TP48200B-N20A6 & N20B1 Quick Installation Guide (V300R001 - 04)

TP48200B-N20A6 & N20B1 V300R001
Quick Installation Guide
Issue Date
04 2013-01-09
HUAWEI TECHNOLOGIES CO., LTD.
Copyright Huawei Technologies Co., Ltd. 2013. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd. All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China Website: Email: http://www.huawei.com support@huawei.com
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Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd.
TP48200B-N20A6 & N20B1 Quick Installation Guide
About This Document
About This Document

Purpose
This document describes the TP48200B-N20A6 & TP48200B-N20B1 in terms of its structure, components, installation, and commissioning.
Intended Audience
This document is intended for:

Installation and commissioning engineers Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows. Symbol Description Alerts you to a high risk hazard that could, if not avoided, result in serious injury or death. Alerts you to a medium or low risk hazard that could, if not avoided, result in moderate or minor injury. Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text.
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About This Document
Change History
Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues.
Issue 04 (2013-01-09)
Set battery fuse break alarm "Enable/Disable" status is added.
Issue 03 (2012-11-24)
This issue is the third official release, which incorporates the following changes: The paper size changes from A3 to A4.
Issue 02 (2012-08-24)
This issue is the second official release, which incorporates the following changes: Chapter 7 Installing Cables The method for monitoring the battery middle point voltage is added. Chapter 8 System Commissioning The method for associating dry contacts with alarms is added, and power-on and commissioning procedures are modified.
Issue 01 (2012-06-20)
This issue is the first official release.
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Contents
Contents
About This Document .................................................................................................................... ii 1 Safety Precautions ......................................................................................................................... 1
1.1 Health and Safety ............................................................................................................................................. 1 1.1.1 Overview ................................................................................................................................................. 1 1.1.2 Electrical Safety ...................................................................................................................................... 3 1.1.3 Inflammable Environment ...................................................................................................................... 4 1.1.4 Battery ..................................................................................................................................................... 4 1.1.5 Working at Heights ................................................................................................................................. 6 1.1.6 Using Ladders ......................................................................................................................................... 7 1.1.7 Mechanical Safety ................................................................................................................................... 7 1.1.8 Bundling Signal Cables ........................................................................................................................... 8 1.2 Equipment Safety ............................................................................................................................................. 9 1.2.1 Electricity Safety ..................................................................................................................................... 9 1.2.2 Electrostatic Discharge............................................................................................................................ 9 1.2.3 Laying Cables ....................................................................................................................................... 10
2 Installation Preparations ........................................................................................................... 11

2.1 Tools ............................................................................................................................................................... 11 2.2 Unpacking and Check .................................................................................................................................... 12 2.3 Precautions ..................................................................................................................................................... 12 2.4 Installation Clearance Requirements .............................................................................................................. 12
3 Configuration............................................................................................................................... 13 4 Installing the Cabinet ................................................................................................................. 16

4.1 Scenarios 1: Installing the Cabinet on the Ground ......................................................................................... 16 4.1.1 Marking the Installation Holes of Cabinet Based on the Marking-off Plate ......................................... 16 4.1.2 Drilling Holes and Installing Expansion Sleeves .................................................................................. 16 4.1.3 Securing the Cabinet ............................................................................................................................. 17 4.1.4 (Optional) Installing the IP21 Top Cover .............................................................................................. 18 4.2 Scenarios 2: Installing the Cabinet on the ESD Floor .................................................................................... 19 4.2.1 Marking Installation Holes of the Support Based on the Marking-off Plate ......................................... 19 4.2.2 Drilling Holes and Installing Expansion Sleeves .................................................................................. 19 4.2.3 Assembling the Support ........................................................................................................................ 20
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Contents
4.2.4 Installing the Support ............................................................................................................................ 21 4.2.5 Securing the Cabinet ............................................................................................................................. 22 4.2.6 (Optional) Installing the IP21 Top Cover .............................................................................................. 24
5 Cable Routing .............................................................................................................................. 25 6 Installing a PGND Cable ........................................................................................................... 27 7 Installing Components............................................................................................................... 29

7.1 Installing Rectifiers ........................................................................................................................................ 29
8 Installing Cables ......................................................................................................................... 31

8.1 Installing Signal Cables and Communication Cables ..................................................................................... 31 8.1.1 UIM02C ................................................................................................................................................ 31 8.1.2 Installing Dry Contacts Signal Cables .................................................................................................. 31 8.1.3 Installing Boolean Value Signal Cables ................................................................................................ 32 8.1.4 Installing Communications Cables ....................................................................................................... 32 8.2 Installing Power Cables .................................................................................................................................. 32 8.2.1 Installing DC Output Cables ................................................................................................................. 32 8.2.2 Installing Batteries ................................................................................................................................ 33 8.2.3 Installing AC Input Cables .................................................................................................................... 35
9 System Commissioning ............................................................................................................. 37

