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GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

Installation Method 65-8189

March 18, 2005 Issue Number: 2.01

Pkgid: 0000003
PROPRIETARY INFORMATION: The information contained in this document is the property of Nortel Networks. Except as specifically authorized in writing, the holder of this document shall keep all information contained herein confidential and shall protect same in whole or in part from disclosure and dissemination to third parties. Nortel Networks 2005 All Rights Reserved

Preliminary

March 18, 2005

Method 65-8189

Table of Contents
1.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Reason for Reissue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 On BTS Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.2 On OMC Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Tools & Test Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 Precautions and Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 6 6 7 7 7 7 7 8 8 9 9 9 9

4.0 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Procedure 1 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.3 Site Shutdown and Cabinet(s) Power-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Procedure 2 Site Shutdown and Cabinet(s) Power-off . . . . . . . . . . . . . . . . . . . 12 4.4 Temperature Alarm Kit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.4.1 Installation in a BTS 12000 Outdoor Equipped with GIPS . . . . . . . . . . . . . . . . . . . 16 Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS . . . . . . 16 4.4.2 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips. . . . . . . . . . . . . . 22 Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips. 22 4.4.3 Installation in a BTS S8000 Outdoor Equipped with GIPS . . . . . . . . . . . . . . . . . . . 28 Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS . . . . . . 28 4.4.4 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips. . 35 Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 4.5 Cabinet(s) Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Procedure 7 Cabinet(s) Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4.6 Cabinet Visual Check and Site Return to Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.6.1 Visual Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Procedure 8 Visual Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.6.2 Site Return to Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Procedure 9 Site Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4.7 Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Procedure 10 Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.0 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.0 Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A Modification of the Alarm Criteria to be performed at OMC-R . . . . . . . . . . . . Procedure 11 Modification of the Alarm Criteria to be performed at OMC-R . . Appendix B Inverter and Alarm Functionality Checking . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure 12 Inverter and Alarm Functionality Checking . . . . . . . . . . . . . . . . Appendix C Tables for Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45 45 47 47 50

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Preliminary

Method 65-8189

March 18, 2005

Appendix D Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Appendix E Report Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Last Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Preliminary
2 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

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Method 65-8189

Figures
Figure 1 Door Holding Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2 Short Circuit on CPCMI Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3 APS Distribution Module, PCU and DCU Views . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4 AC Main Module Split Single-Phased . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5 ADUs Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7 Port 1 from Cable 1 on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8 Cable SA000147 connected to Port 2 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9 USERICO view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10 USERICO out of its mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 11 Routing of Port 3 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 12 Alarm Connector on Rectifier Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 13 Port 4 of Cable 2 and Port 3 of Cable 1 connection . . . . . . . . . . . . . . . . . . . . . . Figure 14 Port 5 of Cable 2 and Alarm connector from BTS connection . . . . . . . . . . . . . . Figure 15 Port 8 Cable 2 on Rectifier Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 16 Port 3 of Cable 1 and Port 4 of Cable 2 in USER ICO Space. . . . . . . . . . . . . . . Figure 17 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 18 Rubber Gasket into Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 19 Port 1 from Cable 1 on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 20 Cable SA000147 connected to Port 2 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . . Figure 21 USERICO view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 22 USERICO out of its mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 23 Routing of Port 3 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 24 Alarm Connector on Rectifier Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 25 Alarm Connector and Port 3 of Cable 1 Assembly Connection . . . . . . . . . . . . . Figure 26 Alarm Connector and Port 3 Cable 1 in USER ICO Space. . . . . . . . . . . . . . . . . Figure 27 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 28 Rubber Gasket into Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 29 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 30 Cable NTQA3036 connected to Port 2 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . Figure 31 DRX/Filler Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 32 RX Splitter Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 33 Panel Filler Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 34 Battery Power Leads Disconnected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 35 Alarm Connector Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 36 Opening on Central Bulkhead Wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 37 Port 4 of Cable 2 and Port 3 of Cable 1 connection . . . . . . . . . . . . . . . . . . . . . . Figure 38 Port 5 of Cable 2 and Alarm Connector connection . . . . . . . . . . . . . . . . . . . . . . Figure 39 Port 8 of Cable 2 to Rectifier Shelf connection . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 40 View of Port3 and Port 4 above Rectifier Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . Figure 41 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 42 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 43 Cable NTQA3036 connected to Port 2 of Cable 1 . . . . . . . . . . . . . . . . . . . . . . . Figure 44 DRX/Filler Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 45 RX Splitter Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 46 Battery Power Leads Disconnected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 47 Battery Breaker Panel Filler Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 48 Alarm Connector Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 49 Route of Alarm Connector Cable in Opening on Central Bulkhead Wall . . . . . . Figure 50 Alarm Connector and Port 3 of Cable 1 connection . . . . . . . . . . . . . . . . . . . . . . Figure 51 EXT. P. Cable on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 13 14 15 15 16 17 17 18 18 19 19 20 20 21 21 22 22 23 24 24 25 25 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 36 36 37 37 38 38 39 39 40 47

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Preliminary

Method 65-8189

March 18, 2005

Figure 52 Port 1 from Cable 1 on RECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Figure 53 Cable SA000147/NTQA3036 connected to Port 2 of Cable 1 . . . . . . . . . . . . . . 48

Preliminary
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Method 65-8189

Tables
Table 1 Tools & Test Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Table 2 Steel Screw 289A Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Table 3 Stainless Steel Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Table 4 Terminal Strips Torque Values (Data from CS154.07) . . . . . . . . . . . . . . . . . . . . . 51 Table 5 Miscellaneous Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Table 6 RF Connections Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

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Preliminary

Method 65-8189

March 18, 2005

1.0 General Information


1.1 Description
Purpose: This document describes the installation operations of the temperature alarm kit version 2 on a GSM BTS S8000 or S12000 Outdoor site. Equipment: This document applies to the BTS S8000 and S12000 Outdoor, which characteristics follow: BTS with compact BCF (CBCF) inside the base radio cabinet, AC/DC power system: - APS/Helios with AC Main module split phases - Mitra/Philips with AC Main module split phases - GIPS Module (usable with single phase, split phases and three phases). Application: This method is used on a in-service site. Service Impact: No call processing following a complete site shutdown, to allow the installation of the kit. Duration of total site unavailability is dependent upon number of cabinets and personnel efficiency. These operations will be performed at the customers discretion, to limit call attempt failures by the network subscribers. In case of dropped (chained or looped) BTS, two site shutdowns of a few minutes will occur.

