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Contents

1. General Description ...........................................................................................................................IFC


2. Specifications ........................................................................................................................................1
3. Model Coding ........................................................................................................................................2
4. Functional Description of Regulators ....................................................................................................4
5. Performance Curves .............................................................................................................................8
K3VL45 ...................................................................................................................................8
K3VL60 ...................................................................................................................................9
K3VL80 .................................................................................................................................10
K3VL112................................................................................................................................11
K3VL140 ...............................................................................................................................12
K3VL200 ...............................................................................................................................13
6. Mounting Precautions..........................................................................................................................14
7. Filtration ..............................................................................................................................................15
8. Hydraulic Fluid Requirements .............................................................................................................15
9. Initial Start-up ......................................................................................................................................15
10. Drive Shaft Coupling ...........................................................................................................................15
11. Installation Drawings ...........................................................................................................................16
K3VL45/60 ............................................................................................................................16

Axial Piston Pumps for


Open
Circuits in Mobile, Industrial
K3VL200
...............................................................................................................................23
12. Response Time ...................................................................................................................................24
and Marine Applications
K3VL80 .................................................................................................................................18

K3VL112/140 ........................................................................................................................20

13. Through Drives....................................................................................................................................25


14. Pump Controls.....................................................................................................................................28

15. Integral Unloading Valve, Proportional Unloading Valve, Electronic Displacement Control ...............29
16. KC-B10-11 Proportional Amplifier......................................................................................................IBC

1.0 General Description


K3VL series swash-plate type axial piston pumps are designed to satisfy medium to heavy-duty open circuit
applications in the mobile, industrial, marine and other industries. The rotation groups are based on the proven
design of the K3V and K3VG pumps. K3VL pumps are available in nominal displacements ranging from 2.75 to 12.20
in3 /rev (45 to 200 cc/rev) with various pressure, flow, and combination control options.
Key features of K3VL pumps include:
- Continuous pressure rating of 4600 psi (320 bar),
3625 psi (250 bar) for K3VL60.
- High overall efficiency (> 90% peak)
- Exceptional self priming capabilities.
- American (SAE) or European (ISO) mounting
and shaft
- Excellent reliability and very long service life.

- High power to weight ratio.


- Numerous control options.
- Variety of optional through drives.
- Quick control response.
- Low pulsation and noise levels.
- Integral unloading valve or proportional pressure relief
valve available

2.0 Specifications
Pump Model

K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200

Displacement - in

/rev (cc/rev)

Pressure Rating - psi (bar)

2.75 (45) 3.66 (60) 4.88 (80) 6.83 (112) 8.54 (140) 12.20 (200)
Rated 4600 (320) 3625 (250) 4600 (320) 4600 (320) 4600 (320) 4600 (320)
*1

Peak 5075 (350) 4060 (280) 5075 (350) 5075 (350) 5075 (350) 5075 (350)

Speed Rating

*2

Self Prime 2700 2400 2400 220022001900

(rpm at Max. Displacement)


Minimum Operating Speed - rpm

*3

Maximum 3250 30003000270025002200

Maximum Allowable Case Drain

Continuous

Pressure - psi (bar)

Peak

600600600 600 600 600


30 (2)
85 (6)

Pump Case Prefill Capacity - Gallons (Liters)

0.16 (0.60) 0.16 (0.60) 0.21 (0.80) 0.37 (1.40) 0.37 (1.40) .78 (3)

Weight - lb (kg)
Temperature Range *4

55 (25) 55 (25) 77 (35) 143 (65) 143 (65) 220 (100)


o

F ( o C)

-4o to 203

Viscosity Range - SUS (cSt)

(-20

to 95

55 to 4650 (10 to 1000)

Maximum Contamination Level 20/18/15 ISO/DIS 4406 (Class 9)