9.1 Installation Verification .................................................................................................................................. 37 9.2 Powering On and Commissioning .................................................................................................................. 37 9.2.1 Setting Parameters ................................................................................................................................ 37 9.3 Powering On................................................................................................................................................... 41
A Prepare Terminal........................................................................................................................ 43 B UIM02C Pin Definition ............................................................................................................. 44
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1 Safety Precautions
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1.1 Health and Safety
1.1.1 Overview
Introduction

Safety Precautions
This section describes the safety precautions you must take before installing or maintaining Huawei equipment. To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. Installation and maintenance personnel must understand basic safety precautions to avoid hazards. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.
Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations. The safety instructions in this document are only supplements to the local laws and regulations.
General Requirements
To minimize risk of personal injury and damage to equipment, read and follow all the precautions in this document before performing any installation or maintenance. Ensure that the instructions provided in this document are followed completely. This section also provides guidelines for selecting the measuring and testing devices.
Installation

The device (or system) must be installed in an access-controlled location. The device can be mounted only on concrete or non-combustible surfaces.
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The device must be fixed securely on the floor or to other immovable objects such as walls and mounting racks before operation. When installing the unit, always make the ground connection first and disconnect it at the end. Do not block the ventilation while the device is operating. Keep a minimum distance of 5 cm between the device and the wall or other objects that may block the ventilation. Tighten the thumbscrews by using a tool after initial installation and subsequent access to the panel.
Ground

Do not damage the ground conductor or operate the device in the absence of a properly installed ground conductor. Conduct the electrical inspection carefully. The device (or system) must be connected permanently to the protection ground before an operation. The cross-sectional area of the protective ground conductor must be at least 10 mm2.
Power Supply

For AC-supplied models: The device applies to TN, TT, or IT power system. For DC-supplied models: Reinforced insulation or double insulation must be provided to isolate the DC source from the AC mains supply. For DC-supplied model: The device applies to DC power source that complies with the Safety Extra-Low Voltage (SELV) requirements in IEC 60950-1 based safety standards. Prepared conductors are connected to the terminal block, and only the appropriate AWG/Type of wire is secured with the lug terminals.
Human Safety

Do not operate the device or cables during lightning strikes. Remove the AC power connector when there is lightning. Do not use fixed terminals or touch terminals or antenna connectors when there is lightning. To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Move or lift the chassis by holding its lower edge. Do not hold the handles on certain modules such as power supply, fans, and boards because they cannot support the weight of the device. At least two persons are required to lift the chassis. When lifting it, keep your back straight and move stably. Do not wear jewelry or watches when you operate the device.
Operator

Only qualified professional personnel are allowed to install, configure, operate, and disassemble the device. Only the personnel authenticated or authorized by Huawei are allowed to replace or change the device of the parts of the device (including the software). Any fault or error that might cause safety problems must be reported immediately to a supervisor. Only qualified personnel are allowed to remove or disable the safety facilities and to troubleshoot and maintain the device.
Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. 2
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1.1.2 Electrical Safety

High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect contact (through damp objects) with high voltage and AC mains supply may result in fatal danger.
During the installation of the AC power supply facility, follow the local safety regulations. The personnel who install the AC facility must be qualified to perform high voltage and AC operations. Do not wear conductive articles, such as watches, hand chains, bracelets, and rings during the operation. When water is found in the rack or the rack is damp, switch off the power supply immediately. When the operation is performed in a damp environment, make sure that the device is dry.
Non-standard and improper high voltage operations may result in fire and electric shock. Therefore, you must abide by the local rules and regulations when bridging and wiring AC cables. Only qualified personnel are allowed to perform high voltage and AC operations.
Before powering on a device, ground the device. Otherwise, personal injury or device damage may be caused by high leakage current.
Tools
Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary tools.
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High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage may be caused by high leakage current. If a "high electrical leakage" tag is present on the power terminal of the device, you must ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the core of the power cable and the conductor may generate electric arcs or sparks, which may cause fire or hurt human eyes.

