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Bajaj Auto L Vehicle Assly

DAILY CHECKING POINTS


SR. 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Check Rr wheel trolley condition Check kit bin loader condition Check control panel check kit bin lifting nyllon pad Check kit bin loader side plate Check cable routine Pick up fallen material Check conveyor side plate bolt Andon work in condition Tube light work in condition FREQUENCY METHOD Daily Manual Daily Manual Daily Manual Daily Manual Daily Manual Daily Manual Daily Manual Daily manual Daily Visual Daily Visual STANDRED No dust,durt No dust,durt No dust,durt No wear out No dust,durt Proper fitted No material on floor No loose As per application as per use Cell Name Stage No Conveyor " B " R1 Stage Name Rear Wheel Loading

STAGE OWN

MONTH / YE

DATE :
1 2

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 DESCRIPTION Check trolley wheel freeness Check kit bin loader structure Check kit bin loader nut Check kit bin loader drive motor Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual Manual Manual Manual Manual Manual Visual STANDRED No wheel damege No dust ,durt No loose No dust ,durt No loose No loose,missing No loose,dust

DATE :
1 2

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

Bajaj Auto Ltd Chakan


STAGE OWNER MONTH / YEAR

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

TO BE FILLED BY SEC.MANEGER
REMARK

27 28 29 30 31

27 28 29 30 31

Cell Name

Conveyor " B " R2

STAGE OWN

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check grease bin cover 2 Check grease bin 3 4 5 6 7 Check material trolley Check material trolley Check shop electrical control panel Check tube light working codition Pick up fallen material Check stand for torque wrench

Stage No

Stage Name Rear Wheel Panel Fitment

MONTH / YE

DATE :
FREQUENCY METHOD STANDRED Daily Manual Dust free Daily Daily Daily Daily Daily Daily Daily Daily Manual manual manual Manual visual Manual Manual Manual No dust,durt No dust,durt Proper bin location No dust,durt as per use No material on floor No dust,durt No dust,durt 1 2

8 Check stand for bearing cage

WEEKLY CHECKING POINTS


SR 1 2 3 DESCRIPTION Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly METHOD STANDRED Manual No loose Manual No loose,missing Visual No loose,dust

DATE :
1 2

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 RESP. TARG DT STATUS

4 5 6 7 8 9 10

STAGE OWNER MONTH / YEAR

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

TO BE FILLED BY SEC.MANEGER
REMARK

27 28 29 30 31

27 28 29 30 31

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R13 Rh main step

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check gun sock condition 2 Check shop electric panel 3 4 5 6 7 Check electric panel door Check proper wire routine Andon working condition Tube light working condition Display board acralyc condition

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED No wear Daily Visual Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Manual Visual Visual Visual Visual Manual Visual Visual No dust ,durt Closed condition Proper routine As per application as per use No damege No material on floor No damege No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Pick up fallen material 9 Check balancer rope condition 10 Check conveyor side plate

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check gun torque Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY METHOD Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual STANDRED No dust,durt No dust,durt No dust,durt As per application No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10

TO BE FILLED BY SEC.MANEGER
RESP. TARG DT STATUS REMARK

Bajaj Auto L Vehicle Assly


DAILY CHECKING POINTS
SR. 1 2 3 4 5 6 7 8 9 DESCRIPTION Check torquewrench stand check torquewrench socket condition Check torquewrench working Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition Display board acralyc condition Check carrom board condition FREQUENCY METHOD Daily Manual Daily visual Daily Manual Daily Manual Daily manual Daily Visual Daily Visual Daily Visual Daily visual Cell Name Stage No Conveyor " B " L8 Stage Name Engine torque checking

STAGE OWN

MONTH / YE

DATE :
STANDRED 1 No dust ,durt No wear out As per standard condition No material on floor No loose As per application as per use No damege No dust ,durt 2

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 DESCRIPTION Torque wrench caliberation Check AHU structure Check ballancer trolley guard Check Q alert display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual manual manual Manual Manual Manual Visual STANDRED As per application No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust

DATE :
1 2

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

Bajaj Auto Ltd Chakan


STAGE OWNER MONTH / YEAR

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

TO BE FILLED BY SEC.MANEGER
REMARK

27 28 29 30 31

27 28 29 30 31

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R14 Br. Padel

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check universal socket condition 2 Check fastners trolly 3 4 5 6 7 Maximum &minimum inventory in secondary Check fire extingushier (wall mounted) Check fire extingushier (wall mounted) Andon working condition Tube light working condition

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Visual No wear Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Visual Visual Manual Visual Visual Visual Manual Visual Visual visual No dust,durt As per lay out Neat mounting No dust,durt As per application as per use No damege No material on floor No damege No loose Proper routine 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Display board acralyc condition 9 Pick up fallen material 10 Check balancer rope condition 11 Check conveyor side plate 12 Check Pniumatic pipe routine

