ServeCAST: SoftCAST Casting Simulation and Methoding Services

Non-Ferrous
Use additional sheets as necessar !

Die Casting, Sand Casting

Note: All Dimensions - mm.

Co. Name: Hind Metal & Allied Inds. Casting Ref. /No. /ID: HMI/3" Flange

Casting Name: 3" Flange Method Dra ing Ref. /No. /ID: !!!!!!!!!!!!!!!!!!

A! Casting and "#isting Method Files:

If available, 3D Models:
". 3D Models of the Casting and the e#isting Method $a%o&t: Format: !$%T &$ro'"( or !ST$ &ST"$ format( or !)*T &$arasolids file( or !N"U

+%
If 3D Models are not available, please send us the Drawings:
'. Casting and Method ( 'D dra ings )se*tional dra ings in*l&ded+ ith dimensions in all the ,ie s. -Format: .D./0 .1DF0 s*anned image ).21/0 .3M10 et*+0 or 1a4er5. If Method dra ing is not a,aila6le0 a *lear s7et*h ith all details sho&ld 6e 4ro,ided.

In both cases, please also provide the following:

a+ 1hotogra4hs of the *asting and method la%o&t0 and of the defe*ts -8ario&s ,ie s5. 6+ A dra ing /s7et*h of the 9#isting Method0 sho ing the *hills0 ins&lating 4ads0 and other method feat&res ) ith details of material and si:e+. ;o& sho&ld also mar7 the defe*ts in this s7et*h itself.

,! For SoftCAST Simulation, Anal sis - Design:

3. Metal / Allo% -- Cast metal s4e*ifi*ation: a+ 3road Categor% )A$ allo%0 3rass0 3ron:e0 other Co44er 6ased allo%0 <in* allo%0 Magnesi&m allo%0 Cerami*0 =ther+ 6+ >&6 Categor% )/&n Metal0 A$ 3ron:e0 $M? allo%0 et*.+ *+ Com4osition. $iB&id densit% of the allo% )gms/**+ at 1o&r Cem4. >olid densit% of the allo% )gms/**+ at Room Cem4. $iB&id&s Cem4. )FC+: >olid&s Cem4. )FC+: ".@-".EH 3rass DC-3' of I>: "'@A Atta*hed File

@. D. E. ?. "G. "". "'. "3.

8ol&metri* shrin7age of the allo% )Hage+0 if 7no n. 1attern Ma7erIs shrin7age )$inear Contra*tion+ of the allo% )Hage+0 if 7no n 1attern alread% made / to 6e madeJ Ma*hining Allo an*es 4ro,ided )mm+. -Mar7 the ma*hining s&rfa*es on the *asting dra ing /s7et*h5 "A. Casting 4ro*ess ->and Casting0 /ra,it% Die0 Cilt /DC0 $1DC0 H1DC5 "K. F&rna*es &sed -Ind&*tion0 Ar*0 and C&4ola5. "@. Ca4a*it% of F&rna*e )Connes+: )Main0 Holding+: "D. If Ind&*tion F&rna*e0 hat freB&en*%J Nos. 4er Heat: M=riental >oft are >er,eCA>C In4&t Data Format: non-Fe: Die />and Casting

Cilt /DC Ind&*tion 'GG Lg. 'GGG H:

1age: " of 3

"E. 1rod&*tion N&antit%: "?. =rientation0 1arting -indi*ate on dra ing5

Nos. 4er 3at*h: Nos. 4er Ann&m:

'G. No. of *astings 4er Mold 3o# / Ca7e / Flas7 /Die: Indicate Parting Type: Horizontal / Vertical: If Horizontal: If Vertical: '". >i:e of Mold 3o# / Die /Flas7 /Ca7e: .#3 3#H Co4e Height .idth Drag Height '3. Material of: Mold / Die: -/reen sand0 s7in-dried green sand0 dr% sand0 C=' sand0 *ement sandO Cores: =li,ine sand / :ir*on0 *hromite / gra4hite / C.I.0 steel0 et*.5 Chills: Ins&lating 1ads: Mold /Die Coat: =ther 1aints /Coats: '?. 1ro*ess )C='0 No 3a7e0 ...+ Molding: Coring:

Hori:ontal DK#"KG D' D' Mild >teel Molasses >and Core None None $iB. /ra4hite 3ath None