Before installing or removing the power cable, turn off the power switch. Before connecting a power cable, check that the label on the power cable is correct.
1.1.3 Inflammable Environment

Operating the electrical device in an inflammable environment can be fatal.
Do not place the device in an environment that has inflammable and explosive air or gas. Do not perform any operation in this environment.
1.1.4 Battery
Storage Battery
Before operating storage batteries, carefully read the safety precautions for battery handling and connection.
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Improper handling of storage batteries causes hazards. When operating storage batteries, avoid short circuit and overflow or leakage of the electrolyte. Electrolyte overflow may damage the device. It will corrode metal parts and circuit boards, and ultimately damage the device and cause short circuit of circuit boards.
Basic Precautions
Before installing and maintaining the battery, note the following:

Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring. Use special insulation tools. Take care to protect your eyes when operating the device. Wear rubber gloves and a protective coat in case of electrolyte overflow. When handling a storage battery, ensure that its electrodes are upward. Leaning or reversing the storage battery is prohibited.
Short Circuit
Battery short circuit may cause human injuries. Although the voltage of ordinary batteries is low, the instantaneous high current caused by the short circuit releases a great deal of energy. There is danger of explosion if the battery is incorrectly replaced. Therefore, replace the battery only with the same or equivalent type recommended by the manufacturer.
Keep away metal objects, which may cause battery short circuit, from batteries. If metal objects must be used, first disconnect the batteries in use before performing any other operations.
Hazardous Gas
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Do not use unsealed lead acid storage batteries. Lead acid storage batteries must be placed horizontally and stably to prevent the batteries from releasing flammable gas, which may cause fire or erode the device. Lead acid storage batteries in use emit flammable gas. Therefore, ventilation and fireproofing measures must be taken at the sites where lead acid storage batteries are used.
Battery Temperature
If a battery overheats, the battery may be deformed or damaged, and the electrolyte may overflow. When the temperature of the battery is higher than 60, check the battery for electrolyte overflow. If the electrolyte overflows, absorb and counteract the electrolyte immediately.
Battery Leakage
When the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may hurt human bodies. When you find the electrolyte leaks, use the following substances to counteract and absorb the leaking electrolyte:

Sodium bicarbonate (baking soda): NaHCO3 Sodium carbonate (soda): Na2CO3
Select a substance to counteract and absorb the leaking electrolyte according to the instructions of the battery manufacturer.
1.1.5 Working at Heights
Avoid object falling when you work at heights. When working at heights, fulfill the following requirements:
Only trained personnel can work at heights.
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Prevent the devices and tools that you carry from falling down. Take safety and protection measures, for example, wear a helm and safety belt. Wear warm clothes when working at heights in a cold region. Before working at heights, check that all the lifting facilities are in good condition.
1.1.6 Using Ladders

Checking a Ladder

Before using a ladder, check whether the ladder is damaged. Only the ladder in good condition can be used. Before using a ladder, you should know the maximum weight capacity of the ladder. Avoid overweighing the ladder.
Placing a Ladder
The recommended gradient of ladders is 75 degrees. You can measure the gradient of the ladder with an angle square or your arms. When using a ladder, ensure that the wider feet of the ladder are downward, or take protection measures for the ladder feet to prevent the ladder from sliding. Ensure that the ladder is placed securely.
Climbing Up a Ladder
When climbing up a ladder, note the following:

Ensure that the center of gravity of your body does not deviate from the edges of the two long sides. To minimize the risk of falling, hold your balance on the ladder before any operation. Do not climb higher than the fourth rung of the ladder (counted from up to down). If you want to climb up a roof, ensure that the ladder top is at least one meter higher than the roof.
1.1.7 Mechanical Safety

Drilling Holes
Do not drill the cabinet at will. Drilling holes without complying with the requirements affects the electromagnetic shielding performance of the cabinet and damages the cables inside the cabinet. In addition, if the scraps caused by drilling enter the cabinet, the printed circuit boards (PCBs) may be short circuited.

Before you drill a hole in the cabinet, wear insulated gloves and remove the internal cables from the cabinet. Wear an eye protector when drilling holes. This is to prevent your eyes from being injured by the splashing metal scraps. Ensure that the scraps caused by drilling do not enter the cabinet.
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Drilling holes without complying with the requirements affects the electromagnetic shielding performance of the cabinet. After drilling, clean the metal scraps immediately.
Sharp Objects
Before you hold or carry a device, wear protective gloves to avoid getting injured by sharp edges of the device.
Handling Fans
When handling fans, note the following:

When replacing a component, place the component, screws, and tools in a safe place. Otherwise, if any of them fall into the operating fans, the fans may be damaged. When replacing a component near fans, do not insert your fingers or boards into the operating fans until the fans are switched off and stops running.
Lifting Heavy Objects
When heavy objects are being lifted, do not stand or walk under the cantilever or the lifted object.
1.1.8 Bundling Signal Cables
CAUTION

Do not bundle signal cables with high current cables or high voltage cables. Maintain a minimum space of 150 mm between adjacent ties.
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1.2 Equipment Safety

