BASIC DATA

125000 / tonne Rs: 112500 125000 / tonne Rs: 37500 900 / each Rs: 64800 18000 / each Rs: 72000 1500 / each Rs: 12000 7500 / each Rs: 15000 LS Rs: 3000 Rs: 769927.5 Total cost for 20 m Rs: 38496.38 Cost per Rm a. Capital cost of Conveyor system ( excluding cost of belts ) : 600 mm width conveyor 150 m @ Rs: 22868.19 / Rm Rs: 3430228 1000 mm width conveyor 150 m @ Rs: 38496.38 / Rm Rs: 5774456 Electric motors 5 hp 3 No ( 1 spare ). @ Rs: 15000 / Each Rs: 45000 Electric motors 10 hp 11 Nos ( 1 spare ) @ Rs: 22500 / Each Rs: 247500 Electric motors 15 hp 6 Nos ( 1 spare ) @ Rs: 36000 / Each Rs: 216000 Gear boxes 16 Nos @ Rs: 36000 / Each Rs: 576000 Pipe lines / sprayers / Transfer points etc LS Rs: 150000 Controls / Switches / Cables and misc LS Rs: 90000 Total cost of Conveyor system Rs: 10529184 b. Hire charges of Conveyor system per hour : ( excluding cost of belts / energy / crew ) Capital cost of plant Rs: 10529184 Life of plant in hours : 30000 Life of plant in years : 15 Yearly usage in hours ( life in hours / life in years ) : 2000 Maintenance and repair charges @ : 100 percent of capital cost Miscellaneous charges @ : 10 percent of repair charges Salvage value : 10% Rate of interest per annum : 11% Insurance charges on av. Capital cost per annum : 1% Av. Capital cost ( 15+1) x 10529184 / 2 / 15 Rs: 5615565 Depreciation of plant / hour 0.9 x 10529184 / 30000 Rs: 315.88 Interest on av. Capital cost / hr 0.11 x 5615565 / 2000 Rs: 308.86 Maintenance & repair charges / hr 1x 10529184 / 30000 Rs: 350.97 Miscellaneous charges / hr 0.10 x 350.97 Rs: 35.10 Insurance on av capital cost / hr 0.01 x 5615565 / 2000 Rs: 28.08 Rs: 1038.88 Total hire charges / hour excluding energy & crew charges say Rs: 1039.00 c. Fuel / Energy charges per hour : Requirement of electric power : 5 hp motors 2 No. ( 2 x 5 x 0.746 ) : 7.46 10 hp motors 10 Nos. ( 10 x 10 x 0.746 ) : 74.60 15 hp motors 5 Nos. ( 5 x 15 x 0.746 ) : 55.95 Controls & Miscellaneous LS : 2.00 : 140.01 say : 140 Kwhr Energy charges / hour for 140 Kwhr @ Rs: 5.60 / Kwhr Rs: 784.00 Add for oil and lubricants @ 20% Rs: 156.8 Total energy charges / hour Rs: 940.80 say Rs: 941.00

c. Idler rollers @ 45 kg / m d. Return rollers @ 15 kg / m e. Bearings for rollers 72 Nos f. Drums 4 Nos g. Bearings for drums 8 Nos h. Plummer blocks 2 Nos i. Sundries

@ Rs: @ Rs: @ Rs: @ Rs: @ Rs: @ Rs:

20

BASIC DATA

d. Crew charges : Operator conveyor 6 Nos. Helper Conveyor 3 Nos.

@ Rs: @ Rs:

147.50 / day 141.50 / day

Rs: Rs: Rs: Rs: say Rs:

885.00 424.50 1309.50 204.28 204.00

Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs ( 26 x 12 x 1309.50 / 2000 )

3 a.

Sprayer system for washing aggregates : Hire charges per hour : Capital cost of 2 pumps / pipes & sprayers @ Rs: 88800 Life of plant in hours Life of plant in years Yearly usage in hours ( life in hours / life in years ) Salvage value Maintenance and repair charges @ : Miscellaneous charges @ : Rate of interest per annum Insurance charges on av. Capital cost per annum Av. Capital cost ( 12+1) x 177600 Depreciation of plant / hour 0.9 x 177600 Interest on av. Capital cost / hr 0.11 x 96200 Maintenance & repair charges / hr 0.70 x 177600 Miscellaneous charges / hr 0.10 x 6.22 Insurance on av capital cost / hr 0.01 x 96200 Total hire charges / hour excluding energy & crew charges

Rs: 177600 : 20000 : 12 : 1667 : 10% 70 percent of capital cost 10 percent of repair charges : 11% : 1% / 2 / 12 Rs: 96200 / 20000 Rs: 7.992 / 1667 Rs: 6.35 / 20000 Rs: 6.216 Rs: 0.62 / 1667 Rs: 0.58 Rs: 21.76 say Rs: 22.00 : : Rs: Rs: Rs: say Rs: say Rs: Rs: say Rs: 29.84 30.00 168.00 33.6 201.60 202.00 143.50 26.86 26.90

/ Each

b. Fuel / Energy charges per hour : Energy requirement for 2 x 20 hp motor in Kwhr Energy charges / hour Add for oil and lubricants

( 2 x 20 x 0.746 )

@ Rs: 5.60 / Kwhr @ 20% Total energy charges / hour

c.

