GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS Contd ISA 65x65x6 mm x 1130 mm 6 Nos ISA 65x65x6 mm x 3600 mm 2 Nos Bolt/Nut/Washer 12 diax50 mm 12 Nos Rib plate 200x250x10 mm 6 Nos Chequered pl 400x687x6 mm 2 Nos Chequered pl 525x1935x6 mm 2 Nos Chequered pl 247x560x6 mm 1 No. Chequered pl 587x630x6 mm 2 Nos Chequered pl 162x560x6 mm 1 No. Plate 250x350x16 mm 4 Nos R/F plate 120/62 dia x 8 mm 4 Nos Plate 120x470x20 mm 2 Nos Plate 80x80x10 mm 4 Nos Pulleys and accessories : CI Pulley 300 dia 2 Nos Pin 60 dia x 200 mm 2 Nos Bronz bush 80/60 dia x 50 mm 2 Nos Plate 40x90x8 mm 4 Nos Bolt/Nut/Washer 12 diax30 mm 16 Nos Pulley pin 50 dia x 250 mm 2 Nos Lock plate 50x90x10 mm 8 Nos Spacer 130/60 dia x 25 mm 2 Nos Spacer 130/60 dia x 8 mm 4 Nos CI Pulley 276 dia 4 Nos Bronz bush 80/60 dia x 60 mm 4 Nos Gear box : ISMC 250 x 880 mm 2 Nos. ISMC 250 x 570 mm 2 Nos. ISMC 250 x 660 mm 2 Nos. ISMC 250 x 450 mm 2 Nos. ISMC 250 x 260 mm 2 Nos. ISMC 250 x 400 mm 2 Nos. Plate 60x880x10 mm 2 Nos Plate 60x220x10 mm 2 Nos Stiffener 75x90x10 mm 12 Nos Plate 250x400x20 mm 4 Nos Plate 75x240x10 mm 2 Nos Plate 130x240x10 mm 8 Nos Plate 80x290x20 mm 4 Nos Drive stool : ISMC 150 x 1525 mm 2 Nos ISMC 150 x 500 mm 3 Nos ISA 75x75x8 mm x 500 mm 4 Nos Plate 230x280x8 mm 1 No Plate 312x330x8 mm 1 No ISA 75x75x8 mm x 500 mm 2 Nos Contd

Weight in kg 39.00 42.00 2.00 14.00 29.00 109.00 7.00 40.00 5.00 44.00 1.00 18.00 2.00 36.00 16.00 2.00 2.00 2.00 8.00 8.00 6.00 2.50 72.00 4.50 60.00 39.00 45.00 31.00 14.00 27.00 8.00 2.00 4.00 63.00 3.00 20.00 15.00 51.00 25.00 14.00 4.00 7.00 7.00

Gas cutting length in m 0.8 0.3 --2.7 2.2 4.9 0.8 2.4 0.8 2.4 2.3 1.2 0.6 ------0.5 --------------1.0 1.0 1.0 1.0 1.0 1.0 0.2 0.2 2.0 2.6 0.6 3.0 1.5 0.6 0.9 0.6 0.6 0.7 0.3

Weld length in m --14.4 --4.6 2.2 4.9 0.8 2.4 0.8 3.2 1.5 0.8 1.3 ------------------------0.8 0.8 0.8 0.8 1.6 1.8 0.7 3.9 4.0 1.6 6.4 3.0 --3.0 2.4 0.5 0.7 0.2

Number of electrodes --101 --32 15 34 6 17 6 22 11 6 9 ------------------------6 6 6 6 11 13 5 27 28 11 45 21 --21 17 4 5 2

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

240

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS Contd Plate 65x100x8 mm 3 Nos Bolt/Nut/Washer 16 dia x 60 mm 10 Nos Bolt/Nut/Washer 20 dia x 100 mm 4 Nos Bolt/Nut/Washer 10 dia x 50 mm 4 Nos Bolt/Nut/Washer 12 dia x 50 mm 4 Nos Bolt/Nut/Washer 12 dia x 50 mm 12 Nos Drums / Gears / Pinions / Shafts : Rope drum 300 dia x 470 mm 2 Nos Drum gear 2 Nos Drum shaft 60 dia x 610 mm 2 Nos First pinion 2 Nos Pinion shaft 60 dia x 540 mm 2 Nos Bearings 4 Nos Plummer blocks for pinions 4 Nos Line shaft 50 dia x 431 mm 2 Nos Flexible coupling 50 dia 4 Nos Lock plate 180x50x8 mm 4 Nos Bolt/Nut/Washer 16 diax30 mm 8 Nos Bolt/Nut/Washer 16 diax75 mm 24 Nos Bolt/Nut/Washer 10 diax40 mm 100 Nos Bolt/Nut/Washer 16 diax100 mm 8 Nos Spacer pl 150/62 dia x 8 mm 4 Nos Gear box cover : Plate 50x416x5 mm 2 Nos IAS 45x45x5 mm x1920 mm 2 Nos IAS 45x45x5 mm x1900 mm 4 Nos Plate 50x600x5 mm 2 Nos Plate 340x1600x3 mm 2 Nos Plate 420x850x3 mm 2 Nos Plate 420x850x3 mm 2 Nos Plate 50x1600x5 mm 2 Nos Plate 50x1200x5 mm 2 Nos Inspection cover 200x200x3 mm 2 Nos Handle 16 dia 250 mm 6 Nos Drive unit cover : IAS 45x45x5 mm x590 mm 2 Nos IAS 45x45x5 mm x247 mm 2 Nos IAS 45x45x5 mm x1037 mm 2 Nos IAS 45x45x5 mm x940 mm 2 Nos IAS 45x45x5 mm x1570 mm 2 Nos IAS 45x45x5 mm x520 mm 2 Nos Plate 550x580x3 mm 1 No. Plate 930x1495x3 mm 2 Nos Plate 550x930x3 mm 1 No Plate 50x715x3 mm 2 Nos Plate 620x1600x3 mm 1 No Contd