Preliminary

1.2 Sequence
Installation Methods can be found at: http://gis.us.nortel.com This is a stand-alone method.

1.3 Reason for Reissue


Reason for update: This is the initial release of this method.

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Method 65-8189

2.0 Material Requirements


2.1 Required Documents
2.1.1 On BTS Site

http://navigate.us.nortel.com/imds?pg=/ops/qual/qmsinstall

For example: Americas - Field Operations Safety Manual (SOP 030) IM 45-9857 GSM BTS S8000 Outdoor Product Safety Installation Requirements, IM 45-9414 GSM BTS S12000 Outdoor Product Safety Installation Requirements, IM 28-9401 GSM BTS S8000 & S12000 Faults Isolation. 2.1.2 On OMC Site IM 30-9615 GSM V13 / V14 / V15 OMC-R Operations Called by BSS I&C Procedures (English MMI) NTP (411-9001-128) - OMC-R User Manual

2.2 Tools & Test Sets


The Tools and Test Sets listed in Table 1 are required to perform this method.
Table 1 Tools & Test Sets Tool / Test Set # K001823 T002578 Qty. 1 1 1 set T020143 1 1 1 1 Description Wireless Installers Toolkit Torque wrench SMA (0.8 - 1.2 Nm / 7.08 - 10.6 lbf.in) Keys to open the S8000 or S12000 Outdoor Anti-static wrist strap (A0625359) Tent if the weather is rainy or snowy Battery operated lamp, depending on time of intervention Lap-top PC equipped with 1 ethernet port Minimum configuration: PC with 16 Mo RAM under Windows 95 with TCP/IP protocol installed

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 7

Preliminary

Regional Installation Safety Manuals (ISM) can be found at:

Method 65-8189

March 18, 2005

Table 1 Tools & Test Sets (Contd) Tool / Test Set # Qty. Description Cross male RJ45 adaptation cord. Length: 2.50 m ~ 8 ft. 2 inches

Preliminary

Test Cap: D-Sub 15 pins male connector with short-circuit between pins 8 and 9.

2.3 Software
The following software should be installed on the PC laptop, using the TML installation manual: TIL COAM (PE_BTS_TIL_COAM + PE_BTS_TIL_ALARM) referenced in the last External Released Definition document.

2.4 Supplies
At the BTS site: Tie-raps for cables securing A secondary independent power source (- 48V) in case of chained microwaves PCMs links, to supply microwaves during power-off of the cabinets. At the OMC site: Appendix A of this document and "Alarm-criteria" file. No other materials are required to perform this method.

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Method 65-8189

3.0 Precautions and Preparations


3.1 Precautions
Observe the general safety precautions against personal injury and equipment damage outlined in the regional Installation Safety Manual at all times. Connections will be made on the Rectifier shelf Controller board. With this in mind, all POWER must be removed from the BTS (both AC and DC via Battery Disconnect). Cell phone communications may not be possible once power is removed. Ensure there is an alternate means of communication with the OMC-R technician.

3.2 Preparations
It is strongly recommended that this method be read in its entirety before starting the operations presented herein. Prior to starting the operations presented in this method, arrange all materials, tools, and test equipment at the work location to minimize site outage duration and maximize efficiency. If sign-offs on procedures in Section 4.0 are customer required, the field technician/customer must place a mark after the completion of each step in the Cust and/or NT block indicating that the step has been completed.

3.3 Check List


Verify the following items have been received and/or accomplished before proceeding with the procedure. This procedure has been reviewed before kit installation, The Alarm Temperature Kit (V2) is delivered (NTQA68JB), Modification of the Alarm Criteria is performed at OMC-R, if not, ask to OMC-R technician to follow the procedure "modification of alarm criteria" in Appendix A on page 45.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 9

Preliminary

Method 65-8189

March 18, 2005

4.0 Procedure
4.1 Overview
The information presented in this method covers the following topics: Preliminary Checks Site Shutdown and Cabinet(s) Power-off Installation in a BTS 12000 Outdoor Equipped with GIPS Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips Installation in a BTS S8000 Outdoor Equipped with GIPS Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips Cabinet(s) Power-up Visual Checks Site Return to Service Final Checks

Preliminary
4.2

Preliminary Checks
These procedures describe the initial checks to perform before any operations. The BTS S8000 Outdoor or S12000 Outdoor is on line.

Procedure 1 Preliminary Checks (Page 1 of 2) Step 1 2 Action Upon arrival, read the safety guidelines specific to the site. Set up a phone link with the OMC technician and inform him that alarms will appear when opening the radio cabinets front doors. Before opening the doors, make sure that no water is located above the BTS doors, or roof. If so, wipe it off with a sponge or a duster to avoid any water from falling into the BTS when opening the doors. Observation

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Method 65-8189

Procedure 1 Preliminary Checks (Page 2 of 2) Step 4 Action Open the cabinets front doors and manually engage the door holding of each radio cabinet. See Figure 1. Observation

CAUTION/WARNING: The door holding mechanism (stop bar) must be manually engaged while the doors are open to hold the doors in one of several pre-determined open positions to prevent the possibility of damage to personnel or equipment. Figure 1 Door Holding Mechanism

Visually check the operating status of the site.

- active CMCF: RDY, RUN, ABIS and ON green LEDs on, - passive CMCF: RDY, RUN green LED on, - no alarm on any CPCMI (if a CPCMI card is connected to only one external PCM, a NOS alarm will illuminate a red LED on its front face). - RECAL board for each BTS cabinet has the +5V and RDY green LEDs on.

