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DAM ALLIED WORKS

DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum Fine aggregate : 0.40 cum. Cement : 247 kg

Blending ratio : 50 :30 : 20 Super plasticizer : 0.75 ltr

1.

2.

3.

4.

For 1 cum plum CC :- Coarse aggregates : 0.765 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.34 cum. Super plasticizer : 0.65 ltr Cement : 210 kg. Plums of size 150 to 80 mm : 0.24 cum Wastage : 1 % for cement and 2 % for coarse / fine aggregates & plums. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 40-20 mm CA ( 0.091 ) cum : 3.50 min Batching 20-10 mm & 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 5.00 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5 ) : 80 mixes Output of CC for 80 mixes ( 80 x 50 / 247 ) say : 16.20 cum Quantity of plum concrete for sinking 15 % plums ( 16.20 / 0.85 ) : 19.00 cum Qty of plums ( solid volume ) in plum concrete ( 19.00 x 0.15 ) : 2.85 cum Consider 19.00 cum plum concrete for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 19 x 210 x 1.01 ) : 4030 kg Cement for incidental works @ 3 kg / cum ( 19 x 3 ) : 57 kg Coarse aggregate 40-20 mm size range ( 19 x 0.765 x 0.5 x 1.02 ) : 7.45 cum Coarse aggregate 20-10 mm size range ( 19 x 0.765 x 0.3 x 1.02 ) : 4.45 cum Coarse aggregate 10-4.75 mm size ( 19 x 0.765 x 0.2 x 1.02 ) : 2.95 cum Qty of plums ( loose volume) with 2 % wastage ( 19 x 0.24 x 1.02 ) : 4.65 cum Fine aggregate ( 19 x 0.34 x 1.02 ) : 6.60 cum Super plasticiser ( 19 x 0.65 x 1.02 ) : 12.6 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for plain concrete works is assumed at 1 sqm / cum of concrete. Shuttering @ 1.00 sqm per cum of concrete ( 19 x 1 ) : 19.00 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 40-20 mm CA Heavy mazdoors : 3 Nos. Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Batching cement Heavy mazdoors : 2 Nos. Remixing and conveying concrete Heavy mazdoors : 4 Nos. Light mazdoors : 16 Nos. Conveying plums Heavy mazdoors : 1 Nos.

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DAM ALLIED WORKS

Light mazdoors

: 2 Nos.

Laying concrete and plums

Mason : 1 No. Heavy mazdoors : : 4 Nos. Washing / cleaning / curing etc Light mazdoors : 1 No. Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering. 5. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 6. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum cum ltr sqm Quantity 4030.00 57.00 7.45 4.45 2.95 4.65 6.60 12.60 19.00 UNIT :

33.17

Rs: 19.00 cum Rate in Rs. 4.00 4.00 381.00 520.00 669.00 240.00 199.00 75.00 151.07 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

151.07

3 4 5 6 7

Cement for mix with 1 % wastage Cement for incidentals @ 3 kg/cum PC Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Plums of size 150 to 80 mm Fine aggregate ( screened ) Super Plasticizer Use rate of shuttering for 40 uses Scaffolding @ 15 % of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Amount in Rs. 16120.00 228.00 2838.45 2314.00 1973.55 1116.00 1313.40 945.00 2870.24 430.54 30149.18 301.49 3014.92 1507.46 0.00 0.00 34973.04

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 1.00 1.00 8.00 8.00 1.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 60 mm dia ( ele ) Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 38.00 25.00 5.00 50.00 8.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 64.00 64.00 30.00 717.00 7.17 34.40 35.85 794.42

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DAM ALLIED WORKS

C. LABOUR: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Day Day Day Day Day Day Day Day Day Day sqm

Quantity 8.00 1.00 8.00 1.00 1.00 2.00 9.00 4.00 1.00 4.00 16.00 2.00 1.00 19.00

Crew for Concrete mixer Crew for Pump Crew for Needle vibrator Mason Class-I Maistry Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for loading plums for laying concrete and plums Light mazdoor for conveying concrete for conveying plums for cleaning / washing / curing Labour for shuttering Labour for scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on Labour @ Add for Contractor's Overheads @

Rate in Rs. 75.10 26.90 53.30 159.00 141.50 134.00 132.00 132.00 132.00 132.00 130.50 130.50 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 600.80 26.90 426.40 159.00 141.50 268.00 1188.00 528.00 132.00 528.00 2088.00 261.00 130.50 630.14 189.04 7297.28 72.97 729.73 1094.59 364.86 364.86 9924.29

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: Total Rs: Add for enabling works @ 1.40% Rs: TOTAL Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 4087 kg @ Rs: 129.10 / tonne Rs: C A and plums 19.5 cum @ Rs: 121.90 / cum Rs: Fine aggregates 6.6 cum @ Rs: 84.90 / cum Rs: Total cost for 19.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