Weight in kg 1.00 3.50 2.00 0.50 0.50 1.50 240.00 144.00 31.00 14.00 28.00 4.00 20.00 16.00 20.00 3.00 1.00 6.00 10.00 2.00 2.00 2.00 17.00 35.00 2.00 27.00 18.00 18.00 7.00 5.00 2.00 3.00 4.00 2.00 7.00 6.00 11.00 4.00 8.00 34.00 13.00 2.00 25.00

Gas cutting length in m ------------------------------0.2 --------2.6 0.1 0.2 0.4 0.1 3.9 3.8 4.0 0.1 0.1 0.8 0.1 0.2 0.2 0.2 0.2 0.2 0.2 1.1 4.9 1.5 0.1 2.3

Weld length in m ----------------------------------------1.9 0.9 0.2 0.4 1.3 2.0 2.0 2.0 1.5 1.0 --0.6 0.2 0.2 0.2 0.2 0.2 0.2 1.1 4.5 1.5 1.5 2.0

Number of electrodes ----------------------------------------13 4 1 2 5 6 6 6 6 4 --6 1 1 1 1 1 1 3 14 4 4 6

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

241

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS Contd Plate 200x200x3 mm 1 No Plate 250x400x3 mm 1 No Plate 100x100x3 mm 1 No Flat 50x350x5 mm 2 Nos Flat 50x100x5 mm 2 Nos Flat 50x350x5 mm 2 Nos Handle 16 dia x 450 mm 4 Nos Handle 16 dia x 350 mm 2 Nos Bolt/Nut/Washer 20 dia x 30 mm 30 Nos Bolt/Nut/Washer 12 diax40 mm 12 Nos Other components : Steel wire rope 12 dia 6x36 - 2 x 35 m Rope socket with pin 2 Nos Elecon gear unit 1 No Electric motor 2 hp 1 No. Ele-magnetic brake Brake drum coupling 150 dia Total :

Weight in kg 1.00 2.00 0.50 1.00 1.00 1.00 3.00 1.00 2.00 1.00 40.00 14.00 102.00 44.00 18.00 7.00 2947.50 kg

Gas cutting length in m 0.4 0.7 0.2 0.10 0.10 0.10 0.10 ------------------85.5 Rm

Weld length in m --1.0 0.4 1.4 0.4 0.7 0.8 0.4 ----------------129.5 Rm

Number of electrodes --3 2 6 2 4 10 5 ----------------825 Nos

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114

ABSTRACT : 1. Structural steel : Angles / Beams / Channels / Bars Plates / Flats Chequered plate 2. Cast steel components : Rope drums 2 Nos Gears 2 Nos Pinions Pulleys 6 Nos Plummer blocks 6 Nos / couplings 3. Alloy steel components : Shafts Pins 4. Alluminium/ Bronze alloy components : Bearings / Bush Bolt / Nut / Washers MS Bolts / Nuts / Washers 5. Wire rope : 12 mm dia 6 / 36 construction 2 x 35 Rm 6. Other components : Manual operating system Worm reducer Electric motor 2 hp Ele-magnetic brake Rope socket with pin MS pipe 32 mm dia

IS : 2062 : 1238.00 kg : 531.00 kg : 190.00 kg IS : 1030 : : : : IS : 1570 : 75.00 kg : 24.00 kg IS : 305 : 10.50 kg IS : 1363 : 66.00 kg IS : 2266 : 40.00 kg : : : : : : 1 No. 1 Nos 1 No. 1 No. 2 Nos 10.50 Rm 384.00 kg 14.00 kg 108.00 kg 47.00 kg

242

GATE / HOIST AND ALLIED WORKS

7. Other details : Length of cutting Length of welding Number of electrodes ( for structural steel )

: 85.50 Rm : 129.50 Rm : 825 Nos

Manual operation assembly : Note: For this assembly a lumpsum rate is proposed in the data rate analysis. The details furnished below for this assembly are only for information to assess approximate cost of the assembly. Therefore, the quantity details of this assembly are not included in the abstract of materials. Sl No. DESCRIPTION OF MATERIALS 1 2 3 4 5 6 7 8 9 10 11 12 IAS 50x50x5 mm x 775 mm 4 Nos Plummer blocks - sprocket shafts 3 Nos Handle Round 32 dia x 500 m / c ISA 50x50x6 mm x 300 mm 2 Nos ISA 75x75x8 mm x 210 mm 1 No Round 32 dia x 361 m / c Dog clutch 45 dia and lever Sprocket 30 theeth Sprocket 15 theeth Sprocket chain Bolt/Nut/Washer 10 dia x 40 mm 6 Nos Weight Gas cutting Weld length in kg length in m in m 14.00 0.4 0.6 6.00 ----1.50 ----3.00 ----3.00 0.2 0.4 2.00 0.2 0.6 2.00 ----15.00 ----4.50 ----1.00 ----2.50 ----0.50 ----55.00 0.80 1.60 kg Rm Rm Number of electrodes 4 ------5 7 ------------16 Nos Item No.29

SECTION: GATE / HOIST & ALLIED WORKS.