4.3 Site Shutdown and Cabinet(s) Power-off


The objective of this procedure step is to power-off the cabinet(s)..
CAUTION/WARNING: Powering down the equipment stops call processing for the sector or site until power is restored.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 11

Preliminary

Method 65-8189

March 18, 2005

Procedure 2 Site Shutdown and Cabinet(s) Power-off (Page 1 of 5) Step 1 Action Ask the OMC-R technician: To unmask the External alarm number 15 for the base cabinet, alarm 31 for the extension 1 (if present) and alarm 47 for the extension 2 cabinet (if present), To change label of these external alarms with the string "Cabinet Extreme Ambient Temperature Signal (CEATS) Base/ Extension1/Extension2 cabinet" Observation Refer to NTP (411-9001-128) - OMC-R User Manual

Preliminary

CAUTION/WARNING: This step is MANDATORY and applicable for each cabinet present on site

Note: The installation of the Alarm Temperature Kit prevents the use of external alarm number 15 for the base cabinet, alarm 31 for the extension 1 and alarm 47 for the extension 2 cabinet for all other applications.
2 If you want to check the inverter and the alarm functionality, perform the Procedure B in Appendix B on page 47. If not, go to step 3. Ask the OMC-R technician to interrupt the BTS traffic by performing a soft shutdown. See Sheet LO2

If the BTS is chained or looped 4 Ask the OMC-R technician to interrupt the traffic See Sheet LO2 (DRX locked) of each dropped BTS by performing a soft shutdown. Visually check that the LEDs 'RDY' on the CMCF board is in OFF position. Remove the blue straps on the CPCMI board and make a short circuit. See Figure 2.

5 6

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Method 65-8189

Procedure 2 Site Shutdown and Cabinet(s) Power-off (Page 2 of 5) Step Action Observation

Figure 2 Short Circuit on CPCMI Board

Ask the OMC-R technician to make the shutdown BTS return to service.

See Sheet UN2

In all cases 8 In case of using microwave link, the microwave equipment must be powered by a secondary DC power during the kit installation.

Cabinet(s) power-off 9 Turn off the "BCF" breaker on the APS Distribution module or PCU (Mitra-Philips) or DCU (GIPS). See Figure 3

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 13

Preliminary

Method 65-8189

March 18, 2005

Procedure 2 Site Shutdown and Cabinet(s) Power-off (Page 3 of 5) Step Action Observation

Figure 3 APS Distribution Module, PCU and DCU Views

Preliminary

APS Distribution Module on S8000

PCU S8000 and S12000 (New Version)

Batteries circuit breaker

BCF circuit breaker

DCU S8000

DCU S12000

10

Turn off the '90 A Battery Disconnect' breaker above the rectifiers shelf or on DCU (for S8000 with GIPS) and, if existing, the DC breaker on the batteries cabinet DC panel. For cabinet with AC Main Module: - turn off the 'CB02 Rectifier' breaker - turn off the 'CB03 Cooling System' breaker - turn off the 'CB01 Main' circuit breaker

11

14 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 2 Site Shutdown and Cabinet(s) Power-off (Page 4 of 5) Step Action Observation

Figure 4 AC Main Module Split Single-Phased

Climatic system circuit breaker (CB03-15/25A)

Main circuit breaker (CB01-50A)

Alarm return to the RECAL board

Fuse for the 15A electrical outlets (F02, 250V, time delay) Two electrical outlets with incorporated differential (5 mA)

Rectifier circuit breaker (CB02-25/35A)

AC voltage to the rectifiers

Ground

AC Lightning protector

AC Main Module Split Single-phased Type 2 12 For cabinet with GIPS: - turn off the rectifiers breakers on ADU, - turn off the 'DACS breaker on ADU

Figure 5 ADUs Views

Rectifiers Circuit Breakers

DACS Circuit Breaker ADU S8000 ADU S12000

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 15

Preliminary

AC voltage to the climatic system and heaters

Method 65-8189

March 18, 2005

Procedure 2 Site Shutdown and Cabinet(s) Power-off (Page 5 of 5) Step 13 Action Turn off the site breaker dedicated to each cabinet. Observation

Preliminary

4.4 Temperature Alarm Kit Installation


4.4.1 Installation in a BTS 12000 Outdoor Equipped with GIPS The objective of this procedure is to install and cable the Temperature Alarm Kit in a BTS 12000 Outdoor equipped with GIPS rectifier shelf.
Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 1 of 7) Step 1 Action If not already done, un-screw connections to cable EXT. P located on the RECAL unit, and remove cable from connection on RECAL See Figure 6. Observation

Figure 6 EXT. P. Cable on RECAL

RECAL

EXT. P. cable (SA000147)

If not already done, connect Port 1 from Cable 1 Assembly of the Temperature Alarm kit onto EXT. P port of RECAL.

See Figure 7. Tighten screws to the approved torque values.

16 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 2 of 7) Step Action Observation

Figure 7 Port 1 from Cable 1 on RECAL

RECAL

Port 1 of cable 1 onto EXT. P. port

If not already done, connect SA000147 Cable which was removed from RECAL to PORT 2 of Cable 1 Assembly.

See Figure 8. Tighten screws to approved torque values.

Figure 8 Cable SA000147 connected to Port 2 of Cable 1

RECAL

Port 1 of cable 1 onto EXT. P. port

Port 2 of cable 1 onto EXT. P. cable (SA000147)

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 17

Preliminary

Method 65-8189

March 18, 2005

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 3 of 7) Step 4 Action Remove the (4) screws used to secure USER ICO/Filler to BTS. Observation See Figure 9. Place the screws and filler in a safe location so that they can be re-used when mounting USER ICO/Filler back into place.

Preliminary

Figure 9 USERICO view

USERICO

4 screws

Pull USER ICO out of its mounting location and allow it to hang just in front of Rectifier shelf.

See Figure 10.

Figure 10 USERICO out of its mounting location

USERICO

18 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 4 of 7) Step 6 Action Route Port 3 of Cable 1 Assembly through the rubber gasket directly below USER ICO/Filler location and above Rectifier Shelf. See Figure 11. Observation

Figure 11 Routing of Port 3 of Cable 1


Rubber Gasket

Port 3 of Cable 1

7 8

Place Port 3 of Cable 1 into the area behind where USER ICO is mounted during operation. Un-screw connections to the ALARM connector located on Rectifier shelf. See Figure 12. This connector contains multiple alarms and the ORANGE wires used to monitor thermal conditions within BTS. It is easier to view this connector by removing the rubber gasket located just above the Rectifier shelf and directly below the USER ICO location. The connector is directly behind gasket location. Keep the Rubber Gasket for re-assembly at a later time.