1.2.1 Electricity Safety
High Electrical Leakage
If the "high electrical leakage" tag is present on the power terminal of the device, you must ground the device before powering it on.
1.2.2 Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits. Human body movement, friction between human bodies and clothes, friction between shoes and floors, or handling of plastic articles causes static electromagnetic fields on human bodies. These static electromagnetic fields cannot be eliminated until the static is discharged. To prevent electrostatic-sensitive components from being damaged by the static on human bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs). Figure 1-1 shows how to wear an ESD wrist strap. Figure 1-1 Wearing an ESD wrist strap
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1.2.3 Laying Cables

When the temperature is very low, violent strike or vibration may damage the cable sheathing. To ensure safety, comply with the following requirements:

Cables can be laid or installed only when the temperature is higher than 0. Before laying cables which have been stored in a temperature lower than 0, move the cables to an environment of the ambient temperature and store them at the ambient temperature for at least 24 hours. Handle cables with caution, especially at a low temperature. Do not drop the cables directly from the vehicle.
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2 Installation Preparations
2
2.1 Tools
Table 2-1 Tools
Installation Preparations
Table 2-1shows the tools that must be obtained before installation.
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2 Installation Preparations
2.2 Unpacking and Check

Step 1 Unpack the carton. Step 2 Check whether the cabinet is intact. If not, contact the local office. Step 3 Check whether the fittings are complete. The fittings include a marking-off template, and a material package.
NOTE
Rectifiers and batteries are delivered separately.
----End
2.3 Precautions
Do not bind PGND cables together with signal cables. Leave certain distance between them to reduce the interruption.Bind AC power cables, DC power cables, signal cables, and communications cables separately. In this manual, the equipment interior is for reference only. The cable colors in the manual are for reference only. The colors vary depending on the countries and regions.
2.4 Installation Clearance Requirements

Figure 2-1 shows the installation clearance requirements. Figure 2-1 Installation clearance requirements
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3 Configuration
3
Specifications
Table 3-1 Specifications Category Dimensions (H x W x D) Specifications Weight
Configuration
2000 mm x 600 mm x 600 mm (78.74 in. x 23.62 in. x 23.62 in.) 120 kg (without rectifiers and batteries)
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3 Configuration
Interior of the Cabinet

Figure 3-1 Interior of the TP48200B-N20A6
(1) Battery switch (4) Space for rectifiers (7) RTN+ busbar (10) Alternating current (AC) input circuit breaker
(2) Battery circuit breaker (5) Space for batteries (8) Positive direct current (DC) output circuit breaker (11) User interface module (UIM)
(3) Site monitoring unit (SMU) (6) Battery rack (9) Ground bar
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3 Configuration
Figure 3-2 Interior of the TP48200B- N20B1
(1) Battery switch (4) power supply unit (PSU) (7) RTN+ busbar (10) Alternating current (AC) input circuit breaker
(2) Battery circuit breaker (5) Space for batteries (8) Positive direct current (DC) output circuit breaker (11) User interface module (UIM)
(3) Site monitoring unit (SMU) (6) Battery rack (9) Ground bar
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4 Installing the Cabinet
Installing the Cabinet
This chapter describes the procedures for installing the cabinet in two scenarios.
4.1 Scenarios 1: Installing the Cabinet on the Ground

4.1.1 Marking the Installation Holes of Cabinet Based on the Marking-off Plate
Mark the position of the cabinet based on the delivered marking-off plate to confirm the positions of the expansion bolts (A hole), as shown in Figure 4-1. Figure 4-1 Marking the installation holes
(1) Marking-off plate
(2) Concrete pad
(3) Installation hole
4.1.2 Drilling Holes and Installing Expansion Sleeves

Drill holes and install expansion sleeves as shown in Figure 4-2. Step 1 Use a hammer drill bit to drill holes with a depth ranging from 52 mm (2.05 in.) to 60 mm (2.36 in.). Step 2 Tighten the expansion bolts slightly and place one vertically into each hole. Pound the expansion bolt with a rubber mallet until it goes all the way into the hole.
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Step 3 Fasten the expansion bolt clockwise until the nut is firmly inserted into the expansion tube. Step 4 Turn the expansion bolt counterclockwise and remove the expansion bolt, spring washer and flat washer in turn. Figure 4-2 Drilling holes and installing expansion sleeves
(1) Expansion bolt(M12) (4) Expansion sleeve
(2) Spring washer (5) Concrete pad
(3) Flat washer
----End
4.1.3 Securing the Cabinet

Step 1 Align the mounting holes of the cabinet with the expansion bolt holes on the concrete pad. Step 2 Fasten the expansion bolts to secure the cabinet. Figure 4-3 Securing the cabinet
----End
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4.1.4 (Optional) Installing the IP21 Top Cover