Item: Manually operated Rope drum hoist for regulator radial gate : Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of rope drum hoist without considering drive unit for cross regulator radial gate for Alamatti Left Bank Canal under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS Embedments : Anchor bolts 20 dia x 750 mm 16 Nos Bolt / Nut / Washers Plate 220x280x20 mm 8 Nos Hoist supporting structure : Girder ISMB-250 x 3600 mm 2 Nos Rib plate 225x250x10 mm 8 Nos ISMC- 150 x 500 mm 2 Nos Contd Weight in kg 30.00 2.00 77.00 269.00 35.00 17.00 Gas cutting length in m 0.4 --4.0 1.0 3.8 0.6 Weld length in m 1.0 ------1.8 2.4 Number of electrodes 7 ------13 17

1 2 3 4 5 6

Sl No. DESCRIPTION OF MATERIALS

Weight

Gas cutting

Weld length

Number of

243

GATE / HOIST AND ALLIED WORKS

in kg Contd 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 ISMC- 150 x 1990 mm 2 Nos ISMC- 250 x 790 mm 2 Nos ISMC- 250 x 1990 mm 4 Nos ISMC- 250 x 570 mm 4 Nos MS pipe 32 dia x 5250 mm 2 Nos Flat 50x3100x8 mm 2 Nos ISA 65x65x6 mm x 1130 mm 6 Nos ISA 65x65x6 mm x 3600 mm 2 Nos Bolt/Nut/Washer 12 diax50 mm 12 Nos Rib plate 200x250x10 mm 6 Nos Chequered pl 400x687x6 mm 2 Nos Chequered pl 525x1935x6 mm 2 Nos Chequered pl 247x560x6 mm 1 No. Chequered pl 587x630x6 mm 2 Nos Chequered pl 162x560x6 mm 1 No. Plate 250x350x16 mm 4 Nos R/F plate 120/62 dia x 8 mm 4 Nos Plate 120x470x20 mm 2 Nos Plate 80x80x10 mm 4 Nos Pulleys and accessories : CI Pulley 300 dia 2 Nos Pin 60 dia x 200 mm 2 Nos Bronz bush 80/60 dia x 50 mm 2 Nos Plate 40x90x8 mm 4 Nos Bolt/Nut/Washer 12 diax30 mm 16 Nos Pulley pin 50 dia x 250 mm 2 Nos Lock plate 50x90x10 mm 8 Nos Spacer 130/60 dia x 25 mm 2 Nos Spacer 130/60 dia x 8 mm 4 Nos CI Pulley 276 dia 4 Nos Bronz bush 80/60 dia x 60 mm 4 Nos Gear box : ISMC 250 x 880 mm 2 Nos. ISMC 250 x 570 mm 2 Nos. ISMC 250 x 660 mm 2 Nos. ISMC 250 x 450 mm 2 Nos. ISMC 250 x 260 mm 2 Nos. ISMC 250 x 400 mm 2 Nos. Plate 60x880x10 mm 2 Nos Plate 60x220x10 mm 2 Nos Stiffener 75x90x10 mm 12 Nos Plate 250x400x20 mm 4 Nos Plate 75x240x10 mm 2 Nos Plate 130x240x10 mm 8 Nos Plate 80x290x20 mm 4 Nos Contd 61.00 54.00 272.00 78.00 42.00 20.00 39.00 42.00 2.00 14.00 29.00 109.00 7.00 40.00 5.00 44.00 1.00 18.00 2.00 36.00 16.00 2.00 2.00 2.00 8.00 8.00 6.00 2.50 72.00 4.50 60.00 39.00 45.00 31.00 14.00 27.00 8.00 2.00 4.00 63.00 3.00 20.00 15.00

length in m 0.6 0.8 1.6 1.7 --0.1 0.8 0.3 --2.7 2.2 4.9 0.8 2.4 0.8 2.4 2.3 1.2 0.6 ------0.5 --------------1.0 1.0 1.0 1.0 1.0 1.0 0.2 0.2 2.0 2.6 0.6 3.0 1.5

in m 2.4 4.0 8.0 8.0 0.5 0.8 --14.4 --4.6 2.2 4.9 0.8 2.4 0.8 3.2 1.5 0.8 1.3 ------------------------0.8 0.8 0.8 0.8 1.6 1.8 0.7 3.9 4.0 1.6 6.4 3.0

electrodes 17 28 56 56 4 6 --101 --32 15 34 6 17 6 22 11 6 9 ------------------------6 6 6 6 11 13 5 27 28 11 45 21