Mounting 2-Bolt
*5

SAE B

Standard Mounting Flange

2-Bolt

4-Bolt

4-Bolt

4-Bolt

SAE C

SAE D

SAE D

SAE E

SAE B-B

Shaft SAE B-B

and Shaft

2-Bolt
SAE B

Spline or Key

SAE C

Spline or Key

SAE D

Spline or Key

SAE D

Spline or Key

Spline or Key

2-Bolt

Mounting ---2-Bolt
SAE C

Optional Mounting Flange


and Shaft

SAE D

Spline or Key
SAE C -

SAE B

Shaft SAE B
Spline

SAE C or C-C

Spline - SAE C or C-C

Input Shaft Torque Rating

Spline or Key

Spline or Key -

Refer to Table 2.1


SAE A 45 (61) 45 (61) 45 (61) 45 (61) 45 (61) 45 (61)
SAE B 150 (203) 150 (203) 150 (203) 150 (203) 150 (203) 150 (203)

Rating - lb

*5

SAE B-B 166 (225)

Through Drive Torque

166 (225)

*5

166 (225) 166 (225) 166 (225) 166 (225)

SAE C - - 295 (400) 295 (400) 295 (400) 295 (400)

-ft (Nm)

SAE C-C - - - 412 (559)

*6

412 (559)

*6

412 (559)

SAE D - - - 516 (699)

*6

516 (699)

*6

516 (699)

*6
*6
* 6 ,7

SAE E - - - - - 516 (699)


* 1 M axi m u m a ll o w ab l e saf et y r el i e f va l ve se tti n g.
* 2 St ea dy sta te i nl e t pr es sur e sh ou l d be g re a te r tha n o r eq ua l to 0 p si ( 0 ba r ) ga ug e .
* 3 St ea dy sta te i nl e t pr es sur e sh ou l d be g re a te r tha n o r eq ua l to 4 .5 p si ( 0. 3 ba r) g a ug e. H o w ev er t he m a xi mu m
ch ar g e p r es sur e sh ou l d no t e xce ed 5 0 psi (3 .5 b ar ) .
* 4 A t v is cosi t ie s f ro m 9 30 t o 46 50 S U S ( 2 00 t o 10 00 cS t) , w a r m u p a t no l o ad i s r e qu i re d .
* 5 IS O m o un ti n g an d sha ft a lso a va i la b le . C on ta ct Ka w asa ki f or f ur th er i n str u cti o ns.
* 6 Thr o ug h dr i ve to r qu e ra ti n g exc ee ds to rq u e r a ti n g o f th e o p ti on a l in p ut sh aft .
* 7 SA E E t hr o ug h dr i ve u ses th e SA E D sha ft

Table 2.1 Input Shaft Torque Rating


Shaft Type

SAE B SAE B-B SAE C SAE C-C SAE D

Rated Total Input Torque - lbf-ft (Nm) 114


*2

*1

*2

Maximum Total Input Torque - lbf-ft (Nm) 126

*1

(155) *1

166 (225) 295 (400)

*1

413 (560)

*1

*1

(171) * 1

182 (248) 378 (514)

*1

610 (827)

*1

516 (699)
1014 (1379)

Displacement or maximum pressure must be reduced to operate within the input shaft torque rating when used as an
optional shaft. See chart below.
Shaft surface will have finite life due to wear unless adequate lubrication is provided.

Input Shaft Torque Limit


K3VL45 and 60

S AE C R a te d

S AE B Rat ed
S AE B M ax.

Input Shaft Torque Limit


K3VL112 and 140

S AE C M ax .

S AE C- C Ra te d
4 6 00

46 0 0

4 4 00

44 0 0

4 2 00

42 0 0

4 0 00

40 0 0

3 8 00
38 0 0

3 6 00

36 0 0

3 4 00
34 0 0

3 2 00

32 0 0

3 0 00

30 0 0

2 8 00
2 6 00

28 0 0

2 4 00

26 0 0

2 2 00

24 0 0
28 3 0 3 2 3 4 3 6 38 4 0 4 2 44 4 6 4 8 50 5 2 5 4 5 6 5 8 6 0

Max. Pump Displacement (cc/rev)

7 0 7 5 8 0 8 5 9 0 9 5 10 0 1 0 5 11 0 1 15 1 20 12 5 1 3 0 1 35 14 0

Max. Pump Displacement (cc/rev)

