DECEMBER Edition 2013

MINISTRY OF EDUCATION, MALAYSIA VOCATIONAL COLLEGE STANDARD CURRICULUM COURSE INFORMATION

COURSE NAME CODE NAME LEVEL CREDIT UNIT CONTACT HOUR

: : : : :

QUALITY CONTROL / INSPECTION 1 MTK 204 1 SEMESTER 2 2.0 FACE TO FACE NON FACE TO FACE : 3.0 HOURS / : EEK

COURSE TYPE PREREQUISITE CORE REQUISITE

: : :

VOCATIONAL MTK 203: SMA # !SHIELDED METAL ARC ELDING" PROCESS 1

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DECEMBER Edition 2013

COURSE OUTCOMES: At the end of the course, the students should be able to:1. !. #. $. &. '. (. Check welding against drawing and welding procedure specification (WPS Check di"ension on prepared speci"ens Check inter-pass irregularities and clean Prepare welded %oint for inspection Check di"ension, penetration, reinforce"ent, height, surface irregularities and "isalign"ent Prepare speci"en for "echanical test Conduct "echanical test )ace *end ()* , +oot *end (+* and ,ick *reak (,* -ests

COURSE DESCRIPTION : -his unit identifies the co"petence re.uired to check welding against drawing and welding procedure specification, "aterial di"ension and interpass irregularities /isuall0, clean welded %oint to check di"ension, penetration, reinforce"ent, height, surface irregularities and "isalign"ent using gauges and inspection tools so that the surface ph0sical condition and profile of the weld"ent is obtained and co"pared against the drawing 1 procedure. 2t also identifies the co"petence re.uired to check, prepare speci"en for "echanical test and conduct "echanical test ()ace *end ()* , +oot *end (+* And ,ick *reak (,* -ests b0 preparing test blue print, carr0ing the tests and e/aluating test results so that the test is conducted according to procedure and the .ualit0 of the weld is deter"ined against the codes re.uire"ent

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD 1. CHECK ELDING AGAINST DRA ING AND ELDING PROCEDURE QUALIFICATION 1.1

LEARNING STANDARD 2dentif0 welding code re.uire"ent 34a"ine weld"ent b0 /isual inspection "ethod

PERFORMANCE CRITERIA 1.1.1 2dentif0 t0pe of weld irregularities 1.1.! 5escribe acceptance and re%ection criteria with respect to specified code and standards. 1.!.1 1.!.! 1.!.# 1.!.$ 1.!.& 2dentif0 t0pe of "aterial defects. 5escribe 6eat Affected 7one in welding "aterial. 2dentif0 "ethode of surface inspection. 2dentif0 t0pe of tools and instru"ent for surface inspection. 2nspect root pass, fill and capping pass using inspection tools according to *S1AWS codes and standards. 1.!.' Perfor" and 2nspect back gouging on welding %oint according to *S1AWS codes and standards. 1.!.( +ecord and interpret finding for surface inspection. 1.!.8 Practice safet0 consciousness, cautious, alertness and patience according to standard safet0 procedures.

1.!

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD 2. CHECK DIMENSION ON PREPARED SPECIMENS

LEARNING STANDARD !.1 Clean the surface of the speci"en !.1.1

PERFORMANCE CRITERIA 2dentif0 techni.ue and tools used for cleaning surface in welding work. !.1.! 5escribe t0pe of surface i"purities1unwanted "aterials in welding process. !.1.# 9se tools to re"o/e unwanted surface "aterials before welding. 2nterpret drawing re.uire"ent to inspect speci"en. 2dentif0 and use "easuring tools and instru"ent to check work piece di"ension. 2dentif0 unit of "easure"ent, fraction and deci"al. Conduct and record "easure"ent in inspection process. Practise alertness, care and neatness according welding procedures, codes and standard.

!.! 34a"ine weld speci"ens b0 /isual inspection "ethod

!.!.1 !.!.! !.!.# !.!.$ !.!.&

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD 3. INSPECT INTER# PASS IRREGULARITIES/ ELD DEFECT

LEARNING STANDARD #.1 34a"ine the welded surface #.1.1

PERFORMANCE CRITERIA 2dentif0 t0pe of surface irregularities1weld defects, inclusions i"purities and describe it causes according to *S1AWS codes and standards.

#.! +e"o/e surface irregularities1 weld defect

#.!.1 2dentif0 tools and procedures for cleaning surface irregularities1weld defects. #.!.! +e"o/e surface irregularities1 weld defects carefull0 #.!.# Appl0 safet0 precaution while cleaning according to standard safet0 procedures.