If the cabinet is required to be protected to IP21, install an IP21 top cover. To install the IP21 top cover, perform the following steps: Step 1 Install side panels, as shown in Figure 4-4. Figure 4-4 Installing side panels
Step 2 Secure the side panels onto the cabinet top and install the cable tray, as shown in Figure 4-5. Figure 4-5 Securing the side panels and the cable tray
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CAUTION
Install the IP21 top cover after the cables are installed. ----End
4.2 Scenarios 2: Installing the Cabinet on the ESD Floor

4.2.1 Marking Installation Holes of the Support Based on the Marking-off Plate
Mark the position of the support based on the delivered marking-off plate to confirm the positions of the expansion bolts (A hole), as shown in Figure 4-6. Figure 4-6 Marking the installation holes
(1) Marking-off plate
(2) Concrete pad
(3) Installation hole
4.2.2 Drilling Holes and Installing Expansion Sleeves

Drill holes and install expansion sleeves as shown in Figure 4-2. Step 1 Use a hammer drill bit to drill holes with a depth ranging from 52 mm (2.05 in.) to 60 mm (2.36 in.). Step 2 Tighten the expansion bolts slightly and place one vertically into each hole. Pound the expansion bolt with a rubber mallet until it goes all the way into the hole. Step 3 Fasten the expansion bolt clockwise until the nut is firmly inserted into the expansion tube. Step 4 Turn the expansion bolt counterclockwise and remove the expansion bolt, spring washer and flat washer in turn.
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Figure 4-7 Drilling holes and installing expansion sleeves
(1) Expansion bolt(M12) (4) Expansion sleeve
(2) Spring washer (5) Concrete pad
(3) Flat washer
----End
4.2.3 Assembling the Support

Adjusting the Support Height
Step 1 Use a ruler to measure the distance between the concrete pad and the upper surface of the antistatic floor. Step 2 Adjust the height of the support based on the measurement result. Step 3 Partially tighten the height locking bolts on both sides. Figure 4-8 Adjusting the support height
----End
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Assembling and Leveling the Support

Step 1 Adjust the telescopic rod based on the cabinet width until the scale indicating the cabinet width is displayed. Step 2 Use a torque socket to secure the six M8x20 screw assemblies on the telescopic rods to 13 N m. Step 3 Assemble the telescopic rod and support using eight M8x20 screw assemblies and ensure that the protruding side of the guide rail faces outwards. Then tighten all screw assemblies using a torque socket to a torque of 13 Nm. Step 4 Use a level to check the levelness of the support. If the support is not horizontal, loosen the bolt and slightly adjust the support till it is level. Step 5 Use a torque socket to secure all the bolts that are used to fix the height to 45 Nm. Figure 4-9 Assembling and leveling the support
----End
4.2.4 Installing the Support

Installing the support, as shown in Figure 4-10. Step 1 Install the expansion bolt. Step 2 Check the support levelness by using a level. Step 3 If the support is not level, place shims under the support. Step 4 Use a torque socket to fasten the four expansive bolts to 45 Nm.
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Figure 4-10 Installing the support
----End
4.2.5 Securing the Cabinet

Securing the Cabinet
Step 1 Place the cabinet on the supports, and align the installation holes of the cabinet with the holes of the supports. Step 2 Fit the spring washer, flat washer and insulation covering on the four M12x40 bolts. Insert them into the installation holes and tighten the bolts a bit, but do not fasten them. Step 3 Lift one side of the cabinet and insert the insulation plate under the cabinet, Insert another insulation plate under the other side of the cabinet. Ensure that the gaps properly lock the bolts.
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Figure 4-11 Securing the cabinet
----End
Installing Front and Rear Pallets

NOTE
After testing the cabinet insulating proper, install front and rear pallets on the support.
Fix the floor support bracket on the support by using the M12x25 combination screw. Figure 4-12 Installing front and rear pallets
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4.2.6 (Optional) Installing the IP21 Top Cover

If the cabinet is required to be protected to IP21, install an IP21 top cover. To install the IP21 top cover, perform the following steps: Step 1 Install side panels, as shown in Figure 4-13. Figure 4-13 Installing side panels
Step 2 Secure the side panels onto the cabinet top and install the cable tray, as shown in Figure 4-14. Figure 4-14 Securing the side panels and the cable tray
CAUTION
Install the IP21 top cover after the cables are installed. ----End
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5 Cable Routing
5
The Ways to Route Cables
NOTE