34973.04 794.42 9924.29 45691.76 639.68 46331.44 527.63 2377.05 560.34 49796.46 2621.00 2621.00 ITEM No: 18

ITEM: Providing and laying insitu vibrated M-10 ( 28 days cube compressive strength not less than 10 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete

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DAM ALLIED WORKS

for plain concrete works with initial lead upto 1 km and all lifts. ( Cement content 220 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum. Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum. Cement : 220 kg Super plasticizer : 0.70 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 40-20 mm CA ( 0.102 cum ) : 4.00 min Batching 20-10 mm & 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes Output of CC for 73 mixes ( 73 x 50 / 220 ) say : 16.60 cum Consider 16.60 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 16.6 x 220 x 1.01 ) : 3689 kg Cement for incidental works @ 3 kg / cum ( 16.6 x 3 ) : 50 kg Coarse aggregate 40-20 mm size range ( 16.6 x 0.9 x 0.5 x 1.02 ) : 7.60 cum Coarse aggregate 20-10 mm size range ( 16.6 x 0.9 x 0.3 x 1.02 ) : 4.55 cum Coarse aggregate 10-4.75 mm size ( 16.6 x 0.9 x 0.2 x 1.02 ) : 3.05 cum Fine aggregate ( 16.6 x 0.4 x 1.02 ) : 6.75 cum Super plasticiser ( 16.6 x 0.7 x 1.02 ) : 11.90 ltrs 2. Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for concrete works is assumed at 1 sqm / cum of concrete. Shuttering @ 1.00 sqm per cum of concrete ( 16.6 x 1 ) : 16.60 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. 4. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 40-20 mm CA Heavy mazdoors : 3 Nos. Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Batching cement Heavy mazdoors : 2 Nos. Remixing and conveying concrete Heavy mazdoors : 4 Nos. Light mazdoors : 17 Nos. Laying concrete Mason : 1 No. Heavy mazdoors : 3 Nos. Washing / cleaning / curing etc Light mazdoors : 1 No. Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: 33.17 Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

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DAM ALLIED WORKS

5. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 6. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ Rs: RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum ltr sqm Quantity 3689.00 50.00 7.60 4.55 3.05 6.75 11.90 16.60 UNIT : 16.60 cum Rate in Rs. 4.00 4.00 381.00 520.00 669.00 199.00 75.00 151.07 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

151.07

3 4 5 6

Cement for mix with 1% wastage Cement for incidentals @ 3 kg/ cum Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super plasticizer Use rate of shuttering Use rate of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Amount in Rs. 14756.00 200.00 2895.60 2366.00 2040.45 1343.25 892.50 2507.68 376.15 27377.64 273.78 2737.76 1368.88 0.00 0.00 31758.06

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 1.00 1.00 8.00 8.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 40 mm dia ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4

Rate in Rs. 38.00 25.00 5.00 50.00 7.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 56.00 40.00 655.00 6.55 29.00 32.75 723.30

Description

Unit Hour Hour Hour Day

Quantity 8.00 1.00 8.00 1.00

Crew for Concrete mixer Crew for Pump Crew for Needle vibrator Mason Class-I

Rate in Rs. 75.10 26.90 53.30 159.00 Contd

Amount in Rs. 600.80 26.90 426.40 159.00

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DAM ALLIED WORKS

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd 134.00 132.00 132.00 132.00 130.50 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs.

7 8

Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying Light mazdoor for conveying concrete for cleaning / washing / curing Labour cost of shuttering Labour cost of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day Day Day Day sqm

2.00 9.00 4.00 3.00 17.00 1.00 16.60

268.00 1188.00 528.00 396.00 2218.50 130.50 550.54 82.58 6575.22 65.75 657.52 986.28 328.76 328.76 8942.30

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: Total Rs: Add for enabling works @ 1.40% Rs: TOTAL Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 3739 kg @ Rs: 129.10 / tonne Rs: Coarse aggregates 15.2 cum @ Rs: 121.90 / cum Rs: Fine aggregates 6.75 cum @ Rs: 84.90 / cum Rs: Total cost for 16.60 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

31758.06 723.30 8942.30 41423.66 579.93 42003.59 482.70 1852.88 573.08 44912.25 2706.00 2706.00 ITEM No: 19

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N / sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for plain concrete works with initial lead upto 1 km and all lifts. ( Cement content : 290 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.80 cum. Blending ratio : 65 :35 Fine aggregate : 0.45 cum. Super plasticizer : 0.90 ltr Cement : 290 kg. Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

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DAM ALLIED WORKS

1.

2.

3.

