TUNNEL AND ALLIED WORKS

dA ES
WATER RESOURCES DEPARTMENT

SCHEDULE OF RATES
TUNNEL AND ALLIED WORKS
FOR THE YEAR : 2010-11

CONTENTS

PAGES

REFERENCE DATA

3 -- 5

NOTES ON BASIC RATES

6 -- 6

DATA RATES

7 -- 111

ANNEXURES

67--82

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REVISED BY SCHEDULE OF RATES COMMITTEE

TUNNEL AND ALLIED WORKS

TUNNEL AND ALLIED WORKS

TUNNEL AND ALLIED WORKS - REFERENCE DATA FOR THE YEAR : 2010-11
COST OF MATERIALS: 1 Acetylene gas per cum 2 Air hose 25 mm dia per Rm 3 Binding wire per kg 4 Cement 43 Gr per kg 5 Coarse aggregate 10-4.75 mm / cum 6 Coarse aggregate 20-10 mm / cum 7 Coarse aggregate40-20 mm / cum 8 Concrete admixture( Super plasticiser ) per ltr 9 Cross bit ( TC ) 75 mm dia per No. 10 Detonating fuse coil per Rm 11 Detonator delay type per No. 12 Detonator electric per No. 13 Detonator ordinary per No. 14 Explosive ( small dia ) per kg 15 Extension rod with coupling sleeve per Rm 16 Fine aggregate/ sand ( screened ) per cum 17 G I Pipe 80 mm dia per Rm 18 G I Pipe100 mm dia per Rm 19 G.I. Bolts and Nuts per kg 20 Guniting nozzle per No. 21 Jungle wood planks per cum 22 Jack hammer drill rod 1.5 m per No. 23 Jack hammer drill rod 2.5 m per No. 24 M S Bolts & Nuts per kg 25 Oxygen gas per cum 26 Plain G.I. Sheet per tonne 27 Rails 30 kg / m per tonne 28 Reinforcement steel per kg 29 Resin bond cement grout capsule per No. 30 Rivets per kg 31 Shalimastic sealing compound per kg 32 Shutter oil per ltr 33 Stone chips at dump yard per cum 34 Structural steel angle / channel / beam / bar per kg 35 Structural steel plate / flat per kg 36 Un-coursed rubble stones at dump yard per cum 37 Water hose 20 mm dia per Rm 38 Welding electrodes ( general purpose ) per No. 39 Wire rope per kg

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

258.00 150.00 50.00 4.00 669.00 520.00 381.00 75.00 7690.00 8.00 18.00 10.00 5.50 45.00 3300.00 199.00 230.00 250.00 80.00 312.00 19000.00 3400.00 5660.00 55.00 48.00 49800.00 42000.00 36.20 50.00 50.00 90.00 25.00 160.00 37.95 40.00 135.00 128.00 6.00 105.00

ROYALTY CHARGES : 1 Sand / Fine aggregate 2 Stone / Coarse aggregate / Chips

Rs: Rs:

Per tonne 30.00 30.00

TUNNEL AND ALLIED WORKS

LEAD, LOADING & UNLOADING CHARGES: 1 Cement 2 Earth / Sand / Gravel 3 Steel 4 Stone / Coarse aggregate

Rs: Rs: Rs: Rs:

1 km lead 37.90 35.10 37.90 48.70

Loading 45.60 41.30 45.60 48.80

Unloading 45.60 8.50 45.60 24.40

HIRE CHARGES OF MACHINERY: 1 Agitator car truck mounted per hour 2 Air compressor 15 cmm ( ele ) per hour 3 Air compressor 8.5 cmm ( ele ) per hour 4 Bending machine per hour 5 Batching plant 6 cum / hr rated capacity 6 Concrete pneumatic placer pump per hour 7 Convey mucker per hour 8 DG set 30 KVA 9 Diesel loco 45 hp per hour 10 Drilling jumbo per hour 11 Dumper 5 cum per hour 12 Grout pump per hour 13 Guniting equipment per hour 14 Jack hammer per hour 15 Pump 10 hp ( ele ) per hour 16 Pump 20 hp ( ele ) per hour 17 Pusher leg per hour 18 Tipper 5 cum per hour 19 Tipping tub 1.5 cum per hour 20 Transformer 250 KVA per month 21 Up-right drilling machine / Grinding machine 22 Ventilation fan 20 hp per hour 23 Vibrator ( ele ) per hour 24 Waggon drill 25 Welding transformer per hour 26 Winch 35 hp electric per hour

Hire charge Rs: 628.00 Rs: 108.00 Rs: 108.00 Rs: 39.00 Rs: 130.00 Rs: 133.00 Rs: 658.00 Rs: 60.00 Rs: 237.00 Rs: 322.00 Rs: 480.00 Rs: 19.00 Rs: 84.00 Rs: 14.00 Rs: 5.00 Rs: 11.00 Rs: 8.00 Rs: 271.00 Rs: 30.00 Rs: 3523.00 Rs: 18.00 Rs: 6.00 Rs: 7.00 Rs: 216.00 Rs: 12.00 Rs: 98.00