Crew charges per hour : Operator pump 1 No. @ Rs: 143.50 / day Hourly Crew charges = Yearly wages / Yearly usase of plant in hours = 26 x 12 x 143.50 / 1667

Total capital cost of aggregate crushing & processing system : Crusher system with all accessories Conveyor system with all accessories Water sprayer system with all accessories

Rs: 9251000 Rs: 10529184 Rs: 177600 Total Rs: 19957784

5 a.

Use rate of materials : Use rate of Jaw plates : Cost of 900 x 500 mm jaw plates Life of jaw plates in hours

@ Rs:

113700 / set

Rs: 113700 : 700

21

BASIC DATA

Use rate of jaw plates / set / hour ( Cost / life ) Cost of 500 x 300 mm jaw plates @ Rs: 45400 Life of jaw plates in hours Use rate of jaw plates / set / hour ( Cost / life ) Cost of 400 x 225 mm jaw plates @ Rs: 31500 Life of jaw plates in hours Use rate of jaw plates / set / hour ( Cost / life ) b. Use rate of aggregate processing screens : Cost of screens: Screen for scalper screen deck 1 No. @ Rs: 60000 Screen for single vib. Deck 1 No @ Rs: 60000 Screen for triple vib. Deck 2 No. @ Rs: 112500 Add for repairs Less salvage value Life of screens in hours Use rate of screens / hour Use rate of Conveyor belts : Cost of 600 mm wide belt 330 m Cost of 1000 mm wide belt 330 m Life of belt in hours Use rate of 600 mm wide belt / hour Add repair charges Less salvage value Use rate of 1000 mm wide belt / hour Add repair charges Less salvage value @ @ 25% 10%

/ set

/ set

Rs: 162.43 Rs: 45400 : 700 Rs: 64.86 Rs: 31500 : 700 Rs: 45.00

/ Each / Each / Each

Rs: 60000 Rs: 60000 Rs: 225000 Total Rs: 345000 Rs: 86250 ( - ) Rs: -34500 Rs: 396750 : 3000 Rs: 132.25 Rs: 574200 Rs: 897600 : 5000 Rs: 114.84 Rs: 28.71 ( - ) Rs: -11.484 Rs: 132.07 Rs: 179.52 Rs: 44.88 Rs: -17.95 Rs: 206.45

c.

@ Rs: @ Rs: ( Cost / life ) @ @ ( Cost / life ) @ @

1740 / Rm 2720 / Rm

25% 10% Use rate per hour 25% 10% Use rate per hour

RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Rubble ( from quarry ) for 1120 t @ 1.6 t / cum 2 Use rate of Jaw plates 900x500 mm Reconditioning charges @ 10 % 3 Use rate of Jaw plates 500x300 mm Reconditioning charges @ 10 % 4 Use rate of Jaw plates 400x225 mm Reconditioning charges @ 10 % 5 Use rate of screens 6 Use rate of conveyor belts 1000 mm 7 Use rate of conveyor belts 600 mm 8 Sundries

UNIT: Unit cum Hour Hour Hour Hour Hour Hour Hour Quantity 700.00 16.00 16.00 32.00 8.00 8.00 8.00 50.00

952.00 tonne Rate Amount in Rs. in Rs. 200.00 140000.0 162.43 2598.86 259.89 64.86 1037.71 103.77 45.00 1440.00 144.00 132.25 1058.00 206.45 1651.58 132.07 1056.53 30.00 1500.00 Total Rs: 150850.3 Contd

22

BASIC DATA

A. MATERIALS ( Contd ) : Sl Perticulars No. Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add for Royalty charges on rubble @

Unit

Quantity

1% 10% 5% ( Included in material rate ) Total cost of Materials :

Rate Amount in Rs. in Rs. Contd Rs: 1508.50 Rs: 15085.03 Rs: 7542.52 Rs: 0.00 Rs: 174986

B. MACHINERY: Sl Description No. 1 Crusher system Fuel / Energy charges 2 Conveyor system Fuel / Energy charges 3 Water sprayer system Fuel / Energy charges 4 Sundries

Unit Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 8.00 8.00 8.00 8.00 50.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Crew for Crusher system 2 Crew for Conveyor system 3 Crew for water sprayer system 4 Khalasis 5 Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for additional Hidden cost on Labour @ Add for Contractor's Overheads @

Rate in Rs. 1878.00 1882.00 1039.00 941.00 22.00 202.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 15024.00 15056.00 8312.00 7528.00 176.00 1616.00 1500.00 49212.00 492.12 2570.00 2460.60 54735

Unit Hour Hour Hour Day Day

Quantity 8.00 8.00 8.00 2.00 4.00

1% 10% 15% 5% 5% Total cost of Labour :

Rate Amount in Rs. in Rs. 314.00 2512.00 204.00 1632.00 26.90 215.20 145.50 291.00 132.00 528.00 Total Rs: 5178.20 Rs: 51.78 Rs: 517.82 Rs: 776.73 Rs: 258.91 Rs: 258.91 Rs: 7042