Sl No. DESCRIPTION OF MATERIALS

Weight in kg

Gas cutting length in m

Weld length in m

Number of electrodes

244

GATE / HOIST AND ALLIED WORKS

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Contd Drive stool : ISMC 150 x 1525 mm 2 Nos ISMC 150 x 500 mm 3 Nos ISA 75x75x8 mm x 500 mm 4 Nos Plate 230x280x8 mm 1 No Plate 312x330x8 mm 1 No ISA 75x75x8 mm x 500 mm 2 Nos Plate 65x100x8 mm 3 Nos Bolt/Nut/Washer 16 dia x 60 mm 10 Nos Bolt/Nut/Washer 20 dia x 100 mm 4 Nos Bolt/Nut/Washer 10 dia x 50 mm 4 Nos Bolt/Nut/Washer 12 dia x 50 mm 4 Nos Bolt/Nut/Washer 12 dia x 50 mm 12 Nos Drums / Gears / Pinions / Shafts : Rope drum 300 dia x 470 mm 2 Nos Drum gear 2 Nos Drum shaft 60 dia x 610 mm 2 Nos First pinion 2 Nos Pinion shaft 60 dia x 540 mm 2 Nos Bearings 4 Nos Plummer blocks for pinions 4 Nos Line shaft 50 dia x 431 mm 2 Nos Flexible coupling 50 dia 4 Nos Lock plate 180x50x8 mm 4 Nos Bolt/Nut/Washer 16 diax30 mm 8 Nos Bolt/Nut/Washer 16 diax75 mm 24 Nos Bolt/Nut/Washer 10 diax40 mm 100 Nos Bolt/Nut/Washer 16 diax100 mm 8 Nos Spacer pl 150/62 dia x 8 mm 4 Nos Gear box cover : Plate 50x416x5 mm 2 Nos IAS 45x45x5 mm x1920 mm 2 Nos IAS 45x45x5 mm x1900 mm 4 Nos Plate 50x600x5 mm 2 Nos Plate 340x1600x3 mm 2 Nos Plate 420x850x3 mm 2 Nos Plate 420x850x3 mm 2 Nos Plate 50x1600x5 mm 2 Nos Plate 50x1200x5 mm 2 Nos Inspection cover 200x200x3 mm 2 Nos Handle 16 dia 250 mm 6 Nos Other components : Steel wire rope 12 dia 6x36 - 2 x 35 m Rope socket with pin 2 Nos Elecon gear unit 1 No Total :

51.00 25.00 14.00 4.00 7.00 7.00 1.00 3.50 2.00 0.50 0.50 1.50 240.00 144.00 31.00 14.00 28.00 4.00 20.00 16.00 20.00 3.00 1.00 6.00 10.00 2.00 2.00 2.00 17.00 35.00 2.00 27.00 18.00 18.00 7.00 5.00 2.00 3.00 40.00 14.00 102.00 2749.00 kg

0.6 0.9 0.6 0.6 0.7 0.3 ------------------------------0.2 --------2.6 0.1 0.2 0.4 0.1 3.9 3.8 4.0 0.1 0.1 0.8 0.1 ------72.7 Rm

--3.0 2.4 0.5 0.7 0.2 ----------------------------------------1.9 0.9 0.2 0.4 1.3 2.0 2.0 2.0 1.5 1.0 --0.6 ------112.6 Rm

--21 17 4 5 2 ----------------------------------------13 4 1 2 5 6 6 6 6 5 --4 ------755 Nos

ABSTRACT : 1. Structural steel : Angles / Beams / Channels / Bars

IS : 2062 : 1193.00 kg

245

GATE / HOIST AND ALLIED WORKS

2.

3.

4.

5. 6.

7.

Note:

Plates / Flats : 442.00 kg Chequered plate : 190.00 kg Cast steel components : IS : 1030 Rope drums 2 Nos Gears 2 Nos : 384.00 kg Pinions : 14.00 kg Pulleys 6 Nos : 108.00 kg Plummer blocks 6 Nos / couplings : 47.00 kg Alloy steel components : IS : 1570 Shafts : 75.00 kg Pins : 24.00 kg Alluminium/ Bronze alloy components : IS : 305 Bearings / Bush : 10.50 kg Bolt / Nut / Washers IS : 1363 MS Bolts / Nuts / Washers : 63.00 kg Wire rope : IS : 2266 12 mm dia 6 / 36 construction 2 x 35 Rm : 40.00 kg Other components : Manual operating system : 1 No. Worm reducer : 1 Nos Rope socket with pin : 2 Nos MS pipe 32 mm dia : 10.50 Rm Other details : Length of cutting : 73 Rm Length of welding : 113 Rm Number of electrodes ( for structural steel ) : 755 Nos Manual operation assembly : For this assembly a lumpsum rate is proposed in the data rate analysis. The details furnished below for this assembly are only for information to assess approximate cost of the assembly. Therefore, the quantity details of this assembly are not included in the abstract of materials. Weight Gas cutting Weld length in kg length in m in m 14.00 0.4 0.6 6.00 ----1.50 ----3.00 ----3.00 0.2 0.4 2.00 0.2 0.6 2.00 ----15.00 ----4.50 ----1.00 ----2.50 ----0.50 ----55.00 0.80 1.60 kg Rm Rm Number of electrodes 4 ------2 4 ------------10 Nos

