Fall2005- ENGR 3200U 2 Working Drawings Working Drawings are the complete set of standardized drawings specifying the manufacture and assembly of a product based on its design Generally, a complete set of working drawings for an assembly includes: 1) Detail Drawings of each nonstandard part 2) An assembly or subassembly drawing showing all the standard and nonstandard parts in a single drawing. 3) A bill of materials (BOM) 4) A title block Standard pats: parts such as threaded fasteners, bushings and bearings Fall2005- ENGR 3200U 3 Detail Drawings Dimensioned, multiview drawing of a single part Fall2005- ENGR 3200U 4 Detail Drawings More than one details on a sheet Fall2005- ENGR 3200U 5 Assembly Drawing Piston and rod: Assembly info. Are represented by notes Fall2005- ENGR 3200U 6 Contents of Assembly Drawings 1) All the parts, drawn in their operating positions 2) Part list or BOM, part name and number, detail number, quantity, standard number, material, descriptions 3) Leader lines with balloons 4) Manufacturing/assembly operations and critical dimensions related to these functions, e.g. , RECOMMENDED INSTALATION TORQUE 45-50 Nm Notes: No dimension in assembly; unless to provide the overall size or necessary dimensions for machining/assembly operations Types of assembly drawings: Outline assembly, sectioned assembly, pictorial assembly Fall2005- ENGR 3200U 7 Assembly Drawing Spring pack: Multiview sectioned assembly Fall2005- ENGR 3200U 8 Assembly Drawing Milling Cutter: Outline assembly drawing Fall2005- ENGR 3200U 9 Assembly Drawing CAD sectional model Fall2005- ENGR 3200U 10 Assembly Drawing Pictorial Assembly: Maintenance, installation Fall2005- ENGR 3200U 11 Assembly Drawing Pictorial Shaded Exploded Assembly Drawing Fall2005- ENGR 3200U 12 Drawing Number Example: 247783R03 Fall2005- ENGR 3200U 13 Title block 1) Name & Address of company 2) Title of drawing 3) Drawing number 4) Names and data of drafters, checkers, issue data, contact number, etc. 5) Additional approval block 6) Predominating drawing scale 7) Federal supply code for manufacturers (FSM) number 8) Drawing sheet size letter 9) Actual or estimated weight of the item 10)Sheet number in the multiple sheets cases 11)Other info. Such as surface finish, hardness of material and heat treatment Fall2005- ENGR 3200U 14 Title block : ANSI Standard Fall2005- ENGR 3200U 15 Parts List: Bill of Materials (BOM) 1) Detail number of the part in the assembly 2) Name of the part 3) Part material 4) Quantity (number of times part is used) 5) Company assigned part number 6) Other info., such as weight, stock size , etc. Fall2005- ENGR 3200U 16 Parts List: Bill of Materials (BOM) ANSI Y14.1-1980 Fall2005- ENGR 3200U 17 Part Identification Balloon Fall2005- ENGR 3200U 18 Part Identification Part name in the detail drawing Fall2005- ENGR 3200U 19 Revision Block Upper right Fall2005- ENGR 3200U 20 Scale Option English Scale: 1=1 Full 1=2 Half . . 1=10 Tenth 2=1 Double Metric Scales: 1:1 Full 1:2 Half . . 1:10 Tenth 2:1 Double Fall2005- ENGR 3200U 21 General Tolerance Notes UNLESS OTHERWISE SPECIFIED Fall2005- ENGR 3200U 22 Tabular Drawings Similar parts with common features Fall2005- ENGR 3200U 23 Standard Bolts, Studs, and screws Fall2005- ENGR 3200U 24 Threaded Fasteners: Terminology Fall2005- ENGR 3200U 25 Form of Thread Screw Thread Representation: ANSI Y14.6 -1978 Fall2005- ENGR 3200U 26 Series The thread series refers to the standard number of threads per inch. There are four classes: Coarse Series quick, Cast Iron, Soft Metal Fine Series great force, aerospace, automotive Extra Fine Series high stress and short term Constant Pitch Series 4,6,8,12,16,20,28,32 Appendix 13 of the textbook Fall2005- ENGR 3200U 27 Series Fall2005- ENGR 3200U 28 Class of fits Longitudinal view and end view Class 1 loose fit Class 2- High quality Class 3- Very High quality Fall2005- ENGR 3200U 29 Tap Drill size Fall2005- ENGR 3200U 30 Metric System Fall2005- ENGR 3200U 31 Metric Thread Notes General Purpose tolerance for external metric threads is 6g General Purpose tolerance for Internal metric threads is 6H Fall2005- ENGR 3200U 32 Thread drawing Fall2005- ENGR 3200U 33 Thread drawing Fall2005- ENGR 3200U 34 Assembly Section with Threaded Fasteners Fall2005- ENGR 3200U 35 Pins Fall2005- ENGR 3200U 36 Standard Key Types Fall2005- ENGR 3200U 37 Rivets Fall2005- ENGR 3200U 38 Springs Fall2005- ENGR 3200U 39 Springs When two gears of different sizes mesh, the larger one is called gear and the smaller one is called pinion AMERICAN GEAR MANUFACTURIN ASSOSIATION (AGMA) and AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) Fall2005- ENGR 3200U 40 Cams Cams control the motion of the second part called follower Displacement diagram, rise, fall and dwell Fall2005- ENGR 3200U 41 Displacement Diagram of Cams Rise, fall and dwell Fall2005- ENGR 3200U 42 Linkages Link is a rigid element to transfer force and velocity Linkage is a combination of links Fall2005- ENGR 3200U 43 Linkage Analysis CAD Softwares Fall2005- ENGR 3200U 44 Bearings Mechanical devices used to reduce the friction Fall2005- ENGR 3200U 45 Welding AMERICAN WELDING SOCIETY (AWS) Fall2005- ENGR 3200U 46 Welding Symbols Fall2005- ENGR 3200U 47 Welding Symbols Fall2005- ENGR 3200U 48 Welding Weld Symbols Machined after Machined before Fall2005- ENGR 3200U 49 Other Welding symbols ANSI