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for transportaion / erection / dismantling cost @ 12 % of total capital cost ( 952 x 0.12 x 19957784 / 472500 ) Cost of Electric sub-station ( as per annexure ) @ 5.30%

Rs: Rs: Rs: Rs: Rs: Rs:

174986 54735 7042 236763 4825 12548

23

BASIC DATA

Cost of Civil works of plant @ 4.00% Add for General enabling works and maintenance @ 2.00% Total cost of crushed aggregate for 952.00 tonne

Rs: Rs: Rs:

9471 4735 268343

Assuming about 70 percent mass concrete using 80 mm down coarse aggregate, about 25 percent structural concrete using 40 mm down coarse aggregate and about 5 percent structural concrete using 20 mm down coarse aggregate, the approximate crushing pattern of the crusher system and cost distribution are assumed as under : Crushing pattern and Cost distribution : Crushed aggregate size range % Crushing pattern 80 to 40 mm size range 28% 33% 40 to 20 mm size range 20 to 10 mm size range 25% 10 to 4.75 mm size range 14% 100% Unit rates for coarse aggregate : 80 to 40 mm size range per tonne per cum 40 to 20 mm size range per tonne per cum 20 to 10 mm size range per tonne per cum 10 to 4.75 mm size range per tonne per cum 0.19 x 0.31 x 0.30 x 0.20 x

Production / Shift in t 267 314 238 133 952

% Cost distribution 19% 31% 30% 20% 100%

268343 190.96 268343 264.92 268343 338.25 268343 403.52

/ 267 x 1.4 / 314 x 1.4 / 238 x 1.5 / 133 x 1.6

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

190.96 267.00 264.92 371.00 338.25 507.00 403.52 646.00

ITEM : Cost of production of coarse aggregate using 10 t / hr rated capacity Jaw crusher. DATA : For small and medium works where 40 mm down and 20 mm down size aggregates are generally used for concrete works small jaw crushers are suitable for production of required quantity of coarse aggregate. Rated output of 400 x 225 mm Jaw crusher / hour : 10 tonne Output for combined job & management efficiency of 70 % : 7 tonne Net output considering 50 min / hr working ( 7 x 50 / 60 ) : 5.83 t Output per shift of 8 hours ( 8 x 5.83 ) say : 47 tonne Considering 15% dust / wastage / rejection etc net aggregate output say : 40 tonne Consider 400 x 225 mm Jaw crusher with 40 t aggregate output / shift for analysis. Output of crusher in tonnes for 5 years at 5 t / hr ( 5 x 1333 x 5 ) : 33325 a. Hire charges of plant : Capital cost of crusher including motor Life of plant in hours Life of plant in years Yearly usase of plant ( life in hrs / life in yrs ) Salvage value of plant Maintenance and repair charges @ Miscellaneous charges @

Rs: 442000 : 20000 : 15 : 1333 : 10% : 200 percent of capital cost : 10 percent of repair charges

24

BASIC DATA

Rate of interest per annum Insurance charges on av. Capital cost per annum Av. Capatil cost ( 15+1) x 442000 / 2 / 15 Depreciation charges / hour 0.90 x 442000 / 20000 Interest on av. Capital cost / hr 0.11 x 235733 / 1333 Maintenance & repairs / hour 2 x 442000 / 20000 Miscellaneous charges / hour 0.10 x 44.20 Insurance on av capital cost / hr 0.01 x 235733 / 1333 Total hire charges / hour

: : Rs: Rs: Rs: Rs: Rs: Rs: Rs: say Rs:

11% 1% 235733 19.89 19.45 44.20 4.42 1.77 89.73 90.00

b. Fuel / Energy charges : Electric energy for motor 25 hp Oil / Lubricants @ 20 %

25 x 0.746 x

5.60

Total Fuel / Energy charges / hour c. Crew charges : Wages of Operator per day Wages of Helper per day Hourly wages of operating crew = Daily wages x 26 x 12 / Yearly usase of plant = 26 x 12 x 289.00 / 1333 Total capital cost of crusher and screen : Crusher with all accessories Screen with all accessories d. Use rate of materials : Cost 1 set Jaw plates 400 x 225 mm Life of Jaw plates in hours Use rate of Jaw plates per hour with 10 % salvage value Cost of revolving screen Life of screen in hours Use rate of Screen per hour with 10 % salvage value RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Rubble ( from quarry ) for 47 t @ 1.6 t / cum 2 Use rate of Jaw plates Reconditioning charges @ 10% 3 Use rate of screen 4 Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add for Royalty charges on rubble @ UNIT: Unit cum hour hour LS Quantity 29.50 8.00 8.00 1.00 1% 10% 5% ( Included in material rate ) Total cost of Materials :

Rs: Rs: Rs: say Rs: Rs: Rs: Total Rs: Rs:

104.44 20.89 125.33 125.00 147.50 141.50 289.00 67.60

Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

442000 36000 478000 31500 700 40.50 36000 3000 10.80

40.00 tonne Rate Amount in Rs. in Rs. 200.00 5900.00 40.50 324.00 32.40 10.80 86.40 30.00 30.00 Total Rs: 6372.80 Rs: 63.73 Rs: 637.28 Rs: 318.64 Rs: 0.00 Rs: 7392.45