Cilt /ra,it% Die Casting Man&al Molasses

1ermanent Man&al ;es "GG degrees Centigrade

3". )>and+ Mold-ma7ing: Hand molding0 ma*hine molding )H1M/2olt-sB&ee:e/P+J 3'. Core-ma7ing: )Core shoot0 et*.+J 33. Mold /Die 1re-HeatedJ 3A. Mold /Die 1re-Heat />ta6le Cem4: "st mold in the 3at*h: 3K. 1o&ring Cem4. )FC+: $ast mold in the 6at*h: A,erage for the 6at*h: "st mold in the 3at*h: 3@. 1o&ring time )se*s.+: $ast mold in the 6at*h: A,erage for the 6at*h: 3D. If 9#othermi* / Ins&lating >lee,e Feeders are &sed0 the follo ing data: a+ Ma7e -Fose*o0 Cerafl&#0 Ine#o0 .estern0 et*.5 6+ M9F )Mod&l&s 9#tension Fa*tor+ -if 7no n5 *+ Feeding 9ffi*ien*% )if 7no n+ AG. An% A1C / HCC &sedJ If ;es0 hat material and B&antit%0 if 7no nJ A". If *hills &sed0 indi*ate lo*ation -on dra ing5. >i:eJ: Chi*7ness0 $&3 or Dia. C%4e )$i4 1o&r0 3ottom 1o&r0 Cea >4o&t0 P+: A'. $adle /1o&ring 3asin: >i:e )Dia. or 3 # .O Ht.+: Height a6o,e Mold0 hen 4o&ring )a44ro#.+: A3. >i:es of the follo ing0 if an%: -also0 mar7 them in the dra ing /s7et*h5 Core 1rints: 8ents/3leeders: Flo -offs: Ma#im&m: Minim&m: A,erage:

"GKG degrees *entigrade

E se* No No No

No >4oon 4o&r Dia. KGmm0Ht.:DKmm "Kmm

A@. Casting Cime )from 1o&r *om4letion to remo,al from the Mold+ -se*s.5: AD. Me*hani*al 4ro4erties of the *asting AE. Cests 4erformed: RC0 QC0 D1I0 M1I0 1ress&re Cest0 8is&al0 et*. A?. A**e4tan*e N&alit% $e,el )A>CM $e,el '0 P+ KG. Defe*ts ith this Method. M=riental >oft are >l. No. Defe*t Hage defe*ti,e >e,erit% $e,el

"3 se*onds 1ress&re : 3G Lg/sB. *m 8is&al for defe*ts

Consistent =R >4oradi*J

$o*ations )also0 mar7 in *asting dra ing+ 1age: ' of 3

>er,eCA>C In4&t Data Format: non-Fe: Die />and Casting

-1l. 4ro,ide 1hotogra4hs of *asting from all angles0 R-ra% images5

Note:
". Data m&st 6e 4ro,ided at least for the Items in Red. '. Che dra ings and models sho&ld 6e *om4lete0 i.e. the% sho&ld in*l&de all details and dimensions. Che method dra ing / s7et*h sho&ld in*l&de all details of the *om4lete feeding / gating s%stem. 3. Do not include non-4art items of the method )*ores0 ins&lation 4ads0 *hill0 et*.+ hen ma7ing the 3D Models of the *asting and the method. A. Defe*t Codes: >1 )>hrin7age 1orosit% or >hrin7age+0 /1 )/as 1orosit% / Air 9ntra4ment+0 13 )1inholes / 3lo holes+0 >I )>and /Cerami* In*l&sion+0 C&C )Cears & Cra*7s+0 DD )Dimensional Distortion+0 = )=ther+. K. Note: Che term SDefe*ti,esT in*l&des all *astings that are not "GGH =L or of a**e4ta6le B&alit%O this term in*l&des 6oth SreUe*tedT and Sre- or7a6leT *ategories. @. >e,erit% $e,el: state as A>CM )le,el "0 'P+ or 6% an% other ind&str%-standard B&alif%ing 4arameter. D. Hage defe*ti,e V "GG # No. of *astings of the s4e*ified defe*t Cotal 4rod&*ed

M=riental >oft are

>er,eCA>C In4&t Data Format: non-Fe: Die />and Casting

1age: 3 of 3