Sl No. DESCRIPTION OF MATERIALS 1 2 3 4 5 6 7 8 9 10 11 12 IAS 50x50x5 mm x 775 mm 4 Nos Plummer blocks - sprocket shafts 3 Nos Handle Round 32 dia x 500 m / c ISA 50x50x6 mm x 300 mm 2 Nos ISA 75x75x8 mm x 210 mm 1 No Round 32 dia x 361 m / c Dog clutch 45 dia and lever Sprocket 30 theeth Sprocket 15 theeth Sprocket chain Bolt/Nut/Washer 10 dia x 40 mm 6 Nos

SECTION: GATE / HOIST & ALLIED WORKS. Item: Embedded parts for vertical lift Regulator / Escape gate : ( With top seal seat arrangement )

Item No.30

246

GATE / HOIST AND ALLIED WORKS

Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of embedded parts for vertical lift roller gate provided for Alamatti Left Bank Canal Escape structure under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS Sill beam : SS seal seat 60x2200x6 mm 1 No. Plate 400x2600x10 mm 1 No. ISA 75x75x8 x 2600 mm 2 Nos Anchor rod 16 dia x 300 mm 10 Nos Roller track : SS track plate 80x4800x8 mm 2 Nos ISMC 300 x 4800 mm 2 Nos Half ISMB 250 x 4800 mm 2 Nos Stiffener 110x120x10 mm 20 Nos Stiffener 110x170x10 mm 20 Nos Anchor rod 16 dia x 300 mm 40 Nos Side seal track : SS seal seat 60x2250x6 mm 2 Nos ISMC 300 x 4800 mm 2 Nos ISA 75x75x8 x 300 mm 20 Nos Anchor rod 16 dia x 300 mm 40 Nos Guide : Plate 400x4800x10 mm 2 Nos ISA 75x75x8 x 4800 mm 2 Nos Plate 40x4800x25 mm 2 Nos Top seal track : SS seal seat 120x2040x6 mm 1 No. ISMC 300 x 2000 mm 1 No. Plate 90x300x10 mm 2 Nos ISA 75x75x8 x 300 mm 4 Nos Anchor rod 16 dia x 300 mm 8 Nos Bolt/Nut/Washer 20 dia x 80 mm 4 Nos Total : Weight in kg 6.50 82.00 46.50 5.00 48.50 349.00 180.00 19.00 32.00 19.00 13.00 349.00 53.50 19.00 301.50 85.50 75.50 11.50 73.00 4.50 6.00 4.00 0.50 1784.00 kg Gas cutting length in m Weld length in m 4.5 --10.4 0.5 19.5 1.6 19.2 13.4 15.4 2.0 9.2 1.6 18.0 2.0 39.2 19.2 19.2 4.3 1.2 1.9 3.8 0.4 --206.5 Rm Number of electrodes 20 --73 4 137 11 134 94 108 14 41 11 126 14 274 134 134 19 8 13 27 3 --1399 Nos

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

0.1 F4 3.0 0.3 0.2 0.2 1.0 5.3 4.6 5.6 0.6 0.1 F4 1.0 3.0 0.6 10.4 0.3 0.1 2.1 F4 0.5 0.2 0.6 0.1 --39.9 Rm

ABSTRACT : 1. Structural steel : Angle / Channel / Beam / Bars Plates / Flats

IS : 2062 : 1189.50 kg : 514.50 kg

2. Alloy steel components : Stainless steel plates 3. Bolt / Nut / Washer : MS Bolt / Nut / Washer 4. Other details :

IS : 1570 : 79.50 kg IS : 1363 : 0.50 kg

247

GATE / HOIST AND ALLIED WORKS

Length of cutting Length of welding Number of electrodes ( for structural steel ) Number of electrodes ( for stainless steel ) SECTION: GATE / HOIST & ALLIED WORKS.

: : : :