3.0 Model Coding


K3VL 80 /B - 1 0 R K S - L0 ( ) /1 - H1
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13]
[1] K3VL Series Variable Displacement, Axial Piston, Open Loop Pump
[2] Maximum 45 45 cc/rev (2.75 in
Displacement 60 60 cc/rev (3.66 in
80 80 cc/rev (4.88 in
112 112 cc/rev (6.83 in
140 140 cc/rev (8.54 in
200 200 cc/rev (12.20 in

/rev)
/rev)
3
/rev)
3
/rev)
3
/rev)
3
/rev)
3

[3] Design Series Series B


[4] Hydraulic Fluid - Mineral oil (Nitrile seals except Viton shaft seal)
[5] Circuit Type 1 Open circuit
[6] Through Drive 0 Without through drive
A SAE A shaft coupling and mount
B SAE B shaft coupling and mount
BB SAE BB shaft coupling and SAE B mount
*1 C SAE C shaft coupling and mount
*2 CC SAE CC shaft coupling and SAE C mount
*2 D SAE D shaft coupling and SAE D mount
*6 E SAE D shaft coupling and SAE E mount
R Rear ports (No through drive)
N With through drive covered and sealed; no shaft coupling included
S Stock model; no steel cover or shaft coupling included
[7] Direction of Rotation R Clockwise
L Counterclockwise
[8] Mounting and K SAE mounting flange with SAE straight key shaft
Shaft Type S SAE mounting flange with SAE spline shaft
M ISO mounting flange with ISO straight key shaft
T SAE B mounting flange with SAE B spline shaft (K3VL45 only)
C SAE C mounting flange with SAE C spline shaft (K3VL112 and 140 only)
X SAE C mounting flange with SAE C straight key shaft (K3VL112 and 140 only)
W SAE C mounting flange with SAE C-C spline shaft (K3VL112 and 140 only)
Y SAE C mounting flange with SAE C-C straight key shaft (K3VL112 and 140 only)
[9] Port Options S SAE 4-bolt flange ports with UNC threads
M SAE 4-bolt flange ports with metric threads
[10] Control Device *

*1
*2
*3
*4
*5
*6

L0 Load sense & pressure cut-off


*3 L1 Load sense & pressure cut-off (No bleed off for load sense line)
*3 LN With integral unloading valve (Normally closed)
*3 LM With integral unloading valve (Normally open)
3,5
* LV With integral proportional relief valve
*4 P0 Pressure cut-off
*4 PN With integral unloading valve (Normally closed)
*3 PM With integral unloading valve (Normally open)
4,5
* PV With integral proportional relief valve

Not available on K3VL45 and K3VL60


Only available on K3VL112, K3VL140 and K3VL200
Differential pressure is pre-set at the factory to 218 psi (15 bar)
Cut-off pressure is pre-set at the factory to 4600 psi (320 bar)
LV and PV options require amplifier; See Section 16: KC-B10-11 Amplifier
Only available on K3VL200

[11] Solenoid voltage for 115A 115 VAC 50/60Hz


integral unloading valve 230A 230 VAC 50/60Hz
(LN/PN option) 6D 6VDC
12D 12VDC
24D 24VDC
[12] Torque Limiting blank Without torque limiting or electronic displacement control
and Electronic /1 With torque limiting, electronic displacement control,
Displacement Control or pilot operated displacement control
[13] ** For torque limiting refer to horsepower setting codes below
EO Electronic displacement control
QO Pilot operated displacement control
Input Speed = 1150 RPM
Motor
Power/Torque