25

BASIC DATA

B. MACHINERY: Sl Description No. 1 Jaw crusher 400 x 225 mm Fuel / Energy charges 2 Sundries

Unit Hour Hour LS

Quantity 8.00 8.00 1.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Crew for Jaw crusher 2 For breaking over size rubble Stone breaker 3 For feeding rubble to crusher Heavy mazdoor Light mazdoor 4 For collecting & stacking CA and dust Heavy mazdoor Light mazdoor 5 For refeeding over size CA & other works Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @

Rate Amount in Rs. in Rs. 90.00 720.00 125.00 1000.00 30.00 30.00 Total Rs: 1750.00 Rs: 17.50 Rs: 103.00 Rs: 87.50 Rs: 1958.00

Unit Hour Day Day Day Day Day Day

Quantity 8.00 1.00 3.00 3.00 3.00 3.00 1.00

Rate Amount in Rs. in Rs. 67.60 540.80 146.00 132.00 130.50 132.00 130.50 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: 146.00 396.00 391.50 396.00 391.50 130.50 2392.30 23.92 239.23 358.85 119.62 3133.91

1% 10% 15% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

TOTAL Add for transportation / erection / dismantling of crusher unit at 12 % of capital cost including screen 0.12 x40x 478000 / 33325 Rs: 68.85 Add for Civil works of plant @ 0.50% Rs: 62.42 Add for general enabling works and maintenance @ 0.25% Rs: 31.21 Add for Power supply arrangement (as per annexure) @ 5.30% Rs: 661.67 Total cost for 40.00 tonne Rs: 13308.51 Crushing pattern and Cost distribution : Crushed aggregate size range % Crushing pattern Production / Shift in t % Cost distribution 40 to 20 mm size range 50% 20 42% 20 to 10 mm size range 30% 12 32% 10 to 4.75 mm size range 20% 08 26% 100% 40 100%

Rs: 7392.45 Rs: 1958.00 Rs: 3133.91 Rs: 12484.36

26

BASIC DATA

Unit rates for coarse aggregate : 40 to 20 mm size range per tonne per cum 20 to 10 mm size range per tonne per cum 10 to 4.75 mm size range per tonne per cum

0.42 x 13308.51 279.48 0.32 x 13308.51 354.89 0.26 x 13308.51 432.53

/ 20 x 1.4 / 12 x 1.5 /8 x 1.6

Rs: Rs: Rs: Rs: Rs: Rs:

279.48 391.00 354.89 532.00 432.53 692.00

Average cost of production of Coarse aggregate : For the purpose of inclusion in Schedule of rates, the average of rates obtained for use of large crusher and small crusher systems are considered. The average rates obtained are as under : 80 to 40 mm size range per cum 40 to 20 mm size range per cum 20 to 10 mm size range per cum 10 to 4.75 mm size range per cum Rs: Rs: Rs: Rs: Annexure to Aggregate crushing: Provision for Electric sub-station / Demand charges / Lighting crusher yard for aggregate crushing and processing plant. DATA : Generally, contracts provide for arranging HT / LT electric power line within about 1 km distance from work site by the department. From this bulk supply point, laying of further transmission lines, erection of sub-station, erection of distribution lines and other arrangements for power supply to various installations will be the responsibility of the contractor requiring electric power for works. Estimation of electric power load for aggregate crushing and processing plant : Crusher system Conveyor system for processing aggregates Fabrication / Repair / Maintenance units Total Requirement of power in Kw ( 570 x 0.746 ) Add for reserve capacity @ 5% Total Capacity of sub-station required with 0.85 power factor = 446.48 / 0.85 ( say ) For working out demand charges sanctioned power requirement is assumed to vary from 500 KVA during working season and 250 KVA during mansoon months for 4 years and 250 kVA throughout the year for 1 year ( initial and final stages of work ). Average monthly demand for electric power for 5 years is considered @ Consider 2 Transformers of 250 KVA including 1 spare unit during low demand period. Hire charges of transformers : Capital cost of transformer 250 KVA Life of plant in years Salvage value of plant Maintenance and repair charges Miscellaneous charges Rate of interest per annum Insurance charges on av. Capital cost per annum 267.00 381.00 520.00 669.00

: : : : : : : :

375 hp 180 hp 15 hp 570 hp 425.22 21.26 446.48 500 kVA

: 400 KVA

Rs:

297000 15 10%

@ @

: 25 percent of capital cost : 10 percent of repair charges : 11% : 1%

27

BASIC DATA

Av. Capatil cost Depreciation charges / month Int on av. Capital cost / month Maintenance & repairs / month Miscellaneous charges / month Ins on av Capital cost / month

( 15 + 1) x 297000 / 2 / 15 0.9 x 297000 / 15 / 12 0.11 x 158400 / 12 0.25 x 297000 / 15 / 12 0.10 x 413 0.01 x 158400 / 12 Total hire charges / month Hire charges of other sub-station equipments & distribution lines: HT / LT Circuit breaker 3 Nos @ Rs: 30000 Poles with fixtures 10 Nos @ Rs: 4200 HT / LT Line conductor 1 km @ Rs: 27000 Other accessories / controls / junctions LS