4.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.089 cum ) : 3.50 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 5.00 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5 ) : 80 mixes Output of CC for 80 mixes ( 80 x 50 / 290 ) say : 13.80 cum Consider 13.80 cum concrete for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 13.8 x 290 x 1.01 ) : 4042 kg Cement for incidental works @ 3 kg / cum ( 13.8 x 3 ) : 42 kg Coarse aggregate 20-10 mm size range ( 13.8 x 0.8 x 0.65 x 1.02 ) : 7.30 cum Coarse aggregate 10-4.75 mm size ( 13.8 x 0.8 x 0.35 x 1.02 ) : 3.95 cum Fine aggregate ( 13.8 x 0.45 x 1.02 ) : 6.35 cum Super plasticiser ( 13.8 x 0.9 x 1.02 ) : 12.70 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for concrete works is assumed at 1 sqm / cum of concrete. Shuttering @ 1.00 sqm per cum of concrete ( 13.8 x 1 ) : 13.80 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 20-10 mm CA Heavy mazdoors : 3 Nos. Batching 10 mm below CA Heavy mazdoors : 2 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Batching cement Heavy mazdoors : 2 Nos. Remixing and conveying concrete Heavy mazdoors : 4 Nos. Light mazdoors : 14 Nos. Laying concrete Mason : 1 No. Heavy mazdoors : 3 Nos. Light mazdoors : 1 No. Washing / cleaning / curing etc 33.17

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering. 5. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 6. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ Rs:

151.07

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RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 Perticulars Unit kg kg cum cum cum ltr sqm Quantity

UNIT :

13.80 cum Rate in Rs. 4.00 4.00 520.00 669.00 199.00 75.00 151.07 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 16168.00 168.00 3796.00 2642.55 1263.65 952.50 2084.70 312.71 27388.11 273.88 2738.81 1369.41 0.00 0.00 31770.20

Cement for mix with 1% wastage Cement for incidentals @ 3 kg/ cum Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super plasticiser Use rate of shuttering Use rate of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

4042.00 42.00 7.30 3.95 6.35 12.70 13.80

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 1.00 1.00 8.00 8.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 40 mm dia ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. 38.00 25.00 5.00 50.00 7.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 56.00 40.00 655.00 6.55 29.00 32.75 723.30

Description

Unit Hour Hour Hour Day Day Day Day Day Day

Quantity 8.00 1.00 8.00 1.00 2.00 8.00 4.00 3.00 14.00

Crew for Concrete mixer Crew for Pump Crew for Needle vibrator Mason Class-I Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying Light mazdoor for conveying concrete

Rate in Rs. 75.10 26.90 53.30 159.00 134.00 132.00 132.00 132.00 130.50 Contd

Amount in Rs. 600.80 26.90 426.40 159.00 268.00 1056.00 528.00 396.00 1827.00

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C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

7 8

for cleaning / washing / curing Labour cost of shuttering Labour cost of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day sqm

1.00 13.80

Rate in Rs. Contd 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 130.50 457.68 68.65 5944.93 59.45 594.49 891.74 297.25 297.25 8085.10

1% 10% 15% 5% 5% Total cost of Labour :

Rs: Rs: Rs: TOTAL Rs: Add for enabling works @ 1.40% Rs: Total Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 4084 kg @ Rs: 129.10 / tonne Rs: Coarse aggregates 10.95 cum @ Rs: 121.90 / cum Rs: Fine aggregates 6.35 cum @ Rs: 84.90 / cum Rs: Total cost for 13.80 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

31770.20 723.30 8085.10 40578.60 568.10 41146.71 527.24 1334.81 539.12 43547.87 3156.00 3156.00 ITEM No: 20

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for RCC works of spillway bridge, blockout concreting and such other similar structures with conjested reinforcement areas with initial lead upto 1 km and all lifts. ( Cement content : 330 kg / cum with use of super plasticiser ). DATA: For 1 cum CC :- Coarse aggregates : 0.80 cum. Blending ratio : 65 :35 Fine aggregate : 0.45 cum. Cement : 330 kg Super plasticizer : 1.00 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.079 cum ) : 3.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : ---

Loading mixer drum & miscellaneous

: 1.00 min

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1.

2.

3.

4.

5. 6.

Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 4.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 4.5 ) : 89 mixes Output of CC for 89 mixes ( 89 x 50 / 330 ) say : 13.50 cum Consider 13.50 cum concrete for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 13.5 x 330 x 1.01 ) : 4500 kg Cement for incidental works @ 3 kg / cum ( 13.8 x 3 ) : 41 kg Coarse aggregate 20-10 mm size range ( 13.5 x 0.8 x 0.65 x 1.02 ) : 7.15 cum Coarse aggregate 10-4.75 mm size ( 13.5 x 0.8 x 0.35 x 1.02 ) : 3.85 cum Fine aggregate ( 13.5 x 0.45 x 1.02 ) : 6.20 cum Super plasticiser ( 13.5 x 1.0 x 1.02 ) : 13.80 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for bridge concrete works is assumed at 4 sqm / cum of concrete. Shuttering @ 4 sqm per cum of concrete ( 13.5 x 4 ) : 54 sqm Scaffolding / supports etc @ 100 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 20-10 mm CA Heavy mazdoors : 3 Nos. Batching 10 mm below CA Heavy mazdoors : 2 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Heavy mazdoors : 2 Nos. Batching cement Remixing and conveying concrete Heavy mazdoors : 4 Nos. Light mazdoors : 14 Nos. Laying concrete Mason : 1 No. Heavy mazdoors : 3 Nos. Washing / cleaning / curing etc Light mazdoors : 1 No. Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: 33.17 Labour charges for erecting & dismantling scaffolding @ 100 % of cost labour for shuttering. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. Use rate of materials : Use rate of normal shutter per sqm for 30 uses ( Annexure-A Item : 13 ) @ Rs: 186.42 RATE ANALYSIS UNIT : Unit kg kg cum cum Quantity 4500.00 41.00 7.15 3.85 13.50 cum Rate in Rs. 4.00 4.00 520.00 669.00 Contd Amount in Rs. 18000.00 164.00 3718.00 2575.65

A. MATERIALS: Sl No 1 2

Perticulars

Cement for mix with 1% wastage Cement for incidentals @ 3 kg/ cum Coarse aggregate 20-10 mm Coarse aggregate 10 mm below

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Rate

Amount

69

DAM ALLIED WORKS

3 4 5 6

Fine aggregate ( screened ) Super plasticiser Use rate of shuttering Scaffolding @ 100 % of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

cum ltr sqm

6.20 13.80 54.00

in Rs. Contd 199.00 75.00 186.42 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

in Rs. 1233.80 1035.00 10066.70 10066.70 46859.84 468.60 4685.98 2342.99 0.00 0.00 54357.42

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 1.00 1.00 8.00 8.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 40 mm dia ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. 38.00 25.00 5.00 50.00 7.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 56.00 40.00 655.00 6.55 29.00 32.75 723.30

Description

Unit Hour Hour Hour Day Day Day Day Day Day Day sqm

Quantity 8.00 1.00 8.00 1.00 2.00 8.00 4.00 3.00 14.00 1.00 54.00

7 8

Crew for Concrete mixer Crew for Pump Crew for Needle vibrator Mason Class-I Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying Light mazdoor for conveying concrete for cleaning/ washing/ curing Labour cost of shuttering Labour cost of scaffolding @ 100 %

Rate in Rs. 75.10 26.90 53.30 159.00 134.00 132.00 132.00 132.00 130.50 130.50 33.17 Total Rs: Contd

Amount in Rs. 600.80 26.90 426.40 159.00 268.00 1056.00 528.00 396.00 1827.00 130.50 1790.91 1790.91 9000.42

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs.

Amount in Rs.

70

DAM ALLIED WORKS

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Contd Rs: Rs: Rs: Rs: Rs: Rs:

90.00 900.04 1350.06 450.02 450.02 12240.57

Rs: Rs: Rs: TOTAL Rs: Add for enabling works @ 1.40% Rs: Total Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 4541 kg @ Rs: 129.10 / tonne Rs: Coarse aggregates 11.0 cum @ Rs: 121.90 / cum Rs: Fine aggregates 6.2 cum @ Rs: 84.90 / cum Rs: Total cost for 13.50 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

54357.42 723.30 12240.57 67321.29 942.50 68263.79 586.24 1340.90 526.38 70717.31 5238.00 5238.00 ITEM No: 21

ITEM: Providing and forming porous concrete body drain of size 68.5 x 68.5 cm with 23 cm diameter central hole using cement and 20 mm down approved, clean, hard, graded coarse aggregates in 1 : 3.50 proportion by volume including cost of all materials, machinery, labour, formwork, curing etc., complete with initial lead upto 1 km and all lifts. DATA: Area of concrete for body drain ( 0.685 x 0.685 - 0.7857 x 0.23 x 0.23 ) : 0.428 sqm For 1 cum porous CC : Coarse aggregate : 1.00 cum Blending ratio : 65 : 35 Cement : 408 kg. Wastage : 1 % for cement and 2 % for aggregate. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.080 cum ) : 3.00 min Batching 10 mm below CA parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 4.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 4.5 ) : 89 mixes Output of CC for 89 mixes ( 89 x 50 / 408 ) say : 10.90 cum Generally, body drain is formed by casting porous concrete blocks of convenient height in the

casting yard and the blocks after curing are shifted to body drain location as concrete / masonry work progresses for the dam block. Assuming 2 % wastage of CC during casting of blocks the quantity of concrete required per metre height of body drain will be ( 0.428 x 1.02 ) : 0.436 cum

71

DAM ALLIED WORKS

1.