Fuel charge Crew charges 605.00 90.80 627.00 60.10 282.00 56.40 75.00 45.90 125.00 108.20 3.00 28.80 174.00 60.10 440.00 45.10 371.00 56.70 30.00 60.50 277.00 72.60 25.00 89.20 9.00 74.40 5.00 111.90 50.00 26.90 100.00 26.90 3.00 --208.00 56.70 9.00 ------25.00 59.50 100.00 9.30 5.00 53.30 9.00 89.50 60.00 --175.00 90.80

WAGES OF WORKERS: 1 Bar bender 2 Blasting helper 3 Carpentor Cl- II 4 Electrician 5 Fitter shuttering works 6 Mechanic Cl - I 7 Foreman 8 Helper fitter / erector / carpenter 9 Khalasi 10 Licensed Blaster 11 Lineman 12 Maistry

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Per day 159.00 141.50 148.50 143.00 148.50 157.50 177.00 141.50 145.50 147.00 141.50 141.50

TUNNEL AND ALLIED WORKS

13 14 15 16 17 18 19 20 21 22 23 24 25

Mason Cl-I Mason Cl-II Mazdoor ( Cement handling ) Mazdoor ( Heavy) Mazdoor ( Light ) Pipe fitter Stone breaker ( Hammerman ) Stone chiseller Cl II Structural steel Marker / Erector Surveyor Tinsmith Turner / Driller Welder / Gas cutter

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

159.00 148.50 134.00 132.00 130.50 152.50 146.00 146.00 157.50 154.50 141.50 152.50 157.50

ELECTRIC SUB-STATION MATERIALS: 1 Electric pole with fixtures per No. 2 Flood light 500 W per Each 3 Flood light set per Each 4 Fluoscent tube light 40 W per Each 5 Fluoscent tube light set per Each 6 Circuit breaker with accessories per set 7 HT / LT Line conductor per 1000 Rm 8 PVC Armoured cable 10 sqmm and below per Rm 9 PVC Armoured cable 16 sqmm per Rm 10 PVC Armoured cable 25 sqmm per Rm 11 PVC Armoured cable 70 sqmm per Rm 12 Transformer 250 kVA

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

4200.00 650.00 1200.00 50.00 190.00 30000.00 27000.00 48.00 58.00 100.00 250.00 297000.00

OTHER DATA : 1 Contractor's Overheads on Materials / Machinery / Labour 2 Contractor's Profit on Materials / Fuel & Energy charges / Labour 3 Demand charges on power supply per KVA / month 4 Electric Energy charges per kWhr 5 Insurance charges on machinery per annum 6 Hidden cost on Labour Hidden cost on Labour ( additional for Tunnel works ) 7 Rate of interest per annum 8 Small Tools & Plant on Materials / Machinery / Labour 9 Structural steel fabrication cost per kg 10 Sundries ( Lump sum rate for unquantified inputs ) 11 Cost of Electric sub-station & Demand charges ( Annexure - 1 ) 12 Cost of Air and Water lines ( Annexure - 2 ) 13 Cost of Ventilation ( Annexure - 3 ) 14 Cost of Lighting inside / out side tunnel ( Annexure - 4 ) 15 Cost of Other enabling works ( Annexure - 5 )

% % Rs: Rs: % % % % % Rs: Rs: % % % % %

5.00 10.00 190.00 5.60 1.00 15.00 10.00 11.00 1.00 10.00 30.00 4.20 0.50 6.10 1.90 1.70

TUNNEL AND ALLIED WORKS

NOTES ON SCHEDULE OF RATES TUNNEL AND ALLIED WORKS FOR THE YEAR : 2010-11
1. All notes under General Notes on Schedule of Rates and Notes on Lead, Lift, Loading and un-loading Charges are applicable to Tunnel and Allied Works also to the extent they are relevant. 2. The basic rates are inclusive additional costs for working inside tunnel. 3. The basic rates are inclusive of scaling loose material, removal of under-cuts, cleaning bed and lighting and ventilation inside tunnel . 4. Unless otherwise specified the basic rates are inclusive of all lifts. 5. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete surface. 6. For excavation and concrete lining works of approach / exit channels the basic rates as provided under ' Canal and allied works ' and ' Canal cross drainage works ' shall be adopted. 7. For intake structure, tunnel portals, retaining walls, pitching etc., the rates as provided under ' Dam and allied works ' shall be adopted. 8. The lead charges, wherever applicable, for all materials under various items shall be considered only between quarry/ source of supply and batching plant / fabrication site. Further conveyance of concrete / fabricated parts / other materials upto final placing site inside tunnel is included in the basic rates upto 1 km. 9. Cement content specified for cement concrete works in the item description is based on theoritical design mix computations and is exclusive of wastage and requirement for any incidentals. The actual cement content may vary based on trial mix studies. A suitable clause shall be included in tender for regulating payment for any upword or downword variation in cement content. 10. The quantities of materials including wastage, requirements for incidentals etc., for working out additional lead charges shall be as per the statement of requirement of materials under this section.