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Total Rs:

158400 1485 1452 413 41 132 3523 90000 42000 27000 45000 204000

Life of sub-station equipments Salvage value Maintenance and repair charges @ Miscellaneous charges @ Rate of interest per annum Insurance charges on av. Capital cost per annum Average capital cost ( 15+1 ) x Depreciation charges / year 0.90 x Interest on av. Capital cost / yr 0.11 x Maintenance & repairs / year 0.25 x Miscellaneous charges / year 0.10 x Insurance on av capital cost / yr 0.01 x Total hire charges / year Use rates of Cables & Fittings: PVC armoured cable 70 sqmm 500 m @ Rs: PVC armoured cable 25 sqmm 500 m @ Rs: PVC armoured cable 16 sqmm 1000 m @ Rs: PVC arm.cable 10 sqmm & below 2000 m @ Rs: Miscellaneous fittings / switches etc

: 15 years : 10 percent : 25 percent of capital cost : 10 percent of repair charges : 11% : 1% 204000 / 15 / 2 Rs: 108800 204000 / 15 Rs: 12240 108800 Rs: 11968 204000 / 15 Rs: 3400 3400 Rs: 340 108800 Rs: 1088 Rs: 29036 250 100 58 48 LS / Rm / Rm / Rm / Rm Rs: Rs: Rs: Rs: Rs: Total Rs: 125000 50000 58000 96000 15000 344000

Assume use of cables for 5 years with 25 percent salvage value. Use rate of cables per year with 25 % salvage value Rs: 51600 Cost of Lighting plant area : As aggregate crushing and processing works are generally carried out during day shifts no specific provision is made for lighting plant area. However, some lumpsum provision is made as 'Sundries'. RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Use rate of cables 2 Sundries ( tapes / bulbs & other consumeables ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ UNIT: for Quantity 5.00 250.00 1.00 No. 472500 t CA Rate Amount in Rs. in Rs. 51600.00 258000 30.00 7500 Total Rs: 265500 Rs: 2655 Rs: 26550 Rs: 13275 Rs: 307980

Unit Year LS

1% 10% 5% Total cost of Materials :

28

BASIC DATA

B. MACHINERY: Sl Description No. 1 Sub-station equipments 2 Transformer 250 KVA 2 Nos. 3 Demand charges for 5 years: @ av 400 KVA / month at 85 % PF ( 400x5x12x0.85 ) 4 Sundries ( lighting sub-station / crushing plant etc)

Unit Year Month KVA LS

Quantity

Rate Amount in Rs. in Rs. 5.00 29036.00 145180 120.00 3522.75 422730 190.00 30.00 Total Rs: Rs: Rs: Rs: Rs: 3876000 30000 4473910 44739 390600 223696 5132945

20400.00 1000.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Electrician 1 Nos. x 5 x 12 x 26 days 2 Heavy mazdoor 1 Nos x 5 x 12 x 26 days Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for additional Hidden cost on Labour @ Add for Contractor's Overheads @

Unit Day Day

Quantity 1560.00 1560.00

1% 10% 15% 5% 5% Total cost of Labour :

Rate Amount in Rs. in Rs. 143.00 223080 132.00 205920 Total Rs: 429000 Rs: 4290 Rs: 42900 Rs: 64350 Rs: 21450 Rs: 21450 Rs: 583440

D. ENABLING WORKS: 1 Fensing for sub-station 100 Rm and shed 2 Civil works for foundations / pedastals / duct etc

@ Rs:

750.00 / Rm LS 135000 75000

Add interest for 2.5 years 0.11 x 2.50 x Deduct salvage value on fensing @ 25% 0.25 x ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour D. Cost of enabling works

Rs: Rs: Total Rs: Rs: ( - ) Rs: Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

75000 60000 135000 37125 -18750 153375 307980 5132945 583440 153375 6177740 95760 6273500 12640 236763

TOTAL Add for transportion / erection / dismantling @ 12% Total cost of sub-station for crushing ( 472500 t CA ) 1.00 No. Cost of electric sub-station for 952 tonnes Basic cost of aggregate production for 952 tonnes ( as per data rate for CA ) Cost of electric sub-station and distribution lines including demand charges on power supply as percentage value of basic cost of aggregate production : ( 12640 x 100 / 236763 )

: say :

5.34% 5.30%

29

BASIC DATA

ITEM : Collection cost of sand ( unscreened ) : DATA : Output of 1 heavy & 2 light mazdoor / day for collection Consider 100 cum unscreened sand for analysis. Density of sand per cum assumed RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 NIL Unit UNIT: Quantity 0.00 0.00 1% 10% 5% @ Rs: 30.00 / tonne Total cost of Materials : : 5.0 cum : 1.65 t 100.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 4950.00 4950.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges for 165 t

B. MACHINERY: Sl Description No. 1 NIL

Unit

Quantity 0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Maistry 2 Heavy mazdoor 3 Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @

Rate Amount in Rs. in Rs. 0.00 0.00 0.00 0.00 Total Rs: 0.00 Rs: 0.00 Rs: 0.00 Rs: 0.00 Rs: 0.00

Unit Day Day Day

Quantity 1.00 20.00 40.00

1% 10% 15% 5% Total cost of Labour :

