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SECTION 15105 PIPELINE ACCESSORIES

REVISION HISTORY
D C B A 0
Rev

28.01.03 08.07.02 10.04.02 18.11.01 01.11.01


Date

Valves updated and increased Clause 1.3.1 amended Review comments incorporated General Revisions WSA Standard
Description

Richard Smith Richard Smith Richard Smith Richard Smith Richard Smith
Prepared by

Steve King Steve King Steve King Steve King Steve King
Checked by

Richard Smith Richard Smith Richard Smith Richard Smith Richard Smith
Authorised by

WSA/D301 Rev D/2003

15105/1

Pipeline Accessories

1
1.1

GENERAL
SECTION INCLUDES Include the General Conditions of the Contract as part of this section. The Contractor shall become familiar with other sections of the Specifications affecting work of this trade. Furnish all labour, materials, plant, equipment and appliances and perform all necessary operations required to execute the work of this section. This section specifies the requirements for all pipeline accessories such as valves, meters, pressure reducing valves etc. RELATED SECTIONS This schedule is intended to be used as a helpful indication of the related sections within the Project Specifications. It is not necessarily comprehensive or complete and it is the Contractor's responsibility to ascertain all applicable sections required to understand the full Scope of Works intended. REFERENCES The minimum standards for products specified in this section shall be those standards referred to or relevant BSI standards. In addition the Sultanate of O man Ministry of Electricity and Water Design guidelines and the standards & guidelines for water supply systems part II 1997 shall also apply. SUBMITTALS FOR REVIEW Section 01300 - Submittals. Submit samples, specifications, engineering calculations, catalogue cut sheets, description of product and installation method in accordance with the Contract Documents. Submissions shall indicate all dimensions, details of construction, details of installation, relation and connections with adjoining work. Submit copies of test reports required to be performed on the proposed products. Submit a list of installations completed where proposed products were used. QUALITY ASSURANCE GENERAL Perform Work in accordance with relevant British Standards and industry standard codes. TESTING: Ensure that valves and cocks are pressure tested at manufacturer's works, in accordance with appropriate British Standards specification. Test valves in accordance with BS 6755 Part 1. QUALIFICATIONS No specific requirements

1.1.1 1.1.2

1.1.3 1.1.4

1.2 1.2.1

1.3 1.3.1

1.4 1.4.1 1.4.2

1.4.3 1.5 1.5.1

1.5.2

1.6 1.6.1

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1.7 1.7.1 1.8 1.8.1 1.9 1.9.1

MOCK- UP No specific requirements ENVIRONMENTAL REQUIREMENTS All products shall be suitable for the environment in which they are to be installed. WARRANTY Section 01740 - Warranties and Bonds.

1.10 CROSS REFERENCE WITH NES 1.10.1 Text and numbers in square brackets are NES standard references

2
2.1

P RODUCTS
APPROVED MANUFACTURER OR PRODUCT No specific requirements PRODUCT REQUIREMENTS SAFETY AND RELIEF VALVES, SELF OPERATED, APPLICATION: Safety To discharge with rapid opening action to prevent being exceeded. pre-determined safe pressure

2.1.1 2.2 2.2.1

Relief To start discharging once safe pressure has been increased and to open in proportion with further pressure increases.

2.2.2

EXPOSED VALVES: Fit easy-clean covers over glands and bonnets to small copper alloy valves exposed in areas other than plant rooms. Fit thermoplastic valve wheels. Fit dust caps to lockshield valves. LTHW AND CHILLED WATER VALVE SPECIFICATIONS (METALLIC) Valves shall be provided to the following specifications

2.2.3

Valve Specifications Purpose Isolating Size 15-50 Description PN16 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench or tee handle operated. Threaded to BS21. WRc Approved. British Gas tested and certified to BS1552. Equivalent to Hattersley fig. 100 Cast iron semi-lugged, long necked butterfly valve to BS5155 and Kitemarked. With EPDM liner and aluminium bronze disc. Stainless steel shaft. Wrench

65-500

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Purpose

Size

Description or gear operated. To suit BS4504 PN16 flanges. Equivalent to Hattersley fig. 950

Double Regulating

15-50

Oblique pattern double regulating globe valve with slotted, parabolic disc. To BS5154 and Kitemarked. Also to conform to BS7350 and Kitemarked. Body material bronze to BS1400 LG2 with DZR ste m. Threaded to BS21. Equivalent to Hattersley fig. 1432 Double regulating globe valve with slotted parabolic disc. body material bronze to BS1400 LG2, with bronze stem. Threaded to BS21. Equivalent to Hattersley fig. 1473 Cast iron double regulating semi-lugged, long necked butterfly valve to BS5155 and Kitemarked. With EPDM liner and aluminium bronze disc. Stainless steel shaft. Gear operated with double regulating feature. To suit BS4504 PN16 flanges. Equivalent to Hattersley fig. 953G Metering station. Body material bronze to BS1400 LG2 with integral orifice and fitted with isolating test points and threaded to BS21. To conform to BS7350 and Kitemarked. Equivalent to Hattersley fig. 1000 Metering station. Body material bronze to BS1400 LG2 with integral orifice and fitted with isolating test points and threaded to BS21. Equivalent to Hattersley fig. 1000M Nickel plated, wafer pattern metering station. Body material cast iron to BS1452 Gr 220 with fixed orifice in stainless steel BS970 316 S31 and supplied with isolating test points, gaskets, studs and nuts. To BS7350 and Kitemarked. Equivalent to Hattersley fig. M2000 Commissioning set comprising oblique pattern double regulating globe valve with slotted, parabolic disc. To BS5154 and Kitemarked. Also to conform to BS7350 and Kitemarked. Body material bronze to BS1400 LG2 with DZR stem. Threaded to BS21; close coupled to metering station. Body material bronze to BS1400 LG" with integral orifice and fitted with double isolating test points and threaded to BS21. To conform to BS7350 and Kitemarked. Equivalent to Hattersley fig. 2432 Commissioning set comprising double regulating globe valve with slotted parabolic disc. Body material bronze to BS1400 LG2, with bronze stem. Threaded to BS21; close coupled to bronze metering station. Body material bronze to BS1400 LG2 with integral orifice and fitted with double isolating test points and threaded to BS21. Equivalent to Hattersley fig. 2473M 15105/4 Pipeline Accessories