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check fire extingushier (wall mounted) Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check gun torque Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY METHOD Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual STANDRED Filling & refilling date No dust,durt No dust,durt No dust,durt As per application No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R15 Rr. Wheel tightnig

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check empty kit bin loader chute 2 Check chute rubber pad 3 4 5 6 7 Check spare material trolly Check gun sock condition Andon working condition Tube light working condition Display board acralyc condition

Stage No Stage Name

DATE :
FREQUENCY METHOD Daily Manual Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Manual Visual Visual Visual Visual Manual Visual Visual STANDRED No dust ,durt Proper fitted No dust ,durt No wear As per application as per use No damege No material on floor No damege No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Pick up fallen material 9 Check balancer rope condition 10 Check conveyor side plate

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check spare material trolly Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check gun torque Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY METHOD weekly Manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual STANDRED Proper bin ,bin colour No dust,durt No dust,durt No dust,durt As per application No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R16 Stater moter connection

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check gun sock condition 2 Andon working condition 3 4 5 6 7 Tube light working condition Display board acralyc condition Pick up fallen material Check balancer rope condition Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED No wear Visual Daily Daily Visual As per application Daily Visual as per use Daily Daily Daily Daily daily Visual Manual Visual Visual Manual No damege No material on floor No damege No loose Proper location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Check sitting arrangement tool position

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check gun torque Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY METHOD Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual STANDRED No dust,durt No dust,durt No dust,durt As per application No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R17 Br. Kit tightnig

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check gun sock condition 2 Andon working condition 3 4 5 6 7 Tube light working condition Display board acralyc condition Pick up fallen material Check balancer rope condition Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED No wear daily Visual Daily Visual As per application Daily Visual as per use Daily Daily Daily Daily Visual Manual Visual Visual No damege No material on floor No damege No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check gun torque Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual manual manual manual manual STANDRED No dust,durt No dust,durt No dust,durt As per application No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R19 Connection

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check carrom board condition 2 Andon working condition 3 4 5 6 7 8 9 10 11 12 Tube light working condition Display board acralyc condition Pick up fallen material Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Manual Proper location Daily Visual As per application Daily Visual as per use Daily Daily Daily Visual Manual Visual No damege No material on floor No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Check proper lay out of carrom board Cleaning Q alert display board Check AHU structure Check balancer trolly guard Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod Check Andon display board Check Andon display board FREQUENCY weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly weekly weekly METHOD Manual manual manual manual manual manual manual manual Manual Manual STANDRED Proper marking No dust,durt No dust,durt No dust,durt No dust,durt No loose No dust,durt No missing No dust,durt display light working

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R20 Silencer fitment

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check sil.trolly dispenser control panel 2 Check trolly guide way bolt 3 4 5 6 7 Check Pniumatic pipe routine Check dispenser guard bolt Check trolly senser guard Check trolly stopper bracket Check electric cable routine

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust ,durt Daily Dailly Daily Daily Daily Daily Daily Daily Daily Daily Manual visual visual Manual Manual Manual Visual Visual Manual Visual No loose Proper routine No loose No loose, no missing No loose, no missing Proper routine as per use No damege No material on floor As per application 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Tube light working condition 9 Display board acralyc condition 10 Pick up fallen material 11 Andon working condition

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check trolly dispenser Check trolly lifting stud Check electric control panel door Check trolly senser Check dispenser nut Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY weekly weekly weekly weekly weekly Weekly Weekly Weekly Weekly METHOD Manual Manual Manual Manual Manual manual manual manual manual STANDRED No dust,durt No loose Close condition Working condition No loose No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R21 Sil tightning

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check gun sock condition 2 Check sil lifting tackle condition 3 4 5 6 7 Check sil trolly condition Check sil trolly wheel condition Check tackle nylon pad condition Andon working condition Tube light working condition

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED No wear daily Visual daily daily daily daily Daily Daily Daily Daily Daily Daily Manual Manual Manual Visual Visual Visual Visual Manual Visual Visual No dust,durt No dust,durt No damege No damege As per application as per use No damege No material on floor No damege No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Display board acralyc condition 9 Pick up fallen material 10 Check balancer rope condition 11 Check conveyor side plate

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Check sil tackle over structure Check sil tackle over structure Check tackle rope condition Check Pniumatic pipe routine Check fastners trolly Maximum &minimum inventory in secondary Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY weekly weekly weekly weekly weekly weekly Weekly Weekly Weekly Weekly METHOD Manual Manual visual visual Manual Visual manual manual manual manual STANDRED No dust,durt No dust,durt No damege Proper routine No dust,durt As per lay out No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R22 Bellow insertion

