SJ700 Series

Low Voltage Inverter

400 V Class 0.75 kW to 400 kW 1 HP to 600 HP

Powerful
Powerful, compact drives with application features to address a wide-range of applications. Capability to supply AC or DC input in the drive for standalone configurations and common DC bus configurations. Powerful diode-based converter units and fullregenerative IGBT based converter units for MultiDrive/Common DC bus applications. Very high starting torque capabilities to meet application requirements of many demanding applications (200 % at 0.3 Hz. motor RPM). Special 0 Hz domain sensorless vector control algorithm to provide very high torque at 0 Hz. Motor speed (150% at 0 Hz. motor RPM). Precise control of speed and torque of motor using sensorless vector control, close-loop vector control and powerful V/F control modes. Powerful position control functions using external encoders and pulse train inputs. Trip-less functioning during acceleration and deceleration In-built RS-485 Modbus communications interface

Flexible
Optional add-on modules for digital I/Os, encoder feedback interface, pulse Input interface, profibus interface, DeviceNet and CANopen interfaces In-built programming capabilities in the drive for simple sequencing logic to replace external hard-wired relay logic.

Easy
In-built noise filter and dynamic brake circuit (up to 22 kW) with additional capability to connect external dynamic braking units for larger ratings. Easy removal and replacement of key components like cooling fans and DC bus capacitors in the field. On-board analog and digital I/Os for various drive functions and interfacing with external sensors

Powerful Features & Functions

High Starting Torque
Improved sensorless vector control and auto tuning produce high starting torque of 200% or more at 0.3Hz. Easy setup of motor constants Ideal for applications which need high torque, such as cranes, extruders and lifts.

Torque [%]

200 0.3Hz 100 0 -100 -200 300 600 900 1200 1500 1800

Speed (min-1) Starting Torque

Series SJ700

Applicable Motor
0.4 to 55kW 75 to 132kW 185 to 400kW

Starting Torque
0.3Hz/200% 0.3Hz/180% 0.3Hz/150%

Powerful 0Hz Domain Sensorless Vector Control Mode. (Hitachi Patent Technology)
Provides 150% torque to the motor at 0 Hz motor frequency using special control algorithm in the drive. Provides robust holding torque capability to the motor at 0 speed ideal for hoists, cranes, elevators etc.
Hoist Application

Position Control Function

Provides simple servo-like position functionality using the optional encoder feedback card in the drive. Provides ability to position the load between any 2 points with good accuracy. Ideal for applications where high-precision servo-like positioning accuracies are not required.
Pick and Place, cut to length and positioning applications
Starting point A Starting point B

Vector Control Mode - Closed-loop & Sensorless

SJ700 series drives using powerful microprocessor and DSP technology provide sensorless vector control and closed-loop vector control using external encoder. Provides very high speed control accuracies up to 0.01% of motor speed using vector control mode. Provides exceptional torque control performance using these control modes with or without encoder on the motor.

Automatic Torque Regulation (ATR) Control Mode

Special control mode in the drive to directly control the torque on the motor shaft at a certain torque reference set-point. This mode is very useful in applications where precise torque output needs to be maintained on motor shaft at certain reference set-point like winder/un-winder, steel processing line, elevator, hoists etc.

Instantaneous Power Failure Disregard Function

The SJ700 ignores instantaneous power failure when power fluctuation happens frequently, as l o n g as DC bus voltage remains higher than under-voltage trip level.

Embedded Functional Safety

Special function in the drive to minimize down-time in applications requiring frequent stops or mechanical interventions. Provides ability to safely remove torque from the motor shaft without shutting down motor power using safe torque off function embedded in the drive. Provides ability to safely stop the motor running at full speed and bring it to a safe operating speed using safe stop function embedded in the drive in compliance with EN954-1 Safety category 3 to minimize downtime and provide safe operating environment for operator.

