User Guide:

Please read this guide carefully before completing the data entry tab. The data entry is split into a number of sections under either a power diversity calc or a SEC calc Client information Technology to be installed Existing machine background data Operational background data Equipment information Energy use assessment Energy savings - auto calculated CO2 savings calculation - auto calculated

There is one further tab that can be utilised with either the SEC or power / density calculation. The 'water calc' tab allows savings from reduction in water cooling to be taken into account and this data flows into the other 2 calculations. Please carefully go through each section filling in the information required for the loan application. If you are unable to fill in any sections please provide details in the 'Notes / Assumptions column' this should include; Additional information where relevant i.e. provide details of the 'percentage avg conslption' or 'SEC' for the calculations. If you have used different calculations both the data and the calculations used should be provided with an explanation of why you have done so. Conditional formatting Conditional formatting is included on the sheet in 2 instances and will turn cells Red if - cell is negative (for carbon and cost savings) or if total energy use is greater than 90% of total site energy consumption. The following key is used throughout the spreadsheet; Lilac - CT input only Yellow - applicant/supplier input Green - Auto calculated cell Grey - notes sections Red cells - conditional formatting identfiies that there maybe an error in this cell Client information Please provide background details on the client. Technology to be installed Please tell us the type of equipment to be installed, the type of machine, the manufacturer name and identify the specific product. Existing machine background data Please provide details of your existing machine as specified. Operational background data Please provide a list of details of the type of machine currently installed, the model name, serial number and machine type. Please input the normal running hours on a per day, days per week and weeks per year. This should be done in consultation with the client. If the organisation has changing shift patterns please identify the average running hours here. Please include the price paid per kWh of energy used (unit price) broken into a day and night tariffs. Please also include the CCL (the Climate Change Levy) in the unit price. This data then allows other energy saving information to be automatically calculated. If no night running is used overwrite the average calculation. If the new machine is replacing 2 older machines please note this in the comments and include the total consumption for the 2 machines in the existing equipment boxes. Equipment information Please provide details of the existing equipment and the new product to be installed. In particular we require; the installed power rating of the existing and proposed machine (broken down by the energy used for heat and motors & drives), the percentage average consumption, the cycle time and the percentage of production scrap. Cycle time will be used here to show improvements in efficiency between the old and new equipment. Energy use assessment From the information provided above (equipment info and operational data) and through the selection of the fuel type energy use calculations are made here. Please perform non standard savings calculations in the notes section and provide full details here. Power load calc Note that the calculation for current energy use is calculated from the number of hours worked per year multiplied by the avg power consumption multiplied by the installed power. This is different to the calculation for predicted energy use which includes the difference in the scrapage rate and cycle time between the existing and proposed machines allowing changes in production efficiency to be taken into account. SEC Calc The SEC calc uses a specific energy consumption figure and multiplied by the throughput of material. The calc takes account of shot weight, cycle time and scrapage. If the machine has a faster cycle time you will need to decrease annual running hours for the proposed machine to give the same annual output. Energy savings - auto calculated Energy savings are automatically calculated from the information provided. CO2 savings calculation - auto calculated The CO2 savings are automatically calculated from the information that you provide in the sheet. No loan calculation is provided in this spreadsheet Please refer to the Carbon Trust website for more information https://www.carbontrust-online.co.uk/carboncalculator/ Water Calc Where possible we would like to capture the energy savings achieved from any new plant that reduce the need for cooled water. The 'water calc' tab presents an opportunity for this calculation to be presented where possible.

REFERENCE DATE
CLIENT INFORMATION Client name Proposed installation site Proposed installation site post code Existing site annual energy consumption kWh Existing machine(s) and size distribution TECHNOLOGY TO BE INSTALLED Manufacturer Model reference Technology type Clamp force size (tonne) New or reconditioned EXISTING MACHINE BACKGROUND DATA Existing machine type Existing machine age Existing machine model Existing machine serial number Existing clamp force size OPERATIONAL BACKGROUND DATA Weeks/year Days/week Hours per day Hours run per year Day tariff p/kWh (17 hours per day) Night Tariff p/kWh (7 hours per day) Average price (p/kWh) EQUIPMENT INFORMATION Total power heating (kW) Total power motors and drives (kW) Total Installed power (kW) Percentage average consumption (diversity factor) Cycle time (sec) Production scrap (percentage) ENERGY USE ASSESSMENT Fuel type Annual usage (kWhs) Annual cost ENERGY SAVINGS Annual savings kWh Annual savings CO2 SAVINGS Existing CO2e emissions (t/CO2/yr) Proposed equipment CO2e emissions CO2e savings

