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Electrical Machines ELX 311 Chapter 1

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ELX 311 Chapter 1

Magnetic Circuits and Materials

1.1 INTRODUCTION TO MAGNETIC CIRCUITS


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Electrical Machines ELX 311 Chapter 1

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1.1 INTRODUCTION TO MAGNETIC CIRCUITS


Primary way by which energy is converted from one form to another in Generators, Motors and Transformers Four basic principles of how magnetic fields are used 1. Current in a wire causes a magnetic field. 2. Transformer action (Time changing magnetic field through a coil induces a voltage in the coil) 3. Motor action (Current carrying wire in a magnetic field has a force induced on it) 4. Generator action (Moving wire in a magnetic field has a voltage induced in it)
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1.1 Intro to Magnetic Circuits (2)

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Electrical Machines ELX 311 Chapter 1

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How a coil creates a magnetic field

1.1 Intro to Magnetic Circuits (3)

DEFINITIONS H: Magnetic Field Intensity. A measure of the effort that a current is putting into the establishment of a magnetic field. [At/m] = Ampereturns / meter

: Magnetic Permeability of material. The relative ease of establishing


a magnetic field in a given material. [H/m] = Henry / meter B: Magnetic Flux Density. Measure of the number of flux lines per unit area. [Wb/m2] = Weber / square meter or [T] = Tesla

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Electrical Machines ELX 311 Chapter 1

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1.1 Intro to Magnetic Circuits (4)

Amperes Law

1.1 Intro to Magnetic Circuits (5)

Amperes Law
The magnetomotive force (mmf )in ampere-turns around any closed path is equal to the net current in amperes enclosed by the path.
Value of H is the component of H tangent to ds.

Hx

Hx

Hx
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Electrical Machines ELX 311 Chapter 1

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1.1 Intro to Magnetic Circuits (6)

Magnetic circuit

Valid Assumptions:

All the current remains within the conductor All Magnetic Flux () remain within the high permeability
magnetic core, i.e. negligible leakage flux

The cross sectional area Ac is perpendicular to the flux lines


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1.1 Intro to Magnetic Circuits (7)

Magnetic circuit

because path length of any flux line is close to the mean core length lc Since = Ni Hclc = Ni = F

Or

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Electrical Machines ELX 311 Chapter 1

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1.1 Intro to Magnetic Circuits (8)

Permeability and Flux


= 0r where: 0: Permeability of free space ( air) 0 = 4 10-7 H/m r: Relative permeability of the specific material
r range from 2000 80000

: Flux in Weber [Wb] = BA

A = perpendicular cross sectional area through which flux lines are cutting
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1.1 Intro to Magnetic Circuits (9)

Magnetic Circuit with air gap

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Electrical Machines ELX 311 Chapter 1

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1.1 Intro to Magnetic Circuits (10)

Magnetic Circuit with air gap F:


Magnetomotive Force (MMF) in [At]

= Ni

R:

Reluctance in [At/Wb]

: Flux in [Wb]
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1.1 Intro to Magnetic Circuits (11)

Electrical Circuit vs Magnetic Circuit

= Ni

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1.1 Intro to Magnetic Circuits (11b)

Polarity of the MMF

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1.1 Intro to Magnetic Circuits (8)

Magnetic Circuits
Magnetic Circuit Calculations are always an approximation because of: 1. Leakage flux 2. Assumption of a mean path length 3. Nonlinearity of since = f() (See Sec. 1.3) 4. Fringing (Ignored in this book)

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Example 1-1

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Example 1-1

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Electrical Machines ELX 311 Chapter 1

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Do: Example 1.2 our way Practice Problems 1.1 and 1.2

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1.2 FLUX LINKAGE, INDUCTANCE AND ENERGY


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1.2 Flux linkage, inductance and energy (1)

Faradays Law


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1.2 Flux linkage, inductance and energy (2)

Flux Linkage Flux that links the coils


Problem with Faradays equation It assumes that the same amount of flux is present in each turn of the coil. NOT the case due to flux leakage.

where

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[Wbt]

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1.2 Flux linkage, inductance and energy (3)

Inductance
If {(r = constant) or (Rg >> Rc )} then Relation between and i = linear Inductance:

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1.2 Flux linkage, inductance and energy (4)

Inductance
Inductance is measure in Henrys (H) or weber-turns per ampere Look at proportionality of Inductance for the case (Rg >> Rc )} :

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1.2 Flux linkage, inductance and energy (5)

Example 1.3
Given: Find: N-turns, current = i, r =, g1 , A1, g2 , A2. a) L b) B1

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1.2 Flux linkage, inductance and energy (6)

Example 1.4
Given: Find: Based on ex. 1.1, r = 72300 2900 Inductance for two r values.