Acceleration and Deceleration Profiles

Multiple Acceleration and Deceleration profile like as Linear, S-curve, U-curve, Inverted U-curve, and Elevator/Crane S-curve which provide smooth start/stop of motor with full load. Special Acceleration/Deceleration profile for Hoist application like Elevator, crane, industrial lift, Escalator etc., this can help to get smooth jerk free motion of load and sway free hoist with full load.

Curve
Output frequency

Linear
Output frequency

S curve
Output frequency

U curve

Inverted-U curve
Output frequency

EL-S curve
Output frequency

Acceleration pattern

Time

Time

Time

Time

Time

Output frequency

Output frequency

Output frequency

Output frequency

Time

Time

Time

Time

Output frequency

Deceleration pattern

Time

Analog Command Holding Function (AHD)

Provides ability to hold to last state the speed reference given to the drive using analog input on the drive when there is a cable break or loss in communications.

Pulse Train Input Function

Provides ability to directly take speed reference from external encoder or a pulse-train device for synchronizing speeds for applications requiring master-slave functionality. Provides ability for gearing multiple motors at different gearing ratios using this function. Provides ability to directly control the position of the motor using position reference from the external device using this function.

Power Utilization Monitor Function

Input electric power (kW) and integrated input electric power for monitoring energy saving.

Flying Start (Catch on Fly)

SJ700 series drives provide functionality to restart motors or running motor to set frequency from non-zero motor speed.

Integrated PID Control Function

SJ700 series drives provide in-built PID control for the purpose of varying speed of the SJ700 series drives to control external process variables like flow, pressure, temperature, humidity etc. Provides ability to evaluate multiple input signals from multiple sources. Provides ability to do averaging, minimum value, maximum value etc. on the multiple input signals.

External Mechanical Brake Control

SJ700 series drives provide capabilities to control mechanical brakes connected to the motor using standard inputs and outputs on the drive. Multiple options are provided in the drive to configure and control the external mechanical brake operation connected to the motor by using standard drive parameters.

DC Braking
SJ700 series drives provide DC braking capabilities to the motor during stopping and starting. The drive provides additional stopping torque to the motor in addition to the normal torque during deceleration.

Dynamic Braking
SJ700 series drives provide capability to connect external braking resistor to allow excess DC bus energy to be dissipated through this external resistor in the form of heat. This function allow the VFD to quickly stop motor with full load without getting over voltage trip. This is function require where motor should stop in desire time and heavy inertia load on motor shaft.

Maximum Flexibility
EZ-SEQ Sequence Programming
SJ700 series drives provide capability to program sequence logic directly in the drive without n e e d i n g external PLC (in some cases) and replacing external relay logic. Capability to program up to 1024 sequence steps in the drive (6 Kbyte of program). Supports program control (loop), arithmetic, logic, comparison instruction sets etc. Capability to change drive parameters, access drive I/O and be able to actuate output directly from the sequence program.

Sequencial Logic Programming

Automatic Carrier Frequency Adjustment Function

The SJ700 detects motor current and automatically reduces carrier frequency according to the current. By adjusting the carrier frequency, it provides the ability to compensate motor vibration for longer cable length and compensate for electronic noises providing flexibility to operate the drive in difficult environments.

Controlled Deceleration on Power-loss

SJ700 series drives provide capability for controlled stop of motor during complete power loss on input supply. Provides ability to smoothly and safely decelerate the motor to a safe speed or position using the regenerative energy of the motor without needing any external hardware.

Over Current & Voltage Suppress Function

Higher internal calculation speed improves current control performance. Over-current and voltage suppress functions avoid inverter trip during acceleration and deceleration.
Impact load Frequency OC-Trip Motor current Suppresses over cyrrent and continues running

Over-Current Suppress ON Over-Current Suppress OFF

DC Bus AVR Function During Deceleration

Motor current

The SJ700 controls deceleration time so that the DC Bus voltage does not exceed the over-voltage trip level, providing trip-less operation during deceleration.