Rate Amount in Rs. in Rs. 141.50 141.50 132.00 2640.00 130.50 5220.00 Total Rs: 8001.50 Rs: 80.02 Rs: 800.15 Rs: 1200.225 Rs: 400.075 Rs: 10481.97

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Total cost for

100.00 cum Rate per cum

Rs: 4950.00 Rs: 0.00 Rs: 10481.97 Rs: 15431.97 Rs: 154.00

30

BASIC DATA

ITEM : Collection cost of sand ( screened ) : DATA : Output of 1 heavy & 2 light mazdoor / day for collection Output of 1 heavy mazdoor / day for screening Pebbles & other waste materials in unscreened sand assumed Consider 100 cum screened sand for analysis. Density of sand per cum assumed Quantity of unscreened sand required for 100 cum screened sand RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Sand screen Unit LS UNIT: Quantity 5.00 0.00 1% 10% 5% @ Rs: 30.00 / tonne Total cost of Materials : : 5.0 cum : 7.5 cum : 5 percent : 1.65 t : 175.00 t 100.00 cum Rate Amount in Rs. in Rs. 30.00 150.00 0.00 0.00 Total Rs: 150.00 Rs: 1.50 Rs: 15.0 Rs: 7.50 Rs: 5250.00 Rs: 5424.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges for 175 t

B. MACHINERY: Sl Description No. 1 NIL

Unit

Quantity 0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 For collection Maistry Heavy mazdoor Light mazdoor 2 For screening Maistry Heavy mazdoor for screening sand Light mazdoor for heaping screened / waste sand Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @

Rate Amount in Rs. in Rs. 0.00 0.00 0.00 0.00 Total Rs: 0.00 Rs: 0.00 Rs: 0.00 Rs: 0.00 Rs: 0.00

Unit

Quantity

Rate in Rs. 141.50 132.00 130.50

Amount in Rs. 141.50 2772.00 5481.00

Day Day Day Day Day Day

1.00 21.00 42.00 1.00 14.00 5.00

1% 10% 15% 5% Total cost of Labour :

141.50 141.50 132.00 1848.00 130.50 652.50 Total Rs: 11036.50 Rs: 110.37 Rs: 1103.65 Rs: 1655.48 Rs: 551.83 Rs: 14457.82

31

BASIC DATA

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Total cost for

100.00 cum Rate per cum

Rs: 5424.00 Rs: 0.00 Rs: 14457.82 Rs: 19881.82 Rs: 199.00

32

BASIC DATA

SCHEDULE OF RATES
FOR THE YEAR : 2010-11

DATA FOR COMPUTATION OF

HIRE CHARGES
FOR

MACHINERY AND EQUIPMENT

33

BASIC DATA

34

BASIC DATA

HIRE CHARGES OF MACHINERY AND EQUIPMENTS FOR THE YEAR : 2010-11 REFERENCE DATA ON CAPITAL COST & WAGES OF CREW Sl No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description of machinery Capital cost in Rs C 1813500 78000 451800 655000 576000 794600 707000 1068000 3683000 1363000 3172500 5268000 488600 39600 28900 116600 107500 235500 216100 1866000 3110000 78000 867400 450000 707500 1319000 26700 22600 44700 39400 107900 88800 709000 1020000 78000 1066000 89700 300000 79400 213700 1838000 46400 Wages of Operator Rs. / Day 149.50 --147.50 147.50 147.50 147.50 147.50 147.50 156.50 147.50 147.50 147.50 152.50 ----147.50 147.50 147.50 147.50 147.50 147.50 --147.50 147.50 147.50 149.50 143.50 143.50 143.50 143.50 143.50 143.50 145.50 149.50 --149.50 ----144.50 144.50 147.50 145.50 Wages of Helper Rs. / Day 141.50 --141.50 141.50 141.50 141.50 141.50 141.50 141.50 141.50 141.50 141.50 141.50 ----141.50 141.50 141.50 141.50 141.50 141.50 --141.50 141.50 141.50 141.50 ------------141.50 141.50 --141.50 ----141.50 141.50 141.50 141.50

Agitator car / Transit mixer 2 cum Tyres and tubes 6 sets Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine 3000 x 12 mm Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker Tyres and tubes 6 sets Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric ) Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo Tyres and tubes 6 sets Dumper 4.5 cum Tyres and tubes 6 sets Geophysical Electric resistivity meter Grouting pump Guniting / sand blast equipment Ice plant & accessories 30 t / day Jack hammer

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BASIC DATA

Sl No.

