reel Tag paper cutting and folding Cotton thread wrapping around the bag Cotton thread insertion into the tag 12 Tag and thread welding 13 Bag rotation and transfer into the folded envelope paper 14 Outer envelope heatsealed paper reel 15 Heatsealed envelope folding 16 Outer envelope heatsealing group 17 Heatsealed envelope cutting and transfer into counting group. 18 Counting and stacking group 19 Traslation of the counted stack of envelopes into the channel for manual boxing

Electronic counting to guarantee always the correct number of envelopes in the stacking device. It allows a swift electronic count change over without replacement of mechanical parts.

with automatic cartoning attachment

A full automatic way to produce, with the maximum efficiency, counted stack of tea bags completely packed
MAIN FUNCTIONS
1 2 3 4 5 6 7 8 9 10 11 Product feeding and dosing Filter paper reel Filter paper tube forming and cutting Filter bag erection Filter bag top fold forming Cotton thread coil Knots group Tag paper reel Tag paper cutting and folding Cotton thread wrapping around the bag Cotton thread insertion into the tag 12 Tag and thread welding 13 Bag rotation and transfer into the folded envelope paper 14 Outer envelope heatsealed paper reel 15 Heatsealed envelope folding 16 Outer envelope heatsealing group 17 Heatsealed envelope cutting and transfer into the counting group. 18 Counting and stacking group 19 Pre-glued carton filling, collecting and forming 20 Stack insertion into the cartons 21 Carton closure and exit

The new knotted tea bag

Simply two strong knots
The new idea of MD20 filter bag is a synthesis of tradition, innovation and competition. Starting from the traditional non heatsealable double chamber bag, the MD20 guarantees, for the first time, a pure and natural flavour of tea with an ecological tea bag and a faultless threads fixing. Without using any metal staples or other additional or contaminating materials, the MD20 fixes the top fold of the bag by two subsequent knots made by the same connecting thread (without auxiliary thread). This innovative feature offers to the tea packers the most competitive manner to satisfy the new markets demands. Why two knots on the filter bag? Two knots are much stronger than only one!

Up to 200 bags/min. naked bag heatsealed envelope single bag rejection slip way exit counting system stacking unit cartoning unit inert gas double flush video camera knot control

The Teamac MD20 knotted tea bag, overwrapped in a heatsealed envelope, is the ideal choice not only to obtain an ecological and hygienic product, but to preserve the aroma of flavoured teas, special tea blends, mixed herbs and pharmacological infusions.

The new
NEW TECHNOLOGY PROCESSING the highest engineering and project software the best coating materials for better quality and endurance the three-dimensional controls for each mechanical group

NEW IN THE MECHANICS AND ELECTRONICS new motorization new electrical cabinet with high programmable logic new manufacturing process by modern CAD/CNC machines for higher quality of our products

NEW IN THE FINAL VERSATILITY Counting and stacking for manual boxing. Automatic cartoning attachment. Tuck-in, tear-off and flip-top carton closure.

NEW IN THE REMOTE CONTROLS Supervision software for production efficiency Knotting quality control for remote check

TEAMAC

: The highest knotting technology

DOSING Rotary dosing, filter paper tube forming and cutting

KNOT CONTROL Video camera

ERECTION Filter bag cutting, erection and top folding

KNOTTING Double knotting on the filter bag

OUTER ENVELOPE Heatsealed outer envelope feeding, forming and sealing station

TOUCH-SCREEN PANEL Touch-screen panel to control all machines functions by PLC

SINGLE BAG REJECTION Single faulty bag rejection prior to entry into the counting unit. Maximum guarantee of highest product quality

OUTER ENVELOPE EXIT Channel for manual removal of stacked envelopes

INERT GAS FLUSH Double flush of nitrogen into each single envelope during the final heatsealing closing, to achieve the maximum reduction of oxygen

ELECTRONICS Electronics with high programmable logic to achieve the best quality control and production efficiency

Why to choose MD20

no aluminium staples natural filter paper new ecological tea bag high flexibility and versatility reduced spare parts consumption easy to operate reduced packaging material consumption simple working method quick counting and carton size change over the most innovative threads fixing simple electronics and maximum efficiency single bag rejection video camera knot control

PRE-PULLING Thread pre-pulling and feeding, with knots checking

A competitive, simple and versatile machine for the new ecological tea bag

New production and efficency supervision software

CUSTOMER

The can be equipped, under request, with the new supervision software developped by Teamac and able to check, process and memorize all data production of more machines in only one computer.

New videocamera for thread and knotting control

CUSTOMER

The new videocamera, to check the correct knotting on the bag, is suitable to be connected by ethernet cable to Teamacs After-Sales. Service for detecting eventual failure and for giving the right solutions .

TEAMAC

with cartoning attachment

Automatic cartoning unit for the pre-glued cartons. Complete with electronic counting and tuck in or hot-melt closure.

