DC Mill Duty Motors & Drives

STEEL MILLS RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS

LAMINATED YOKE DUTY DC MOTORS

Mfrd. by : Kirloskar Electric Co Ltd. RUGGED, RELIABLE, CONTINUOUS DUTY OPERATIVE WORKHORSES.

APPLICATION
Steel Industry, Plastic Extruders, Pumps, Paper Industry, Printing Machines, Conveyars, Cement Industry, Textile Machines, Apron Feeders, Sugar Industry, Wire Drawing, Machine Tools-Spindle Drives, Rubber Industry, Cable Making Machine & Test Rigs

STANDARDS
The range meets BS 5000 part 99-1973. Customized versions that meet standards such as NEMA, International Electrotechnical Commission etc are also available.

DESIGN
Computer controlled optimizing techniques have been employed to derive a compact, highly efficient design. Features such as ease of serviceability, low maintenance, long working life and continuous duty operation have been fully achieved.

ARMATURE
Armature core is built up from low loss, high grade cold rolled silicon steel stampings. The slots are skewed suitably to minimize noise and vibration. Armature conductors are soldered to the commutator risers using a special tinsilver alloy to withstand high temperatures. The overhangs are banded with a high tensile resin fibre glass tape on automatic banding machine with progressive tensioning facility. The completely wound armatures undergo vacuum pressure impregnation to ensure complete filling of all voids thus enhancing the life of the motor. The finished armature is treated with epoxy thixotropic gel coating as a surface seal.

SPECIAL FEATURES
Completely laminated magnetic circuit for high di/dt Fully compensated machine to enhance the overload and field weakening capability Vacuum pressure impregnation for completely wound armatures for enhanced reliability Three plane dynamic balancing to ensure accurate balancing. Automatic coil winding and stretching machine. In-house fully equipped commutator manufacturing facility. Sturdy mechanical construction. Computer aided designs for optimal efficiency & design parameters.

COMMUTATOR
The commutator, which is the heart of any DC machine, is built in-house to ensure quality, accuracy and reliability. The arch-bound construction uses high conductivity, hard drawn silver bearing copper segments.

MAGNET FRAME
The stator stack is built up with steel laminations employing sturdy end plates to give required strength, stability and rigidity of the frame. The main pole and commutating pole breaks are also built from steel laminations, and located accurately in recesses provided in the stator stack to ensure perfect symmetry essential for grade I commutation.

THE BRUSH GEAR

The brush holders are of robust construction and are rigidly mounted to insulated arms arranged with large creepage paths to ground. Constant pressure brush holders used in the brush gear eliminate the need to adjust the spring pressure as the brushes wear. The complete brush gear assembly can be rocked and clamped for setting the magnetic neutral axis.

INSULATION SCHEME
As a standard class 'F' insulation using class 'H' material is provided which results in an automatic and generous reserve over the ratings declared. This also ensures that the motor can take higher momentary loads.

OPTIONAL EXTRAS EVALUATION AND TESTING

Motors are tested for ordered specifications, using a thyristor converter test plant. Every motor is run for a minimum of 4 hours on full load and overloads and evaluated thoroughly before shipment. The following optional extras can be provided at extra cost : 1. Mercury dial type bearing temperature detectors 2. RTD type bearing temperature detectors 3. Embedded temp. detectors - thermistors with relay unit 4. 6. 7. Embedded temp. detectors - TRD type Air flow switch ; Water leakage detectors Thermostat ; Air pressure switch 5. Filters for force cooling unit.

CALIBRATION
To ensure strict monitoring of quality and compliance, Kirloskar Electric has established a full fledged calibration set up where all mechanical and electrical measuring instruments and meters are traceable to national/international standards.

8. Space heater

DIMENSIONAL DETAILS
T.BOX, C.E,-RHS (STANDARD) FOR FRAMES KLDC 160X TO KLDC 250X

AD

AC AD1 TOP-T.BOX FOR FRAMES KLDC 100X TO KLDC 132X T.BOX, C.E.-LHS (OPTIONAL)

L1

AIR FILTER (OPTIONAL)

AIR INLET

CE NCE T.G. BASE (OPTIONAL)

GA GD

HD

OD

F
+O.O - 0.5 H HA AA K. 4 HOLES HC2

HC3

GE KEY & KEY AS PER IS: 2048 SHAFT EXTIN DETAIL AT NICE

AIR OUTLET BA1 BB B L

TACHO GENERATOR (T.G.)