15 Ultra Low & Low Flow (0.01 to 0.05 l/s) 65-300

Flow Measurement

15-50

15 Low Flow (0.024 to 0.05 l/s)

65-300

Commissioning Sets

15-50

15 Low Flow (0.024 to 0.05 l/s)

WSA/D301 Rev D/2003

Purpose

Size

Description Metrex double flanged butterfly valve commissioning set. Comprising cast iron semi-lugged butterfly valve to BS5155 and Kitemarked. With EPDM liner and aluminium bronze disc. Stainless steel shaft. Gear operated with double regulating feature; close coupled to nickel plated cast iron metering station. body material in cast iron to BS1452 Gr. 220 with fixed orifice in stainless steel BS970 316 S31 and supplied with double isolating test points, studs and nuts. To suit BS4504 PN16 flanges. Metering station to BS7350 and Kitemarked. Equivalent to Hattersley fig. 5953G 'Y' type strainer. Body bronze to BS1400 LG2. Fitted with stainless steel perforated screen. Threaded to BS21. WRc Approved. Equivalent to Hattersley fig. 807 'Y' type strainer. Body in cast iron BS 1452 Grade 2120. Fitted with stainless steel perforated screen. Flanged BS 4504 PN16. Equivalent to Hattersley fig. 810 Swing check valve to BS5154 and Kitemarked. Body in bronze BS1400 LG2. Threaded to BS21. Equivalent to Hattersley fig. 47 Non-slam wafer check valve. Body in cast iron to BS1452 Gr. 220. EPDM seat vulcanized to body casting. Twin aluminium bronze discs, spring loaded. Stainless steel shaft. To suit BS4504 PN flanges. Equivalent to Hattersley fig. 850 Key operated needle seated globe valve. Body in bronze to BS1400 LG2. Lockshield. Threaded to BS21. Equivalent to Hattersley fig. 5NLS Ball valve in dezincification resistant copper alloy with hose union tail and captive cap. Lockshield operation. Threaded to BS21. WRc Approved. Equivalent to Hattersley fig. 100HU CC PN25 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow stem. Wrench operated. Threaded to BS21. WRc Approved. British Gas tested and certified to BS1552. Equivalent to Hattersley fig. 100

65-300

Strainers

15-50

65-300

Non Return Valves

15-50

65-300

Vents

6-15

Drain Cocks

15-25

Pressure gauge isolation

6-15

2.2.4

DOMESTIC WATER VALVE SPECIFICATIONS (METTALLIC) Purpose Isolating Size 15 - 50 Description PN16 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. Compression ends to BS864/2. WRc Approved. Equivalent to Hattersley fig. 100C

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Purpose

Size 65 - 300

Description Cast iron semi-lugged, long necked butterfly valve to BS5155 and Kitemarked. With EPDM liner and aluminum bronze disc. Stainless steel shaft. WRc approved. Wrench or gear operated. To suit BS4504 PN16 flanges. Equivalent to Hattersley fig. 951 Dezincification resistant copper alloy double check valve to BS6282 Pt 1. Compression ends to BS864/2. WRc approved. Equivalent to Hattersley fig. 249C Swing check valve to BS5154 and Kitemarked. Body in bronze to BS1400 LG2. Threaded to BS21. WRc approved. Equivalent to Hattersley fig. 47 Non-slam wafer check valve. Body in cast iron to BS1452 Gr. 220. EPDM seat vulcanized to body casting. Twin aluminium bronze discs, spring loaded. Stainless steel shaft. To suit BS4504 PN16 flanges. Equivalent to Hattersley fig. 850 Ball valve in dezincification resistant copper alloy with hose union tail and captive cap. Lockshield operation. Threaded to BS21. WRc Approved. Equivalent to Hattersley fig. 100HU CC Oblique pattern double regulating globe valve, to BS5154 and Kitemarked. Also to conform to BS7350 and Kitemarked. With a slotted, characterised disc. Body material bronze to BS1400 LG2 with DZR stem. Threaded to BS21. WRc approved. Equivalent to Hattersley fig. 1432 Double regulating globe valve with slotted characterised disc. Body bronze BS1400 LG2 with bronze stem. Compression ends to BS864/2. WRc approved. Equivalent to Hattersley fig. 1473C Semi lugged double regulating butterfly valve to BS5155. Nitrile liner, aluminium bronze disc. Stainless steel shaft. Gear operated. To suit BS4504 PN16 flanges. WRC approved. Equivalent to Hattersley fig. 945G 'Y' Type strainer. Body in bronze to BS1400 LG2. Fitted with stainless steel perforated screen. Threaded to BS21. WRc approved. Equivalent to Hattersley fig. 807 PN25 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. 15105/6 Pipeline Accessories

Double check valve

15 - 28

Non return valves

15 - 80

65 - 150

Drain valves

15 - 25

Regulating Valves

15 - 50

15 low flow (0.01 to 0.05 l/s)

65 - 150

Strainers

15 - 50

Pressure gauge isolation

6 - 15

WSA/D301 Rev D/2003

Purpose

Size

Description Threaded to BS21. WRc Equivalent to Hattersley fig. 100 Approved.