K3VL Pump Frame Size

Input Speed = 1750 RPM


Motor
Power/Torque

K3VL Pump Frame Size

HP ft-lbs 45 60 80 112 140 200 HP ft-lbs 45 60 80 112 140 200


5 23 S4 7.5 23 S4
6 27 S3 9 27 S3
7.5 34 S1 S4 S4 10 30 S2
8.0 37 L3 S3 S3 11 33 S1 S4 S4
10 46 L2 S1 S1 S6 12 36 L4 S3 S3
12 55 L1 L4 L6 S5 13 39 L3 S2 S2
13 59 M4 L3 L5 S4 15 45 L2 S1 S1 S6
15 69 M3 L2 L4 S3 S4 17 51 L1 L4 L6 S5
16 73 M2 L1 L3 S2 S3 20 60 M4 L3 L5 S4
17 78 M1 M4 L2 S1 S2 23 69 M3 L2 L4 S3 S4
20 91 H4 M3 L1 L4 S1 25 75 M2 L1 L3 S2 S3
24 110 H3 M2 M4 L3 L6 27 81 M1 M4 L2 S1 S2
25 114 H2 M1 M3 L2 L5 30 90 H4 M3 L1 L4 S1
27 123 H1 H3 M2 L1 L4 S2 36 108 H3 M2 M4 L3 L6
30 137 H2 M1 M4 L3 S1 38 114 H2 M1 M3 L2 L5
32 146 H1 H4 M3 L2 L5 40 120 H1 H3 M2 L1 L4 S2
35 160 H3 M2 L1 L4 44 132 H2 M1 M4 L3 S1
40 183 H2 M1 M3 L3 50 150 H1 H4 M3 L2 L5
48 219 H1 H4 M2 L2 54 162 H3 M2 L1 L4
50 228 H3 M1 L1 60 180 H2 M1 M3 L3
60 274 H2 H4 M3 74 222 H1 H4 M2 L2
66 301 H1 H3 M2 75 225 H3 M1 L1
75 343 H2 M1 90 270 H2 H4 M3
79 361 H1 H6 100 300 H1 H3 M2
87 397 H5 111 333 H2 M1
96 438 H4 120 360 H1 H6
100 457 H3 133 399 H5
116 530 H2 150 450 H4
120 548 H1 152 456 H3
175 525 H2
185 555 H1
S Spring type: Ultra-low spring constant
L Spring type: Low spring constant
M Spring type: Medium spring constant
H Spring type: High spring constant
1-6 Adjustment setting

4.0 Functional Description of Regulators


Regulator code Hydraulic Circuit
LO/L1 Load Sense and Pressure Cut-off
Description:
Pump displacement is controlled to
match the flow requirement as a function of the
system differential pressure (load pressure vs
delivery pressure). In addition, there is a pressure
cutoff function incorporated into the control.

Differential Pressure:
Standard Setting - 218 psi (15 bar)
Adjustment Range - 145 psi (10 bar) ~ 300 psi
(21 bar)
Cut-off Pressure:
Standard Setting - 4600 psi (320 bar)
Adjustment Range - 300 psi (21 bar) ~ 4600 psi
(320 bar)

Differential
Pressure Spool

R4

L1 Option: With the L1 option, the bleed off orifice


(R4) is plugged. When this option is applied, there
must be another bleed-off orifice in the external
valving.

Cut-Off
Pressure Spool
R1

Tai r

Dr B

Delivery Pressure

LN or LM Loadsense and Pressure Cut-off with


Integrated Unloading Valve
Description: An integrated unloading valve is
sandwiched between the Load Sense regulator and
pump to effectively de-stroke the swashplate when
an electric signal is provided.

PL

R3

Differential
Pressure Spool

Standby Pressure:
The minimum standby
pressure is approximately 200 psi (14 bar) at the
minimum Differential Pressure setting.

R1

Cut-Off
Pressure Spool

*Unloading
Solenoid Valve
A

T air
Normally Closed (shown)
*LN
LM Normally Open
Delivery Pressure

Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.

Dr B

Regulator code Hydraulic Circuit


LV Load Sense and Pressure Cut-off with
Integrated Proportional Relief Valve
Description: An integrated proportional relief
valve is sandwiched between the Load Sense
regulator and pump to control the maximum
pressure setting by varying an electric signal to
the valve.

PL

R3

Differential
Pressure Spool

Standby Pressure:
The minimum standby
pressure is approximately 200 psi (14 bar) at
the minimum Differential Pressure setting.
Amplifier: Separate amplifier is required for
the LV control. See Section 16: KC-B10-11
Amplifier.
R1

Cut-Off
Pressure Spool

Proportional
Relief Valve

T a ir

Delivery Pressure

Dr B

LO/1** Load Sense and Pressure Cut-off


with Torque Limiting
Description:
LO/L1 control functions as
previously noted. In response to a rise in
delivery pressure the swashplate angle is
decreased, restricting the input torque. This
regulator prevents excessive torsional load
on the prime mover and shafts.
Torque limit control module includes two
preloaded springs that oppose a spool force
generated by system pressure. Swashplate
position is fed back to the torque limit control
via a feedback lever and sleeve mechanism.
By turning the outer and inner spring
adjustment screws, the appropriate input
torque limit can be set.