2.

3.

4.

5. 6.

Length of body drain for 1 day output of mixer ( 10.9 / 0.436 ) : 25.00 m Consider 25 m porous concrete body drain for analysis. Requirement of materials: Cement for mix with 1 % wastage ( 10.9 x 408 x 1.01 ) : 4492 kg Coarse aggregate 20-10 mm size range ( 10.9 x 1.0 x 0.65 x 1.02 ) : 7.20 cum Coarse aggregate 10-4.75 mm size ( 10.9 x 1.0 x 0.35 x 1.02 ) : 3.90 cum Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of porous concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in moulds. Requirement of shuttering for 1 m height ( 4 x 0.685 + 3.14 x 0.23 ) say : 3.46 sqm Shuttering for 25 m height of drain ( 25 x 3.5 ) : 86.50 sqm Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 20-10 mm CA Heavy mazdoors : 3 Nos. Batching 10 mm below CA Heavy mazdoors : 2 Nos. Batching cement Heavy mazdoors : 2 Nos. Heavy mazdoors : 4 Nos. Remixing and conveying concrete Light mazdoors : 11 Nos. Shuttering for blocks Fitter shuttering : 1 No. Laying concrete for blocks Mason : 1 No. Heavy mazdoors : 1 No. Washing / cleaning / curing etc Light mazdoors : 1 No. Conveying blocks to body drain location Heavy mazdoors : 2 Nos. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. Use rate of materials : Consider 100 uses of moulds. Cost of shuttering per sqm as per data in Item-13 @ Rs: 3535.51 Use rate of shutter per sqm for 100 uses 3535.51 / 100 Rs: 35.36 Add for shutter oil 0.2 ltr / sqm @ Rs: 25.00 / ltr Rs: 5.00 Use rate of shutter per sqm for 100 uses Rs: 40.36 RATE ANALYSIS UNIT : Unit kg cum cum sqm Quantity 4492.00 7.20 3.90 86.50 1% 10% 25.00 Rm Rate in Rs. 4.00 520.00 669.00 40.36 Total Rs: Rs: Rs: Contd Amount in Rs. 17968.00 3744.00 2609.10 3490.71 27811.81 278.12 2781.18

A. MATERIALS: Sl No 1 2 3 4

Perticulars

Cement with 1% wastage Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Use rate of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Add for Contractor's Overheads @

5%

Rate in Rs. Contd Rs:

Amount in Rs. 1390.59

72

DAM ALLIED WORKS

Add royalty charges on CA @ Add royalty charges on FA @

( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Rs: Rs: Rs:

0.00 0.00 32261.70

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour Hour Hour

Quantity 8.00 8.00 1.00 1.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4

Rate in Rs. 38.00 25.00 5.00 50.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 559.00 5.59 25.00 27.95 617.54

Description

Unit Hour Hour Day Day Day Day Day Day Day Day

Quantity 8.00 1.00 1.00 2.00 5.00 2.00 3.00 2.00 11.00 1.00

5 6

Crew for Concrete mixer Crew for Pump Mason Class-I Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying & packing concrete for shifting blocks to site Light mazdoor for conveying concrete Fitter shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 75.10 26.90 159.00 134.00 132.00 132.00 132.00 132.00 130.50 148.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 600.80 26.90 159.00 268.00 660.00 264.00 396.00 264.00 1435.50 148.50 4222.70 42.23 422.27 633.41 211.14 211.14 5742.87

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL

Rs: Rs: Rs: Rs:

32261.70 617.54 5742.87 38622.12

Add for enabling works @

1.40%

Rs: Total Rs: Rs: Rs: Rs:

540.71 39162.83 579.92 1353.09 41095.83

Add for 1 km rehandling / initial lead including loading / unloading: Cement 4492 kg @ Rs: 129.10 / tonne Coarse aggregates11.10 cum @ Rs: 121.90 / cum Total cost for 25.00 Rm

73

DAM ALLIED WORKS

Rate per Rm Rate approved per Rm SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

Rs: Rs:

1644.00 1644.00 ITEM No: 22.a

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for RCC solid parapet consisting of 350 x 200 mm kerb, 350 x 350 x 1000 mm pillars spaced approximately at 3.35 m c / c, 125 mm thick wall 800 mm height with 125 mm thick and 350 mm wide coping slab for wall and 125 mm thick 400 x 400 mm coping for pillars with top edges of kerb and coping chamferred / rounded as directed etc., complete ( excluding cost of providing and placing reinforcement steel and gate ) with initial lead upto 1 km and all lifts. ( Cement content 330 kg / cum with use of super plasticiser ) DATA: Consider one spillway bridge span of 18 m. Consider solid parapet for rate analysis for one span. Consider 0.9 wide opening for approach to pier top hoist platform on d / s side. 0.35 m Gate 3.00 m 0.125 m

