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Approved by the Interprovincial Power Engineering Curriculum Committee and the Provincial Chief Inspectors' Association's Committee for the standardization of Power Engineer's Examinations n Canada.
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Table of Contents
TOPIC PAGE
SI Multiples..........................................................................................1 Basic Units (distance, area, volume, mass, density) ............................2 Mathematical Formulae .......................................................................5 Applied Mechanics .............................................................................10 Thermodynamics.................................................................................21 Fluid Mechanics..................................................................................28 Electricity............................................................................................30 Periodic Table .....................................................................................34
To Millix 106
To Centix 105
To Decix 104
To Decax 102
To Hectox 101
To Kilo-
Kilo-
Hecto-
x 105
x 104
x 103
x 102
x 101
x 10-1
DecaTo Convert
x 104
x 103
x 102
x 101
x 10-1
x 10-2
x 103
x 102
x 101
x 10-1
x 10-2
x 10-3
x 102
x 101
x 10-1
x 10-2
x 10-3
x 10-4
Centi-
x 101
x 10-1
x 10-2
x 10-3
x 10-4
x 10-5
Milli-
x 10-1
x 10-2
x 10-3
x 10-4
x 10-5
x 10-6
Page 1
IMPERIAL
Page 2
SI
Volume 1 m3 = 1 000 000 cm3 = 1 x 109 mm3 1 dm3 1 litre 1 mL 1 m3 = = = = 1 litre 1000 cm3 1 cm3 1000 litres Conversions: 1 in.3 1 m3 1 litre 1 U.S.gal 1 U.S. bbl 1 litre/s Mass and Weight 1 kilogram (1 kg) = 1000 grams 1000 kg = 1 tonne Conversions: = = = = = =
IMPERIAL
1 ft3 = 1728 in.3 1 yd3 = 27 ft3 1(liquid) U.S. gallon = = 1 U.S. barrel (bbl) = 1 imperial gallon = 231 in.3 4 (liquid) quarts 42 U.S. gal. 1.2 U.S. gal.
16.4 cm3 35.3 ft3 61 in.3 3.78 litres 159 litres 15.9 U.S. gal/min
mass density =
m kg V m3
mass volume
weight density =
w lb V ft 3
weight volume
=
Conversions:
Page 3
SI
Imperial
RELATIVE DENSITY
In SI R.D. is a comparison of mass density to a standard. For solids and liquids the standard is fresh water. water.
Conversions:
In Imperial the corresponding quantity is specific gravity; for solids and liquids a comparison of weight density to that of
In both systems the same numbers hold for R.D. as for S.G. since these are equivalent ratios.
RELATIVE DENSITY (SPECIFIC GRAVITY) OF VARIOUS SUBSTANCES
Water (fresh)...............1.00 Water (sea average) ....1.03 Aluminum...................2.56 Antimony....................6.70 Bismuth.......................9.80 Brass ...........................8.40 Brick ...........................2.1 Calcium.......................1.58 Carbon (diamond).......3.4 Carbon (graphite)........2.3 Carbon (charcoal) .......1.8 Chromium...................6.5 Clay.............................1.9 Coal.............................1.36-1.4 Cobalt .........................8.6 Copper ........................8.77 Cork ............................0.24 Glass (crown)..............2.5 Glass (flint).................3.5 Gold ..........................19.3 Iron (cast)....................7.21 Iron (wrought) ............7.78 Lead ..........................11.4 Magnesium .................1.74 Manganese..................8.0 Mercury ....................13.6
Mica............................2.9 Nickel .........................8.6 Oil (linseed) ................0.94 Oil (olive) ...................0.92 Oil (petroleum) ...........0.76-0.86 Oil (turpentine) ...........0.87 Paraffin .......................0.86 Platinum....................21.5 Sand (dry) ...................1.42 Silicon.........................2.6 Silver.........................10.57 Slate ............................2.1-2.8 Sodium........................0.97 Steel (mild) .................7.87 Sulphur .......................2.07 Tin...............................7.3 Tungsten ...................19.1 Wood (ash) .................0.75 Wood (beech) .............0.7-0.8 Wood (ebony).............1.1-1.2 Wood (elm).................0.66 Wood (lignum-vitae) ..1.3 Wood (oak).................0.7-1.0 Wood (pine)................0.56 Wood (teak) ................0.8 Zinc.............................7.0