39.90 Rm 206.50 Rm 1182 Nos 217 Nos Item No.31

Item: Vertical lift roller gate for Regulator / Escape : ( With top seal arrangement ) Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of vertical lift roller gate provided for Alamatti Left Bank Canal Escape structure under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Skin plate 2200x2480x10 mm 1 No. End girder pl 230x2200x10 mm 4 Nos H-girder half ISMB 450 x 2260 mm 2 Nos Stiffener ISA 75x75x8 x 2260 mm 1 No. Ver stiffener half ISMB450 x 340 mm 1 Ver stiffener half ISMB450 x 1340 mm 1 Stiffener 340x150x10 mm 4 Nos Stiffener 150x1340x10 mm 4 Nos Stiffener 150x490x10 mm 4 Nos Stiffener 150x200x10 mm 2 Nos Stiffener 150x250x10 mm 2 Nos Plate 230x500x10 mm 2 Nos Stiffener 80x230x10 mm 6 Nos Cover plate 160x160x10 mm 8 Nos Cover plate 80x160x10 mm 4 Nos Cover plate 160 dia x 10 mm 4 Nos Seal base pl 40x2130x10 mm 2 Nos Clamp plate 40x2175x10 mm 2 Nos Side seal 30 diax90 x 1975 mm 2 Nos Clamp plate 70x2060x10 mm 1 No Seal support 12x2060x12 mm 1 No. Bottom seal 76x2250x10 mm 1 No. Top seal 30 diax90 x 1850 mm 1 No. Clamp plate 40x2160x10 mm 1 No. Contd Weight Gas cutting Weld length in kg length in m in m 428.00 4.7 --159.00 9.8 17.6 163.50 2.6 10.2 20.00 0.2 5.1 12.00 0.5 2.2 48.50 2.0 4.0 16.00 2.0 5.1 63.00 6.9 13.1 23.00 2.6 5.1 5.00 0.8 1.6 6.00 0.8 1.6 18.00 1.5 3.5 5.00 0.5 5.5 16.00 3.8 --4.00 0.6 --6.50 2.0 --13.50 0.1 8.7 13.50 0.1 ------11.50 0.1 --2.50 2.1 4.1 --------7.00 ----Number of electrodes --123 71 36 15 28 36 92 36 11 11 25 39 ------61 ------29 -------

Sl No. DESCRIPTION OF MATERIALS Contd Seal base pl 40x2250x10 mm 1 No. Plate for guide rollers Guide roller 4 Nos

Weight in kg 7.00 72.00 8.00

Gas cutting length in m --1.4 ---

Weld length in m 4.5 1.8 ---

Number of electrodes 32 13 ---

25 26 27

248

GATE / HOIST AND ALLIED WORKS

28 29 30 31 32 33 34 35 36 37

Wheel bush 4 Nos Lifting pin 90 dia x150 mm 1 No. Keeper plate 50x110x10 mm 1 No. Bolt/Nut/Washer 12 dia x 20 mm 28 Nos Corner seal 200x200 mm 2 Nos Bolt/Nut/Washer 12 dia x 20 mm 16 Nos Bolt/Nut/Washer 12 dia x 40 mm 16 Nos Wheel 200/80 dia x 50 mm 4 Nos Wheel axle 60 dia x 176 mm 4 Nos Seal bolts/nuts 12 dia x 40 mm 110 Nos Total :

5.00 9.00 0.50 2.00 0.50 1.00 41.50 21.00 7.50 1216.50 kg

--------------------45.1 Rm

--------------------93.7 Rm

--------------------658 Nos

ABSTRACT : 1. Structural steel : Angle / Channel / Beam / Bars Plates / Flats 2. Cast steel components : Wheels / Guide roller 3. Alluminium / Bronze alloy components : Bearings / Bushes 4. Alloy steel components : Wheel axle / lifting pin 5. Rubber seals : Bottom rubber seal ( uncladed ) Side rubber seal ( uncladed ) Top rubber seal ( uncladed ) 6. Bolt / Nut / Washer GI Bolt / Nut / Washer MS Bolt / Nut / Washer 7. Other details : Length of cutting Length of welding Number of electrodes ( for structural steel ) SECTION: GATE / HOIST & ALLIED WORKS.

IS : 2062 : 244.00 kg : 877.00 kg IS : 1030 : 49.50 kg IS : 305 : 5.00 kg IS : 1570 : 30.00 kg IS : 11855 : 2.25 Rm : 3.95 Rm : 1.85 Rm IS : 1363 : 7.50 kg : 3.50 kg : 45.10 Rm : 93.70 Rm : 658 Nos Item No.32

Item: 3 t capacity screw hoist for vertical lift roller gate : Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of embedded parts for vertical lift roller gate for Alamatti Left Bank Canal Escape structure under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity.

4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS Hoist platform : ISMB 250 x 2600 mm 2 Nos Weight in kg 194.00 Gas cutting length in m 1.0 Weld length in m --Number of electrodes ---

249

GATE / HOIST AND ALLIED WORKS

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ISMC 200 x 2125 mm 2 Nos Chequered plate 1000x1900x5 mm 2 Nos ISA 65x65x6 x 1990 mm 2 Nos ISA 50x50x6 x 2600 mm 2 Nos ISA 50x50x6 x 1255 mm 6 Nos Plate 50x2000x5 mm 2 Nos Plate 135x250x10 mm 8 Nos Plate 300x300x16 mm 8 Nos Plate 200x205x10 mm 6 Nos Pipe 32 dia x 4400 mm 2 Nos Anchor rod 20 dia x 500 mm 16 Nos Bolt/Nut/Washer Hoist parts : Hoist body 1 No. Hoist stem 60 dia x 3400 mm 1 No. Lock nut 1 No. Main nut 1 No. Thrust bearing 2 Nos Plate 120x150x10 mm 2 Nos Plate 40x40x10 mm 4 Nos Total :

95.00 172.00 23.00 23.50 34.00 8.00 21.00 90.50 19.00 23.00 23.00 8.00 36.00 75.50 3.00 16.00 4.00 2.50 0.50 871.50 kg