Ball float valves

25 - 150

Equilibrium pattern ball float valve in bronze to BS1400 LG2. Copper float. Threaded inlet to BS21 or flanged drilled to BS4504 PN16 complete with back nut. Equivalent to Hattersley fig. 337 or 340 Spring relief valve in bronze to BS1400 LG2. Set at system pressure plus 15%. Threaded to BS21. Insurance company approved. 3 way gland cock in bronze to BS1400 LG2. Threaded BS21. WRc approved. Insurance company approved. Equivalent to Hattersley fig. 85T

Relief valves

15 - 50

Combined Vent & Drain valve

6 50

2.2.5

UNPLASTICISED PVC (PVC-U) AND ABS VALVES Compatibility To be compatible with PVC pipework in both material and dimensional manner. Standards BS5159 DIN 3202 Pressure Rating 10 bar(g) at 20C Isolation Valves DN50 and below : quarter turn ball valve, solvent cement sockets with unions, PN16 rated Above DN50 : quarter turn butterfly valve with lever handle and ratchet setting or handwheel and reduction gear, BS4504 flanges, PN10 rated DN20 to DN50 : Diaphragm valve, solvent cement sockets with unions, PN10 rated DN65 toDN160 : Diaphragm valve, BS4504 flanges, PN10 rated Check (non return) Valves DN50 and below: Inline ball check valve, solvent cement sockets with unions, PN16 rated, dynamic pressure drop less than 5kPa DN 90 and below: angle seat check valve, solvent cement joints, PN10 rated, dynamic pressure drop less than 5kPa Above DN90 : Wafer check valve, without springs, suitable for BS4504 flanges, PN6 rated, dynamic pressure drop less than 5kPa Backing Flanges Galvanized steel backing flanges shall be used on all flanged joints. Joint rings EDPM or FPM (according to liquid) flat gaskets shall be used on all flanged joints

2.2.6

BALL VALVES - GENERAL Where ball valves are installed on insulated pipework, extension spindles shall be provided. Where ball valves are installed on exposed to view uninsulated pipework they shall be provided with a Tee handle actuator and where a lockshield requirement is specified the tee handle shall be fitted in the manner that the valve cannot be operated without the use of a screwdriver. Exposed to view valves shall be cadmium or matt chrome plated.

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2.2.7

COMBINED CHECK AND ANTI-VACUUM TYPE ANTI BACK SYPHONAGE VALVES: Bronze or DZR copper alloy body assembly with compression connections to BS EN 12542 or BS 864 Part 2. Pattern - In-line pattern. Components Stainless steel domed air inlet. Non-return valve with plastic body, rubber actuator and stainless steel to plastic seal. Water Research Centre approval. THREE WAY GLAND TYPE VENT COCK: Bronze body threaded to BS 21. Tapered plug with square shank for loose lever; plug position indicator; bolted gland. Port markings to indicate inlet, vent, waste. T port configuration. MICROBUBBLE TEMPERATURE DIFFERENTIAL DEAERATORS: Construction 1) Vertical mild steel housing incorporating internal system. 2) Provide automatic air release mechanism. Ends - Line size with flanges to BS 4504, PN 16. Operating conditions 1) Maximum temperature 110oC, maximum pressure 10 bar.

2.2.8

2.2.9

spiral wound copper mesh

2.2.10 LTHW PRESSURE DIFFERENTIAL DEAERATORS: Unit 1) Provide a self-circulating unit connected to the system by two 15mm connections at least 500mm apart. Isolation 1) Provide valves to isolate the vessel from the main system. Operating conditions 1) Maximum temperature 110oC, maximum pressure 10 bar.

2.2.11 CENTRIFUGAL AIR SEPARATORS: Construction 1) Vertical steel housing with offset inlet and outlet ports to remove bubbles via centrifugal force. 2) Provide automatic air release mechanism. Ends - Line size with flanges to BS 4504, PN 16. Operating conditions 1) Maximum temperature 110oC, maximum pressure 10 bar.

2.2.12 GRAVITATION DIRT SEPARATORS: Construction 1) Vertical mild steel housing with internal reservoir, sludge pipe, perforation plate and automatic air release mechanism. 2) Ends - Line size with flanges to BS 4504, PN 16. Operating conditions 3) Maximum temperature 110oC, maximum pressure 10 bar. 2.2.13 MICROBUBBLE AIR AND DIRT SEPARATORS: Construction 1) Vertical steel housing with internal large surface area mechanism to remove micro bubbles via coalescence effect. Fitted with dirt drain at its lowest point for removing WSA/D301 Rev D/2003 15105/8 Pipeline Accessories

dirt that sinks, and fitted with a dirt drain valve on the side of the housing for removing dirt that floats on the water. Provide automatic air release mechanism. 1) Ends - Line size with flanges to BS 4504, PN 16. Operating conditions 1) Maximum temperature 110oC, maximum pressure 10 bar.