Voltage of the main circuit DC Output frequency

Over Voltage Suppress

Standard I/O and Communications

Digital Inputs Analog Inputs Digital Outputs Analog Outputs Pulse Outputs Temperature PT 100 / NTC RS485 Modbus RTU Communication (8) (3) (6) (2) (1)

Communication Modules
Profibus DeviceNet

Profibus Card

Expansion Capability
Digital Inputs (16)

Feedback Modules
Incremental Encoder

Digital I/O Card

Encoder Card

Built-in EMC Filter up to 150kW

Cost and space reduction compared with external EMC Filter. Reduces electromagnetic noise. Meets EN61800 - 32nd - environment

Brake Circuit up to 22kW

Cost and space reduction compared with external braking controller.

Outstanding Performance
150% torque without encoder at 0 motor RPM 200% or more starting torque at 0.3 Hz motor frequency Powerful auto-tuning functions 0.01% speed accuracy with close loop vector control Automatic torque regulation (ATR) function with close loop vector Output torque range of 300% Output frequency of 0 - 400 Hz
Torque

200%

150%

100% Open Loop Close Loop

Vector Control Mode

0.3Hz

10Hz

50Hz or Base Frequency of motor

Maximum Frequency (Hz)

Torque-Speed characteristics

Easy Maintenance
Easy-removable Construction for Maintenance
Field replacement of cooling fan(s) and DC bus capacitors can be accomplished in a fraction of the time.

Easy-Removable cooling fan

Easy-Removable DC BUS capacitors

Long Life-time Components

Design lifetime 10 years or more for DC BUS capacitors & cooling fan. Cooling fan ON/OFF control function for longer fan life. Ambient temperature: Average 400C (SJ700B: 300C) (no corrosive gases, oil mist or dust). Design lifetime is calculated and not guaranteed.

Life-time Warning Function

Perform preventive maintenance before a failure occurs using the lifetime warning function. DC Bus capacitor, cooling fan, heat sink temperature and motor temperature can be monitored in order to replace components prior to failure.

Standard Specifications
Normal Duty 120% Overload for 60 Sec.
Rated Motor Power (KW) Drive Model IcontND (A) Rated Motor Power (KW)
0.75 1.5 2.2 4 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 SJ700B-075HFEF2 SJ700B-110HFEF2 SJ700B-150HFEF2 SJ700B-185HFEF2 SJ700B-220HFEF2 SJ700B-300HFEF2 SJ700B-370HFEF2 SJ700B-450HFEF2 SJ700B-550HFEF2 SJ700iB-750HFEF2 SJ700iB-900HFEF2 SJ700iB-1100HFEF2 SJ700iB-1320HFEF2 SJ700iB-1600-HFEF2 17 22 29 37 43 57 70 85 105 135 160 195 230 290 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 200 220 250 315 355 400

Heavy Duty 150% Overload for 60 Sec.

Drive Model
SJ700-007HFEF2 SJ700-015HFEF2 SJ700-022HFEF2 SJ700-040HFEF2 SJ700-055HFEF2 SJ700-075HFEF2 SJ700-110HFEF2 SJ700-150HFEF2 SJ700-185HFEF2 SJ700-220HFEF2 SJ700-300HFEF2 SJ700-370HFEF2 SJ700-450HFEF2 SJ700-550HFEF2 SJ700i-750HFEF2 SJ700i-900HFEF2 SJ700i-1100HFEF2 SJ700i-1320HFEF2 SJ700i-1600HFEF2 SJ700i-1850HFEF2 SJ700i-2000HFEF2 SJ700i-2200HFEF2 SJ700i-2500HFEF2 SJ700i-3150HFEF2 SJ700i-3550HFEF2 SJ700i-4000HFEF2

IcontHD (A)
2.5 3.8 5.3 9 14 19 25 32 38 48 58 75 91 112 149 176 217 260 305 370 410 440 490 600 670 800

Frame Size
J J J J A A A B B B C D D D E E F F G G G G H H I I

IContND IContHD

Continuous Current of drive at 100% load with 120% Overload for 1 min. Continuous Current of drive at 100% load with 150% Overload for 1 min.