CT defined 2/13/2014 Notes / Assumptions - (please add comments)

150,000

Hybrid New Hydraulic

Manufacturer name Give model name / number Select from drop down Size rating in tonnes Select from drop down Select from drop down Manufacturing date or years old Give model name / number Give serial number

wk/yr worked - in consultation with the customer days/wk worked - in consultation with the customer hr/day worked - in consultation with the customer 8,736 Auto calculated 10.00 p/kWh - include CCL levy 7.00 p/kWh - include CCL levy 9.13 Override with day price if no night running EXISTING EQUIPMENT PROPOSED EQUIPMENT 5 5 20 20 25 25 60% 60% 21 21 7% 7% EXISTING SYSTEM PROPOSED SYSTEM Electricity Electricity 131,040 131,040 11,957 11,957 Auto calculated Auto calculated

52 7 24

Notes / Assumptions - (please add comments) Please break down total installed power by heating Please break down total installed power by motors & drives Autocalculated Please provide rationale for any assumptions anddetails of number given Cycle time (sec) - please calculate from average for existing and predicted regime Please provide details of scrapage assumptions and how these are calc

Auto calculated and can include savings from 'water calc' Auto calculated

71 t/CO2e/yr auto calculated 71 t/CO2e/yr auto calculated t/CO2e/yr auto calculated

DATE CLIENT INFORMATION Client name Proposed installation site Proposed installation site post code Existing site annual energy consumption kWh Existing machine(s) and size distribution TECHNOLOGY TO BE INSTALLED Manufacturer Model reference Technology type Clamp force size New or reconditioned EXISTING MACHINE BACKGROUND DATA Existing machine type Existing machine age (date is was manufactured) Existing machine model Existing machine serial number Existing clamp force size OPERATIONAL BACKGROUND DATA Weeks/year Days/week Hours per day Hours run per year Day tariff p/kWh (17 hours per day) Night Tariff p/kWh (7 hours per day) Average price (p/kWh) EQUIPMENT INFORMATION Shot weight (g) Specific energy consumption kWh/kg Cycle time (sec) Scrap percentage Cycles per hour Material throughput per hour (kg) Material throughput per year (kg)

Energy consumption per annum ENERGY USE ASSESSMENT Fuel type Annual usage (kWhs) Annual cost ENERGY SAVINGS Annual savings kWh Annual savings CO2 SAVINGS

Existing CO2e emissions (t/CO2e/yr) Proposed equipment CO2e emissions CO2e savings

2/13/2014

107,000

Hybrid New Hydraulic

EXISTING RUNNING HOURS 50 5 20 5,000 10.00 7.00 9.13 EXISTING EQUIPMENT 200.00 0.80 30.00 5% 120 24.00 120,000

96,000 EXISTING SYSTEM Electricity 96,000 8,760 37,618 3,433

52 32 21

Notes / Assumptions - (please add comments) Name Name Post code Please provide existing consumption as a check

Manufacturer name Give model name / number Select from drop down Size rating in tonnes Select from drop down Select from drop down Give model name / number Give serial number PROPOSED RUNNING HOURS 52 5 13 3,380 10.00 7.00 9.13 PROPOSED EQUIPMENT 200.00 0.50 20.00 1% 180 36.00 121,680

58,382 PROPOSED SYSTEM Electricity Auto calculated Auto calculated 58,382 5,327

t/CO2e/yr auto calculated t/CO2e/yr auto calculated t/CO2e/yr auto calculated

Notes / Assumptions - (please add comments) wk/yr worked - in consultation with the customer days/wk worked - in consultation with the customer hr/day worked - in consultation with the customer Auto calculated day tariff p/kWh night tariff p/kWh Override with day rate if no night running Notes / Assumptions - (please add comments) Please specify shot weight in g's Please specify the machines specific energy consumption KWh/Kg Specify cycle time in sec Please provide details of scrapage assumptions and how these are calc Cycles per hour auto calculated from cycle time Material throughput per hour auto calculated Hourly throughput is multiplied by hours run per year Energy consumption per annum calculated from material throughput per year and specific energy consumptio, taking account of scrappage different between existing and new equipment Notes / Assumptions - (please add comments) Auto calculated and can include savings from 'water calc' Auto calculated

Information Description of cooling system Chiller rating kW Chiller annual running hours Chilled water system temperature degC Assumed COPc for the chiller Annual estimated consumption for the chiller kWh using existing machine Annual estimated consumption for chiller kWh using new machine.

N.B. All data required for chiller calc to be taken into consideration

Data required i.e. central or local with or without free cooling/evaporative towers