240K-C2-ES-15-001-1 Structural PDF

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT
DOCUMENT NO. 240K-C2-ES-15-001 REV. 1

01 DECEMBER 2011
Z:\103_Proj_Admin\109_ENG DOCS\109.6R_ES\15-Structural\240K-C2-ES-15-001_StructReqMechEquip\240K-C2-ES-15-001-1.doc
Document
No. 240K-C2-ES-15-001 Revision 1
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This document has been revised as indicated below. Changes after Revision 0 are identified by vertical bars at the right side of the page, with additions being underlined. Please replace all pages of this specification and destroy the superseded copies.
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Peter Mark Mark Mark Mark Haagen Lasby Lasby Lasby Lasby
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Revision Descri~tion
Combined Review Client Review AQQroval Design for Design
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Document No. 240K-C2-ES-15-001 Revision 1
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TABLE OF CONTENTS 1. GENERAL............................................................................................................................................. 5 1.1 Summary ...................................................................................................................................... 5 1.2 References ................................................................................................................................... 8 DESIGN CRITERIA .............................................................................................................................. 9 2.1 Design Loads ............................................................................................................................... 9 2.2 Load Combinations .................................................................................................................... 10 2.3 Structural Steel........................................................................................................................... 11 2.4 Anchor Rods............................................................................................................................... 11 EXECUTION ....................................................................................................................................... 12 ATTACHMENTS................................................................................................................................. 12
2.
3. 4.
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1.
GENERAL 1.1 Summary A. Scope of Specification This specification provides structural data for the design of mechanical equipment, and defines structural related requirements that the equipment Supplier shall be expected to furnish as part of the Supplier data submitted. Wherever this specification differs from the referenced codes, standards, or specifications, this specification shall govern. B. Work Not Included This specification is not to be used for the design of vessels and stacks; the engineer shall use 240K-C2-DC-15-001 Structural Engineering Design Criteria, instead. C. Related Specifications The following specifications prescribe items of related work: 240K-C2-DC-10-002 240K-C2-DC-15-001 240K-C2-ES-55-002 D. Provided by Supplier Supplier shall include the following information on drawings or other documents submitted for review: In general terms, in all cases of moving, rotating, impacting or vibrating machinery or equipment, supplier shall indicate best common practices for structural supports, indicate allowances to be made for dynamic effects, such as load factors or otherwise, and indicate clearly any limitations which the supporting structure should comply with, such as limits of settlement, deflection, vibration amplitude, velocity etc. 1. Rotating and Reciprocating Machinery Weighing 2,270 kg (5000 lbs.) or Less a. Outline drawing of the machine assembly with dimensions of skid or mounting plates, and with the location and size of anchor bolts. Required grip for anchor bolts shall be clearly noted. The weight of the total machine assembly and its center of gravity or individual component weights (such as drives, skid, machine) and locations such that the center of gravity may be calculated. A plan showing location and size of base components requiring grout support. For skid mounted machinery, requirements for filling skid with grout and location and size of grout holes. Driver type, horsepower, and operating speed. Machinery Supplier foundation recommendations, such as anchor bolt post tension stress, type of grout, and foundation layout (plan dimensions and elevations). Maximum temperature of machine assembly at grout contact points. General Site Conditions Design Criteria Structural Engineering Design Criteria Paint Equipment Standards
b.
c.
d. e. f.
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2.
Rotating Machinery Weighing More than 2,270 kg (5000 lbs.) a. b. c. d. e. f. g. h. i. j. k. l. Information listed in Section 1.1D.1 of this specification Weight of machine rotor components and the center of gravity of each. Dynamic unbalanced force Short-circuit load if motor-driven Location of rotor bearings Range of machine speeds and operating speed Equivalent static load at each bolt corresponding to peak machine loads For turbo generators, condenser flange/vacuum load Design torque load Vertical and horizontal impact loads Machine thermal expansion force Turbine accident load due to bowed rotor, bucket break, or valve tripping Mass moment of inertia of the total machine about the CG (Center of Gravity) of the machine or sufficient data on individual components and their CGs to calculate the mass moment of inertia about 3 axes Required anchor bolt post tension stress Seismic, wind and dynamic reactions at each support point
m. n. 3.