2.2.14 STEEL EXPANSION LOOPS: Provide expansion loop in material and finish of associated pipeline. Size to limit stress set up in material of pipe wall to 69 MPa. Forge bend from a single length of pipe or join by welding fittings if expansion loops are too large to manufacture in one piece. Where indicated, galvanise after manufacture. 2.2.15 COPPER EXPANSION LOOPS: Provide expansion loop in material and finish of associated pipeline. Size to limit stress set up in material of pipe wall to 51.5 MPa. Forge bend from a single length of pipe. 2.2.16 A THREADED END EXPANSION COMPENSATORS, AXIAL BELLOWS: Ends - Threaded to BS 21. Bellows - 316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation - Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation. 2.2.17 FLANGED EXPANSION COMPENSATORS, AXIAL BELLOWS: Ends - Flanged to BS 4504. Bellows 316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation. 2.2.18 THREADED ENDS EXPANSION COMPENSATORS, ARTICULATED BELLOWS: Ends - Threaded to BS 21. Bellows - 316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation - Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation. 2.2.19 FLANGED EXPANSION COMPENSATORS, ARTICULATED BELLOWS: Ends - Flanged to BS 4504. Bellows - 316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation - Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation. 2.2.20 THREADED END EXPANSION COMPENSATORS, ANGULAR BELLOWS: Ends - Threaded to BS 21.

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Bellows -316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation -Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation.

2.2.21 FLANGED EXPANSION COMPENSATORS, ANGULAR BELLOWS: Ends - Flanged to BS 4504. Bellows - 316 stainless or cupro nickel, multi ply or single-ply construction fitted with 316 stainless or cupro nickel inner sleeves. Operation - Supply expansion joints capable of not less than 2000 complete reversals of movement at the given working conditions; and of withstanding a pressure test of 1.5 times the design pressure without deformation. 2.2.22 FLANGED EPDM RUBBER FLEXIBLE CONNECTIONS UP TO 10 BAR AND 100oC: Material 1) EPDM rubber with wire reinforced cuffs. Steel reinforcement within the body. Marking 1) Mould date of manufacture on bellows. Show manufacturer and type. Ends 1) Flanges to BS 4504 that can swivel and are removable. Operation 1) Ensure flexible connections have a design life of 120 months at 100oC. Provide tie bars with rubber top hat washers where working pressure exceeds 4 bar. Supply threaded tie bars with adjustable length. 2) Ensure flexible connections are tied when the plant is on vibration isolation mountings. 2.2.23 THREADED END EPDM RUBBER FLEXIBLE CONNECTIONS UP TO 10 BAR AND 100oC: Material 1) EPDM rubber with wire reinforced cuffs. Steel reinforcement within the body. Marking 1) Mould date of manufacture on bellows. Show manufacturer and type. Ends - Threaded to BS 21 with one union end. Operation 1) Ensure flexible connections have a design life of 120 months at 100oC. Provide tie bars with rubber top hat washers where working pressure exceeds 4 bar. Supply threaded tie bars with adjustable length. 2) Ensure flexible connections are tied when the plant is on vibration isolation mountings. 2.2.24 FLEXIBLE CONNECTIONS ABOVE 100oC or above 10 bar: Material 1) Convoluted 316 stainless or cupro nickle, fully welded. Ends - Flanged to BS 4504. Ensure flanges can swivel. 1) Operation 2) Ensure flexible connections are tied when the plant is on vibration isolation mountings. 2.2.25 FLANGED EPDM RUBBER FLEXIBLE CONNECTIONS UP TO 10 BAR AND 70oC: Material 1) EPDM rubber with wire reinforced cuffs. Synthetic fibre reinforcement within the body. Marking - Mould date of manufacture on bellows. Show manufacturer and type. Ends - Flanges to BS 4504 that can swivel and are removable. Operation

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1) Ensure flexible connections have a design life of 120 months at 100oC. Provide tie bars with rubber top hat washers where working pressure exceeds 4 bar. Supply threaded tie bars with adjustable length. 2) Ensure flexible connections are tied when the plant is on vibration isolation mountings. 2.2.26 THREADED END EPDM RUBBER FLEXIBLE CONNECTIONS UP TO 10 BAR AND 70oC: Material 1) EPDM rubber with wire reinforced cuffs. Synthetic fibre reinforcement within the body. Marking 1) Mould date of manufacture on bellows. Show manufacturer and type. Ends - Threaded to BS 21 with one union end. Operation 1) Ensure flexible connections have a design life of 120 months at 100oC. Provide tie bars with rubber top hat washers where working pressure exceeds 4 bar. Supply threaded tie bars with adjustable length. 2) Ensure flexible connections are tied when the plant is on vibration isolation mountings.

2.2.27 TERMINAL UNIT CONNECTIONS FOR HEATING SERVICES - STAINLESS STEEL: Material 1) Stainless steel convoluted hose with stainless steel over braiding. Carbon steel, stainless steel or copper tube end connections. Fully welded construction. Operation 2) Ensure hose length is sufficient to prevent the minimum hose bend radius from being exceeded during installation and commissioning. Working pressure 15 - 20 bar and temperature 95oC. 2.2.28 TERMINAL UNIT CONNECTIONS FOR CHILLED WATER SERVICES - STAINLESS STEEL: Material 1) Stainless steel convoluted hose with stainless steel overbraiding. Carbon steel, stainless steel or copper tube end connections. Fully welded construction. Nitrile rubber Class `O' insulation with vapour seal and end protection caps. Operation 2) Ensure hose length is sufficient to prevent the minimum hose bend radius from being exceeded during installation and commissioning. Working pressure 15 - 20 bar and temperature 95oC. 2.2.29 TEST PLUGS, SELF SEALING: Provide D ZR copper alloy self sealing test plugs for measurement of temperature and pressure, complete with captive cap for sealing when not in use. Ensure test plugs are suitable for system operating temperature and pressure. Provide four thermometers and four pressure gauges for each range of conditions, for use with test plugs. 2.2.30 TEST PLUGS, VALVE CONTROLLED: Provide DZR copper alloy self valve controlled test plugs for measurement of temperature and pressure, complete with captive cap for sealing when not in use. Ensure test plugs are suitable for system operating temperature and pressure. Provide one thermometer and pressure gauge for each range of conditions, for use with test plugs. 2.2.31 THREADED PIPELINE STRAINERS, BRONZE: Material - Bronze to BS 1400, LG2. Ends - Threaded to BS 21. Pattern - Y pattern body. WSA/D301 Rev D/2003 15105/11 Pipeline Accessories

