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NIA Mechanical Insulation Appraisal

NAIMA 3E Plus Program

Page 1 of 4

vertical or horizontal

source efficiency
percent

hours of operation
per year

fuel heat cont. in Btu

process Temp F

avg. ambient temp F

rel hum - cold


pers protect temp - hot

wind speed MPH

pipe/tube size

inventoried insulation
thickness inches

STEEL

850 ASTM C547

AL dull

75

8568

1029

$7.50

800

50

N/A

50

NG

STEEL

850 ASTM C547

AL dull

75

8568

1029

$7.50

800

50

N/A

150

STEAM SUPPLY

NG

STEEL

850 ASTM C547

AL dull

75

8568

1029

$7.50

800

50

N/A

50

STEAM SUPPLY

NG

STEEL

850 ASTM C547

AL dull

75

8568

1029

$7.50

800

50

N/A

60

STEAM SUPPLY

NG

STEEL

850 ASTM C547

AL dull

75

8568

1029

$7.50

800

50

N/A

50

CONDENSATE RETURN

NG

COPPER 850 ASTM C547

ASJ

75

8568

1029

$7.50

200

50

N/A

3/4

50

CONDENSATE RETURN

NG

COPPER 850 ASTM C547

ASJ

75

8568

1029

$7.50

200

50

N/A

3/4

60

CONDENSATE RETURN

NG

COPPER 850 ASTM C547

ASJ

75

8568

1029

$7.50

200

50

N/A

3/4

50

CONDENSATE RETURN

NG

COPPER 850 ASTM C547

ASJ

75

8568

1029

$7.50

200

50

N/A

150

10

CONDENSATE RETURN

NG

COPPER 850 ASTM C547

ASJ

75

8568

1029

$7.50

200

50

N/A

50

10

Item #

jacket material &


description

NG

STEAM SUPPLY

quantity SF or LF

insulation type ASTM#


or name

STEAM SUPPLY

$/kwh $/Mft3, $/gal, $/ton

pipe or tube material


(steel, copper etc.)

cost of fuel to source


caution check units

Process Identification (list


individual system components)

type of fuel

Location: Problem 4 - Power Generation Plant - Steam Supply

Item #

Field Survey Form

Date: today's date

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

NIA Mechanical Insulation Appraisal

3E+ Heat
Loss for
bare
inventoried
system
Btu / ft / yr

3E+ Heat
Loss
inventoried
insulated &/or
bare
Btu / ft / yr

58340000

72542000

3E+ Heat Loss


assuming bare
surface is
insulated with
inches
1.5&2

NAIMA 3E Plus Program

Energy Cost
to operate w/
bare surface
$ / yr

Energy Cost
to operate
inventoried
bare & / or
insulated
surfaces
$ / ft / yr

Page 2 of 4

Location: Problem 4 - Power Generation Plant - Steam Supply

Energy Cost
Energy Cost
to operate
to operate
insulated
inventoried
item with
bare &
1.5&2 inches
insulated
of insulation
surfaces
$ / yr
$ / ft / yr

Energy Loss
for inventoried
item insulated
& bare
Btu / yr

$$ SAVINGS $$
(cost to run bare
Energy Loss
surface less cost
for item
to run surface
assuming
insulated with
entire surface is
inches)
1.5&2
bare
Btu / yr
$ / yr

BTU SAVINGS
(energy loss from
bare system less

energy loss if

Item #

Item #

Energy Cost Report

Date: today's date

Btu / ft / yr

Energy Cost
to operate w/
bare surface
$ / ft / yr

6153000

4749000

567.00

28,350

59.7900

2,989.50

46.1500

3.08E+08

2.92E+09

26,043

2.68E+09

7115000

5160000

705.00

105,750

69.1500

10,372.50

50.1500

1.07E+09

1.09E+10

98,228

1.01E+10

51978000

4825000

3647000

505.10

25,255

46.8900

2,344.50

35.4500

2.41E+08

2.60E+09

23,483

2.42E+09

51978000

4825000

3647000

505.10

30,306

46.8900

2,813.40

35.4500

2.90E+08

3.12E+09

28,179

2.90E+09

51978000

4825000

3647000

505.10

25,255

46.8900

2,344.50

35.4500

2.41E+08

2.60E+09

23,483

2.42E+09

2043000

173500

113600

19.86

993

1.6860

84.30

1.1040

8.68E+06

1.02E+08

938

9.65E+07

2043000

173500

113600

19.86

1,192

1.6860

101.16

1.1040

1.04E+07

1.23E+08

1,125

1.16E+08

2043000

173500

113600

19.86

993

1.6860

84.30

1.1040

8.68E+06

1.02E+08

938

9.65E+07

2326000

178100

122200

22.61

3,392

1.7310

259.65

1.1870

2.67E+07

3.49E+08

3,213

3.31E+08

10

768200

171700

120500

7.47

373

1.6680

83.40

1.1710

8.59E+06

3.84E+07

315

3.24E+07

10

insulated with
1.5&2

inches)