Figure 12 Alarm Connector on Rectifier Shelf

Alarm Connector

Connect Port 4 of Cable 2 Assembly of the Thermal Alarming kit to Port 3 of Cable 1 at connector D Sub 15-Pin.

See Figure 13. Tighten screws to approved torque values.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 19

Preliminary

Method 65-8189

March 18, 2005

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 5 of 7) Step Action Observation

Figure 13 Port 4 of Cable 2 and Port 3 of Cable 1 connection

Preliminary

Port 3 of Cable 1

Port 4 of Cable 2

10

Connect Alarm Connector from BTS to Port 5 of Cable 2 Assembly.

See Figure 14. Tighten screws to approved torque values.

Figure 14 Port 5 of Cable 2 and Alarm connector from BTS connection

Alarm connector from BTS

Port 5 of Cable 2

11

Connect Port 6 of Cable 2 to Rectifier Shelf into the location once held by Alarms connector from above.

See Figure 15. Tighten screws to approved torque values.

20 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 6 of 7) Step Action Observation

Figure 15 Port 8 Cable 2 on Rectifier Shelf

Port 6 of Cable 2

12

Allow Port 3 of Cable 1 and Port 4 of Cable 2 from kit to rest within the USER ICO space.

See Figure 16.

Figure 16 Port 3 of Cable 1 and Port 4 of Cable 2 in USER ICO Space

Port 3 of Cable 1 and Port 4 of Cable 2

13 14

Re-mount USER ICO/Filler into position using the (4) retaining screws. Re-insert Rubber Gasket into opening if necessary.

Tighten screws to approved torque values. See Figure 17.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 21

Preliminary

Method 65-8189

March 18, 2005

Procedure 3 Installation in a BTS 12000 Outdoor Equipped with GIPS (Page 7 of 7) Step Action Observation

Figure 17 Rubber Gasket into Opening

Preliminary

Rubber Gasket

4.4.2 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips The objective of this procedure is to install and cable the Temperature Alarm Kit in a BTS 12000 Outdoor equipped with Mitra/Philips rectifier shelf.
Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 1 of 7) Step 1 Action If not already done, un-screw connections to cable EXT. P located on the RECAL unit, and remove cable from connection on RECAL See Figure 18. Observation

Figure 18 EXT. P. Cable on RECAL

RECAL

EXT. P. cable (SA000147)

22 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 2 of 7) Step 2 Action If not already done, connect Port 1 from Cable 1 Assembly of the Temperature Alarm kit onto EXT. P port of RECAL. Observation See Figure 19. Tighten screws to the approved torque values.

Figure 19 Port 1 from Cable 1 on RECAL

RECAL

Port 1 of cable 1 onto EXT. P. port

If not already done, connect SA000147 Cable which was removed from RECAL to PORT 2 of Cable 1 Assembly.

See Figure 20. Tighten screws to the approved torque values.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 23

Preliminary

Method 65-8189

March 18, 2005

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 3 of 7) Step Action Observation

Figure 20 Cable SA000147 connected to Port 2 of Cable 1

Preliminary

RECAL

Port 1 of cable 1 onto EXT. P. port

Port 2 of cable 1 onto EXT. P. cable (SA000147)

Remove the (4) screws used to secure USER ICO/Filler to BTS.

See Figure 21. Place the screws/filler in a safe location so that they can be re-used when mounting USER ICO/Filler back into place.

Figure 21 USERICO view

USERICO

4 screws

Pull USER ICO out of its mounting location and allow it to hang just in front of Rectifier shelf.

See Figure 22.

24 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 4 of 7) Step Action Observation

Figure 22 USERICO out of its mounting location

USERICO

Route Port 3 of Cable 1 Assembly through the rubber gasket directly below USER ICO/Filler location and above Rectifier Shelf.

See Figure 23.

Figure 23 Routing of Port 3 of Cable 1


Rubber Gasket

Port 3 of Cable 1

Route Port 3 of Cable 1 Assembly into the area behind where USER ICO is mounted during operation.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 25

Preliminary

Method 65-8189

March 18, 2005

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 5 of 7) Step 8 Action Un-screw connections to the ALARM connector located on Rectifier shelf. Observation See Figure 24. This connector is GREY in color and only has the alarms used to monitor thermal conditions within the BTS. It is easier to view this connector by removing the Rubber Gasket located just above the Rectifier shelf and directly below the USER ICO location. Keep the rubber gasket for re-assembly at a later time. The connector is the second connection back on the PCB directly behind gasket location.

Preliminary

Figure 24 Alarm Connector on Rectifier Shelf

Alarm Connector on Rectifier Shelf

Connect Alarm Connector to Port 3 of Cable 1 Assembly which is a D Sub 15-Pin connection.

See Figure 25. Tighten screws to the approved torque values.

26 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 6 of 7) Step Action Observation

Figure 25 Alarm Connector and Port 3 of Cable 1 Assembly Connection

Alarm Connector

Port 3 of Cable 1

10

Allow Alarm Connector and Port 3 of Cable 1 from kit to rest within the USER ICO space.

See Figure 26.

Figure 26 Alarm Connector and Port 3 Cable 1 in USER ICO Space

Ty-rap

Alarm Connector and Port 3 of Cable 1

11 12

Re-mount USER ICO/Filler into position using the (4) retaining screws. Re-insert Rubber Gasket into opening if necessary.

Tighten screws to the approved torque values. See Figure 27.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 27

Preliminary

Method 65-8189

March 18, 2005

Procedure 4 Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips (Page 7 of 7) Step Action Observation

Figure 27 Rubber Gasket into Opening

Preliminary

Rubber Gasket

4.4.3 Installation in a BTS S8000 Outdoor Equipped with GIPS The objective of this procedure is to install and cable the Temperature Alarm Kit in a BTS S8000 Outdoor equipped with GIPS rectifer shelf.
Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 1 of 8) Step 1 Action If not already done, un-screw connections to cable EXT. P located on the RECAL unit, and remove cable from connection on RECAL See Figure 28. Observation

Figure 28 EXT. P. Cable on RECAL

RECAL

EXT. P. cable (NTQA3036)

28 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 2 of 8) Step 2 Action If not already done, connect Port 1 from Cable 1 Assembly of the Temperature Alarm kit onto EXT. P port of RECAL. Observation See Figure 29. Tighten screws to the approved torque values.