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check fastners trolly 2 Maximum & minimum inventory in secondary 3 4 5 6 7 Andon working condition Tube light working condition Display board acralyc condition Pick up fallen material Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Visual Visual Visual Visual Manual Visual As per lay out As per application as per use No damege No material on floor No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 DESCRIPTION Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod Cleaning Q alert display board Check AHU structure Check balancer trolly guard FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual manual manual manual STANDRED No dust,durt No loose No dust,durt No missing No dust,durt No dust,durt No dust,durt

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto L Vehicle Assly


DAILY CHECKING POINTS
SR. 1 2 3 4 5 6 7 DESCRIPTION Off line board condition Check rubber pad lower side Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition Display board acralyc condition FREQUENCY METHOD Daily Manual Daily Manual Daily Manual Daily manual Daily Visual Daily Visual Daily Visual STANDRED No dust, Proper location No material on floor No loose As per application as per use No damege Cell Name Stage No Conveyor " B " L23 Stage Name Grab Handel Fitment

STAGE OWN

MONTH / YE

DATE :
1 2

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check C.P.A .S area Tube light work condition in C.P.A.S Check tag stand condition Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual Weekly Weekly manual Manual Visual Manual Manual Visual STANDRED No excess material As per application No dust ,durt No dust,durt No dust,durt Proper position No loose No loose,missing No loose,dust

DATE :
1 2

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 RESP. TARG DT STATUS

10

Bajaj Auto Ltd Chakan


STAGE OWNER MONTH / YEAR

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

TO BE FILLED BY SEC.MANEGER
REMARK

27 28 29 30 31

27 28 29 30 31

Bajaj Auto L Vehicle Assly


DAILY CHECKING POINTS
SR. 1 2 3 4 5 6 7 DESCRIPTION Check brither pipe clip plier condition Check carram board condition Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition Display board acralyc condition FREQUENCY METHOD Daily Manual Daily Manual Daily Manual Daily manual Daily Visual Daily Visual Daily Visual STANDRED No damege Proper location No material on floor No loose As per application as per use No damege Cell Name Stage No Conveyor " B " L18 Stage Name Acclerator connection

STAGE OWN

MONTH / YE

DATE :
1 2

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual Manual Manual Visual STANDRED No dust,durt No dust,durt Proper position No loose No loose,missing No loose,dust

DATE :
1 2

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

Bajaj Auto Ltd Chakan


STAGE OWNER MONTH / YEAR

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

TO BE FILLED BY SEC.MANEGER
REMARK

27 28 29 30 31

27 28 29 30 31

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R24 Clutch connection

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check andon control panel 2 Check shop electrical control panel 3 4 5 6 7 9 10 11 12 Andon working condition Tube light working condition Display board acralyc condition Pick up fallen material Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Daily Manual Visual Visual Visual Manual Visual Visual No dust,durt As per application as per use No damege No material on floor No loose Proper routine 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

8 Check cable proper routine

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Check andon control panel door Check switches working Check amplifire Check AHU structure Check Q alert display board Check stage name plate Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY weekly weekly weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual Manual Manual manual Manual Visual manual manual manual manual STANDRED Closed condition As per application No dust,durt No dust,durt No dust,durt Proper position No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R25 Fr.Br.switch connection

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Check Q.S.R table condition 2 Check Q.S.R bin condition 3 4 5 6 7 8 9 10 11 12 Andon working condition Tube light working condition Display board acralyc condition Pick up fallen material Check conveyor side plate

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Manual Visual Visual Visual Manual Visual No damege As per application as per use No damege No material on floor No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual manual manual manual manual STANDRED No dust,durt No dust,durt Proper position No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B " R26 Rh side panel

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 Andon working condition 2 Tube light working condition 3 4 5 6 7 8 9 10 11 12 Display board acralyc condition Pick up fallen material Check conveyor side plate Check stand condition Check tool condition

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED Visual As per application Daily Daily Visual as per use Daily Visual No damege Daily Daily Daily Daily Manual Visual Manual Manual No material on floor No loose No dust,durt No wear out 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR 1 2 3 4 5 6 7 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check fixture condition Check fixture condition Kit bin fixture condition Check kit bin carrier rod FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual manual manual manual manual STANDRED No dust,durt No dust,durt Proper position No dust,durt No loose No dust,durt No missing

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS

TO BE FILLED BY SEC.MANEGER
REMARK

Bajaj Auto Ltd Chakan


Cell Name Conveyor " B "

STAGE OWNER MONTH / YEAR

Vehicle Assly
DAILY CHECKING POINTS
SR. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12

Stage No Stage Name

DATE :
FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WEEKLY CHECKING POINTS


SR DESCRIPTION 1 2 3 FREQUENCY METHOD weekly weekly weekly STANDRED

DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 RESP. TARG DT STATUS REMARK

6 7 8 9 10

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