BA A AB E C

S.NO. 1 2 3 4 5 6 7

TACHO GENERATOR DIG 4000 REO 444 BD 2510 SEM TDP 0.2T POG 9D TBA 400

42

DIMENSIONAL DETAILS

AC AE
AIR INLET

AD
G GD

HD TERMINAL BOX

Dm6 F SHAFT END DETAIL AT DRIVE END

(NCE) H

HC +O.0 -1.0

(CE)

AA CABLE ENTRY A AB HE 4-HOLES K

BA1 BB

BA

C BE

L L1

NOTE :- FILTER IS OPTIONAL T.BOX CAN BE FITTED ON L.H.S. OR R.H.S. VIEWED FROM DRIVE END

* All dimension in mm. Subject to continuous development. Only for reference.

DIGITAL DC MILL DRIVES

SALIENT FEATURES
Fully Digital Controller ; Self Commissioning ; Auto mains synchronization. Adaptive pulse triggering and gain switching with fast sampling rate. Phase Locked Loop (PLL) technique for synchronized zero crossing signal. Compensation for input line voltage and frequency variation. Common controller for single, two or four quadrant operations. 32 character alphanumeric display with backlite and keypad. Parameter editing and drive programming. Seven segment display for viewing of parameters from a distance. EEPROM for parameter storage ; Extensive self diagnostics. Fault discrimination ; Fault history. Analog / Digital speed reference setting. Encoder / Tacho / Armature feedback facility. Multiple isolated programmable digital input outputs for system logic. Multiple isolated analog input / outputs for drive signal interface. Start / Stop facility through keypad with LED indication. Galvanic isolation of controller ground Easy serviceability with hinged construction and front accessibility. Large number of programmable features such as selection of regenerative / non-regenerative operation, bypassing ramp, selection of reference and feedback types, selection of application modules bypassing speed loop, bypassing inch ramp, programmable digital outputs for output faults and status, programmable analog outputs for different signals, bypassing of ramp for auxiliary input, bypassing of ramp during stop, selection of encoder as reference or feedback, selection of current limit control, current control, ratio control, thumbwheel ratio setting, crawl to run changeover drive status on LED display etc.

OPTIONAL FEATURES
Speed ramp rate control through analog signal. Current reference control through analog signal. Current limit control through analog signal (4 to 20 mA or 0-10 V) Auxiliary speed reference setting with adjustable gain and ramp time. Raise / Lower operation ; Inch/Crawl operation. Local / Remote reference selection ; Master follower operation. Automatic feedback changeover. From Encoder to Tacho feedback From encoder to Armature feedback From Tacho to Armature feedback From Encoder to Tacho to Armature feedback. Adjustable rate of rise of current reference signal. Ratio control ; Stretch control RS 232/485 Serial Communication.

BASIC HARDWARE
Control PCB containing 16 bit microprocessors, interface and firing logic. Signal interface circuit containing signal conditioning, conversion circuits and status Indication LEOS for digital I/o. Display board containing 32 character LCD display and 4 character, seven segment display with keypad. I/O termination PCB ; Switch mode power supply PCB. Power board with pulse transformers and other interface components.

ELECTRICAL SPECIFICATIONS
AC Input Voltage Frequency DC OUTPUT Armature Voltage Current Field Voltage : : : 400 / 440 / 460V Upto 3200A 220 V or 180 V typical : : 415, +/- 10% ; 3 Phase, 3 wire 47 Hz to 63 Hz.

ENVIRONMENTAL SPECIFICATIONS
Ambient temp. Humidity Altitude Storage Temperature : : : : 0 to 50 Deg. C. 0 to 85% RH ; Non-condensing Upto 1000m above MSL -10 to + 65 Deg. C

Power House, # 18, J.C. Road, Bangalore - 560 002. INDIA

Tel : +91 80 42434343, 22235434 Fax : +91 80 22226666 Mail : National : sales@newindiaelectricals.com International : export@newindiaelectricals.com Site : www.nielgroup.com / www.newindiaelectricals.com

NIE/EXP/0408