Page 4
Greek Alphabet
, , ,
(x + y)2 = x2 + 2xy + y2 (x - y)2 = x2 - 2xy + y2 x2 - y2 = (x - y) (x + y) (x + y)3 = x3 + 3x2y + 3xy2 + y3 x3 + y3 = (x + y) (x2 - xy + y2) (x - y)3 = x3 - 3x2y + 3xy2 - y3 x3 - y3 = (x - y) (x2 + xy + y2)
2. Quadratic Equation
If ax2 + bx + c = 0, Then x =
- b b 2 4ac 2a
Page 5
Sin A =
y , h
cos A =
x , h
tan A =
y x
2. Pythagoras' Law
x2 + y2 = h2
3. Trigonometric Function Values
Sin is positive from 0 to 90 and positive from 90 to 180 Cos is positive from 0 to 90 and negative from 90 to 180 Tan is positive from 0 to 90 and negative from 90 to 180
4. Solution of Triangles a. Sine Law
c2 a2 b2
Page 6
Area =
Area = and,
Area =
a+b+c 2
C = d
3. Area of a Circle
A = r 2 =
circumference x r = d 2 = 0.7854d2 4 2
A=
A=
A=
( = angle in radians)
Page 7
A=
Dd 4
Approx. circumference =
7. Area of Trapezoid a + b A= h 2 8. Area of Hexagon
(D + d )
2
9. Area of Octagon
Page 8
V=
12. Pyramid
Volume of frustum VF =
13. Cone
Volume of cone:
V= base area perpendicular height 3
Volume of frustum:
VF = perpendicular height (R 2 + r 2 + Rr) 3
Page 9
m ft = 3.28 s s km mi = 0.621 h h
m Speed of sound in dry air is 331 m s at 0C and increases by about 0.61 s for each C rise
Conversion:
m s2
Page 10
Angular Velocity and Acceleration angular displacement (radians) angular velocity (radians/s); 1 = initial, 2 = final angular acceleration (radians/s2) 2 = 1 + t = 1 + 2 x t 2 = 1 t + t2 2 2 = 1 2 + 2 linear displacement, s = r linear velocity, v = r linear, or tangential acceleration, aT = r
Page 11
Centripetal (Centrifugal) acceleration ac is due to change in direction only ac = v2/r = r 2 Total acceleration, a, of a rotating point experiencing angular acceleration is the vector sum of aT and ac a = aT + ac
FORCE
Vector quantity, a push or pull which changes the shape and/or motion of an object In SI the unit of force is the newton, N, defined as a In Imperial the unit of force is the pound lb
Conversion: 9.81 N = 2.2 lb Weight
kg m s2
The gravitational force of attraction between a mass, m, and the mass of the Earth In SI weight can be calculated from Weight = F = mg , where g = 9.81 m/s2
In Imperial, the mass of an object (rarely used), in slugs, can be calculated from the known weight in pounds
m= Weight g g = 32.2 ft s2
Page 12
T=I
Momentum
where T is the acceleration torque in Nm, I is the moment of inertia in kg m2 and is the angular acceleration in radians/s2
Scalar quantity, equal to the (vector) product of a force and the displacement of an object. In simple systems, where W is work, F force and s distance W = Fs In SI the unit of work is the joule, J, or kilojoule, kJ 1 J = 1 Nm In Imperial the unit of work is the ft-lb
Energy
Energy is the ability to do work, the units are the same as for work; J, kJ, and ft-lb
Page 13
Kinetic Energy
1 E R = mk 2 2 where k is radius of gyration, is angular velocity in rad/s 2 or 1 E R = I 2 2 where I = mk2 is the moment of inertia
mv 2 r
Energy due to position in a force field, such as gravity Ep = m g h In Imperial this is usually expressed Ep = w h where w is weight, and h is height above some specified datum
Page 14
Thermal Energy
In SI the common units of thermal energy are J, and kJ, (and kJ/kg for specific quantities) In Imperial, the units of thermal energy are British Thermal Units (Btu)
Conversions: Electrical Energy
In SI the units of electrical energy are J, kJ and kilowatt hours kWh. In Imperial, the unit of electrical energy is the kWh
Conversions: Power
A scalar quantity, equal to the rate of doing work In SI the unit is the Watt W (or kW)
1 W = 1J s
In Imperial, the units are: Mechanical Power Thermal Power Electrical Power Conversions:
ft lb , horsepower h.p. s
Btu s
1 kW = 0.948 Btu s
Page 15
Pressure
A vector quantity, force per unit area In SI the basic units of pressure are pascals Pa and kPa
1 Pa = 1 N2 m
In Imperial, the basic unit is the pound per square inch, psi
Atmospheric Pressure