0.8 m

0.20 m

SKETCH SHOWING COMPONENTS OF RCC SOLID PARAPET Length of kerb on u /s and d / s ( 18.00 + 18.00 ) : 36.00 m Length of parapet ( 18.00 + 18.00 - 0.90 ) : 35.10 m Number of pillars for 3.35 m c / c spacing : 12 Nos Number of wall panels of size 3.00 x 0.80 x 0.125 m : 10 Nos Number of wall panels of size 0.45 x 0.80 x 0.125 m (on u/s only) : 2 Nos Length of coping for wall panels ( 3 x 10 + 2 x 0.45 ) : 30.90 m Number of coping slabs for pillers : 12 Nos For 1 cum CC :- Coarse aggregates : 0.80 cum. Blending ratio : 65 :35 Fine aggregate : 0.45 cum. Cement : 330 kg Super plasticiser : 1.00 ltr. Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

1. Quantity of concrete per span : For kerb ( 36 x 0.35 x 0.20 ) : 2.52 cum For pillars ( 12 x 1 x 0.35 x 0.35 ) : 1.47 cum For wall panels ( 10 x 3 x 0.80 x 0.125 + 2 x 0.45 x 0.80 x 0.125 ) : 3.09 cum For wall coping ( 10 x 3 x 0.35 x 0.125 + 2 x 0.45 x 0.35 x 0.125 ) : 1.35 cum For pillar coping ( 12 x 0.40 x 0.40 x 0.125 ) : 0.24 cum Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

74

DAM ALLIED WORKS

2.

3.

4.

5.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.079 cum ) : 3.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 4.50 min Construction of parapet involves laying of concrete in three stages namely ( i ) kerb, ( ii ) pillars and wall panels and ( iii ) coping. While concrete laying cycle can be matched with production cycle for kerb and coping, the laying cycle will be very slow for pillars and wall panels in view of thin sections with reinforcement. Considering the laying time for pillars and wall panels at twice the production time the average cycle time will be about 1.5 times the production cycle time. Average cycle time for laying concrete ( 4.50 x 1.5 ) : 6.75 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 6.75 ) : 59 mixes Output of CC for 59 mixes ( 59 x 50 / 330 ) : 8.9 cum As the computed daily output of 8.9 cum is close to one span quantity of 8.7 cum consider the daily output at 8.7 cum for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 8.7 x 330 x 1.01 ) : 2900 kg Cement for incidental works @ 5 kg / cum ( 8.7 x 5 ) : 43.5 kg Coarse aggregate 20-10 mm size range ( 8.7 x 0.8 x 0.65 x 1.02 ) : 4.60 cum Coarse aggregate 10-4.75 mm size ( 8.7 x 0.8 x 0.35 x 1.02 ) : 2.50 cum Fine aggregate ( 8.7 x 0.45 x 1.02 ) : 4.00 cum Super plasticiser ( 8.7 x 1.0 x 1.02 ) : 8.90 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Shuttering for kerb ( 4 x 18 x 0.20 + 4 x 0.35 x 0.20 ) : 14.68 sqm For pillars ( 12 x 2 x 0.55 x 1 + 2 x 0.15 x 1 ) : 13.50 sqm For wall panels ( 10x2x3x0.80 + 2x2x0.45x0.80 + 2x0.15x0.80 ) : 49.68 sqm For wall coping( 0.45 x 3 x 10 + 0.45 x 0.45 x 2 + 2 x 0.35 x 0.15 ) : 14.01 sqm For pillar coping ( 12 x 4 x 0.35 x 0.15 ) : 2.52 sqm Total ( say ) : 95.00 sqm Scaffolding / supports assumed at 15 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Heavy mazdoors : 2 Nos. Batching 20-10 mm CA

Batching 10 mm below CA Batching fine aggregate Batching cement Remixing and conveying concrete Laying concrete Washing / cleaning / curing etc

Heavy mazdoors Heavy mazdoors Heavy mazdoors Heavy mazdoors Light mazdoors Mason Class-I Heavy mazdoors Light mazdoors

: : : : : : : :

2 Nos. 2 Nos. 2 Nos. 2 Nos. 9 Nos. 2 Nos. 2 Nos. 2 Nos.

75

DAM ALLIED WORKS

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering. 6. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 7. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ Rs: RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 Perticulars Unit kg kg cum cum cum ltr sqm LS Quantity 2900.00 43.50 4.60 2.50 4.00 8.90 95.00 2.00 UNIT : 36.00 Rm Rate in Rs. 4.00 4.00 520.00 669.00 199.00 75.00 151.07 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