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Electrical Machines ELX 311 Chapter 1

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1.2 Flux linkage, inductance and energy (7)

Inductance (Self and Mutual)

Resultant Core Flux:


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1.2 Flux linkage, inductance and energy (8)

Inductance (Self and Mutual)


Flux linkage in coil 1 due to i1 and i2 respectively:

Self Inductance

Mutual Inductance
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1.2 Flux linkage, inductance and energy (9)

Energy

For static magnetic circuit

Power [W= J/s]: W [J]:


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1.2 Flux linkage, inductance and energy (10)

Energy

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Electrical Machines ELX 311 Chapter 1

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1.3 PROPERTIES OF MAGNETIC MATERIALS


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1.3 Properties of Magnetic Materials (1)

Importance of Magnetic Materials


Magnetic Material are important in the context of electromechanical energy conversion devices: 1. Large B with low F - high B means high energy density. Like choosing between different types of conductors, certain conductors conduct better than other. 2. MM constrain and direct magnetic fields in well-defined paths Transformers: maximise coupling and lower excitation current. Rotating Machines: shape the fields to obtain desired torque-production and electrical terminal characteristics.

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Electrical Machines ELX 311 Chapter 1

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1.3 Properties of Magnetic Materials (2)

Magnetic Domains
Iron (Fe = Ferrous) and alloys of iron with other metals (cobalt, tungsten, nickel, aluminium) Magnetic Domains:

http://mujiholic-technoholic.blogspot.com/2008/01/doyou-know-magnet-works.html

http://hyperphysics.phy-astr.gsu.edu/hbase/solids/ferro.html

1.3 Properties of Magnetic Materials (3)

Hysteresis and the B-H Curve

http://hyperphysics.phy-astr.gsu.edu/hbase/solids/hyst.html

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Electrical Machines ELX 311 Chapter 1

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1.3 Properties of Magnetic Materials (4)

Hysteresis and the B-H Curve

B-H loops for M-5 grain-oriented electrical steel 0.012 in thick. Only the top 35 halves of the loops are shown here. (Armco Inc.) Figure 1.9

1.3 Properties of Magnetic Materials (5)

DC or Normal Magnetization Curve

http://info.ee.surrey.ac.uk/Workshop/advice/coils/BHCkt/index.html 36

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Electrical Machines ELX 311 Chapter 1

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1.3 Properties of Magnetic Materials (6)

DC or Normal Magnetization Curve

B-H loops for M-5 grain-oriented electrical steel 0.012 in thick. Only the top 37 halves of the loops are shown here. (Armco Inc.) Figure 1.9

1.3 Properties of Magnetic Materials (7)

DC or Normal Magnetization Curve

Dc magnetization curve for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc.)
Figure 1.10 38

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Electrical Machines ELX 311 Chapter 1

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1.3 Properties of Magnetic Materials (8)

Practice Problem 1.6

1.6 T

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1.4 AC EXCITATION

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1.4 AC Excitation (1)

Induced Voltage

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1.4 AC Excitation (2)

Induced Flux and Voltage How??

http://skelectricals1997.hpage.co.in/ac_alternator_-_basic_1802439.html 42

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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (3)

Excitation Current i
B = /A and H = Ni/l, Hence B-H curve can be replace by a -I curve

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1.4 AC Excitation (4)

Magnetisation Current

From: Electric Machinery Fundamentals, SJ Chapman, 4ed


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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (5)

Excitation rms VAs


AC excitation characteristic of core materials

VAs required to excite a core:

Core Volume

Excitation rms Vas pu mass:

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1.4 AC Excitation (6)

Excitation rms VAs


AC excitation characteristic of core materials

Normalised rms excitation VAs a material property, ie independent of shape and size Depends only on Bmax because Hrms = function of Bmax based on BH curve at a specific frequency.