Btu / yr

11

0.00

0.00E+00

0.00E+00

0.00E+00

11

12

0.00

0.00E+00

0.00E+00

0.00E+00

12

13

0.00

0.00E+00

0.00E+00

0.00E+00

13

14

0.00

0.00E+00

0.00E+00

0.00E+00

14

15

0.00

0.00E+00

0.00E+00

0.00E+00

15

16

0.00

0.00E+00

0.00E+00

0.00E+00

16

17

0.00

0.00E+00

0.00E+00

0.00E+00

17

18

0.00

0.00E+00

0.00E+00

0.00E+00

18

19

0.00

0.00E+00

0.00E+00

0.00E+00

19

20

0.00

0.00E+00

0.00E+00

0.00E+00

20

21

0.00

0.00E+00

0.00E+00

0.00E+00

21

22

0.00

0.00E+00

0.00E+00

0.00E+00

22

23

0.00

0.00E+00

0.00E+00

0.00E+00

23

24

0.00

0.00E+00

0.00E+00

0.00E+00

24

25

0.00

0.00E+00

0.00E+00

0.00E+00

25

26

0.00

0.00E+00

0.00E+00

0.00E+00

26

27

0.00

0.00E+00

0.00E+00

0.00E+00

27

28

0.00

0.00E+00

0.00E+00

0.00E+00

28

29

0.00

0.00E+00

0.00E+00

0.00E+00

29

30

0
$221,858

0.00
$21,477

0.00E+00
2.21E+09

0.00E+00
2.28E+10

0
$205,943

0.00E+00
2.12E+10

30

Totals

NIA Mechanical Insulation Appraisal

Item #

Emissions Assuming All


Surfaces Are Bare

Location: Problem 4 - Power Generation Plant - Steam Supply

NAIMA 3E Plus Program

Emissions From Inventoried


(current) Surfaces

Page 3 of 4

Current Savings (emissions from bare


Emissions Assuming Bare
Surfaces Insulated With
surfaces minus emissions from inventoried
inches of Insulation surfaces)
1.5&2

CO2

NOx

CE

CO2

NOx

CE

CO2

NOx

CE

CO2

NOx

CE

Potential Savings (emissions from bare


surfaces minus emissions from surfaces
surfaces with
of insulation)
1.5&2

CO2

NOx

CE

Item #

Environmental Report

Date: today's date

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / ft / yr

LBs / yr

LBs / yr

LBs / yr

LBs / yr

LBs / yr

LBs / yr

8479.00

18.1800

2312.00

894.20

1.9170

243.900

690.20

1.4800

188.200

379,240

813

103,405

389,440

835

106,190

10540.00

22.6000

2875.00

1034.00

2.2170

282.000

750.00

1.6080

204.500

1,425,900

3,057

388,950

1,468,500

3,149

400,575

7554.00

16.2000

2060.00

701.30

1.5040

191.300

530.10

1.1370

144.600

342,635

735

93,435

351,195

753

95,770

7554.00

16.2000

2060.00

701.30

1.5040

191.300

530.10

1.1370

144.600

411,162

882

112,122

421,434

904

114,924

7554.00

16.2000

2060.00

701.30

1.5040

191.300

530.10

1.1370

144.600

342,635

735

93,435

351,195

753

95,770

297.00

0.6366

81.00

25.21

0.0541

6.875

16.52

0.0354

4.505

13,590

29

3,706

14,024

30

3,825

297.00

0.6366

81.00

25.21

0.0541

6.875

16.52

0.0354

4.505

16,307

35

4,448

16,829

36

4,590

297.00

0.6366

81.00

25.21

0.0541

6.875

16.52

0.0354

4.505

13,590

29

3,706

14,024

30

3,825

338.10

0.7249

92.21

25.89

0.0555

7.061

17.76

0.0381

4.844

46,832

100

12,772

48,051

103

13,105

10

111.60

0.2394

30.44

24.95

0.0535

6.805

17.52

0.0376

4.778

4,333

1,182

4,704

10

1,283

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

21

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

0
2,996,222

0
6,425

0
817,161

0
3,079,396

0
6,603

0
839,856

30

Totals

NIA Mechanical Insulation Appraisal


Summary Report

Page 4 of 4

NAIMA 3E Plus Program

Date: today's date


Problem 4 - Power Generation Plant - Steam Supply
Location:
The following data was calculated using the NAIMA 3E Plus (version 3.0) computer program.
The existing insulation on the system saves approximately
If the insulation on the system was increased to

1.5&2

2.06E+10 Btus of energy and

$200,381

inches the system would save approximately

annually.

2.12E+10 Btus of energy and

$205,943

annually.

(note: this would be the total savings attributable to the insulation -this is not additional savings from upgrading the insulation)

Energy in BTUs

Dollars

Cost to operate bare (inventoried) surfaces per year =

2.28E+10

$221,858

Cost to operate (inventoried) bare & insulated surfaces as currently installed =

2.21E+09

$21,477

1.64E+09

$15,915

Cost to operate (inventoried) surfaces installed with 1.5&2

inch thick insulation =

Pounds
CO2

NOx

CE

Savings with the use of current (inventoried) insulation versus no insulation =

2.06E+10

$200,381

2,996,222

6,425

817,161

Total potential savings assuming

1.5&2

in. insulation versus no insulation =

2.12E+10

$205,943

3,079,396

6,603

839,856

Additional potential savings assuming

1.5&2

in. insulation vs. current inventory =

5.72E+08

$5,562

83,173

178

22,695