33.17

151.07

Cement with 1% wastage for mix Cenent for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Fine aggregate ( screened ) Super plasticiser Use rate of shuttering Scaffolding @ 15 % of shuttering Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Amount in Rs. 11600.00 174.00 2392.00 1672.50 796.00 667.50 14351.20 2152.68 60.00 33865.88 338.66 3386.59 1693.29 0.00 0.00 39284.42

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 8.00 8.00 0.50 0.50

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges Needle vibrator 40 mm ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 38.00 25.00 7.00 5.00 5.00 50.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 56.00 40.00 2.50 25.00 627.50 6.28 26.50 31.38 691.65

C. LABOUR: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Day Day

Quantity 8.00 0.50 8.00 2.00 1.00

Crew for Concrete mixer Crew for Pump Crew for Vibrator Mason Class-I Maistry Heavy mazdoor

Rate in Rs. 75.10 26.90 53.30 159.00 141.50

Amount in Rs. 600.80 13.45 426.40 318.00 141.50

76

DAM ALLIED WORKS

8 9

for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying & packing concrete Light mazdoor for conveying concrete for curing & miscellaneous Labour for shuttering Labour for scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day Day Day Day sqm

2.00 6.00 2.00 2.00 9.00 2.00 95.00

134.00 132.00 132.00 132.00 130.50 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

268.00 792.00 264.00 264.00 1174.50 261.00 3150.68 472.60 8146.93 81.47 814.69 1222.04 407.35 407.35 11079.82

1% 10% 15% 5% 5% Total cost of Labour :

Rs: Rs: Rs: TOTAL Rs: Add for enabling works @ 1.40% Rs: Total Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 2943.5 kg @ Rs: 129.10 / tonne Rs: Coarse aggregates 7.10 cum @ Rs: 121.90 / cum Rs: Fine aggregate 4.00 cum @ Rs: 84.90 / cum Rs: Total cost for 36.00 Rm Rs: Rate per Rm Rs: Rate approved per Rm Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

39284.42 691.65 11079.82 51055.89 714.78 51770.67 380.01 865.49 339.60 53016.17 1473.00 1473.00 ITEM No: 22.b

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for RCC ornamental parapet consisting of 350 x 200 mm kerb, 350 x 350 x 1000 mm pillars spaced approximately at 3.5 m apart, 150 x 125 mm posts 600 mm height approximately 316 mm c/c with 125 mm thick and 350 mm wide coping slab for posts and pillars with top edges of

kerb and coping chamferred or rounded as directed etc., complete ( excluding cost of providing and placing reinforcement steel and gate ) with initial lead upto 1 km and all lifts. ( Cement content : 330 kg / cum with use of super plasticiser ) DATA: Consider one spillway bridge span of 18 m. Consider ornamental parapet for rate analysis for one span. Consider 0.9 wide opening for approach to pier top hoist platform on d / s side. 0.35 m Gate 3.00 m 0.125 m

77

DAM ALLIED WORKS

0.8 m

0.20 m

SKETCH SHOWING COMPONENTS OF RCC ORNAMENTAL PARAPET Length of kerb on u / s and d / s ( 18.00 + 18.00 ) : 36.00 m Length of parapet ( 18.00 + 18.00 - 0.90 ) : 35.10 m Number of pillars for 3.35 m c / c spacing : 12 Nos Number of wall panels of size 3.00 x 0.80 x 0.125 m : 10 Nos Number of wall panels of size 0.45 x 0.80 x 0.125 m ( on u/s only ) : 2 Nos Length of coping for wall panels ( 3 x 10 + 2 x 0.45 ) : 30.90 m Number of coping slabs for pillers : 12 Nos For 1 cum CC :- Coarse aggregates : 0.80 cum. Blending ratio : 65 :35 Fine aggregate : 0.45 cum. Cement : 330 kg Super plasticiser : 1.00 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. 1. Quantity of concrete per span : For kerb ( 36 x 0.35 x 0.20 ) : 2.52 cum For pillars ( 12 x 1 x 0.35 x 0.35 ) : 1.47 cum For wall panels ( 10 x 3 x 0.80 x 0.125 + 2 x 0.45 x 0.80 x 0.125 ) : 3.09 cum For wall coping ( 10 x 3 x 0.35 x 0.125 + 2 x 0.45 x 0.35 x 0.125 ) : 1.35 cum For pillar coping ( 12 x 0.40 x 0.40 x 0.125 ) : 0.24 cum Total : 8.70 cum Less openings in wall panels ( 10x 9x 0.60x 0.166x 0.125) : 1.12 cum Total ( say ) : 7.60 cum Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.079 cum ) : 3.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 4.50 min Construction of parapet involves laying of concrete in three stages namely ( i ) kerb, ( ii ) pillars and wall panels and ( iii ) coping. While concrete laying cycle can be matched with production cycle for kerb and coping, the laying cycle will be very slow for pillars and wall panels in view of thin sections with reinforcement. For ornamental parapet the laying cycle time will be more than solid parapet in view of openings in wall panels. Considering the laying cycle time for pillars and wall panels with openings 3 times the production cycle time the average cycle time will be about 1.8 times the production cycle time. Average cycle time for laying concrete ( 4.50 x 1.8 ) : 8.10 min

78

DAM ALLIED WORKS

2.