Screen free area - Not less than 250% of pipe bore. Screen perforations 1. 15 to 50mm nominal size, within range 0.7 - 0.9 mm diameter. 2. 65mm and over nominal size, within range 1.5 - 1.8mm diameter. Internal to external flow through screen. Provide plugged connections for drain, air vent and differential pressure monitoring, threaded to BS 21.

2.2.32 FLANGED PIPELINE STRAINERS, BRONZE: Material - Bronze to BS 1400, LG2. 1. Ends - Flanged to BS 4504. Pattern - Y pattern body. Screen free area - Not less than 250% of pipe bore. Screen perforations 2. 15 to 50mm nominal size, within range 0.7 - 0.9 mm diameter. 3. 65mm and over nominal size, within range 1.5 - 1.8mm diameter. Internal to external flow through screen. Provide plugged connections for drain, air vent and differential pressure monitoring, threaded to BS 21. 2.2.33 COMPRESSION PIPELINE STRAINERS, BRONZE: Material - Bronze to BS 1400, LG2. Ends - Compression fittings to BS EN 1254-2, or BS 864 part 2. Pattern - Y pattern body. Screen free area - Not less than 250% of pipe bore. Screen perforations 1. 15 to 50mm nominal size, within range 0.7 - 0.9 mm diameter. 2. 65mm and over nominal size, within range 1.5 - 1.8mm diameter. Internal to external flow through screen. Provide plugged connections for drain, air vent and differential pressure monitoring, threaded to BS 21. 2.2.34 TUNDISHES, COPPER: Provide tundishes located adjacent to equipment, as indicated. Use 3mm minimum thickness copper sheet. Form sheet into a tapered reducing cone with a minor diameter to suit drain line. Major diameter nominally 50 mm larger than minor diameter, tapering at approximately 30 degrees. 2.2.35 TUNDISHES, MILD STEEL, GALVANISED: Provide tundishes located adjacent to equipment, as indicated. Use mild steel sheet; galvanise after manufacture. Form sheet into a tapered reducing cone with a minor diameter to suit drain line. Major diameter nominally 50 mm larger than minor diameter, tapering at approximately 30 degrees. 2.2.36 GAUGES, GENERAL: Use dial type gauges of robust construction, enclosed in dust tight metal cases. Retain dial glass with bezels screwed to case. Finish with chromium plating. Use white dial scales indelibly and clearly marked with black lettering to indicate measured values. Select scale ranges which indicate `Normal' when pointer is vertical or central on scale. 2.2.37 GAUGES, 100MM DIAMETER, DIRECT MOUNTING: Dial case - 100mm diameter for direct connection to instrument. Mount gauges with dial face in vertical plane and support casing by connection to instrument. 2.2.38 GAUGES, 100MM DIAMETER, FLANGE MOUNTING: Dial case - 100mm diameter with annular mounting flange.

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Mount gauges with dial face in vertical plane and surface mount casing to equipment or building element, as required.

2.2.39 TEMPERATURE GAUGES, GENERAL: Mercury in steel type, mounted direct in pocket. Use temperature gauges with pocket and provided with gland attachment on thermometer stem. Use separable type pockets, threaded 15/19mm BSP and manufactured fromstainless steel. Screw pockets into tapped bosses or stools set in pipelines or vessels. Fill pockets with oil to BS 7207 to ensure contact with thermometer bulb. Provide gauges with dial graduation in degrees celsius marked on a logarithmic scale. Ensure pointer movement is clockwise for increase in temperature. Provide sensing elements for air and gas systems, where indicated, and fix to provide airtight joints. Provide with metal shielding around sensing element to prevent effects of local radiation from equipment. 2.2.40 TEMPERATURE GAUGES, MERCURY IN STEEL: Provide mercury in steel temperature gauge, mounted direct in pocket. 2.2.41 TEMPERATURE GAUGES, VAPOUR PRESSURE TO BS 5235 FOR DIRECT MOUNTING: Vapour pressure type to BS 5235, mounted direct in pocket, with horizontal or vertical stem as appropriate . 2.2.42 PRESSURE AND ALTITUDE GAUGES: Use vapour pressure type gauges to BS EN 837-1. Connect to pipeline systems via matched gauge cocks and cock connectors. Ensure dial graduation is from zero to between 1.5 and 3.0 times normal working pressure. Graduate in bar (gauge) on gauges reading head or working pressure, or in Pascals where pressure differences across plant items are to be established. Where fitted on boilers and pressure vessels, clearly mark with operating and maximum permissible working heads in accordance with BS 759. Elsewhere provide gauges with normal working pressure. Ensure dial movement is clockwise for an increasing head. Fit syphons on steam systems. Provide flexible piping where gauge is subject to noticeable vibration. Fit gauge cocks preceding all connections to altitude and pressure gauges; copper alloy, tapered ground plug, with ebonite lever. Unless flanged joints are required, screw inlet ends female and fit outlet ends with union connections allowing removal of gauges. 2.2.43 GAUGE MOUNTING BOARDS, MILD STEEL: Manufacture from 3mm mild steel plate, finished black stove enamel and trimmed with chromium plated strips approximately 10mm wide. Mount on walls or purpose made steel frames at a height approximately 1.3m above floor level. 2.2.44 LOOSE ITEMS, KEYS FOR SPINDLE SHANK VALVES: Provide 10 sets of tee handled short shank keys suitable for each size of valve spindle shank. 2.2.45 LOOSE ITEMS, FOR DRAIN COCKS: Provide 10 lever pattern keys suitable for each drain cock and loose hose unions for drain cocks 2.2.46 DOMESTIC WATER MANIFOLDS Domestic water manifolds shall be provided with an isolating valve on the inlet. Manifolds shall be manufactured from non dezincifiable brass or other material suitable for the local water conditions.