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD 4. PREPARE ELDED $OINT FOR INSPECTION

LEARNING STANDARD $.1 Select weld %oint $.! Clean weld surface $.1.1 $.!.1 $.!.! $.!.#

PERFORMANCE CRITERIA 2dentif0 t0pe of weld %oints in welding work. 5escribe "ethods of cleaning weld surface prior for testing procedure. 9se tools for cleaning and re"o/ing weld slag according to standards oerational procedures. Appl0 safet0 precaution while cleaning according to standard safet0 procedures.

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD %. CHECK DIMENSION, PENETRATION, REINFORCEMENT, HEIGHT, SURFACE IRREGULARITIES / ELD DEFECT AND MISALIGNMENT

LEARNING STANDARD &.1 2nspect the weld penetration

PERFORMANCE CRITERIA &.1.1 ;i/e definition and identif0 for weld penetration in welding work. &.1.! 2dentif0 "ethod of checking weld penetration. &.1.# 2dentif0 lack of penetration in accordance to *S1AWS codes and standard. &.!.1 ;i/e definition for weld reinforce"ent. &.!.! 2dentif0 tools for checking weld reinforce"ent. &.!.# 5escribe "ethod of checking weld reinforce"ent. &.#.1 2dentif0 t0pe of surface irregularities1 weld defects in accordance to *S1AWS codes and standard. &.#.! 5escribe "ethod of checking surface irregularities1 weld defects &.$.1 2dentif0 weld "isalign"ent and causes in accordance to *S1AWS, codes and standard. &.$.! 2dentif0 "ethods of checking weld "isalign"ent of weld &.$.# 2dentif0 "isalign"ent in welding work. &.&.1 )ill and co"plete inspection report for" to record all data.

&.! :easure weld reinforce"ent

&.# 5etect weld for surface irregularities1weld defects &.$ 2nspect weld for "isalign"ent

&.& Prepare inspection report for"

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD &. PREPARE SPECIMEN FOR MECHANICAL TEST

LEARNING STANDARD '.1 2dentif0 t0pe of "echanical test to be conducted '.1.1 '.1.! '.! :easure and "ark welded "aterial '.!.1 '.!.! '.!.# '.#.1 '.#.! '.#.# '.$ 2dentif0 si<e of %ig re.uired '.& Set speci"en onto test %ig '.$.1 '.$.! '.&.1 '.&.! '.&.#

PERFORMANCE CRITERIA 2dentif0 t0pe of "echanical tests according to the *S1AWS code and standards. 5escribe test instruction1procedure = t0pe of test and nu"ber of speci"en re.uired according to standard perational procedures. 2dentif0 si<e of speci"en to be tested. 2dentif0 cutting allowances in "easuring in cutting process. 2dentif0 and use proper "easuring and "arking tools according to standards operational procedures. Appl0 safet0 precaution related to handling and using of cutting tools 5escribe "ethods of cutting speci"en >perate and use cutting tools and e.uip"ent safel0 according to standard operational procedures. 2dentif0 "ain features of %igs for face, root and nick break tests. 2dentif0 and use proper %igs carefull0 for bend and nick break tests Appl0 safet0 precaution related to setting up speci"en onto test %ig. 2dentif0 setting procedure Asse"ble speci"en on test %ig.

'.# Cut welded "aterial into test speci"en and clean

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : ELDING TECHNOLOGY QUALITY CONTROL/INSPECTION 1 MTK 204

CONTENT STANDARD '. CONDUCT MECHANICAL TEST: FACE (END, ROOT (END AND NICK (REAK TEST

LEARNING STANDARD (.1 Prepare test blue print (.! Carr0 out "echanical test = face, root bend and nick break tests. (.1.1 (.1.! (.!.1 (.!.! (.!.# (.!.$ (.!.& (.# 3/aluate test piece (.#.1 (.#.! (.#.#

PERFORMANCE CRITERIA 2nterpret welding codes and standards according to *S1AWS. Produce test blue print according to work re.uire"ent. 5escribe "ethods of "echanical tests for welded %oints Appl0 safet0 pracaution related to testing according to standard operational procedures. 2dentif0 t0pe of %igs for test. 2dentif0 and appl0 correct tests procedure1instruction for "echanical test. 9se test %igs according to "anufacturer reco""endation 5escribe cceptance and re%ection criteria based on codes and standards. 2dentif0 t0pe of discontinuities for acceptance and re%ection according to *S1AWS codes and standard. Co"plete test report.

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