0.7 3.8 0.3 0.2 0.6 0.1 3.1 4.8 2.4 --0.3 ------------0.5 0.2 18.0 Rm

----0.4 0.4 --0.2 6.0 --3.0 --------------------10.0 Rm

----3 3 --2 42 --21 --------------------71 Nos

ABSTRACT : 1. Structural steel : Angle / Channel / Beam / Bars Plates / Flats Chequered plate 2. Cast iron components : Hoist body / Lock nut / Main nut 3. Alluminium / Bronze alloy components : Bearings / Bushes 4. Alloy steel components : Hoist stem 5. Bolt / Nut / Washer : MS Bolt / Nut / Washer 6. Other components : Pipe 32 mm dia 7. Other details : Length of cutting Length of weld Number of electrodes ( for structural steel )

IS : 2062 : 392.50 kg : 141.50 kg : 172.00 kg IS : 1030 : 55.00 kg IS : 305 : 4.00 kg IS : 1570 : 75.50 kg IS : 1363 : 8.00 kg : 8.80 Rm : 18.00 Rm : 10.00 Rm : 71 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.33

Item: Embedded parts for Regulator / Escape stoplog gate : Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of embedded parts for cross regulator stoplog gate for Alamatti Left Bank Canal cross regulator under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of

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welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS Sill beam : SS seal seat 60x2200x6 mm 1 No. Plate 400x2600x10 mm 1 No. ISA 75x75x8 x 2600 mm 2 Nos Anchor rod 16 dia x 300 mm 10 Nos Roller track : SS track plate 80x4800x8 mm 2 Nos ISMC 300 x 4800 mm 2 Nos Half ISMB 250 x 4800 mm 2 Nos Stiffener 110x120x10 mm 20 Nos Stiffener 110x170x10 mm 20 Nos Anchor rod 16 dia x 300 mm 40 Nos Side seal track : SS seal seat 60x2250x6 mm 2 Nos ISMC 300 x 4800 mm 2 Nos ISA 75x75x8 x 300 mm 20 Nos Anchor rod 16 dia x 300 mm 40 Nos Guide : Plate 400x4800x10 mm 2 Nos ISA 75x75x8 x 4800 mm 2 Nos Plate 40x4800x25 mm 2 Nos Total : Weight in kg 6.50 82.00 46.50 5.00 48.50 349.00 180.00 19.00 32.00 19.00 13.00 349.00 53.50 19.00 301.50 85.50 75.50 1684.50 kg Gas cutting length in m Weld length in m 4.5 --10.4 0.5 19.5 1.6 19.2 13.4 15.4 2.0 9.3 1.6 18.0 2.0 39.2 19.2 19.2 195.0 Rm Number of electrodes 20 --73 4 137 11 134 94 108 14 42 11 126 14 274 134 134 1330 Nos

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

0.1 F4 3.0 0.3 0.2 0.2 1.0 5.3 4.6 5.6 0.6 0.1 F4 1.0 3.0 0.6 10.4 0.3 0.1 36.4 Rm

ABSTRACT : 1. Structural steel : IS : 2062 Angle / Channel / Beam / Bars Plates / Flats 2. Alloy steel components : IS : 1570 Stainless steel plates 3. Other details : Length of cutting Length of welding Number of electrodes ( for structural steel ) Number of electrodes ( for stainless steel )

: 1106.50 kg : 510.00 kg : 68.00 kg : : : : 36.40 Rm 195.00 Rm 1131 Nos 199 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.34

Item: Stoplog gate for Regulator : ( Data for one element ) Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of stoplog gate elements for cross regulator of Alamatti Left Bank Canal under Upper Krishna Project in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of

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welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Skin plate 990x2450x10 mm 1 No. ISMB 250 x 2293 mm 2 Nos ISMB 250 x 980 mm 2 Nos Plate 150x250x10 mm 2 Nos ISMB 250 x 237 mm 2 Nos ISMB 250 x 493 mm 1 No. Plate 150x493x10 mm 2 Nos Plate 150x237x10 mm 4 Nos Plate 200x237x10 mm 4 Nos Plate 200x493x10 mm 2 Nos Plate 100x260x10 mm 5 Nos Plate 50x1000x10 mm 2 Nos Slide blocks 50x25x20 mm 4 Nos Plate 50x2200x10 mm 1 Nos Plate 70x250x10 mm 2 Nos Plate 150x300x10 mm 4 Nos Plate 110x250x10 mm 2 Nos Pin 50 dia x 100 mm 2 Nos Seal base 50x980x10 mm 2 Nos ISA 45x45x6 x 1000 mm 2 Nos Side seal 1005 mm 2 Nos Plate 10x1860x10 mm 1 No. Seal clamp 70x1860x10 mm 1 No. Bottom seal 76x2000 mm 1 No. Plates for 4 Guide shoe assembly Bolt/Nut/Washer 12 dia x 65 mm 16 Nos GI Bolt/Nut/Washer 12 dia x 50 mm 28 GI Bolt/Nut/Washer 12 dia x 60 mm 30 Total for 1 element : Total for 4 elements : Weight Gas cutting Weld length in kg length in m in m 190.00 3.4 --171.00 1.0 9.6 73.00 1.0 4.4 4.00 0.7 0.4 18.00 1.0 1.4 18.50 0.5 1.2 11.50 1.3 2.0 11.50 1.6 4.3 15.00 1.8 5.1 15.50 1.4 3.6 10.00 0.5 --8.00 0.1 4.0 1.00 0.1 F8 0.6 8.50 --4.4 3.00 0.2 2.3 14.00 1.8 1.2 4.50 0.7 1.5 3.00 ----9.50 0.1 4.0 8.00 0.1 --------1.50 --3.9 10.00 0.1 --------18.00 1.3 1.8 1.50 ----2.50 ----2.50 ----633.50 18.7 55.7 2534.00 74.8 222.8 kg Rm Rm IS :2062 : 1154.00 kg : 1342.00 kg Number of electrodes --67 31 3 10 8 14 30 36 25 --28 11 31 16 8 11 --28 ----27 ----13 ------397 1588 Nos