Torque Limiter
Spool

PL

Differential
Pressure Spool

R4

Outer Spring
Adjustment
Outer Plus
Inner Spring
Adjustment

R1

Cut-off
Pressure
Spool

T ai r

Delivery Pressure

LN/1 and LV/1 model code options utilize a


similar circuit to the LO/1.

Dr

Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.

4.0 Functional Description of Regulators (Continued)


Regulator code Hydraulic Circuit
PO Pressure Cut-off

Description: As system pressure rises to the cut-off setting, the swashplate


de-strokes to prevent the system pressure from exceeding the cut-off setting.
Differential Pressure:
Standard Setting - 218 psi (15 bar)
Adjustment Range - 145 psi (10 bar) ~ 300 psi (21 bar)
Cut-off Pressure:
Standard Setting - 4600 psi (320 bar)
Adjustment Range - 300 psi (21 bar) ~ 4600 psi (320 bar)
Remote Control:
By connecting the Pc port to a remote pressure control,
variable pump pressure control (or unloading) can be achieved.

R2

D iff e re n t ia l
Pr e s su r e S p o ol

C u t- Off
P re s su r e S p o o l
R1

T ai r

Delivery Pressure

Dr

PN or PM Pressure Cut-off with Integrated


Unloading Valve

R2

Description: An integrated unloading valve is sandwiched between the


Pressure Cut-off regulator and pump to effectively de-stroke the swashplate
when an electric signal is provided.

D iff e re n t ia l
Pr e s su r e S p o ol

Standby Pressure:
The minimum standby pressure is approximately 200 psi
(14 bar) at the minimum Differential Pressure setting.

C u t- Of f
P re s s ur e Sp o o l
R1
lo a d in g
*Un
So le n oid Va lve

T ai r

Delivery Pressure

N o rm a lly C lo se d
*PN
PM No r ma lly O pe n

(s h o wn )
Dr

PV Pressure Cut-off with Integrated


Proportional Relief Valve

R2

Description: An integrated proportional relief valve is sandwiched between the


Pressure Cut-off regulator and pump to control the maximum pressure setting
by varying an electric signal to the valve.

D if fe r e n tia l
P r es s u re Sp o o l

Standby Pressure:
The minimum standby pressure is approximately 200 psi
(14 bar) at the minimum Differential Pressure setting.
Amplifier: Separate amplifier is required for the PV control.
See Section 16: KC-B10-11 Amplifier.

C u t- Of f
P r es s u re Sp o o l
R1
Pr o p o rt io n a l
R el ie f Va lv e

T ai r

Delivery Pressure

Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.

Dr

Regulator code Hydraulic Circuit


PO/1** Pressure Cut-off with Torque Limiting

To rq u e L imit er
Sp o o l

Description: PO control functions as previously noted. In response to a


rise in delivery pressure the swashplate angle is decreased, restricting the
input torque. This regulator prevents excessive torsional load on the prime
mover and shafts.
Torque limit control module includes two preloaded springs that oppose
a spool force generated by system pressure. Swashplate position is fed
back to the torque limit control via a feedback lever and sleeve
mechanism. By turning the outer
and inner spring adjustment screws,
Ou te r Sp r ing
the appropriate input torque limit
Adju stm e nt
can be set.
Remote Control:
By connecting
the Pc port to a remote pressure
control, variable pump pressure
control (or unloading) can
be achieved.

PC
R2

Di ffe r e n tia l
Pr e ss u r e Sp o o l

C u t- Of f
P r es s u re Sp o o l

Ou te r Pl us
I nn er Spr in g
Adju stm e nt

R1

T ai r

PN/1 and PV/1 model code options


utilize a similar circuit to the PO/1.