TUNNEL AND ALLIED WORKS

TUNNEL AND ALLIED WORKS- DATA RATES

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11 ITEM No: 1

ITEM: Excavation for adit by tunnelling methods in all types of rock including cost of all materials, machinery, labour, scaling excavated surface, ventilation, lighting, drainage, removing and hauling the excavated muck outside adit upto specified dump area and all other ancillary operations etc., complete with initial lead upto 500 m and all lifts. DATA: Size of adit assumed ( finished section ) Shape of adit assumed for excavation Height of adit assumed ( finished section ) Pay-line margin assumed Diameter of adit upto pay line for excavation Distance of dump yard from face Haulage of excavated muck Pay line Minimum excavation line Excavated profile : : : : : : : 4.50 m dia D - shape 4.50 m 0.20 m 4.90 m within 500 m By dumpers

TYPICAL CROSS SECTION OF ADIT / TUNNEL 1. Checking alignment and marking hole locations : Deploy drilling jumbo for 1 hour for marking hole locations. 2. Drilling holes : Full face method of excavation is assumed. Area of adit upto pay-line ( 0.5 x 0.7857x 4.9 x 4.9 )+( 4.9 x 2.45 ) : 21.43 sqm The drilling pattern for excavation of tunnel / adit depends on the size and shape of tunnel, rock formation, type of explosive and the fragmentation of rock required to suite the type of mucking equipment. The drilling pattern shall ensure minimum over-break.

Cut holes Easers Trimmers

TYPICAL DRILLING PATTERN FOR ADIT / TUNNEL

TUNNEL AND ALLIED WORKS

Generally, the cut holes and easers will be spaced at 650 to 750 mm grid and the trimmers will be spaced at 500 to 600 mm apart along the periphery of excavation area. Considering this, the number of holes for tunnel excavation will be generally in the range of 2.5 to 3 per sqm of cross sectional area upto pay line for small tunnels ( cross sectional area less than 45 sqm ) and in the range of 2.0 to 2.5 per sqm of cross sectional area for large tunnels. For rate analysis 2.5 holes per sqm of cross sectional area upto pay line considered for adit. Number of holes for full face excavation ( 21.43 x 2.5 ) : 54 Nos Depth of holes : 2m Extra drilling considered at 10 percent for inclined cut holes and for any secondary blasting of large fragments during mucking. Depth of drilling for 54 holes ( 54 x 2 x 1.10 ) : 119 m Average rate of drilling per hour per jack hammer : 5m Time for 4 jack hammers with pusher leg for drilling. ( 119 / 4 / 5 ) say : 6 hours Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : 6 hours Time for drilling jumbo for drilling : 6 hours Time for 10 hp pump for water supply to drilling work. : 6 hours 3. Loading explosive and blasting : Depth of pull per blast for 2 m deep holes : 1.80 m Quantity of in-situ excavation per blast ( 21.43 x 1.80 ) : 38.6 cum Quantity of explosive small dia per blast @ 1.00 kg per cum : 38 kg Quantity of explosive for secondary blasting @ 5 % : 2 kg Quantity of delay detonators per blast : 54 Nos. Quantity of electric detonators for secondary blasting ( LS ) : 5 Nos. Fuse coil : 120 Rm Time for drilling jumbo for loading explosives. : 1 hour 4. Defuming and scaling loose materials: No machinery other than ventilation fans are required. For defuming adit ventilation fans are installed in duct system at about 300 m interval and are run for about 1 hour after each blast. Consider 20 hp fan 1 No. for 1 hour for defuming. 5. Mucking excavated rock : Quantity of muck to be removed per blast considering 40 % bulkage : 54 cum Capacity of dumper per load : 5.00 cum Quantity of muck per load considered under adit working conditions : 4.50 cum Loading cycle time: Turning / moving and spotting : 1 minute Loading muck by convey mucker and work force : 20 minutes Cycle time of loading dumper per load of 4.50 cum : 21 minutes Haulage cycle time: Running time from loading point to dump yard @ av 10 km / hr : 3.0 minutes Turning and unloading : 2.0 minutes Return trip to reversing point @ av 15 km / hr : 2.0 minutes Cycle time for haulage per load of 4.5 cum : 7.0 minutes Since the waiting time will be more than the running time if 2 dumpers are deployed deploy 1 dumper for conveying muck. Round trip cycle time of dumper say : 30 minutes Quantity of muck disposal per hour / dumper : 9.00 cum Time for 1 dumper for conveying muck @ 9 cum per hour : 6 hours Time for convey mucker and labour force for loading : 6 hours

TUNNEL AND ALLIED WORKS

6. Overall cycle time : Checking alignment and marking hole locations : Drilling holes : Loading explosive and blasting : Defuming and scaling loose rock fragments : Mucking excavated rock : Bed cleaning, support fixing, rock bolting, lighting etc say : Total cycle of excavation per blast of 1.8 m length : 7. Requirement of materials : Explosive small dia ( 38 + 2 ) : Electric short delay detonators ( 54 x 1 ) : Electric detonators for secondary blasting (1x5) : Fuse coil : 8. Requirement of machinery : Deploy drilling jumbo for marking (1 hr) / drilling (6 hrs) / loading explosive (1 hr) : Deploy air compressor 15 cmm for air supply to 4 jack hammers : Deploy 4 jack hammers with pusher leg for drilling. : Deploy 10 hp pump for water supply to drilling work. : Deploy 20 hp ventilation fan for defuming : Deploy convey mucker for loading excavated rock : Deploy 1 dumper for conveying muck : 9. Requirement of workforce ( other than machinery crew ) : Surveyor for checking alignment and marking hole locations for drilling : Foreman for supervising drilling of holes and other operations : Fitter / Mechanic for extending air / water lines : Blaster ( Licensed ) : Helper blasting : Hammerman for scaling : Maistry 1 in each shift : Khalasi for mucking shift : Heavy mazdoor for mucking shift : for other 2 shifts 1 No each shift : Light mazdoor for cleaning & miscellaneous : 10. Use rate of materials: Cost of drill rod 2.5 m long @ Rs: 5660.00 / No. Rs: Life of drill rod with reconditionong : Use rate of drill rod per Rm drilling ( cost / life ) Rs: Length of air and water hose assumed : Cost of 25 mm dia air hose 25 m @ Rs: 150.00 / Rm Rs: Life of air hose : Use rate of air hose per hour ( cost / life ) Rs: Cost of water hose 25 m each @ Rs: 128.00 / Rm Rs: Life of water hose : Use rate of water hose per hour ( cost / life ) Rs:

2.00 hours 6.00 hours 2.00 hours 2.00 hours 6.00 hours 6.00 hours 24.00 hours 40 kg 54 Nos 5 Nos 120 Rm 8 hours 6 hours 6 hours 6 hours 1 hour 6 hours 6 hours

0.5 No. 1 No. 2 Nos. 1 No. 2 Nos. 2 Nos. 3 Nos. 4 Nos. 4 Nos. 2 Nos. 1 No. 5660.00 150 m 37.73 25 m each 3750.00 800 hours 4.69 3200.00 800 hours 4.00

TUNNEL AND ALLIED WORKS

RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 Perticulars Unit kg Nos Nos Rm Rm Hour Hour LS Quantity

UNIT :

38.60 cum Rate in Rs. 45.00 18.00 10.00 8.00 37.73 4.69 4.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 1800.00 972.00 50.00 960.00 4490.27 449.03 112.50 96.00 450.00 9379.79 93.80 937.98 468.99 10880.56

Small dia explosive Delay detonators Electric detonators Detonating fuse coil Use rate of drill rod 2.5 m long Reconditioning charges @ 10% Use rate of air hose Use rate of water hose Sundries( paint / template etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

40.00 54.00 5.00 120.00 119.00 24.00 24.00 15.00

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 6.00 6.00 24.00 24.00 24.00 24.00 6.00 6.00 6.00 6.00 6.00 6.00 1.00 1.00 15.00

Drilling jumbo Fuel / Energy charges Air compressor 15 cmm ( ele ) Fuel / Energy charges Jack hammer ( 4 x 6 hrs ) Fuel / Energy charges Pusher leg Fuel / Energy charges Convey mucker Fuel / Energy charges Dumper ( 1 x 6 hrs ) Fuel / Energy charges Pump 10 hp ( ele ) ( 1 x 6 hrs ) Fuel / Energy charges Ventilation fans 20 hp ( 1 x 1 hr ) Fuel / Energy charges Sundries(explosive van / magazine )

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1

Rate in Rs. 322.00 30.00 108.00 627.00 14.00 5.00 8.00 3.00 658.00 174.00 480.00 277.00 5.00 50.00 6.00 100.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 2576.00 240.00 648.00 3762.00 336.00 120.00 192.00 72.00 3948.00 1044.00 2880.00 1662.00 30.00 300.00 6.00 100.00 450.00 18366.00 183.66 775.00 918.30 20242.96

Description

Unit Hour

Quantity 8.00

Crew for Drilling jumbo

Rate in Rs. 60.50 Contd

Amount in Rs. 484.00

C. LABOUR ( Contd ) :

10

TUNNEL AND ALLIED WORKS

Sl No

Description

Unit

Quantity

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17

Crew for Air compressor Crew for Jack hammer Crew for Convey mucker Crew for Dumper Crew for Pump Crew for ventilation fans Surveyor Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman Maistry 1 in each shift Khalasi for mucking shift 4 Nos Heavy mazdoor for mucking shift 4 Nos for other 2 shifts 1 No each shift Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day Day

6.00 24.00 6.00 6.00 6.00 1.00 0.50 1.00 2.00 1.00 2.00 2.00 3.00 4.00 4.00 2.00 1.00

Rate in Rs. Contd 60.10 111.90 60.10 72.60 26.90 9.30 154.50 177.00 157.50 147.00 141.50 146.00 141.50 145.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 360.60 2685.60 360.60 435.60 161.40 9.30 77.25 177.00 315.00 147.00 283.00 292.00 424.50 582.00 528.00 264.00 130.50 7717.35 77.17 771.74 1157.60 771.74 385.87 10881.46

1% 10% 15% 10% 5% Total cost of Labour :

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 6.10% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other Enabling works @ 1.70% Rs: Total cost for 38.60 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

10880.56 20242.96 10881.46 42004.98 210.02 2562.30 798.09 1764.21 714.08 48053.70 1245.00 1245.00 ITEM No: 2

ITEM: Excavation for vertical / inclined shaft in all types of soft / hard rock including cost of all materials, machinery, labour, shoring, strutting, scaling excavated surface, ventilation, lighting,

drainage, removing and hauling excavated muck outside shaft upto specified dump area and all other ancillary operations etc., complete with initial lead upto 1 km and all lifts.