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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (7)

Excitation rms required for a magnetic material per unit weight


Exciting rms voltamperes per kilogram at 60 Hz for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc.)
Figure 1.12

1.4 AC Excitation (8)

Excitation Current Components


The excitation current supplies: a. the mmf required to produce the core flux (magnetization current) and b. the power input associated with the energy in the magnetic field in the core.
POWER Active Core (Heat) Losses Eddy Currents Hysteresis Reactive Magnetization

iex = icore_loss + imagnetization

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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (9)

Eddy Current Losses

Peddy = k B2max f2

1.4 AC Excitation (10)

Hysteresis Losses

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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (11)

Pcore = Peddy + Physteresis


Core loss depend on: Metallurgy of the material, ie type of material Flux density Frequency

Core loss at 60 Hz in watts per kilogram for M-5 grain-oriented electrical steel 0.012 in thick. (Armco Inc.)
Figure 1.14

1.4 AC Excitation (12)

Grain-Oriented (Silicon) Steel

Nonoriented Steel
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Oriented Steel

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Electrical Machines ELX 311 Chapter 1

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1.4 AC Excitation (13)

Grain-Oriented Silicon Steel

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1.4 AC Excitation (14)

Grain-Oriented Silicon Steel

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www.learnabout-electronics.org

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1.4 AC Excitation (15)

Example 1.8
1 in = 2.54 cm Mean flux path length lc

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1.5 PERMANENT MAGNETS

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Electrical Machines ELX 311 Chapter 1

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1.5 Permanent Magnets (1)

Residual flux density Br and coercivity Hc

1.5 Permanent Magnets (2)

Residual flux density Br and coercivity Hc

(a) Second quadrant of hysteresis loop for Alnico 5; (b) second quadrant of hysteresis loop for M-5 electrical steel; (c) hysteresis loop for M-5 electrical steel expanded for small B. (Armco Inc.)
Figure 1.16

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Electrical Machines ELX 311 Chapter 1

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1.5 Permanent Magnets (3)

Example 1.9

0.3 0.25

1.5 Permanent Magnets (4)

Coercivity Hc

Coercivity Hc is a measure of: the magnitude of the mmf required to demagnetize the material The capability of the material to produce flus in a magnetic circuit which includes an air gap (ex 1.9)

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Electrical Machines ELX 311 Chapter 1

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1.5 Permanent Magnets (4)

Maximum Energy Product


Useful measure of the capability of a PM material. Corresponds to the largest B-H product, which in turn corresponds to a point on the second quadrant of the hysteresis loop. This point results in the smallest volume of that material required to produce a given flux density in an air gap.

1.5 Permanent Magnets (5)

Maximum Energy Product


[Joule] [m3] [J/m3]

Choosing a material with the largest available maximum energy product can result in the smallest required magnet volume.

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Electrical Machines ELX 311 Chapter 1

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1.5 Permanent Magnets (6)

Maximum Energy Product


Objective: Find an equation that will give me the volume of the magnetic material required to produce a specific magnetic flux density inside a given sized airgap.
From Example 1.9:

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1.5 Permanent Magnets (7)

Maximum Energy Product


Objective: Find an equation that will give me the volume of the magnetic material required to produce a specific magnetic flux density inside a given sized airgap.

1. Minimize Vm by operating the magnet at point of maximum energy product, ie the load line must go through (HmBm)max 2. The larger (HmBm), the smaller the required magnet to produce the required Bg.

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Electrical Machines ELX 311 Chapter 1

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1.5 Permanent Magnets (8)

Example 1.10
Find: The Vg,min for Bg = 0.8 T
Step 1: Graphically estimate the point of maximum energy product on the BH curve.

Pt1: H = -30, B 1.1 HB = -33 kJ/m3 Pt2: H -40, B 1.0 HB = -40 kJ/m3 Pt3: H -45, B 0.8 HB = -36 kJ/m3

1.5 Permanent Magnets (9)

Example 1.10
Find: The Vg,min for Bg = 0.8 T
Step 2: From Eq 1.57 calculate Am:

= AmBm = AgBg so Am = AgBg/ Bm = 2cm20.8/1


Step 3: From Eq 1.58 calculate lm:

= 1.6cm2
Step 4: Hence the minimum magnet volume required is:

F = 0 = Hmlm + Hglg so lm = -Hglg/ Hm = -Bglg/0Hm = -0.80.2cm/(410-7 -40 103) = 3.18 cm


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Vm = lm Am = 3.18 x 1.6 = 5.09 cm3

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