3.

4.

5.

No. of mixes per day with 50 min / hr working ( 50 x 8 / 8.1 ) say : 50 mixes Output of CC for 50 mixes ( 50 x 50 / 330 ) : 7.6 cum As the computed daily output of 7.60 cum also matches with the one span parapet quantity of 7.60 cum consider the daily output at 7.60 cum for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 7.6 x 330 x 1.01 ) : 2533 kg Cement for incidental works @ 5 kg / cum ( 7.6 x 5 ) : 38 kg Coarse aggregate 20-10 mm size range ( 7.6 x 0.8 x 0.65 x 1.02 ) : 4.05 cum Coarse aggregate 10-4.75 mm size ( 7.6 x 0.8 x 0.35 x 1.02 ) : 2.20 cum Fine aggregate ( 7.6 x 0.45 x 1.02 ) : 3.50 cum Super plasticiser ( 7.6 x 1.0 x 1.02 ) : 7.75 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Shuttering for kerb ( 4 x 18 x 0.20 + 4 x 0.35 x 0.20 ) : 14.68 sqm For pillars (12x 2x 0.55x1 + 2x 0.15x1) : 13.50 sqm For wall panels ( 10x2x3x0.80 + 2x2x0.45x0.80 + 2x0.15x0.80 ) : 49.68 sqm For openings ( 10x 2x 2 x 9 x 0.125 x 0.6 ) : 20.00 sqm For wall coping( 0.45 x 3 x 10 + 0.45 x 0.45 x 2 + 2 x 0.35 x 0.15 ) : 14.01 sqm For pillar coping ( 12 x 4 x 0.35 x 0.15 ) : 2.52 sqm Total ( say ) : 115.00 sqm Scaffolding / supports assumed at 15 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Heavy mazdoors : 2 Nos. Batching 20-10 mm CA Batching 10 mm below CA Heavy mazdoors : 2 Nos. Batching fine aggregate Heavy mazdoors : 2 Nos. Batching cement Heavy mazdoors : 2 Nos. Remixing and conveying concrete Heavy mazdoors : 2 Nos. Light mazdoors : 8 Nos. Laying concrete Mason Class-I : 2 Nos. Heavy mazdoors : 2 Nos. Washing / cleaning / curing etc Light mazdoors : 2 Nos. Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: 33.17 Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

6. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 7. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ Rs: RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum Quantity 2533.00 38.00 4.05 UNIT : 36.00 Rm Rate in Rs. 4.00 4.00 520.00

151.07

Cement with 1% wastage for mix Cenent for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm

Amount in Rs. 10132.00 152.00 2106.00

79

DAM ALLIED WORKS

3 4 5 6 7

Coarse aggregate 10-4.75 mm Fine aggregate ( screened ) Super plasticiser Use rate of shuttering Scaffolding @ 15 % of shuttering Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

cum cum ltr sqm LS

2.20 3.50 7.75 115.00 2.50

669.00 199.00 75.00 151.07 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

1471.80 696.50 581.25 17372.50 2605.88 75.00 35192.93 351.93 3519.29 1759.65 0.00 0.00 40823.80

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 8.00 8.00 0.50 0.50

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges Needle vibrator 40 mm ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. 38.00 25.00 7.00 5.00 5.00 50.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 56.00 40.00 2.50 25.00 627.50 6.28 26.50 31.38 691.65

Description

Unit Hour Hour Hour Day Day

Quantity 8.00 0.50 8.00 2.00 1.00

Crew for Concrete mixer Crew for Pump Crew for Vibrator Mason Class-I Maistry

Rate in Rs. 75.10 26.90 53.30 159.00 141.50 Contd

Amount in Rs. 600.80 13.45 426.40 318.00 141.50

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd 134.00 132.00 132.00 132.00 130.50 130.50 33.17

Amount in Rs.

Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying & packing concrete Light mazdoor for conveying concrete for curing & miscellaneous Labour for shuttering

Day Day Day Day Day Day sqm

2.00 6.00 2.00 2.00 8.00 2.00 115.00

268.00 792.00 264.00 264.00 1044.00 261.00 3813.98

80

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