ABSTRACT : 1. Structural steel : Angle / Channel / Beam / Bars Plates / Flats

2. Alloy steel components : Hook pins 3. Rubber seal : Bottom rubber seal ( uncladded ) Side rubber seal ( uncladded ) 4. Bolt / Nut / Washer : GI Bolt / Nut / Washer MS Bolt / Nut / Washer 5. Other details : Length of cutting

IS : 1570 : 12.00 kg IS : 11855 : 8.00 Rm : 8.04 Rm IS :1363 : 20.00 kg : 6.00 kg : 69.60 Rm

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Length of welding Number of electrodes ( for structural steel ) SECTION: GATE / HOIST & ALLIED WORKS.

: 215.60 Rm : 1588 Nos Item No.35

Item: Embedded parts for trash rack structure of pump hpuse / penstock intake. ( Data for one vent / bay ) Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of embedded parts for coarse screen for pump house intake of Maralihalla pump house for Bellary Thermal station in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face. 3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS 1 2 3 Plate 350x12000x10 mm 2Nos. Plate 170x12000x10 mm 4 Nos Flat 50x150x8 mm 46 Nos Total for 1 vent : Weight Gas cutting Weld length in kg length in m in m 659.4 24.7 640.56 48.7 96 21.66 4.6 2.3 1321.62 78.0 98.3 kg Rm Rm Number of electrodes 960 23 983 Nos

ABSTRACT : 1. Structural steel : IS :2062 Plates / Flats 2. Other details : Length of cutting Length of welding Number of electrodes ( for structural steel ) SECTION: GATE / HOIST & ALLIED WORKS.

: 1322.00 kg : 78.00 Rm : 98.30 Rm : 983 Nos Item No.36

Item: Coarse and Fine screens for pump house intake ( Data for one vent ). Details of materials / Gas cutting / Welding for rate analysis : Note : 1. Data based on fabrication drawings of coarse and fine screens for pump house intake of Maralihalla pump house for Bellary Thermal station in Karnataka. 2. Plate cutting considered for 2 sides assuming other 2 sides free face.

3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of welding electrodes and 450 mm long electrodes are considered for computing the quantity. 4. Number of welding electrodes computed is based on length, type and thickness of weld and the requirement of electrodes per metre length of weld is based on standard welding tables. Sl No. DESCRIPTION OF MATERIALS For one panel : Coarse screen ( Trash rack ) : ISMC 250x80x3750 mm 2 Nos ISMC 250x80x3750 mm 2 Nos Weight in kg Gas cutting length in m Weld length in m Number of electrodes

1 2

228.00 164.16

0.8 0.8

1.8

18

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GATE / HOIST AND ALLIED WORKS

3 4 5 6 7 8 9 10 11 12 13 14 15

ISMB 250x125x3736 mm 3 Nos Flat 50x2680x10 mm 28 Nos Plate 200x200x10 mm 4Nos Plate 320x370x12 mm 2 Nos Plate 170x300x12 mm 2 Nos Fine screen frame : Angle 65x65x8x2700 mm 8 Nos Angle 65x65x8x235 mm 42 Nos Angle 65x65x8x3430 mm 2 Nos Flat 50x2680x10 mm 7 Nos Flat 50x235x10 mm 56 Nos Weld mesh 2700x3440 mm 1 No ( 2 mm dia 25x25 mm opening ) Bolt/Nut/Washer 16 dia x 45 mm 38 40 dia x 150 mm rod 2 Nos Total for 1 panel : Total for 3 panels of 1 vent :

418.05 294.53 12.56 11.15 9.60 166.32 76.00 26.50 73.60 51.65 20.00 6.70 3.00 1561.82 4685.46 kg

3.9 1.4 2.6 3.4 1.7 1.8 5.5 0.3 0.4 2.8

4.8 1.1 2.6 2.6 1.6 4.0 16.8 2.8 11.2

48 11 26 26 16 40 168 28 112

25.3 76.0 Rm

0.3 49.6 148.7 Rm

3 496 1488 Nos

ABSTRACT : 1. Structural steel : IS :2062 Angle / Channel / Beam / Bars Plates / Flats 2. Weld mesh ( 2 mm dia 25x25 mm opening ) 3. GI Bolt / Nut / Washer 4. Other details : Length of cutting Length of welding Number of electrodes ( for structural steel )

: : : :

3246.09 kg 1359.27 kg 27.86 sqm 20.10 kg

: 76.00 Rm : 149.00 Rm : 1488 Nos

254