Cable Routing
Select any of the following ways to route cables based on the cable bundle cross-sectional area: If the total cross-sectional area of a cable bundle is less than the area of a rodent-proof mesh, cut a hole in the mesh or reduce the mesh size for cable routing. If the total cross-sectional area of all bundles of cables is greater than or equal to the area of a rodent-proof mesh, remove the mesh for cable routing. If the total cross-sectional area of all bundles of cables is greater than the total area of all rodent-proof meshes, remove the top cover for cable routing.
Figure 5-1 The position of the rodent-proof mesh
(1) Rodent-proof mesh
(Optional) Requirements for Routing Cables Through the IP21 Top Cover
Bind the cables to the cable tray above the IP21 top cover, as shown in Figure 5-2.
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5 Cable Routing
CAUTION
Place the lowest point of the cables outside the cabinet to avoid rain dropping into the cabinet. Figure 5-2 Requirements for routing cables through the IP21 top cover
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6 Installing a PGND Cable
Installing a PGND Cable
The PGND cable is used to connect PGND screws on the cabinet and the ground busbar outside the cabinet to ensure proper grounding of the cabinet. Install the PGND cable of the TP48200B-N20A6 is shown in Figure 6-1. Figure 6-1 Installing the PGND cable of the TP48200B-N20A6
(1) Ground bar for the cabinet
(2) Ground bar for the site
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6 Installing a PGND Cable
Install the PGND cable of the TP48200B-N20B1 is shown in Figure 6-2. Figure 6-2 Installing the PGND cable of the TP48200B- N20B1
(1) Ground bar for the cabinet
(2) Ground bar for the site
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7 Installing Components
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7.1 Installing Rectifiers
Step 2 Pull handle out.
Installing Components
The rated output current of each rectifier is 50 A. The number of rectifiers depends on actual capacity requirements.
Installing Rectifiers of the TP48200B-N20A6

To install a rectifier refer to Figure 7-1. Step 1 Remove the bolts from the handle. Ensure that the module handle is open.
Step 3 Gently push the rectifier into the related slot along the guide rail. Step 4 Push the handle upwards, lock the handle. Step 5 Tighten the bolts in the handle and secure the handle. Figure 7-1 Installing rectifiers of the TP48200B-N20A6
----End
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7 Installing Components
Installing Rectifiers of the TP48200B- N20B1

To install a rectifier refer to Figure 7-2. Step 1 Push the locking latch towards the left. Step 2 Pull the handle downwards. Step 3 Gently push the rectifier into the related slot along the guide rail. Step 4 Push the handle upwards and lock the handle. Step 5 Push the locking latch towards the right and secure the handle. Figure 7-2 Installing rectifiers of the TP48200B- N20B1
----End
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8 Installing Cables
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8.1.1 UIM02C
Appearance
Figure 8-1 UIM02C panel
Installing Cables
8.1 Installing Signal Cables and Communication Cables

The UIM02C provides eight dry contact outputs, six Boolean value inputs, and seven ports for connecting to the smoke sensor, door status sensor, water sensor, ambient temperature and humidity sensor, and so on.
8.1.2 Installing Dry Contacts Signal Cables

Install dry contacts signal cables, as shown in Figure 8-2. Figure 8-2 Installing dry contacts signal cables
(1) White Contact plate
(2) Dry contact
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8 Installing Cables
8.1.3 Installing Boolean Value Signal Cables

Connect Boolean value signal cables to the UIM02C ports as required. For the UIM02C port description, see Table B-1 in Appendix B.
8.1.4 Installing Communications Cables

When in-band monitoring is required, connect the RS485/RS232 port on the SMU to the communications equipment over a cable with an RJ45 connector. When out-of-band monitoring is required, connect the FE port on the SMU to the communications equipment over a cable with an RJ45 connector, as shown in Figure 8-3. Figure 8-3 port on the SMU
NOTE
RS485/RS232 port is protected by a security mechanism.
8.2 Installing Power Cables
DANGER
Before installing power cables, ensure that all circuit breakers to the OFF position.
8.2.1 Installing DC Output Cables

Install DC output power cables for the TP48200B-N20A6. Connect the load cable to the corresponding circuit breaker based on the load capacity, as shwon in Figure 8-4.
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8 Installing Cables
Figure 8-4 Installing DC output cables of the TP48200B-N20A6.
(1) Primary load
(2) Secondary load
Install DC output power cables for the TP48200B-N20B1. Connect the load cable to the corresponding circuit breaker based on the load capacity, as shwon in Figure 8-5. Figure 8-5 Installing DC output cables of the TP48200B-N20B1.
(1) Primary load
(2) Secondary load
8.2.2 Installing Batteries
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8 Installing Cables
All the tools used, such as a screwdriver, must be insulated to prevent the batteries from being burned and to ensure personal safety. Before installing batteries, ensure that the circuit breakers of the batteries to the OFF position. During the installation, avoid short circuits or reverse connections between the positive and negative poles of the batteries.
Step 1 Install each battery in order, as shown in Figure 8-6. Figure 8-6 Installing each battery in order
Step 2 Install the copper bars, the signal cables for monitoring the middle point voltage of the battery string and power cables, as shown in Figure 8-7.
CAUTION
Connect negative power cables and then positive power cables for the batteries.
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8 Installing Cables
Figure 8-7 Installing the copper bars between the batteries, cables for detecting the battery middle point voltage, and power cables.
----End
8.2.3 Installing AC Input Cables