Reciprocating Machinery Weighing More than 2,270 kg (5000 lbs.) a. b. c. d. e. f. g. Information listed in Section 1.1D.1 of this specification Magnitude, direction, point of application, and frequency of primary and secondary unbalanced forces and moments, both vertical and horizontal Required anchor bolt post tension stress Equivalent static load at each bolt corresponding to peak machine loads Mass moment of inertia about the CG of the machine or sufficient data on individual components and their CGs to calculate the mass moment or inertia Range of machine speeds and operating speed Seismic, wind and dynamic reactions at each support point
4.
Vibrating Screens a. b. c. d. e. f. Information listed in Section 1.1D.1 of this specification Static forces at structural supports Operating frequency of the screen Horizontal and vertical dynamic forces at structural supports at operating speed Resonant frequencies of the screen Unbalanced mass and eccentricity of rotating drive shaft(s)
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g. h. i. j. k. 5.
Total mass and center of gravity of the upper parts of the screen, which move essentially as a rigid body on flexible elements Equivalent spring constants for flexible elements connecting rigid upper part of screen to structural supports (horizontal and vertical constants) Speed versus time curve for speed-up of motor during start-up Speed versus time curve for slow down of motor after shut down Seismic, wind and dynamic reactions at each support point
Primary Crushers (gyratory or cone crushers) a. b. c. d. e. f. g. h. Information listed in Section 1.1D.1 of this specification Weight of crusher and motor and reaction at each support point Weight of operating equipment (at max. capacity) and reaction at each support point Maximum horizontal dynamic force and location Maximum dynamic moment and location Recommended minimum ratio of total foundation weight to the total crusher weight Requirements for grouting and anchor bolt post tensioning Seismic, wind and dynamic reactions at each support point
6.
Grinding Mills a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. Information listed in Section 1.1D.1 of this specification Weight of mill including liner plates at each support point Weight of motor, reducer/gear box assembly at each support point Charge load acting eccentrically when dynamic equilibrium is reached Centrifugal force due to rotating charge loads Maximum unbalanced mass and eccentricity due to wearing of rotating liner plates, etc. Fluctuating lateral and vertical loads due to cascading and cataracting of the charge Thermal loads during start-up and shut-down Inching loads Loads due to reverse rotation (inching or operating loads) if applicable Axial, lateral and vertical pinion loads Fixed end jacking loads Free end jacking loads Approximate characteristics for start up of loaded mill including buildup of angular velocity versus time for starting, inching etc. Recommended mass ratio: total concrete divided by rotating mass of mill. Rotating mass is mill weight, including materials and charge.
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p. q. r. s. t. 7.
Recommended mat rigidity ratio: thickness of mat divided by greatest plan dimensions between piers Recommended mat rigidity ratio: thickness of mat divided by least plan dimensions between piers and edge of mat. Limits of displacement at top of piers under full static and dynamic loads in lateral or longitudinal directions, including differentials between any two piers Requirements for grouting and anchor bolt post tensioning Seismic, wind and dynamic reactions at each support point
Tanks, Boiler, Sphere, and Miscellaneous Equipment a. b. c. d. Outline drawing with plans and elevations of equipment, support structure, and the sizes of the structural members Location, size, and grip of anchor bolts Magnitude of equipment load, wind load, and earthquake load at each support Thermal expansion movement at each support and the shell temperature for horizontal vessel, heater, and boiler
8.
Conveyors and Feeders a. b. c. d. e. Outline drawing with plans and elevations of equipment, support structure, and the sizes of the structural members Location, size, and grip of anchor bolts Belt tension reactions under all operating conditions Magnitude of equipment operating load, wind load, and earthquake load at each support Maximum, or break down level belt tensions and maximum capacity of belt
1.2
References The publications listed below form part of this specification to the extent referenced in this specification. If there is a discrepancy between the references and the specifications, the specifications shall govern. ACI American Concrete Institute ACI 318-05 Building Code Requirements for Structural Concrete AISC American Institute of Steel Construction Manual of Steel Construction, Thirteenth Edition, 2005 ANSI/AISC 360-05 Specification for Structural Steel Buildings, March 9, 2005 ASCE American Society of Civil Engineers ASCE 7-05 (ASCE7) Minimum Design Loads for Buildings and Other Structures
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ASTM
American Society for Testing and Materials A992/A992M Standard Specification for Structural Steel Shapes A36/36M Standard Specification for Carbon Structural Steel A500 Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds or and Shapes A53-10/A53M-10 Standard Specification for Pipe, Steel, Black and HotDipped, Zinc-Coated, Welded and Seamless A307 Standard Specification for Carbon Steel Bolts and Studs, 60000 psi Tensile Strength A325 Standard Specification for Structural Bolts, Steel, Heat Treated 120/105 ksi Minimum Tensile Strength A563M Standard Specification for Carbon and Alloy Steel Nuts F436M Standard Specification for Hardened Steel Washers F1554M Standard Specification for Anchor Bolts, Steel, 36, 55 and 105 ksi Yield Strength A786/786M Standard Specification for Hot-Rolled Carbon Low Alloy, High Strength Low Alloy and Alloy Steel Floor Plates