Drive Options and Accessories Communications Options

Profibus DeviceNet Modbus RTU

Motor Control
Encoder Feedback Card AC Input Reactor AC Output Reactor

General Specifications
Main Connection
Supply Voltage Frequency 380 V AC to 480 V AC +10/-15% 50 Hz /60Hz 5%

DC Connection
DC Voltage Level Charging Circuit 370 V DC to 620 V DC 10% External in ALL Frames - A to I

Motor Connection
Motor Types Output Frequency Motor Control Asynchronous Motor 0 Hz to 400 Hz V/F Control, Sensorless Vector Control, Closed Loop Vector Control, 0 Hz Domain Sensorless Vector Control

Torque Control
Output Torque Level Starting Torque Output Torque Range: 300% 200% at 0.3 Hz for Frames A to D using Sensorless Vector Control mode 180% at 0.3 Hz for Frames E to I using Sensorless Vector Control mode 150% at 0 Hz using 0 Hz Domain Sensorless Vector Control mode Torque Control Mode Automatic Torque Regulation (ATR) in Closed-loop mode using encoder

Speed Control
Output Frequency Range Frequency Resolution Frequency Accuracy Slip Compensation Speed Control Accuracy 0.1 Hz to 400 Hz 0.01 Hz Output Frequecny Accuracy 0.01% of Maximum Frequency using V/F Control mode. yes Open Loop: 0.5% using Sensorless Vector Control mode Closed Loop: 0.01% using Closed Loop Vector Control mode

Braking Power Connection

Braking Chopper In-Built in Frames A and B External in Frames C to I Braking Resistor External in Frames A to I

Operating Conditions
Protection Class Operating Temperature Storage Temperature Installation Altitude Relative Humidity Vibration IP 00 for All Frames 00 C to 500 C with NO derating. Maximum upto 550 C 00 C to 650 C 1000 meter or Less from SEA level Maximum 90% RH with no condensation 5.9 m/s2 for Frame A to B 2.9 m/s2 for Frame C to F 1.9 m/s2 for Frame G to I EMC In-built EMC filter according to EN-61800-3 Catagory C3 for Frame A to F Functional Safety Safe Stop Catagory 0 in accordance to EN60204-1 Safety Catagory 3 in accordance with EN954-1 Compliance CE, UL, C-tick, C-UL, ROHS, IEC-60439

Drive Programming and Configuration Software

ProDrive Next Software provides Power Drive Programming and Commissioning Tools and Features to seamlessly configure and commission SJ700 series drives.

Major features of the Pro Drive Next Software :

Easy drive parameter navigation Fast and easy configuration of drive parameters Upload and download of drive parameters for fast and easy programming EZ Seq Drive PLC programming to customize functionality of drive for different applications Data logging and trending of multiple drive signals simultaneously Overview of drive performance and status

Drive Model Configuration

Parameterization of Drive

Display Parameter Monitoring in Scope

Start/Stop and Status Monitoring

Global Standards

Dimensions and Weight

Width mm
150 189 250 310 390 390 480 695 680 1050

Frame
J A B C D E F G H I

Depth mm
140 170 190 195 250 270 270 370 450 450

Height mm
255 260 390 540 550 700 740 955 1300 1700

Weight Kg
3.5 6 14 22 30 60 80 140 210 360

Example Applications

Fans

Pumps

Compressors

Conveyors

HVAC

Extruders

Winders

Ball Mill

Crane

Crushers

Elevator

Hoist

Injection Molding

Mixer

Rotary Klin

Textile Machines

Steel

Wire Drawing

Hitachi Hi-Rel Power Electronics Pvt. Ltd.

Plot No. SM 3 & 4, Sanand GIDC - II, Industrial Estate, Bol Village, Sanand - 382 110, Gujarat, India. Tel : +91 2717 678777, Fax : +91 2717 678999 Email : contact@hitachi-hirel.com, Web : www.hitachi-hirel.com

Branches :
Ahmedabad - Bangalore - Chennai - Delhi - Gandhinagar - Hyderabad - Kolkata - Mumbai - Pune