Description of machinery

Capital cost in Rs C 1067000 78000 16790000 78000 20300 18000 22900 20400 580000 625400 451300 48350 40500 32200 984000 2710000 4483000 500000 855400 78000 112000 8570000 297000 850500 78000 46000 131000 120000 2483000 746500 842500 78000 35300 284000 3900000

Wages of Operator Rs. / Day 149.50 --149.50 --143.50 143.50 143.50 143.50 152.50 152.50 147.50 145.50 ----147.00 156.50 156.50 --149.50 ----156.50 --149.50 --152.50 143.50 145.50 149.00 145.50 149.50 ----149.50 156.50

Wages of Helper Rs. / Day 141.50 --141.50 --141.50 141.50 141.50 141.50 141.50 141.50 --141.50 ----141.50 141.50 141.50 --141.50 ----141.50 --141.50 ------141.50 141.50 141.50 141.50 ----141.50 141.50

38 Mobile crane 8 t ( pick & carry ) Tyres and tubes 6 sets 40 Mobile crane 25 t ( revolving ) Tyres and tubes 6 sets 41 Needle vibrator 40 mm ( petrol ) 42 Needle vibrator 40 mm ( electric ) 43 Needle vibrator 60 mm ( petrol ) 44 Needle vibrator 60 mm ( electric ) 45 Planing machine 4 m stroke 46 Plate shearing machine upto 12 mm 47 Pneumatic placer 0.5 cum 48 Pneumatic tamper 49 Pug cutting machine 50 Pusher leg 51 Road roller diesel 10 t 52 Shovel 0.50 cum 75 hp 53 Shovel 0.85 cum 110 hp 54 Stationery derric crane 55 Tipper 5 cum Tyres and tubes 6 sets 56 Tipping tub 1.5 cum 57 Tower crane 5 tonne 58 Transformer 250 KVA 59 Truck 10 t Tyres and tubes 6 sets 60 Upright drilling machine 61 Ventilation fan 20 hp 62 Vibrating plate compactor ( diesel ) 63 Vibratory pad foot roller 8 t 64 Waggon drill 65 Water tanker 8000 ltr Tyres and tubes 6 sets 66 Welding transformer 67 Winch 35 hp ( electric ) Pile boring rig with accessories

OTHER DATA FOR WORKING OUT HIRE CHARGES 1 2 3 Rate of interest Road tax for Tipper / Truck Insurance charges I : % /annum t : per annum p : % /annum : 11.00 Rs: 11560.00 : 1.00

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BASIC DATA

OTHER DATA FOR WORKING OUT HIRE CHARGES ( Contd ) 4 5 6 7 8 9 Diesel Petrol Lubricating oil Tyres & tubes for Tipper / Truck Electric energy (Category:HT-2B) Salvage value (as percentage of capital cost) : : : : : s: per litre per litre per litre per set per kwhr % Rs: 40.00 Rs: 55.00 Rs: 170.00 Rs: 13000.00 Rs: 5.60 : 10.00

HIRE / FUEL / CREW CHARGES OF MACHINERY FOR THE YEAR : 2010-11 Sl No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Description of machinery Unit Hire charge in Rs 4 628.00 69.00 166.00 88.00 202.00 108.00 108.00 1154.00 130.00 303.00 503.00 39.00 11.00 10.00 42.00 38.00 84.00 77.00 282.00 658.00 252.00 60.00 94.00 237.00 7.00 3.00 11.00 5.00 Fuel charge in Rs 5 605.00 169.00 495.00 226.00 619.00 282.00 627.00 423.00 125.00 226.00 276.00 75.00 5.00 3.00 55.00 25.00 110.00 50.00 17.00 174.00 165.00 440.00 660.00 371.00 55.00 25.00 110.00 50.00 Crew Charge in Rs. 6 90.80 56.40 72.10 56.40 72.10 56.40 60.10 77.50 108.20 108.20 108.20 45.90 ----75.10 75.10 75.10 75.10 144.30 60.10 90.20 45.10 45.10 56.70 35.80 26.90 35.80 26.90

2 Agitator car / Transit mixer 2 cum ( including tyres ) Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ltr ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ltr ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker ( including tyres ) Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric )

3 Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

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HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd ) Sl No. 1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Description of machinery Unit Hire charge in Rs 4 27.00 11.00 216.00 322.00 480.00 63.00 19.00 84.00 137.00 14.00 362.00 3804.00 8.00 7.00 9.00 8.00 88.00 62.00 133.00 12.00 16.00 8.00 228.00 725.00 1199.00 66.00 271.00 30.00 994.00 3523.00 269.00 18.00 6.00 55.00 1130.00 216.00 268.00 12.00 98.00 1043.00 Fuel charge in Rs 5 220.00 100.00 5.00 30.00 277.00 --25.00 9.00 790.00 5.00 495.00 1375.00 15.00 5.00 23.00 8.00 75.00 100.00 3.00 5.00 3.00 3.00 495.00 330.00 605.00 9.00 208.00 9.00 130.00 --208.00 25.00 100.00 55.00 715.00 9.00 208.00 60.00 175.00 990.00 Crew Charge in Rs. 6 35.80 26.90 111.90 60.50 72.60 --89.20 74.40 45.10 111.90 75.70 72.60 53.30 53.30 53.30 53.30 73.40 45.90 28.80 89.50 ----72.00 77.50 77.50 --56.70 --62.00 --56.70 59.50 9.30 89.50 90.60 89.50 56.70 --90.80 77.50