Install three-phase AC input cables of the TP48200B-N20A6 and TP48200B-N20B1 refer to Figure 8-8. Figure 8-8 Installing three-phase AC input cables of the TP48200B-N20A6 and TP48200B-N20B1.
(1) ACDB
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8 Installing Cables
The AC input of the TP48200B-N20A6 and TP48200B-N20B1 is three phase by default. If the AC input is single phase, short the three ports of AC input circuit breaker using two cables as shown in Figure 8-9. Figure 8-9 Installing single-phase AC input cables of the TP48200B-N20A6 and TP48200B-N20B1
(1) ACDB
(2)Short cables
(Optional) Installing the IP21 Top Cover

Figure 8-10 Installing the IP21 top cover
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9 System Commissioning
9
9.1 Installation Verification
After installation, verify that:

System Commissioning
The cabinet is installed properly and the cables are connected properly. (Cables fastened by screws are not easily removable.) Cables are arranged neatly and bound properly by using cable ties. The battery is connected properly and battery terminals cannot be connected reversely. Check for short circuits between the live wires, between the live wire and the ground cable, between the live wire and the neutral wire, between the RTN+ and the 48 V busbar. Rectify short circuits before powering on the power system.
9.2 Powering On and Commissioning

9.2.1 Setting Parameters
Figure 9-1 SMU02B panel
(1) Running status indicator
(2) Minor alarm indicator
(3)Major alarm indicator
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(4) Liquid crystal display (LCD) (7) Four buttons (10) Hold hands
NOTE

(5) FE (8) USB (Reserved)
(6) Locking latch (9) RS485/RS232
USB port is protected by a security mechanism. If the Run indicator (green) on the SMU02B panel is blinking and the LCD is on, the SMU02B is powered on successfully.
Button Description
Button description of SMU panel as shown in Table 9-1 Table 9-1 Button description of SMU panel Button ""or"" Name "up"or"down" "Cancel" " " " " "Enter" Description Allows you to view menu items and set the value of a menu item by pressing or . Returns to the previous menu without saving the settings of the current menu item. Enters the main menu from the standby screen, enters a submenu from the main menu, or saves the settings of a submenu item.
NOTE
After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you do not press any button within 5 minutes. You need to log in again if you do not press any button with 8 minutes. The preset username is admin and the preset password is 001.
Setting Parameters
Step 1 Measure the voltage across the input ports of AC input circuit breakers. The voltage must range from 200 V to 240 V. The rated voltage is 220 V. If not, ask professionals to rectify the fault. Step 2 Switch the AC input circuit breaker to the ON position, measure the voltage between L wiring and N wiring terminal. The voltage must range from 200 V to 240 V. The rated voltage is 220 V. Step 3 Set the NetEco Main IP, NetEco Bak IP, NetEco Port, LUI Language and Set Time Zone according to actual conditions. Step 4 Set the Qty of Battery, Rated Capacity, Set Date and Set Time according to actual conditions. (Always set Qty of Battery to 1 and set Rated Capacity to the total capacity of all battery strings.) Step 5 Set the IP Address, Subnet Mask and Default Gateway according to actual conditions.
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Table 9-2 Parameter settings Main Menu Settings Second-Leve l Menu Comm Para Third-Level Menu NetEco Main IP NetEco Bak IP NetEco Port Host Comm Addr Comm Baudrate System Para LUI Language Set Time Zone Quick Settings Qty of Battery Rated Capacity Set Date Set Time IP Address Subnet Mask Default Gateway Forth-Level Menu Default Value 31220 0 9600 ENGLISH GMT +08:00 1 150Ah 192.168.0.10 255.255.255.0 192.168.0.1
Step 6 Set battery fuse break alarm "Enable/Disable" status ----End Table 9-3 Battery fuse break alarm "Enable/Disable" status Main Menu Settings Second-Lev el Menu Alarm Setting Third-Level Menu Site Summary Fourth-Level Menu Battery Fuse1 Break Battery Fuse2 Break Battery Fuse3 Break Battery Fuse4 Break Battery Fuse5 Break Battery Fuse6 Break Battery Fuse7 Break Battery Fuse8 Break Set Value
Enable battery fuse blown alarms for the branches with batteries, and disable battery fuse blown alarms for the branches without batteries.
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Main Menu
Second-Lev el Menu
Third-Level Menu
Fourth-Level Menu Battery Fuse9 Break Battery Fuse10 Break Battery Fuse11 Break Battery Fuse12 Break
Set Value
NOTE
You can set parameters to modify the default mode of the Boolean value input ports and the dry contact output ports, as shown in Table 9-4.
Table 9-4 Modifying the default mode of the Boolean value input ports and the dry contact output ports Main Menu Settings Second-Level Menu Site Summary Third-Level Menu DI1Alarm DI2 Alarm DI3 Alarm DI4 Alarm DI5 Alarm DI6 Alarm DO1 Alarm Act DO2 Alarm Act DO3 Alarm Act DO4 Alarm Act DO5 Alarm Act DO6 Alarm Act DO7 Alarm Act DO8 Alarm Act
NOTE
Default Value Close Close Close Close Close Close Close Close Close Close Close Close Close Close
You can set parameters to modify the related relay of the alarm. For example, set Battery1 Lost to DO8, as shown in Table 9-5.
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Table 9-5 Setting Battery1 Lost to DO8 Main Menu Settings ----End Second-Level Menu Alarm Setting Third-Level Menu Batt Summ Forth-Level Menu Battery1 Lost Default Value None Set Value DO8
9.3 Powering On
CAUTION
To avoid damaging batteries, switch the battery circuit breaker to the ON positions only after correctly setting the battery parameters on the SMU. Step 1 Switch the AC input circuit breakers to the OFF positions. Step 2 Switch the battery circuit breakers in the PDU to the ON positions. Step 3 Switch the AC input circuit breakers to the ON positions. Step 4 Check whether the voltage between the RTN+ busbar and DC output terminal are the same as the battery voltage and the voltage displayed on the monitoring unit. If not, ask professionals to rectify the fault. Step 5 Check whether the run indicator of rectifiers is normal. If not, ask local professionals. Step 6 Switch the LLVD and BLVD branches to the ON positions. Step 7 Measure whether the voltage between RTN+ and the DC output terminal. The voltage must range from 42 V to 58 V. The rated voltage is 53.5 V. Check whether the loads work normally. If the loads work abnormally, rectify the fault according to the relevant user guides. Step 8 Switch all circuit breakers as required. Step 9 Check whether the element management system (EMS) can receive the information from the power system. If not, check whether the IP address is set correctly. Step 10 Observe the operation of the power system for 15 minutes. If no alarms are generated, and current/voltage parameters of the battery and loads are set properly, then lock the door to the cabinet, give the key of the cabinet door to the customer, and clean the site before leaving. ----End
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CAUTION