11

TUNNEL AND ALLIED WORKS

DATA: Size of shaft assumed : 5.00 m dia Shape of shaft assumed for excavation : Circular Depth of shaft assumed : 75.00 m Pay-line margin assumed : 0.20 m Diameter of shaft upto pay line for excavation : 5.40 m Distance of dump yard from face : within 500 m Average lift assumed for excavation of shaft upto tunnel level : 40 m 1. Checking alignment and marking hole locations : Use of winch & cradle during marking hole locations : 1 hour 2. Drilling holes : Area of excavation upto payline ( 0.7857 x 5.4 x 5.4 ) : 22.91 sqm Depth of drilling : 1.50 m Depth of pull : 1.30 m No.of peripheral holes @ 0.65 m spacing ( 20 times dia ) : 24 Nos. No. of holes in shaft area @ 2 per sqm ( 0.7857 x 5 x 5 x 2 ) : 40 Nos. Depth of drilling for 64 holes ( 64 x 1.5 ) : 96 m Extra drilling considered at 5 percent for secondary blasting of large fragments. Total depth of drilling ( 96 x 1.05 ) say : 101 m Average rate of drilling per hour per jack hammer : 5m Time for 4 jack hammers for drilling. ( 101 / 4 / 5 ) say : 5 hours Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 5 hours Time for 10 hp pump for pumping water to storage tank. : 5 hours Time for 20 hp sludge pump for removing drill water from pit : 2 hours Total time for drilling including preparation for drilling : 5 hours 3. Loading explosive and blasting : Quantity of in-situ excavation per blast ( 22.91 x 1.30 ) : 30 cum Quantity of explosive small dia per blast @ 1.0 kg per cum : 30 kg Quantity of explosive for secondary blasting @ 5 % : 2 kg Quantity of electric detonators for blasting : 69 Nos. Detonating fuse coil : 120 Rm Use of winch & cradle during loading of explosives : 1 hour 4. Defuming shaft: Generally for shafts defuming is carried out by leaving compressed air by air hose for about 0.5 hour to remove blasting gases and dust. Use air compressor for 0.5 hour. 5. Mucking excavated rock : Winch and 0.5 cum bottom / side opening bucket are considered for removing the muck from shaft and rail mounted tipping tubs are considered for further haulage and disposal. Quantity of muck to be removed per blast considering 40 % bulkage : 42 cum Deploy 8 heavy mazdoors for mucking in the shaft. Consider out-put of each mazdoor at 3 cum / day for working on rocky surface. Time for loading 0.5 cum bucket ( 0.5 x 8 x 60 / 3 / 8 ) : 10 min Cycle time for operating mucking bucket by winch : Lowering bucket by winch @ 15 m / minute for av. 40 m : 3.00 min Loading muck by work force : 10.00 min Lifting by winch @ 15 m / minute for av. 40 m : 3.00 min Unloading to tipping tub : 1.50 mun

Over all cycle time for mucking 0.5 cum by deploying 2 buckets Quantity of muck per mucking bucket Time required for mucking 42 cum ( 42 x 10 / 0.50 / 60 )

say : 10.00 min : 0.50 cum : 14 hours

12

TUNNEL AND ALLIED WORKS

6.

7.

8.

9.

10.

Considering time for shift change etc., total time required for mucking : 16 hours Considering use of winch during marking / drilling / blasting / time for shift change / etc., deploy winch for 24 hours with fuel / energy charges for 16 hours. Use 2 mucking buckets for 16 hours for removing muck from shaft. Use 1 tipping tub for 16 hours for disposal of muck outside shaft. Overall cycle time : Marking hole locations and preparation for drilling : 0.50 hours Drilling holes : 5.00 hours Loading explosive and blasting : 2.00 hours Defuming by leaving compressed air : 0.50 hours Mucking excavated rock : 16.00 hours Total cycle of excavation per blast of 1.3 m depth : 24.00 hours Requirement of materials : Explosive small dia ( 30 + 2 ) : 32 kg Electric detonators for main / secondary blasting ( 24 + 40 + 5 ) : 69 Nos Fuse coil : 120 Rm Requirement of machinery : Deploy winch for various operations : 24 hours ( marking holes 1 hr + drilling 5 hrs + loading explosives 1 hr + mucking 16 hrs + misc 1 hr) Deploy air compressor 15 cmm for air supply to 4 jack hammers : 5.5 hours ( drilling 5 hrs + defuming 0.5 hr ) Deploy 4 jack hammers for drilling. : 5 hours Deploy 10 hp pump for water supply to drilling work. : 5 hours Deploy 20 hp sludge pump for removing drill water : 2 hours Deploy 1 tipping tub for conveying muck : 16 hours Requirement of workforce ( other than machinery crew ) : Surveyor for checking alignment and marking hole locations for drilling : 0.5 No. Foreman for supervising winch and other operations ( 1 in each shift ) : 3 Nos. Fitter / Mechanic for arranging air / water lines / sludge pump etc. : 2 Nos. Blaster ( Licensed ) : 1 No. Helper blasting : 2 Nos. Hammerman for scaling / breaking large stones ( 4 in 2 mucking shifts ) : 4 Nos. Maistry ( 1 in each shift ) : 3 Nos. Khalasi ( 8 in 2 mucking shifts ) : 8 Nos. Heavy mazdoor for mucking shift ( 8 in each shift for 2 shifts ) : 16 Nos. for other 1 shift ( 2 Nos ) : 2 Nos. Light mazdoor for cleaning & miscellaneous : 2 Nos. Use rate of materials: Cost of drill rod 1.5 m long @ Rs: 3400.00 / No. Rs: 3400.00 Life of drill rod with reconditioning : 150 m Use rate of drill rod per Rm drilling ( cost / life ) Rs: 22.67 Length of air and water hose assumed : 100 m each