An easy processing diagram, only mechanically actuated, to guarantee the best accuracy in the quality product and the lowest cost in the maintenance charge.

Our packaging in all over the world

The great versatility of TEAMAC cartoning attachments: pre-glued cartons with different closures.

The versatility of Teamac cartoning

Pre-glued carton closed by tuck-in Pre-glued carton closed by lateral hot melt tear-off

Pre-glued carton closed by lateral tear-off and glued bottom flap outside

Pre-glued carton closed by top flap tear-off and glued bottom flaps inside

Pre-glued carton closed by flip - top and glued bottom flaps inside

Innovation and flexibility. One automatic cartoning attachment... Five different carton closing... The right solution for any market request

The main optional groups available

Pneumatic tea feeding system

Video camera for knot control

Folded prospect inserted into the carton

Automatic ink-jet for printing the boxes in continuous motion

Automatic marker for printing the envelopes in continuos motion

Electronic checkweigher with automatic adjustment and faulty carton rejection

Special rotary hopper for feeding soft and delicate herbs

with automatic cartoning unit... dosing weight

Dry transmission system by stiffened belts:easy,clean and fully accessible

New motorization for

New motorization to guarantee long lifecycle of our machines.

...checkweigher and autoadjustment of

The high quality of our service,documentation and manuals

The "State of The Art" in heat sealed outer envelopes

MD20, the only machine on the market able to process all types of heat sealable outer envelope materials. Superb envelope appearance with perfect alignment No creases or wrinkles on the sealing area.

Assistance anywhere and anytime

Spare parts supply guaranteed for the entire lifecycle of our machines.

All main components stored for a rapid delivery in all over the world.

Special training service ensures that our clients fully understand how to use our machines.

Highly specialized mechanic and electronic technicians spreading around the globe for an immediate assistance.

Wide spread sales network and representative offices covering 32 countries.

Always ahead of time

Filter bag size

Non-heatsealable filter paper

TYPE 2 3 7

A 40 45 45

SIZE B C 58 94 63 103 58 103

D 141 151 141

TYPE 2 3-7

SIZE F K C 75 500 94 +0 -0.50 75 500 103 +0 -0.50

Weight 12-12.7 g/m2 Non heatsealable filter paper

Tag size

Tag paper reel

GENERAL TECHNICAL DATA

TYPE A 20 x 21 20 20 x 24 20

B 21 24

SIZE C D 40 20 46 20

F K 152 500 152 500

Paper 80 g/m2 Heatsealable layer 20 g/m2 Total weight 100 g/m2 Thickness 105125 micron Weight

Heatsealed outer envelope

Heatsealed outer envelope reel

TYPE 2 2s 3 7 7s

A 1450.15 1550.15 1550.15 1450.15 1550.15

SIZE B 630.15 660.15 660.15 660.15 660.15

C 72 77 77 72 77

D 60 66 66 66 66

TYPE 2 2s 3 7 7s

SIZE F K 75 500 75 500 75 500 75 500 75 500

CARTONS DIMENSION 1 Row

N of bags: 1034
R

TEAMAC
Building eciency

A B C

Min. 42 60 65

Max 72 80 170

Teamac sales network

AGENTS
ARGENTINA AUSTRALIA BANGLADESH CHINA CZEH REPUBLIC EGYPT INDIA INDONESIA IRAN JAPAN KAZAKHSTAN KOREA MALAYSIA OMAN PAKISTAN POLAND PORTUGAL ROMANIA RUSSIA SINGAPORE SLOVAK REPUBLIC SYRIA SAUDI ARABIA SRI LANKA TAIWAN THAILAND TURKEY UKRAINA UNITED ARAB EMIRATES USA VIETNAM YEMEN

Teamac worldwide sales organisation. Your local answer to quick commercial and technical services and spare parts supply.

OVERALL DIMENSIONS
up to 200 bags/min. up to 4,0 grams max 14,2 cm3 13 kW 6 kW 600 Nl/min. at 6 bar max 4.200 kg Output Bag capacity Bag volume Power installed Power consumption Air consumption Machine net weight up to 200 bags/min. up to 4,0 grams max 14,2 cm3 12 kW 5,5 kW 500 Nl/min. at 6 bar max 4.000 kg Output Bag capacity Bag volume Power installed Power consumption Air consumption Machine net weight up to 200 bags/min. up to 4,0 grams max 14,2 cm3 12 kW 5,5 kW 500 Nl/min. at 6 bar max 3.600 kg

Output Bag capacity Bag volume Power installed Power consumption Air consumption Machine net weight

WITH SLIPWAY EXIT

TEAMAC S.r.l. Via Menghini, 1 - 40054 Budrio (BO) - Italia Tel. +39 051 6926276 - Fax +39 051 6926277 e-mail: info.teamac@marchesini.it - www.teamac.it

WITH COUNTING AND MANUAL REMOVAL

WITH COUNTING AND CARTONING ATTACHMENT