2 Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo ( including tyres ) Dumper 5 cum ( including tyres ) Geophysical Electric resistivity meter Grouting pump Guniting / sand blasting equipment Ice plant with accessories 30 t / day Jack hammer Mobile crane 8 t ( pick & carry ) ( including tyres ) Mobile crane 25 t ( revolving ) ( including tyres ) Needle vibrator 40 mm ( petrol ) Needle vibrator 40 mm ( electric ) Needle vibrator 60 mm ( petrol ) Needle vibrator 60 mm ( electric ) Planing machine 4 m stroke Plate shearing machine upto 12 mm Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Stationery derric crane 5 t Tipper 5 cum ( including tyres ) Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA Truck 10 t ( including tyres ) Upright drilling machine / Grinding machine Ventilation fan 20 hp ( twin ) Vibrating plate compactor ( Diesel ) Vibratory pad foot roller 8 t Waggon drill Water tanker 8000 ltr ( including tyres ) Welding transformer Winch 35 hp ( electric ) Pile boring rig with accessories

3 Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Month Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

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HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd ) Notes: 1 Hire charges include depriciation, interest, repair charge, miscellaneous charge, insurance, road tax wherever applicable. 2 Fuel charges include cost of diesel / petrol / electric power as applicable and oil / lubricants and other miscellaneous charges. Crew charges include wages of operator and helper on hourly basis. For batching plants and mechanical concrete paver 2 Operators and 2 Helpers are considered for working out hourly Crew charges. Hire / Fuel / Crew charges are exclusive of provisions towards small T & P, profit, overheads and hidden cost on operating crew. Profit shall be considered only on fuel charges and operating crew charges.

3 4

STANDARD DATA FOR MACHINERY ( FOR WORKING OUT HIRE CHARGES ) Note: : 1. Life and repair charges are as per CWC guide lines. 2. For plant / machinery for which standard data is not available, life and repair provisions are assumed based on the standard data for similar type plant / equipment. 3. For transport machinery the wear and tear of tyre / tube sets depends on various parameters. The working life of tyre / tube sets is worked out for each type of machinery duly considering appropriate parameters applicable for the type of work they are normally deployed. Working life of tyre and tube set = Rated life of tyre x parameters affecting life of tyre. Rated life of tyre and tube set : 6000 hours Parameters affecting life of tyre ( based on CWC guide-lines ): a. Maintenance - ( all transport machinery ) : Average : 1.00 b. Maximum speed - ( agitator/dumper/mucker/jumbo) : 30 km / hour : 1.00 - ( Other transport machinery ) : 45 km / hour : 0.80 c. Curves - ( all transport machinery ) : Severe ( single wheels ) : 0.80 d. Surface - ( Agitator / Dumper / Mucker / Jumbo ) : Blasted rock : : 0.60 - ( Other transport machinery ) : Mud ordinary and blasted rock : 0.75 e. Load - ( all transport machinery ) : Full load / 10% over load : 1.00 f. Wheel position - ( all transport machinery ) : Rear dump : 0.80 g. Grades - ( all transport machinery ) : 15 % maximum : 0.70 h. Miscellaneous - ( agitator/dumper/mucker/jumbo) : Very unfavourable : 0.60 - ( Other transport machinery ) : Unfavourable : 0.80 Note: For agitator / dumper / mucker / jumbo surface is assumed as blasted rock. For other transport machinery surface is assumed as 75 % mud road and 25 % rocky surface. ( 0.75 x 0.80 + 0.25 x 0.60 ) = 0.75 Working life of tyre for Agitator / Mucker / Dumper = 6000x1.0x1.0x0.80x0.60x1.0x0.8x0.7x0.6 : 967.68 hours say : 950 hours Working life of tyre for other transport machinery = 6000x1.0x0.8x0.8x0.75x1.0x0.8x0.7x0.8 : 1290.24 hours say : 1300 hours

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BASIC DATA

STANDARD DATA FOR MACHINERY ( Contd ) Sl No. Description of machinery Life in years n 10 1 10 8 10 8 10 20 10 18 18 18 15 3 5 5 5 5 5 16 10 1 8 10 10 10 8 12 8 12 8 12 10 8 1 8 1 5 10 5 20 10 Life in hours h 10000 950 16000 10000 16000 10000 16000 30000 12000 30000 30000 30000 30000 5000 6000 6000 6000 6000 6000 20000 15000 950 8000 20000 20000 16000 10000 20000 10000 20000 10000 20000 8000 12000 950 10000 950 10000 10000 6000 40000 8000 Repair cost % C r 120 25 80 100 80 100 80 80 200 75 75 75 50 25 80 80 80 80 80 100 100 25 80 100 100 120 100 70 100 70 100 70 80 100 25 175 25 75 80 100 75 80 Type Factor c1 0.50 --1.00 1.00 1.00 1.00 1.00 1.00 0.57 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.58 --1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.30 --0.30 --1.00 1.00 1.00 1.00 1.00 Duty Factor c2 1.00 --0.75 0.75 0.75 0.75 0.75 1.00 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 --1.00 1.00 1.00 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.10 --0.70 --1.00 1.00 1.00 0.75 1.00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Agitator car / Transit mixer 2 cum Tyres and tubes 6 sets Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ltr ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ltr ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker Tyres and tubes 6 sets Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric ) Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo Tyres and tubes 6 sets Dumper 4.5 cum Tyres and tubes 6 sets Geophysical electric resistivity meter Grouting pump Guniting / sand blasting equipment Ice plant & accessories 30 t / day Jack hammer

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