Cost of 25 mm dia air hose 100 m @ Life of air hose Use rate of air hose per hour Cost of water hose 100 m each @

Rs:

150.00 / Rm ( cost / life ) 128.00 / Rm

Rs:

Rs: 15000.00 : 800 hours Rs: 18.75 Rs: 12800.00

13

TUNNEL AND ALLIED WORKS

Life of water hose Use rate of water hose per hour ( cost / life ) Quantity of rails for haulage of tubs Haulage track outside Weigth of 30R rails 300 m length @ 30 kg / Rm Cost of 30 R rails 300 m @ Rs: 42000.00 / tonne Add for fixtures @ 25% Less salvage value @ Life of rails under tunnel working conditions Use rate of rails per year Add for repairs & replacement @ 10% Total (-) Total

( cost / life ) 10% Total

Use rate of rails per shift considering 300 working days Consider use of rail track for 24 hours. Length of 16 mm dia wire rope for winch assuming 80 m deep shaft Cost of wire rope 150 m ( 160 kg ) @ Rs: 105.00 / kg Life of wire rope for lifting Use rate of wire rope per hour ( cost / life ) Weight of mucking bucket Cost of steel plates @ 75 % @ Rs: 40.00 / kg Cost of steel angles @ 25 % @ Rs: 37.95 / kg Cost of fabrication @ Rs: 10.00 / kg Total Add for hooks / door arrangements etc @ Less salvage value @ Add for repairs / maintenance etc @ Life of mucking bucket assumed Use rate of mucking bucket per hour RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 Perticulars Unit kg Nos Rm Rm Hour Hour Shift Hour Quantity 32.00 69.00 120.00 101.00 22.00 20.00 2.00 24.00 25% 10% 10% Total (-) Total ( cost / life ) UNIT :

: Rs: : : Rs: Rs: Rs: Rs: Rs: : Rs: Rs: Rs: Rs: : Rs: : Rs: : Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: : Rs:

800 hours 16 2 x 150 m 9 tonnes 378000.00 94500.00 472500.00 -47250.00 425250.00 15 years 28350.00 2835.00 31185.00 103.95 150 m 16800.00 2500 hours 6.72 250 kg 7500.00 2371.88 2500.00 12371.88 3092.97 15464.84 -1546.48 1546.48 15464.84 2500 hours 6.19

30.00 cum Rate in Rs. 45.00 10.00 8.00 22.67 18.75 16.00 103.95 6.72 Contd Amount in Rs. 1440.00 690.00 960.00 2289.33 228.93 412.50 320.00 207.90 161.28

Small dia explosive Electric detonator Detonating fuse coil Use rate of drill rod 1.5 m long Reconditioning charges @ 10% Use rate of air hose ( 4 x 5 + 0.5 ) Use rate of water hose ( 4 x 5 ) Use rate of rail track Use rate of wire rope

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Use rate of mucking bucket ( 2 x 16 )

Hour

32.00

Rate in Rs. Contd 6.19

Amount in Rs. 197.95

14

TUNNEL AND ALLIED WORKS

10

Sundries ( paint / template etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

LS

10.00

1% 10% 5% Total cost of Materials :

30.00 Total Rs: Rs: Rs: Rs: Rs:

300.00 7207.90 72.08 720.79 360.39 8361.16

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 5.50 5.50 20.00 20.00 5.00 5.00 2.00 2.00 24.00 16.00 16.00 16.00 10.00

Air compressor 15 cmm ( ele ) Fuel / Energy charges Jack hammer ( 4 x 5 hrs ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Sludge pump 20 hp electric Fuel / Energy charges Winch 35 hp electric Fuel / Energy charges Tipping tub 1.5 cum Fuel / Energy charges Sundries ( explosive van / magazine )

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12

Rate in Rs. 108.00 627.00 14.00 5.00 5.00 50.00 11.00 100.00 98.00 175.00 30.00 9.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 594.00 3448.50 280.00 100.00 25.00 250.00 22.00 200.00 2352.00 2800.00 480.00 144.00 300.00 10995.50 109.96 724.25 549.78 12379.48

Description

Unit Hour Hour Hour Hour Hour Day Day Day Day Day Day Day

Quantity 5.50 20.00 5.00 2.00 24.00 0.50 3.00 2.00 1.00 2.00 4.00 3.00

Crew for Air compressor Crew for Jack hammer Crew for Pump 10 hp Crew for Sludge pump 20 hp Crew for Winch Surveyor Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman 2 Nos each for 2 shifts Maistry 1 in each shift

Rate in Rs. 60.10 111.90 26.90 26.90 90.80 154.50 177.00 157.50 147.00 141.50 146.00 141.50 Contd

Amount in Rs. 330.55 2238.00 134.50 53.80 2179.20 77.25 531.00 315.00 147.00 283.00 584.00 424.50

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd 145.50

Amount in Rs.