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Manifolds shall be equipped with integral lockshield valves so that each circuit can be regulated. Circuits shall be labelled. Manifolds shall be PN10 rated.. Manifolds shall be contained in a purpose made plastic or metallic build in box unless otherwise indicated. All brackets, etc associated with manifold shall be made by the manifold maker. Hot, cold and chilled cold water manifolds shall be colour coded. Manifolds shall have a 20 year warranty. Associated buried piping shall have a 50 year warranty.

2.2.47 CONCEALED WALL BEARING ANGLE FITTINGS (BACKPLATE ELBOW) Room side under floor / under screed PE-X domestic water piping systems shall be terminated with a purpose made wall bearing angle fitting that is designed to be built into the wall and plastered / tiled over. This fitting shall be specifically designed for the piping system and shall be secured using brackets and fixings designed and supplied by the fitting manufacturer . The fitting shall be designed so that taps, faucets and final angle valve connectors can screw directly into the fitting as required, and allow tolerance for differing finishes thicknesses. The fitting shall be robust and shall not fracture or leak under normal use. 2.2.48 FINAL DOMESTIC WATER TOP HAT STRAINERS Provide within the final angle valve connector to each domestic water outlet a top hat strainer. Where faucets are wall mounted the strainer shall be provided at the inlet or outlet of the manifold and final pipework flush before fitting faucet. 2.2.49 FLOW LIMITERS Flow limiters shall be provided in all domestic water outlets to prevent excessive water usage. Flow rates shall be controlled to within 10% of the value quoted below for inlet pressure between 2.0 bar(g) and 3.5 bar(g) as follows: 3. 4. 5. 6. Wash hand basin faucets (taps) : Bath faucets (taps): Showers Kitchen and cleaners sinks 6 litre / min 18 litre / min 12 litre / min 12 litre / min

2.2.50 DIFFERENTIAL PRESSURE VALVES On chilled water networks provide and install differential pressure valves, as indicated. These valves shall be PN16 rated and be provided with a pilot pipe(s) so that the load side pipework pressure differential can be detected and the valve directly operated so that the pressure difference is maintained to within 5% of the set point for upstream differential pressures that range from that of a closed pump head to that which equates to 10% of the load side dynamic pressure differential. Differential pressure valves shall be maintenance free and have a working life of 20 years. Valves shall be as made by Samson Controls or TA or equivalent.

2.2.51 STEAM TRAP FAILURE INDICATORS Materials: 1) Cast iron sensing chamber body. 2) Cast steel sensing chamber body. 3) Stainless steel internal sensor and sensor gasket. Ends: WSA/D301 Rev D/2003 15105/14 Pipeline Accessories

4) Screwed ends to BS 21. 5) Connect into assembly upstream of steam trap, as: indicated. 6) Provide plug-in solid state electronic indicators complete with batteries, number as indicated. 2.2.52 BALL TYPE VENT COCKS: Bronze or DZR copper alloy body; chrome plated ball; PTFE seats and stem seals; blowout proof stem. T port configuration. 2.2.53 AUTOMATIC AIR VENTS, FLOAT TYPE: Construction: - Bronze or DZR copper alloy body with threaded inlet to BS 21. Solid polypropylene float and air release valve. Ensure valve is self-closing. Operating Conditions: - Maximum temperature 130oC. - Maximum pressure 10 bar. Options: - Provide connection for piping away released air and integral non-return valve where indicated. 2.2.54 SATURATED STEAM AT PRESSURE UP TO 10 BAR VALVE SPECIFICATIONS Purpose Isolating 15-50 Size Description Globve valve to BS5154 and kitemarked. Body in bronze to BS1400 LG2. Renewable disc. Threaded to BS21. Equivalent to Hattersley Figure 13 or 13L Globe valve to BS5154 and kitemarked. Body in bronze to BS1400 LG2. Renewable disc. Flanged to BS4504 PN16. Equivalent to Hattersley Figure 17 Globe valve to BS 5152. Cast iron body with stainless steel seating faces. Flanged to BS4504 PN16. Equivalent to Hattersley Figure ,4731 or M4731L VeeReg pattern globe valve to BS5154 series 'A'. Bronze body to BS1400 LG2. Stainless steel seat and disc. Threaded to BS21. Equivalent to Hattersley Fig 0123 Vee-Reg pattern globe valve to BS5154 series A. Bronze body to BS1400 LG2. Stainless steel seat and disc. Flanged to BS4504 PN16. Equivalent to Hattersley Fig 014. Horizontal lift check valve to BS5154 and kitemarked. Bronze body to BS1400 LG2. Threaded to BS21. Equivalent to Hattersley Fig 42 Horizontal lift check valve to BS5154 and kitemarked. Bronze body to BS1400 LG2. Flanged to BS4504 PN16. Equivalent to Hattersley Fig. 45.