Dr

Del iver y Pr essu r e

P0/1-E0 Electronic Displacement Control


with Pressure Cut-off

D isp la ce me nt
C on t ro l S po o l
PSV

Description: P0 control functions as previously noted. A proportional


pressure reducing valve (PPRV) is added to the regulator so the pump
flow can be infinitely controlled within the range of the pump. An increase
in electric signal to the PPRV will result in an increase in flow. A pilot
pressure of 580 psi must be supplied to the PSV port.

R2
PC
Di ffe r en tia l
Pr e ssu r e Sp oo l

Amplifier : Separate amplifier is


required for the E0 control.
See Section 16: KC-B10-11 Amplifier.
Recommended dither frequency
50200Hz

R1

Cu t- O ff
Pre s su re S po o l

Ta ir

360 600
Electric Signal (mA)
DrB

PO/1-QO Hydraulic Pilot Displacement Control with


Pressure Cut-off

a
D isp la ce me n t
C on t ro l Sp o ol

Description: P0 control functions as previously noted. By applying a


varying hydraulic pilot pressure to the Psv port of the displacement
controller, the pump flow can be infinitely controlled within the range of
1 20 signal results in an increase
the pump. An increase in the hydraulic pilot
of output flow. Maximum output flow is achieved at 480 psi.

PSV

R2
PC

1 00

Remote control:
By connecting
the Pc port to a remote pressure
control, variable pump pressure
control (or unloading) can
be achieved.

80

Di ffe r e nt ia l
Pr e ss ur e S po o l

60

40

20

R1
1 45 ( 10 ) 29 0 ( 20 ) 4 3 5 (3 0 ) 5 80 ( 40 )

1 45
Pilo t
( 10 )

29 0
( 20)

43 5
( 30)

Pr es su re ( PSI )

C u t- O ff
P re s su r e Sp o o l

5 80
( 40 )

Ta ri

Pilot Pressure (PSI)


DrB

Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.

5.0 Performance Curves K3VL45

Efficiency

Self-priming Capability
1. 0 0. 75 0 .5 0. 25

1 .0 0

1 00

3. 0 ( 0. 2)

3 200

1. 5 ( 0. 1)

90
0 .7 5

75

3 000

89
0

88
2 800
86

0 .5 0

50

83

- 1. 5 ( - 0. 1)

80

2 600

75
70

0 .2 5

25

60

0 .0 0

0
0 725
( 5 0)

1 450
( 10 0)

- 3. 0 ( - 0. 2)

2 400

21 75
( 150 )

290 0
( 2 00)

362 5
( 2 50)

4 350
( 30 0)

2 200
1. 77
( 2 9)

5 075
( 35 0)

1 .8 9
( 31)

2. 01
( 33 )

D el iv ery Pr ess ur e Pd
p si ( ba r)

2. 14
( 3 5)

2. 26
( 37)

2 .3 8
( 39)

2. 50
( 41 )

2. 62
( 4 3)

2. 75
( 45)

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10 ,0 00, 00 0

Del iv er y
Pr es s ur e
PSI ( ba r )

85

80
1, 000 ,0 00
75
7 25 ( 50 )
70
100 ,0 00
1 450 ( 1 00)

2 175 ( 1 50)

65

60

10, 00 0
2 900 ( 2 00)
3 625 ( 2 50)

55

4 350 ( 3 00)
50

1 ,0 00
500 100 0 150 0 20 00 2 500 3 000

0 72 5
Sp ee d ( RPM )

( 50)

145 0
( 1 00)

2 175
( 15 0)

29 00
( 200 )

De li ve ry Pre ssu re
ps i ( b ar)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

362 5
( 2 50)

4 350
( 30 0)

50 75
( 350 )

In l et
Pres su re
ps i ( b ar)

5.0 Performance Curves K3VL60

Efficiency

Self-priming Capability
1. 0 0. 75 0. 5 0 .2 5

1 .0 0

100

30 00
3. 0 ( 0. 2)
28 00

0 .7 5

1. 5 ( 0. 1)

75
26 00

86

85
0 .5 0

50

84

24 00

82

75

0 .2 5
65

- 1. 5 ( - 0. 1)

22 00

80
25

70

20 00

60

- 3. 0 ( - 0. 2)

0 .0 0

0
0 725
( 5 0)

145 0
( 1 00)