AWS
American Welding Society D1.1 Structural Welding Code
ICC
International Code Council International Building Code (IBC), 2006 Edition
NAAMM
National Association of Architectural Metal Manufacturers MBG 531-00, Metal Bar Grating Manual Sixth Edition, February 21, 2001
OSHA 2. DESIGN CRITERIA 2.1 Design Loads
Occupational Safety and Health Administration
Loads and forces used for design shall be as defined in the codes specified below and as modified herein. Load definitions are in accordance with the International Building Code (2006 Edition), hereafter referred to as the IBC. A. Wind Loads Wind loads shall be calculated based on IBC 2006 and ASCE 7-05. For basic wind speed refer to related specifications under Section 1.
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B.
Earthquake Loads Earthquake loads shall be calculated based on IBC 2006 and ASCE 7-05. For design parameters refer to related specifications under Section 1.
C.
Live Loads 1. 2. 3. 4. 5. Storage areas Operating platforms Access areas Stairs and ramps Handrail 7.2 kPa (150 psf) (minimum) 4.8 kPa (100 psf) 2.9 kPa (60 psf) 4.8 kPa (100 psf) or 4.5 kN (1000 lbs.) moving concentrated load 0.9 kN (200 lbs.) to any direction at the top rail
D.
Snow Loads 1. 2. No snow requirements. In no case shall the minimum design roof load be less than 1.0 kPa (20 psf).
E.
Thermal Loads 1. 2. Thermal loads and displacements caused by operating conditions shall be based on the design temperature of the equipment rather than the operating temperature. For ambient temperature ranges refer to related specifications under Section 1.
2.2
Load Combinations A. The following loads and forces shall be considered in any structural design: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. B. Dead loads Operating loads (including upset conditions) Live loads Impact and vibration forces Belt tension forces Thermal forces including piping expansion forces Erection loads Maintenance loads Wind load Earthquake load Transport load
Every portion of a structure shall be designed to resist the following load combinations with load and combination factors applied in accordance with the governing code: 1. 2. Dead load consisting of the weight of the equipment including all attachments and internals Operating load (consisting of the dead load and the operating content weight), design live loads, impact and vibration forces, belt tension forces, thermal forces, maintenance loads and any other loads indicated by the equipment supplier, specific to this equipment.
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3. 4. 2.3
Dead load and either wind or earthquake load, whichever governs Operating load and either wind or earthquake load, whichever governs
Structural Steel A. Codes: AISC American Institute of Steel Construction Manual of Steel Construction, Thirteenth Edition, 2005 360-05 Specification for Structural Steel Buildings, March 9, 2005 B. Material: Structural Steel Wide Flange Shapes & WT Shapes: Structural Shapes, Plates and Bars: Hollow Structural Sections Structural Pipe Structural Tube Material Steel Floor Plates Steel Grating C. D. E. ASTM A992M ASTM A36/A36M ASTM A500 Grade C ASTM A53 Grade B ASTM A500 Grade C ASTM A786/786M NAAMM MBG 531-00
For surface preparation, priming, and painting, refer to Painting Specification listed under Section 1.1C. Stairs, platforms, and ladders shall be designed in accordance with Project standard drawings. Platforms or walkways shall be covered generally with 32 mm x 5 mm (1-1/4 in. by 3/16 in.) nongalvanized non-serrated welded grating for horizontal internal application. Grating shall be serrated for sloped or external application. Stair treads shall be the same size as grating, with non-slip nosing. Minimum headroom over platforms, walkways, and stairways shall be 2135 mm (7-0) to the lowest point of any overhead obstruction. The weight of removable flooring sections shall not exceed 68 kg (150 lbs.). Fabricated assemblies, platforms, skids etc., shall prevent pockets allowing accumulation of any liquid or water used in the process or wash down.
F. G. H. 2.4
Anchor Rods A. Anchor Rods less than or equal to 50 mm shall conform to ASTM F1554M, Grade 36. Anchor Rods greater than 50 mm and less than 100 mm shall conform to ASTM A307, Grade C. Anchor Rods shall be headed type with metric coarse threads. Nuts for Anchor Rods shall conform to ASTM A563M. Washers shall conform to ASTM F436M Type 1. Anchor plates shall conform to ASTM A36. Anchor Rods shall be sized based on ACI 318-05 Appendix D, taking into account environment to which its use will be subjected. Bolts larger than 2 (50 mm) will be specially purchased for specific applications.
B.
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3.
EXECUTION Not applicable.
4.
ATTACHMENTS Not applicable. End of Document
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STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

DOCUMENT NO. 240K-C2-ES-15-001 REV. 1

No. 240K-C2-ES-15-001 Revision 1

Entire Document Re-issued

er Area Mana er Process Lead Lead Disci Reviewer Ori inator

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

This page is intentionally blank.

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

This page is intentionally blank.

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

American Welding Society D1.1 Structural Welding Code

International Code Council International Building Code (IBC), 2006 Edition

OSHA 2. DESIGN CRITERIA 2.1 Design Loads

Occupational Safety and Health Administration

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

Document No. 240K-C2-ES-15-001 Revision 1

STRUCTURAL DATA REQUIREMENTS FOR MECHANICAL EQUIPMENT

EXECUTION Not applicable.

ATTACHMENTS Not applicable. End of Document

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