15-50

65-300 (general)

Regulating & Throttling

15 50

15 50

Non Return Valves

15 50

15- 50

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Pipeline Accessories

Purpose

Size 65 300

Description Horizontal lift check valve. Cast iron body with stainless steel seats. Flanged to BS 4504 PN16. Equivalent to Hattersley Fig 45. 'Y' type strainer. Body in bronze to BS1400 LG2. Fitted with stainless steel perforated screen. Threaded to BS21. WRc approved. Equivalent to Hattersley Fig 807. 'Y' type strainer. Body in bronze BS1400 LG2. fitted with stainless steel perforated screen. Flanged to BS4504 PN25. Equivalent to Hattersley Fig. 808. 'Y' type strainer. Body in bronze BS1452 Grade 220 Fitted with stainless steel perforated screen. Flanged to BS4504 PN16. Equivalent to Hattersley Fig. 810.

Strainers

15 50

65 150

200 300

2.2.55 CONDENSATE VALVE SPECIFICATIONS Purpose Isolating Size 15 50 Description Ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. Compression ends to BS864/2. WRC approved. British gas tested and certified to BS1552. Equivalent to Hattersley Fig 100C. Cast iron semi lugged, long necked butterfly valve to BS5155 and kitemarked. With EPDM liner and aluminum bronze disc. Stainless steel shaft. Gear operated. To suit BS4504 PN16 flanges. Equivalent to Hattersley Fig 950G. Swing check valve to BS 5154 and kitemarked. Body in bronze to BS1400 LG2. Threaded to BS21. . Equivalent to Hattersley Fig. 47.

65 300

Non Return Valves

15 80

2.2.56 GAS & FUEL OIL VALVE SPECIFICATIONS. Purpose Incoming gas to building Size 50 450 Description Soft seated gate valve to BS5150 and Kitemarked Body in cast iron. Flanged to S4504 PN 16. British Gas Approved. Equivalent to Hattersley Fig. M519. PN 16 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. Compression ends to BS864/2. British Gas approved. Equivalent to Hattersley Fig 100C.

Gas & Oil

15 54

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Purpose

Size 15 50

Description Milliken lubricated plug valve. Body and plug in cast iron. Complete with wrench and packed with suitable sealing compound. Threaded to BS21. Equivalent to Hattersley Fig 200M PN 25 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. Threaded to BS21. British Gas tested and certified to BS1552. Equivalent to Hattersley Fig 100. Milliken lubricated plug valve. Body and plug in cast iron. Complete with wrench and packed with suitable sealing compound. Flanged to BS4504 PN16. Equivalent to Hattersley Fig. 201m Milliken lubricated plug valve. Body and plug in cast iron. Complete with suitable sealing compound. Gear operated. Flanged to BS4504 PN16. Equivalent to Hattersley Fig. 201MG. Milliken lubricated plug valve. Body and plug in cast iron. Complete with suitable sealing compound. Gear operated. Flanged to BS4504 PN16. Equivalent to Hattersley Fig 205MG.

15 50

65 150

200

250 300

2.2.57 LIGHT FUEL OIL Purpose Non Return Valve Size 15 50 Description Swing check valve to BS5154 and kitemarked. Body in bronze to BS1400 LG2. Threaded to BS21. Equivalent to Hattersley Fig 47.

2.2.58 COMPRESSED AIR VALVE SPECIFICATIONS Purpose Isolating and Draining Size 15 50 Description PN25 rated ball valve in dezincification resistant copper alloy. PTFE seats and seals. Anti-blow out stem. Wrench operated. Threaded to BS21. British Gas tested and certified to BS1552. Equivalent to Hattersley Fig 100.

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Purpose Isolation

Size 65 150

Description Cast iron semi-lugged butterfly valve to BS5155 and kitemarked. Cast iron body with nitrile liner and aluminium bronze disc. Stainless steel shaft. Wrench operated. To suit 4504 PN15 flanges. Equivalent to Hattersley Fig 951. Horizontal lift check valve. Bronze body with renewable nitrile elastometer disc and recoil spring. Threaded to BS 21. Equivalent to Hattersley Fig 1213 Wafer check valve. Body in cast iron to BS1452 Gr 220. Nitrile seat vulcanized to body casting. Twin aluminium bronze discs, spring loaded. Stainless steel shaft. To suit BS4504 PN16 flanges. Equivalent to Hattersley Fig 851.

Non Return Valve

15-50

65-300

3
3.1

EXECUTION
EXAMINATION Verify site conditions under provisions of Section 01400. Before ordering any materials / commencing work verify that building structure associated with the system is within tolerance and take full account of shape configuration and material properties of the structure. PREPARATION Refer to 3.5 HANDLING AND STORAGE Deliver component parts to site, completely identified in accordance with shop and certified drawings prepared for this work. Store in accordance with manufacturer's instructions, above ground, properly protected from the weather and construction activities. FABRICATION No particular requirements INSTALLATION PRE INSTALLATION CHECKS Before beginning installation in any area, examine all parts of the adjoining work into which applicable work is to be placed. Should any conditions be found which will prevent the proper execution of the work, installation shall not proceed in that area until such conditions are corrected by the contractor. British Standards Install pipeline ancillaries in accordance with manufacturer's recommendations and BS 6683.