Figure 29 EXT. P. Cable on RECAL


RECAL

Port 1 of cable 1 onto EXT. P. port

Cable (NTQA3036)

If not already done, connect NTQA3036 Cable which was removed from RECAL to PORT 2 of Cable 1 Assembly.

See Figure 30. Tighten screws to the approved torque values.

Figure 30 Cable NTQA3036 connected to Port 2 of Cable 1

RECAL Port 1 of cable 1 onto EXT. P. port

Port 2 of cable 1 onto cable NTQA3036

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 29

Preliminary

Method 65-8189

March 18, 2005

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 3 of 8) Step 4 Action Observation

Preliminary

Disconnect and remove DRX/FILLERS in See Figure 31. positions 0 and 1. Remove RF cables (if Ensure all DRX's, Fillers, RF cables and necessary) to allow for safe DRX/Filler removal. Signaling cables are placed in a safe location for later re-installation.

Figure 31 DRX/Filler Removed

For removal of the RX Splitters 00.01 and 00.00, the technician must note cable connections for each RF cable prior to removal. Remove Ty-raps located under RX Splitter 00.01 and 00.00. Disconnect and remove RX Splitters (NTQA10AA) in positions 00.01 and 00.00.

These connections must be later installed in the exact same location. This will allow for removal of the RX Splitters. See Figure 32. Ensure mounting screws and RF cabling and splitters are placed in a safe location for later re-installation.

6 7

Figure 32 RX Splitter Removed

30 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 4 of 8) Step 8 Action Remove Panel Filler above the rectifier shelf. Observation See Figure 33. So, you can easily view the connections on the Rectifier shelf. Ensure mounting screws and Panel Filler are placed in a safe location for later reinstallation.

Figure 33 Panel Filler Removed

Disconnect the both power leads (-48 Vdc and 0 Vdc) at the battery.

See Figure 34. Due to the close proximity of the - 48 Vdc battery cable connections, Battery POWER should be disconnected at the Battery prior to moving to the next step.

Figure 34 Battery Power Leads Disconnected


- 48 Vdc cable Battery Return 0 Vdc cable

10

Un-screw connections to the ALARM connector located on Rectifier shelf.

See Figure 35. This connector contains multiple alarms as well as the GREY wires used to monitor thermal conditions within the BTS.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 31

Preliminary

Method 65-8189

March 18, 2005

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 5 of 8) Step Action Observation

Figure 35 Alarm Connector Location

Preliminary

Opening on Central Bulkhead Wall

Alarm Connector

11

Route Cable 1 Assembly Port 3 through small opening on central bulkhead wall, then through the opening where the panel filler is normally mounted.

See Figure 35 and Figure 36. Opening on central bulkhead wall is approximately 12 inches from bottom bulkhead.

Figure 36 Opening on Central Bulkhead Wall

Opening on Central Bulkhead Wall

Port 3 of Cable 1

Cable 1

32 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 6 of 8) Step 12 Action Connect Port 4 of Cable 2 Assembly of the Thermal Alarming kit to Port 3 of Cable 1 at connector D Sub 15-Pin. Observation See Figure 37 Tighten screws to approved torque values

Figure 37 Port 4 of Cable 2 and Port 3 of Cable 1 connection

Port 3 of Cable 1

Port 4 of Cable 2

13

Connect Alarm Connector from the BTS to Port 5 of Cable 2 Assembly.

See Figure 38 Tighten screws to approved torque values

Figure 38 Port 5 of Cable 2 and Alarm Connector connection


Alarm Connector

Port5 of Cable 2

14 15

Route cable and PCB Box into the area behind where Panel Filler is normally mounted. Connect Port 6 of Cable 2 to Rectifier Shelf into the location once held by Alarms connector from above. See Figure 39 Tighten screws to approved torque values

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 33

Preliminary

Method 65-8189

March 18, 2005

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 7 of 8) Step Action Observation

Figure 39 Port 8 of Cable 2 to Rectifier Shelf connection

Preliminary

Port 5 of Cable 2 connected to Alarm Connector

Port 6 of Cable 2

16

Re-mount Panel Filler above the rectifier shelf.

Allow Port 3 of Cable 1 and Port 4 of Cable 2 from kit to rest within the space above Rectifier Shelf, see Figure 40. Tighten screws to approved torque values

Figure 40 View of Port3 and Port 4 above Rectifier Shelf

Port 3 of Cable 1 connected to Port 4 of Cable 2

17

Re-mount both RX Splitters into positions 00.01 and 00.00, and connect all RF cables back to positions on RX Splitters. Re-install DRX/FILLERS into positions 0 and 1. Ensure all RF and Signaling cables are connected.

Tighten screws to approved torque values and torque the RF cables to approved values Tighten screws to approved torque values and torque the RF cables to approved values

18

34 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 5 Installation in a BTS S8000 Outdoor Equipped with GIPS (Page 8 of 8) Step 19 Action Re-connect battery power leads. Observation Tighten screws to approved torque values

4.4.4 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips The objective of this procedure is to install and cable the Temperature Alarm Kit in a BTS S8000 Outdoor equipped with APS Helios or Mitra/ Philips rectifier shelf.
Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 1 of 6) Step 1 Action If not already done, un-screw connections to cable EXT. P located on the RECAL unit, and remove cable from connection on RECAL See Figure 41. Observation

Figure 41 EXT. P. Cable on RECAL

RECAL

EXT. P. cable (NTQA3036)

If not already done, connect Port 1 from Cable 1 Assembly of the Temperature Alarm kit onto EXT. P port of RECAL.

See Figure 42. Tighten screws to the approved torque values.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 35

Preliminary

Method 65-8189

March 18, 2005

Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 2 of 6) Step Action Observation

Figure 42 EXT. P. Cable on RECAL

Preliminary

RECAL

Port 1 of cable 1 onto EXT. P. port

Cable (NTQA3036)

If not already done, connect NTQA3036 Cable which was removed from RECAL to PORT 2 of Cable 1 Assembly.

See Figure 43. Tighten screws to the approved torque values.