13

Khalasi for mucking 4 Nos each for 2 shifts

Day

8.00

1164.00

15

TUNNEL AND ALLIED WORKS

14

15

Heavy mazdoor for mucking 8 Nos each for 2 shifts for other 1 shift 2 Nos Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day

16.00 2.00 2.00

132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

2112.00 264.00 261.00 11098.80 110.99 1109.88 1664.82 1109.88 554.94 15649.31

1% 10% 15% 10% 5% Total cost of Labour :

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other Enabling works @ 1.70% Rs: Total cost for 30.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

8361.16 12379.48 15649.31 36389.95 181.95 0.00 691.41 1528.38 618.63 39410.31 1314.00 1314.00 ITEM No: 3

ITEM: Excavation for tunnel by tunnelling methods in rock not requiring supports including cost of all materials,machinery, labour, scaling excavated surface, removing under-cuts, ventilation, lighting, drainage, removing and hauling the excavated muck outside tunnel upto specified dump area and all other ancillary operations etc., complete with initial lead upto 1 km and all lifts. DATA: Size of tunnel assumed ( finished section ) Shape of tunnel assumed for excavation Height of tunnel assumed ( finished section ) Length of tunnel assumed Thickness of CC lining Pay-line margin assumed Diameter of tunnel upto pay line for excavation Distance of dump yard from face including approach / adit length Haulage of excavated muck : : : : : : : : : 4.50 m dia D - shape 4.50 m 1000 m 0.30 m 0.20 m 5.50 m Average 1 km By dumpers

Pay line Concrete lining Minimum excavation line Excavated profile Finished tunnel line

16

TUNNEL AND ALLIED WORKS

TYPICAL CROSS SECTION OF TUNNEL 4.50 m dia. 1. Checking alignment and marking hole locations : Use of drilling jumbo for marking hole locations : 1 hour 2. Drilling holes : Area of tunnel upto pay-line( 0.5 x 0.786 x 5.5 x 5.5 )+( 5.5 x 2.75 ) : 27.00 sqm The number of holes for tunnel excavation will be generally in the range of 2.5 to 3.0 per sqm of cross sectional area upto pay line for tunnel upto 45 sqm and in the range of 2.0 to 2.5 per sqm of cross sectional area upto pay line for tunnel exceeding 45 sqm. For rate analysis 2.5 holes per sqm of cross sectional area considered. Number of holes for full face excavation ( 27 x 2.5 ) : 68 Nos Depth of holes : 2m Extra drilling considered at 10 percent for inclination of holes and for removal of any under cuts and for secondary blasting of large fragments during mucking. Depth of drilling for 68 holes ( 68 x 2 x 1.10 ) : 150 m Average rate of drilling per hour per jack hammer : 5m Time for 4 jack hammers with pusher leg for drilling. ( 150 / 4 / 5 ) say : 7.5 hours Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : 7.5 hours Time for drilling jumbo for drilling : 8 hours Time for 10 hp pump for water supply to drilling work. : 7.5 hours 3. Loading explosive and blasting : Depth of pull per blast for 2 m deep holes : 1.80 m Quantity of in-situ excavation per blast ( 27.00 x 1.80 ) : 49 cum Quantity of explosive small dia per blast @ 1.00 kg per cum : 49 kg Quantity of explosive for under cuts secondary blasting @ 10 % : 5 kg Quantity of delay detonators per blast : 68 Nos. Quantity of electric detonators for secondary blasting ( LS ) : 10 Nos. Detonating fuse coil ( LS ) : 160 Rm Time for drilling jumbo for loading explosives : 1.5 hour 4. Defuming and scaling loose materials: No machinery other than ventilation fans required. For defuming tunnel ventilation fans are installed in duct system at about 300 m interval and are run for about 1 hour after each blast. For 1 km length of tunnel ventilation fans are required at 4 places at 300 m interval. As the fans are installed progressively, for rate analysis consider average 2 fans for 1 hour. 5. Mucking excavated rock : Quantity of muck to be removed per blast considering 40 % bulkage : 69 cum Capacity of dumper per load : 5.00 cum Quantity of muck per load considered under tunnel working conditions : 4.50 cum

Loading cycle time: Moving from turning pocket position and spotting Loading muck by convey mucker and work force Time for loaded dumper to pass waiting point Cycle time of loading dumper per load of 4.50 cum Haulage cycle time: Running time from loading point to dump yard at av. 10 km / hr Turning and unloading

: 1 minutes : 20 minutes say : 1 minutes : 22 minutes : : 6 minutes 2 minutes

17

TUNNEL AND ALLIED WORKS

6.

7.

8.

9.

Return trip to waiting point @ av. 15 km / hr Waiting time before spotting Cycle time for haulage per load of 4.5 cum Round trip cycle time of dumper ( 22 + 21 ) say Quantity of muck disposal per hour / dumper Deploy 2 dumpers for conveying muck @ 12 cum per hour say Deploy convey mucker and labour force for loading Overall cycle time : Checking alignment and marking hole locations Drilling holes Loading explosive and blasting Defuming and scaling loose rock fragments Mucking excavated rock Bed cleaning, support fixing, rock bolting, lighting etc say Total cycle of excavation per blast of 1.8 m length Requirement of materials : Explosive small dia ( 49 + 5 ) Electric short delay detonators ( 68 x 1 ) Electric detonators for secondary blasting ( 10 x 1 ) Fuse coil Requirement of machinery : Deploy drilling jumbo for various operations ( marking holes 1 hr + drilling 7.5 hrs + loading explosives 1.5 hrs + misc 1 hr ) Deploy air compressor 15 cmm for air supply to 4 jack hammers Deploy 4 jack hammers with pusher leg for drilling. Deploy 10 hp pump for water supply to drilling work. Deploy 20 hp ventilation fan for defuming Deploy convey mucker for loading excavated rock Deploy 2 dumper for conveying muck Requirement of workforce ( other than machinery crew ) : Surveyor for checking alignment and marking hole locations for drilling Foreman for supervising drilling of holes and other operations Fitter / Mechanic for extending air / water lines Blaster ( Licensed ) Helper blasting Hammerman for scaling Maistry 1 in each shift Khalasi for mucking shift