1 psi = 6.895 kPa Pressure may be expressed in standard units, or in units of static fluid head, in both SI and Imperial systems Common equivalencies are: 1 kPa = 0.294 in. mercury = 7.5 mm mercury 1 kPa = 4.02 in. water = 102 mm water 1 psi = 2.03 in. mercury = 51.7 mm mercury 1 psi = 27.7 in. water = 703 mm water 1 m H2O = 9.81 kPa Other pressure unit conversions: 1 bar = 14.5 psi = 100 kPa 1 kg/cm2 = 98.1 kPa = 14.2 psi = 0.981 bar 1 atmosphere (atm) = 101.3 kPa = 14.7 psi
Page 16
Velocity of P = R 2 - x 2
m s
Acceleration of P = 2 x m/s2 The period or time of a complete oscillation = General formula for the period of S.H.M. T = 2
displacement acceleration
2 seconds
Simple Pendulum
T = 2
L g
Page 17
Lifting Machines
F = force applied
= efficiency =
1. Lifting Blocks
Velocity ratio =
2 R 2 (r - r1 ) 2
2R 2R r - r1
2D (d - d 1 )
V.R. =
length height
4. Screw Jack
V.R. =
Page 18
Indicated Power
I.P. = Pm A L N
where I.P. is power in W, Pm is mean or "average" effective pressure in Pa, A is piston area in m2, L is length of stroke in m and N is number of power strokes per second
Brake Power
B.P. = T where B.P. is brake power in W, T is torque in Nm and is angular velocity in radian/second
STRESS, STRAIN and MODULUS OF ELASTICITY
Direct stress =
Direct strain =
Modulus of elasticity E= PL direct stress P/A = = direct strain / L A force area under shear
Shear stress = x L
Shear strain =
Page 19
J=
4 d 4 r = 2 32
T = torque or twisting moment in newton metres J = polar second moment of area of cross-section about shaft axis. = shear stress at outer fibres in pascals r = radius of shaft in metres G = modulus of rigidity in pascals = angle of twist in radians L = length of shaft in metres d = diameter of shaft in metres
1. For Rectangle
M I y E R I= BD 3 12
= = = = = =
external bending moment in newton metres second moment of area in m4 bending stress at outer fibres in pascals distance from centroid to outer fibres in metres modulus of elasticity in pascals radius of currative in metres
Page 20
F =
9 C + 32 5
K = C + 273 (K Kelvin)
Latent Heat
Latent heat of fusion of ice = 335 kJ/kg Latent heat of steam from and at 100C = 2257 kJ/kg 1 tonne of refrigeration = 335 000 kJ/day = 233 kJ/min
Gas Laws 1. Boyles Law
= P2V2
V = constant T
Page 21
3. Gay-Lussac's Law
P = constant T
Or
PV=mRT
where P V T m R
= = = = =
absolute pressure (kPa) volume (m3) absolute temp (K) mass (kg) characteristic constant (kJ/kgK)
Also PV = nRoT where P V T N Ro = = = = = absolute pressure (kPa) volume (m3) absolute temperature K the number of kmoles of gas the universal gas constant 8.314 kJ/kmol/K
GAS
Air Ammonia Carbon Dioxide Carbon Monoxide Helium Hydrogen Hydrogen Sulphide Methane Nitrogen Oxygen Sulphur Dioxide
1.40 1.32 1.31 1.40 1.66 1.41 1.30 1.30 1.40 1.40 1.40
Page 22
T1 T2 T1
Air Standard Efficiencies 1. Spark Ignition Gas and Oil Engines (Constant Volume Cycle or Otto Cycle)
=1-
1 r
( - 1) v
2. Diesel Cycle
(R 1) = 1 - -1 rv (R - 1)
=1-
k - 1 rv - 1 [(k - 1) + k( - 1)] cylinder volume clearance volume absolute pressue at end of constant V heating (combustion) absolute pressue at beginning of constant V combustion volume at end of constant P heating (combustion) clearance volume
where rv =
k=
Page 23
Page 24
Air Aluminum Brass Brick Concrete Copper Cork Felt Glass Glass, fibre Iron, cast Plastic, cellular Steel Wood Wallboard, paper
0.025 206 104 0.6 0.85 380 0.043 0.038 1.0 0.04 70 0.04 60 0.15 0.076
Page 25
= = = = = = = =
L (T2 T1 ) original length coefficient of linear expansion rise in temperature V (T2 T1 ) original volume coefficient of volumetric expansion rise in temperature
Page 26
Chemical Heating Value MJ per kg of fuel = 33.7 C + 144 H 2 C H2 O2 S is the mass of carbon per kg of fuel is the mass of hydrogen per kg of fuel is the mass of oxygen per kg of fuel is the mass of sulphur per kg of fuel
O2 8
) + 9.3 S
[8 C + 8 (H 3
O2 8
) + S] 100 23
N2 C 33 (CO 2 + CO)
is the percentage of carbon in fuel by mass is the percentage of nitrogen in flue gas by volume is the percentage of carbon dioxide in flue gas by volume is the percentage of carbon monoxide in flue gas by volume
Boiler Formulae
Equivalent evaporation =