Figure 43 Cable NTQA3036 connected to Port 2 of Cable 1

RECAL Port 1 of cable 1 onto EXT. P. port

Port 2 of cable 1 onto cable NTQA3036

Disconnect and remove DRX/FILLERS in See Figure 44. positions 0 and 1. Remove RF cables (if Ensure all DRX's, Fillers, RF cables and necessary) to allow for safe DRX/Filler removal. Signaling cables are placed in a safe location for later re-installation.

36 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 3 of 6) Step Action Observation

Figure 44 DRX/Filler Removed

For removal of the RX Splitters 00.01 and 00.00, the technician must note cable connections for each RF cable prior to removal. Remove Ty-raps located under RX Splitter 00.01 and 00.00. Disconnect and remove RX Splitters (NTQA10AA) in positions 00.01 and 00.00.

These connections must be later installed in the exact same location. This will allow for removal of the RX Splitters. See Figure 45. Ensure mounting screws and RF cabling and splitters are placed in a safe location for later re-installation.

6 7

Figure 45 RX Splitter Removed

Disconnect the both power leads (-48 Vdc and 0 Vdc) at the battery.

See Figure 46. Due to the close proximity of the - 48 Vdc Battery Disconnect switch, Battery POWER should be disconnected at the Battery prior to moving to the next step.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 37

Preliminary

Method 65-8189

March 18, 2005

Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 4 of 6) Step Action Observation

Figure 46 Battery Power Leads Disconnected

Preliminary

- 48 Vdc cable

Battery Return 0 Vdc cable

Remove Battery Breaker Panel Filler above the rectifier shelf.

See Figure 47. So you can easily view the connections on the Rectifier shelf. Ensure mounting screws are placed in a safe location for later re-installation.

Figure 47 Battery Breaker Panel Filler Removed

Battery Breaker

10

Un-screw connections to the ALARM connector located on Rectifier shelf.

See Figure 48. This connector contains alarms used to monitor Thermal conditions within BTS and is GREY in color. Connector is the second or closest connection to the Back Bulkhead on the Rectifier Shelf.

38 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 5 of 6) Step Action Observation

Figure 48 Alarm Connector Location

Alarm Connector

Mitra/Philips

APS/Helios

11

Route Alarm Connector cable through center bulkhead opening into Bay0. This will allow for all connection to be made within Bay0.

See Figure 49.

Figure 49 Route of Alarm Connector Cable in Opening on Central Bulkhead Wall


Opening on Central Bulkhead Wall

Alarm Connector Cable

12

Connect Alarm Connector from BTS to Port 3 of Cable 1 Assembly which is a D Sub15-Pin connection.

See Figure 50. Tighten screws to approved torque values

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 39

Preliminary

Method 65-8189

March 18, 2005

Procedure 6 Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips (Page 6 of 6) Step Action Observation

Figure 50 Alarm Connector and Port 3 of Cable 1 connection

Preliminary

Port 3 of Cable 1

Alarm Connector

13 14

Re-mount Battery Breaker Panel Filler above the rectifier shelf. Re-mount both RX Splitters into positions 00.01 and 00.00, and connect all RF cables back to positions on RX Splitters. Re-install DRX/FILLERS into positions 0 and 1. Ensure all RF and Signaling cables are connected. Re-connect battery power leads.

Tighten screws to approved torque values Tighten screws to approved torque values and torque the RF cables to approved values Tighten screws to approved torque values and torque the RF cables to approved values Tighten screws to approved torque values

15

16

4.5 Cabinet(s) Power-up


Proceed the following for each cabinet. Important: The main (base) cabinet must be powered last otherwise the extension cabinet(s) will not be taken into account.
Procedure 7 Cabinet(s) Power-up (Page 1 of 2) Step 1 2 Action Turn on the site breaker(s) dedicated to the initial cabinet(s). Turn on the AC 'Main' circuit breaker (CB01). Observation

40 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

Procedure 7 Cabinet(s) Power-up (Page 2 of 2) Step 3 Action Turn on the 'Cooling Unit' circuit breaker (CB03) of the AC Main Module or DACS circuit breaker on ADU of GIPS. Turn on the 'Rectifier' circuit breaker (CB 02) of the AC Main Module or rectifiers breakers on ADU of GIPS. Turn on the '90 A Battery Disconnect' breaker above the rectifiers shelf or on DCU (for S8000 with GIPS) and, if existing, the DC breaker on the batteries cabinet DC panel. Turn on the 'BCF' breaker on the PCU or DCU. Observation

4.6

Cabinet Visual Check and Site Return to Service

4.6.1 Visual Checks The objective of this procedure is to check the LEDs status, power, alarms, BIST ... of all connected modules present in the BTS.
Procedure 8 Visual Checks (Page 1 of 2) Step 1 Action Visually check the LEDs status of the CMCFs. Observation - active CMCF: +5V, RDY, RUN and ON green LEDs on, BIST LED off. - passive CMCF: RDY, RUN green LED on, BIST LED off. No alarm on any CPCMI: +5V, RDY green LEDs on, BIST, LFA, RRA and SKP LEDs off. If a CPCMI card is not connected to only one external PCM, a NOS and LFA alarms will illuminate red LEDs on its front face. RECAL board for each BTS cabinet has the +5V and RDY green LEDs on, BIST LED off. DRX module for each BTS cabinet has the +5V and RDY green LEDs on, BIST, SPU, and ALA LEDs off. DRX LED blink when the DRX is locked and will be on when the DRX is unlocked.

Visually check the LEDs status of the CPCMIs.

3 4

Visually check the LEDs status of the RECALs. Visually check the LEDs status of the DRXs.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 41

Preliminary

Method 65-8189

March 18, 2005

Procedure 8 Visual Checks (Page 2 of 2) Step 5 Action Visually check the LEDs status of the PAs. Observation The LED on PA is red if there is no dialog with DRX and will be green when the dialog is set up.

Preliminary

If the default is present, see GSM BTS S8000 & S12000 Outdoor Faults Isolation document (289401) to check the BISTs and Alarms status.