: : : : : : :

4 minutes 9 minutes 21 minutes 45 minutes 6.00 cum 6 hours 6 hours

: 2.00 hours : 7.50 hours : 2.00 hours : 2.00 hours : 6.00 hours : 4.50 hours : 24.00 hours : : : : 32 kg 68 Nos 10 Nos 160 Rm 11 hours : : : : : : 7.5 hours 7.5 hours 7.5 hours 2 hours 6 hours 6 hours

: 1 No. : 1 No. : : : : : : 2 Nos. 1 No. 2 Nos. 2 Nos. 3 Nos. 4 Nos.

Heavy mazdoor : for mucking shift for other 2 shifts 2 No each shift Light mazdoor : for cleaning & miscellaneous 10. Use rate of materials: Cost of drill rod 2.5 m long @ Life of drill rod with reconditioning Use rate of drill rod per Rm drilling

: 8 Nos. : 4 Nos. : 2 Nos. Rs: 5660.00 / No. ( cost / life ) Rs: 5660.00 : 150 m Rs: 37.73

18

TUNNEL AND ALLIED WORKS

Length of air and water hose assumed Cost of 25 mm dia air hose 25 m @ Rs: Life of air hose Use rate of air hose per hour Cost of water hose 25 m each @ Rs: Life of water hose Use rate of water hose per hour RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 Perticulars

150.00 / Rm ( cost / life ) 128.00 / Rm ( cost / life ) UNIT : Unit kg Nos Nos Rm Rm Hour Hour LS Quantity 54.00 68.00 10.00 160.00 150.00 30.00 30.00 8.00

: 25 m each Rs: 3750.00 : 800 hours Rs: 4.69 Rs: 3200.00 : 800 hours Rs: 4.00 49.00 cum Rate in Rs. 45.00 18.00 10.00 8.00 37.73 4.69 4.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 2430.00 1224.00 100.00 1280.00 5660.00 566.00 140.63 120.00 240.00 11760.63 117.61 1176.06 588.03 13642.33

Small dia explosive Delay detonators Electric detonators Detonating fuse coil Use rate of drill rod 2.5 m long Reconditioning charges @ 10% Use rate of air hose Use rate of water hose Sundries ( paint / template etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 11.00 11.00 7.50 7.50 30.00 30.00 30.00 30.00 6.00 6.00

Drilling jumbo Fuel / Energy charges Air compressor 15 cmm ( ele ) Fuel / Energy charges Jack hammer ( 4 x 7.5 hrs ) Fuel / Energy charges Pusher leg Fuel / Energy charges Convey mucker Fuel / Energy charges

Rate in Rs. 322.00 30.00 108.00 627.00 14.00 5.00 8.00 3.00 658.00 174.00 Contd

Amount in Rs. 3542.00 330.00 810.00 4702.50 420.00 150.00 240.00 90.00 3948.00 1044.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

6 7 8

Dumper ( 2 x 6 hrs ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Ventilation fans 20 hp ( 2 x 1 ) Fuel / Energy charges

Hour Hour Hour Hour Hour Hour

12.00 12.00 7.50 7.50 2.00 2.00

Rate in Rs. Contd 480.00 277.00 5.00 50.00 6.00 100.00

Amount in Rs. 5760.00 3324.00 37.50 375.00 12.00 200.00

19

TUNNEL AND ALLIED WORKS

Sundries ( explosive van / magazine )

LS

8.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

30.00 Total Rs: Rs: Rs: Rs: Rs:

240.00 25225.00 252.25 1045.55 1261.25 27784.05

Description

Unit Hour Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day Day

Quantity 11.00 7.50 30.00 6.00 12.00 7.50 2.00 1.00 1.00 2.00 1.00 2.00 2.00 3.00 4.00 8.00 4.00 2.00

17

Crew for Drilling jumbo Crew for Air compressor Crew for Jack hammer Crew for Convey mucker Crew for Dumper Crew for Pump Crew for ventilation fans Surveyor Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman Maistry 1 in each shift Khalasi for mucking shift 4 Nos Heavy mazdoor for mucking shift 8 Nos for other 2 shifts 2 No each shift Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 60.50 60.10 111.90 60.10 72.60 26.90 9.30 154.50 177.00 157.50 147.00 141.50 146.00 141.50 145.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 665.50 450.75 3357.00 360.60 871.20 201.75 18.60 154.50 177.00 315.00 147.00 283.00 292.00 424.50 582.00 1056.00 528.00 261.00 10145.40 101.45 1014.54 1521.81 1014.54 507.27 14305.01

1% 10% 15% 10% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other Enabling works @ Total cost for 0.50% 6.10% 1.90% 4.20% 1.70% 49.00 cum

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

13642.33 27784.05 14305.01 55731.39 278.66 3399.61 1058.90 2340.72 947.43 63756.71

20