To make the system run properly, flip the battery switch to the NORMAL position. To power on the battery forcibly, flip the battery switch to the BAT ON position.
Figure 9-2 The position of switch
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A Prepare Terminal
A
Prepare Terminal
Figure A-1 Prepare OT terminals
Prepare Terminal
Cut cables to a length suitable for the actual cable route, and then add OT terminals or cord end terminals to each end of the cables, as shown in Figure A-1and Figure A-2.
Figure A-2 Prepare cord end terminals
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B UIM02C Pin Definition
B
Appearance
Figure B-1 UIM02C panel
UIM02C Pin Definition
Port Description
Table B-1 UIM02C port description Port Type Sensor ports Silkscreen TEM_HUM WATER TEMP1 TEMP2 GATE SMOKE BTEMP Boolean value input ports DIN1 Description Temperature and humidity sensor Water sensor Reserved Reserved Door status sensor Smoke sensor Battery temperature sensor Boolean value input 1 Default Mode Close: alarm Open: normal DIN2 Boolean value input 2 Close: alarm Open: normal
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Port Type
Silkscreen DIN3
Description Boolean value input 3
Default Mode Close: alarm Open: normal
DIN4
Boolean value input 4
Close: alarm Open: normal
DIN5
Open: alarm Close: normal
DIN6
Dry contact output ports
ALM1
AC power failure alarm
ALM2
DC undervoltage alarm or DC
Close: alarm Open: normal Close: alarm Open: normal Close: alarm Open: normal
overvoltage alarm ALM3 Rectifier faults alarm, rectifier protect alarm, or communication faults alarm SPD failure alarm
ALM4
ALM5
Fuse burn-out alarm
ALM6
Battery temperature alarms
ALM7
Alarm7
ALM8
Alarm8
Communication Port
COM
RS485
Pin Definition
Table B-2 Pin Definition Silk Screen WATER Pin 1 2 3 Pin definition 12 V WATER GND
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Silk Screen
Pin 4
Pin definition 12 V ENV_TEMP 12 V ENV_HUM TEMP1 GND TEMP2 GND DIN7+ JTD7 12 V Smoke Btemp1 12 V
TEMHUM
1 2 3 4
TEMP1
1 2
TEMP2
1 2
GATE
1 2
SMOKE
1 2
BTEMP
1 2
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TP48200B-N20A6 & N20B1 Quick Installation Guide (V300R001 - 04)

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Quick Installation Guide

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