4.6.2 Site Return to Service All the visual checks mentioned above are successful. The objective of this procedure is to put the site in service and to check the new alarm is correctly raised to OMC-R.
Procedure 9 Site Return to Service Step 1 Action If the BTS is chained or looped, ask the OMC-R technician to interrupt the traffic of each dropped BTS by performing a soft shutdown. If applicable, remove the shortcut on the CPCMI board and replace the blue straps. If applicable, unplug the secondary alimentation of the microwave equipment. Ask the OMC-R technician to unlock the BTS sites. Wait until that the LED 'ABIS' and 'RUN' lit for the active CMCF ('ON' LED on). Ask the OMC-R technician: To confirm that the operations of Step 1 Procedure 2 are completed To check that there is not unexpected alarms (specifically external alarms 15, 31, 47) 7 8 Ask the OMC-R technician to unlock all the cells. Check that the green DRX LED is on for each DRX and the LED of associated PA is green. The OMC technician should perform Sheet UN8. The OMC technician should perform Sheet UN3. Observation The OMC technician should perform Sheet LO2

2 3 4 5 6

42 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

4.7 Final Checks

Procedure 10 Final Checks

1 2

Clean the site. Check that the hood is properly closed and locked: : - Visually check that the key lock position is in vertical position (straight up and down) - Try to lift the hood at the front left and right corner

CAUTION/WARNING:

Field personnel must verify the BTS hood is properly secured prior to leaving site.

Close and lock the radio cabinet door. For closing, the door holding mechanism must be removed from the door and stored in the stowed position.

GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation / 43

Preliminary

Step

Action

Observation

Method 65-8189

March 18, 2005

5.0 References
None

Preliminary
44 / GSM BTS S8000 & S12000 Outdoor, Temperature Alarm Kit (V2) Installation

March 18, 2005

Method 65-8189

6.0 Appendices
Appendix A Modification of the Alarm Criteria to be performed at OMC-R
This procedure must be applied once for all for one given OMC-R. After this modifications performed, the temperature alarm will appear as Critical (in red color at the GUI) instead of Major for an external alarm.
Procedure A Modification of the Alarm Criteria to be performed at OMC-R Step 1 2 3 Action Copy the command file "alarm_criteria" under /OMC/data/cmdfile/root Modify the rights & ownership as follow: -rwxr-x--- 1 omc omc 690 Nov 22 14:55 alarm_criteria Execute this command file with the following script under omc login: /usr/local/oam/bin/ds_executeCmdFile.sh -F/OMC/data/cmdFile/root/ alarm_criteria -Uoam -Pbssds1995 Stop then start OMC-R application to be sure that the new alarm criteria is taken into account Observation

File view of "alarm-criteria": CMDFILE_OMC_VERSION: OWNER:oam CREATIONDATE:11/22/04 14:38:26 MODIFICATIONDATE:11/22/04 14:55:45 AUTHORIZEDUSER: SUMMARY: END_OF_CMDFILE_HEADER Create-alarm criteria: object = (alarm criteria); administrativeState = "unlocked"; day intervention = "critical"; night intervention = "critical"; particular intervention = "critical"; objectInstance = ("Object Instance" ~ (bsc = all & btsSiteManager = all)); criteriaEventType = "alarmNotification"; startAlarmFilter = perceived severity = "major" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 15; endAlarmFilter = perceived severity = "CLEARED" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 15;

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Method 65-8189

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Preliminary

Create-alarm criteria: object = (alarm criteria); administrativeState = "unlocked"; day intervention = "critical"; night intervention = "critical"; particular intervention = "critical"; objectInstance = ("Object Instance" ~ (bsc = all & btsSiteManager = all)); criteriaEventType = "alarmNotification"; startAlarmFilter = perceived severity = "major" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 31; endAlarmFilter = perceived severity = "CLEARED" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 31; Create-alarm criteria: object = (alarm criteria); administrativeState = "unlocked"; day intervention = "critical"; night intervention = "critical"; particular intervention = "critical"; objectInstance = ("Object Instance" ~ (bsc = all & btsSiteManager = all)); criteriaEventType = "alarmNotification"; startAlarmFilter = perceived severity = "major" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 47; endAlarmFilter = perceived severity = "CLEARED" & faultNumber = 1067 & Cause = 8257537 & equipment processor number = 47;

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Appendix B Inverter and Alarm Functionality Checking


This procedure must be applied if you want to check the inverter and the alarm functionality at the beginning of the installation. This procedure must be performed for each cabinet on site..
Procedure B Inverter and Alarm Functionality Checking (Page 1 of 3) Step 1 Action For visualize the alarm functionality with the TIL (in "Connected Mode"), connect your laptop PC on the active CMCF/CSWM board, of the main cabinet, then start the TIL coam program and display the RECAL/ALCO alarms of the main or extension cabinets following the needs. Un-screw connections to cable EXT. P located on the RECAL unit, and remove cable from connection on RECAL. Observation Refer to IM 28-9401 GSM BTS S8000 & S12000 Faults Isolation.

See Figure 51. On the TIL, all External_Alarms are red. On OMC, all unmasked External_Alarm are present.

Figure 51 EXT. P. Cable on RECAL


RECAL

EXT. P. cable (SA000147)

EXT. P. cable (NTQA3036)

View of RECAL on S12000

View of RECAL on S8000

Connect Port 1 from Cable 1 Assembly of the See Figure 52. Temperature Alarm kit onto EXT. P port of RECAL. Tighten screws to the approved torque values.

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Procedure B Inverter and Alarm Functionality Checking (Page 2 of 3) Step Action Observation

Figure 52 Port 1 from Cable 1 on RECAL


RECAL

Preliminary

Port 1 of cable 1 onto EXT. P. port

View of RECAL on S12000

View of RECAL on S8000

Connect SA000147 cable for S12000 or NTQA3036 for S8000 which was removed from RECAL to PORT 2 of Cable 1 Assembly.

See Figure 53. Tighten screws to approved torque values. On the TIL, all External_Alarms return to green. On OMC, no External_Alarm are present.

Figure 53 Cable SA000147/NTQA3036 connected to Port 2 of Cable 1


RECAL

Port 2 of cable 1 onto EXT. P. cable (SA000147)

Port 1 of cable 1 onto EXT. P. port

Port 2 of cable 1 onto cable NTQA3036

View of RECAL on S12000

View of RECAL on S8000

Connect on Port 3 of Cable 1 Assembly the test cap.

This will be to the side that has the D-Sub 15 Pins port. Test cap must be a D-Sub 15 Pins male with a short-circuit between pins 8 and 9.