3.1.1 3.1.2

3.2 3.2.1 3.3 3.3.1

3.4 3.4.1 3.5 3.5.1

3.5.2

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3.5.3

LOCATION: Install valves, cocks, traps, strainers, test plugs, tundishes and other ancillary equipment in positions indicated. Ensure that all such items are fully accessible for operation and maintenance. POSITIONING OF COMPONENTS: Locate flow and pressure measurement valves to ensure manufacturer's recommended straight length of pipe upstream and downstream of valve is provided. POSITIONING OF DOUBLE REGULATING VARIABLE ORIFICE VALVE: Install double regulating variable orifice valve to ensure equivalent of 10 diameters of straight pipe upstream and 5 diameters downstream of double regulating valve. INSTALLATION OF CONTROL BALL VALVE: Install control ball valves in accordance with manufacturer's recommendations. POSITIONING OF CONTROL COMPONENTS: Install pipeline control components in accordance with manufacturer's instructions and in positions indicated. Insulation - Where control components are incorporated in insulated pipelines provide details of insulation method proposed, for approval. Supports - Arrange supports for control components to ensure no strain is imposed on components. Access - Arrange control components to ensure adequate access for operation and maintenance. VENT COCKS: Provide outlets of vent cocks with discharge pipes. VALVE STUFFING BOXES: Adjust glands of all stuffing boxes at normal plant operating temperature and pressure in accordance with manufacturer's instructions. Ensure that valve action is not impaired by over tightening.

3.5.4

3.5.5

3.5.6 3.5.7

3.5.8 3.5.9

3.5.10 DISCHARGE CONNECTIONS, SAFETY VALVES: Fit pipework connections, where indicated, to provide discharge connection to Safety and Relief valves terminating at a safe discharge point. 3.5.11 DISCHARGE CONNECTIONS, VENT COCKS: Fit pipework connections, where indicated, to provide discharge connection to vent cocks terminating 150mm above floor level. 3.5.12 DISCHARGE CONNECTIONS, AIR BOTTLES: Fit pipework connections, where indicated, to provide bleed connection from air bottles terminating with air cock or needle valve in a convenient position. 3.5.13 EXPANSION DEVICES: Where expansion and contraction cannot be accommodated by selected route, provide pipework loops, as indicated. Limit total stress set up in material of pipe wall, taking into account components due to internal pressure, tension and bending to less than 69 MPa for steel pipelines and less than 51.5 MPa for copper pipelines. Where location does not permit sufficient flexibility, provide proprietary devices, as indicated.

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3.5.14 EXPANSION COMPENSATORS INSTALLATION: Provide anchors and guides to contain all movement and resist maximum loads imposed. Install expansion compensators strictly in accordance with manufacturers instructions. 3.5.15 FLEXIBLE CONNECTIONS INSTALLATION: Fit rubber bellows as close to source of vibration as practicable. Ensure the pipe at other end of bellows is a fixed point. Install flexible connections strictly in accordance with manufacturers instructions. Ensure flexible connections are tied when the plant is on vibration isolation mountings. 3.5.16 TERMINAL UNIT CONNECTIONS INSTALLATION: Install hose connections strictly in accordance with manufacturer's instructions 3.5.17 BUTTERFLY VALVE FLANGES Butterfly valves shall be provided with their own dedicated flanges and not connected directly to items of plant and equipment. 3.5.18 ISOLATION VALVE LOCATIONS Isolation valves shall be installed in the locations indicated on the tender drawings and also in the following terminal locations, whether indicated or not:Terminal Type Wash hand basins external to guestrooms and served by conventional surface mounted pipework Valve Provision (Lockshield type) On hot and cold services feeding individual basins or ranges of basins if the basins are in the same room and adjacent to each other. Where blending valves are specified the isolation valves shall be installed upstream of the blending valves. Isolation valve on inlet to each manifold and lockshield valves (integral in manifold) on each circuit. Where faucets are not wall mounted provide angle service valve prior to final connection. As above On hot and cold services servicing each sink/cleaners sink/bath. On the cold supply to each WC cistern or urinal cistern. On the cold service servicing each drinking fountain. On the hot and c old service to each shower valve.

Guestrooms served by manifold PE-X pipework system

Outlets served by manifold PE-X pipework system Sinks/cleaners sinks served by conventional surface mounted pipework WC cisterns/urinal cistern Drinking Fountains served by conventional surface mounted pipework Showers served by conventional surface mounted pipework

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3.5.19 REGULATION VALVE LOCATION Regulation valves/commissioning sets shall be installed on the HWS system as indicated and also in the following locations whether indicated or not. Branch Type Main branch off riser or branch servicing a department Sub branches 3.6 3.6.1 3.7 3.7.1 3.7.2 3.7.3 3.8 3.8.1 3.9 3.9.1 FIELD QUALITY CONTROL Provide field quality control under provisions of Section 01400 - Quality Control. CLEANING Section 01710 - Cleaning installed work. Remove temporary labels after Work is complete. Remove paint and concrete splatters after work is complete. PROTECTION OF FINISHED WORK Protect work under provisions of Section 01710. STANDARD SPECIFICATION This standard specification is intended to be used as a helpful indication of work within this section. It is not necessarily comprehensive or complete and it is the Contractor's responsibility to ascertain and complete the full works intended and as shown within the drawings, specification and Contract or thereby implied. Provision Commissioning set Double regulation valve

END OF SECTION

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