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Procedure B Inverter and Alarm Functionality Checking (Page 3 of 3) Step 6 Action Check the alarm status: Observation

On OMC, critical alarm"Cabinet Extreme Ambient Temperature Signal (CEATS) Base and/ orExtension1 and/or Extension2 cabinet" must be present. 7 8 9 Disconnect the test cap from port 3 of cable 1. If used, close the TIL and disconnect the laptop PC from the active CMCF/CSWM board. Return to the Procedure 2 Step 3

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Preliminary

On the TIL, External_Alarms n15 (Main cabinet) and/or n 31 (Ext1 cabinet) and/or n 47 (Ext2 cabinet) are red.

Method 65-8189

March 18, 2005

Appendix C Tables for Torque Values


Tables for Screws Torque Values General torques to be used when not specified for a particular fastener

Preliminary

Table 2 Steel Screw 289A Torque Values Screw Size M2.0 M2.5 M3.0 M4.0 M5.0 M6.0 Tightening Torque lbf.in 0.7 - 1.0 1.4 - 2.0 2.6 - 3.7 5.8 - 8.3 11.2 - 15.9 19.8 - 28.3 N.cm 8.1 - 11.5 16.1 - 23.0 29.4 - 42.0 65.8 - 94.0 126.0 - 180.0 224.0 - 320.0

Table 3 Stainless Steel Screw Torque Values Screw Size M2.0 M2.5 M3.0 M4.0 M5.0 M6.0 M8.0 Hex. cap screws: DIN 933 / DIN 931 A2/A4 Hex. nuts: DIN 934 A2/A4 POZI-PAN machine screws: DIN 7985 A A4 POZI-FLAT machine screws: DIN 965 A A4 Tightening Torque lbf.in 1.2 - 1.8 2.8 - 4.0 5.0 - 7.1 10.5 - 15.0 21.1 - 30.1 36.6 - 52.2 89.8 - 128.3 N.cm 14.0 - 20.0 31.5 - 45.0 56.0 - 80.0 119.0 - 170.0 238.0 - 340.0 413.0 - 590.0 1015.0 - 1450.0

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Table 4 Terminal Strips Torque Values (Data from CS154.07) Screw Size #2 #4 #5 #6 #8 #10 Major Dia. (inches) 0.086 0.112 0.125 0.138 0.164 0.190 Tightening Torque

0.7 - 1.2 1.3 - 2.0 1.5 - 3.0 2.0 - 4.0 4.0 - 8.0 5.0 - 10.0

8.1 - 14.1 14.1 - 22.6 17.0 - 33.9 22.6 - 45.2 45.2 - 90.4 56.5 - 113.0

Table 5 Miscellaneous Torque Values Type #4-40 screwlock #4-40 connector screw Tightening Torque lbf.in 1.3 - 2.0 1.3 - 2.0 N.cm 14.1 - 22.6 14.1 - 22.6

Tables for RF Connections Torque Values General torques to be used when not specified for a particular fastener
Table 6 RF Connections Torque Values Type SMA Tool Number T002578 Tightening Torque lbf.in 7.08 - 10.6 N.m 0.80 - 1.20

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lbf.in

N.cm

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Appendix D Glossary
ABBREVIATIONS DEFINITIONS

ADU BIST

AC Distribution Unit Built-In Self Test Base Transceiver Station Circuit Breaker Compact Base Common Functions Direct Ambient Climatic System DC Control Unit GSM Integrated Power Supply Global System for Mobile telecommunication Installation Method Installation Safety Manual Light Emitting Diode NO Signal Operating & Maintenance Center Pulse Coded Modulation Power Control Unit PoWeR ReaDY REmote Control and ALarm

Preliminary

BTS CB CBCF DACS DCU GIPS GSM IM ISM LED NOS OMC PCM PCU PWR RDY RECAL

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Appendix E Report Sheet


The following parts MUST be filled by the coordinator before the site operation.
Applicable documents: (new documents may be added) GSM BTS S12000 Outdoor Product Safety Installation Requirements GSM BTS S8000 Outdoor Product Safety Installation Requirements GSM BTS S8000 & S12000 Outdoor Faults Isolation ....................................................... Reference Issue #

45-9414 45-9857 28-9401 ..............................

Note: Default Core methods reference are given in Required Documents paragraph. Input parameters: (new parameters may be added)

Site Reference: - Name: - Code: - Address - Phone Number: AC/DC power system type: Main Cabinet: S8000 Outdoor with APS/Helios S8000 Outdoor with Mitra/Philips S8000 Outdoor with GIPS Extension Cabinet 1: S8000 Outdoor with APS/Helios S8000 Outdoor with Mitra/Philips S8000 Outdoor with GIPS Extension Cabinet 2: S8000 Outdoor with APS/Helios S8000 Outdoor with Mitra/Philips S8000 Outdoor with GIPS

Site Configuration:

S12000 Outdoor with Mitra/Philips S12000 Outdoor with GIPS

S12000 Outdoor with Mitra/Philips S12000 Outdoor with GIPS

S12000 Outdoor with Mitra/Philips S12000 Outdoor with GIPS

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BTS is chained or looped (drop and insert): Micro Wave links are used for PCM: Yes No Yes No

Preliminary

In the following chart, To Use? column MUST be filled by the coordinator before the site operation.
Action Preliminary Checks Site Shutdown and Cabinet(s) Power-off Installation in a BTS 12000 Outdoor Equipped with GIPS Installation in a BTS 12000 Outdoor Equipped with Mitra/Philips Installation in a BTS S8000 Outdoor Equipped with GIPS Installation in a BTS S8000 Outdoor Equipped with APS/Helios or Mitra/Philips Cabinet(s) Power-up Visual Checks Site Return to Service Final Checks Condition To Proc. Sheet OMC OK NOK Use ? #


1 2 3 LO2, UN2.

7 8 9 10 LO2, UN3, UN8.

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This folio MUST be filled by the commissioner during the site operation. Additional results: System release: V....Ed.... Serial Numbers: Main Cabinet: ................ Extension Cabinet 1: ............... Extension Cabinet 2: ...............

Tools SMA torque wrench


Comments

Type

Serial Number

Next Calibration Date

Sign off
Coordinator Company name Functions Name Signature Date Commissioner Customer representative

Last Page

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