2175
( 1 50)

2900
( 2 00)

18 00

3625
( 2 50)

2 .2 0
( 36)

2. 38
( 39 )

2. 56
( 4 2)

D el iv ery Pr ess ur e Pd
p si ( ba r)

2. 75
( 45)

2.9 3
( 48 )

3. 11
( 51 )

3. 30
(5 4)

3 .48
( 57)

In l et
Pres su re
3.6 6 ps i ( b ar)
( 60 )

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10 ,0 00, 0 00

Del ivery
Pressu re
PSI (ba r)

85

80
1, 000 , 000
75

72 5 (50 )

70

100 , 000
65
14 50 (10 0)
60
1 0, 00 0
21 75 (15 0)
55
29 00 (20 0)
36 25 (25 0)

1 ,0 00
5 00 100 0 150 0 2 00 0 2 50 0 3 000
Sp ee d ( RPM )

50
0 72 5
(5 0)

1 450
(10 0)

21 75
(150 )

29 00
(200 )

3 62 5
(2 50)

De li ve ry Pre ssu re
p si ( ba r)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

5.0 Performance Curves K3VL80

Efficiency Self-priming Capability


1. 00 0 .7 5 0 .5 0 0. 25
1

10 0

30 00
4. 3 ( 0. 3)

28 00
0. 75

92

1. 5 ( 0. 1)

91

26 00

89

0. 5

50

87

0
24 00

85
83
80
0. 25

3. 0 ( 0. 2)

75

- 1. 5 ( - 0. 1)

75
70

25

22 00
- 3. 0 ( - 0. 2)

20 00

0
0 72 5
( 50)

14 50
( 100 )

21 75
( 150 )

290 0
( 2 00)

3 625
( 25 0)

4 350
( 30 0)

3. 05
( 5 0)

50 75
( 350 )

3. 36
( 55 )

3 .6 6
( 60)

De li ve ry Pre ssu re
ps i ( b ar)

3. 9 7
( 65)

4. 27
( 7 0)

4. 58
( 75 )

4 .8 8
( 80 )

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10 ,0 00, 00 0

Del iv er y
Pr es s ur e
PSI ( ba r )

85

80
1, 000 ,0 00
72 5 ( 50)

75

70
100 ,0 00
1 450 ( 1 00)

65

2 175 ( 1 50)

60

10, 00 0
2 900 ( 2 00)
55
3 625 ( 2 50)
4 350 ( 3 00)
50

1 ,0 00
5 00 10 00 15 00 20 00 25 00 30 00

0 72 5
Sp ee d ( RPM )

( 50)

145 0
(1 00 )

2 175
( 15 0)

29 00
( 200 )

De li ve ry Pre ssu re
ps i ( b ar)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

10

362 5
( 2 50)

4 350
( 30 0)

50 75
( 35 0)

In l et
Pres su re
ps i ( b ar)

5.0 Performance Curves K3VL112

Efficiency

Self-priming Capability
1. 00 0 .7 5 0 .5 0 0 .2 5

1 00

3. 0 ( 0. 2)

75
1. 5 ( 0. 1)

91

24 00

89

0. 5

4. 3 ( 0. 3)

26 00

92

0. 75

28 00

50

87
22 00

85
83
80
0. 25

- 1. 5 ( - 0. 1)

75
70

25
20 00
- 3. 0 ( - 0. 2)

0
0 72 5
( 50)

14 50
( 100 )

21 75
( 150 )

290 0
( 2 00)

3 625
( 25 0)

4 350
( 30 0)

50 75
( 350 )

18 00
4 .6 4
( 76 )

5. 00
( 8 2)

5. 37
( 88 )

De li ve ry Pre ssu re
ps i ( b ar)

5 .7 4
( 94 )

6 .1 0
( 1 00)

6 .4 7
( 10 6)

6. 83
( 112 )

In l et
Pres su re
ps i ( b ar)

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10 ,0 00, 0 00

Del ivery
Pressu re
PSI (b ar)

85

80
1, 000 , 000

7 25 (50 )

75

70
100 , 000

145 0 (100 )
65
217 5 (15 0)
290 0 (20 0)

1 0, 00 0

362 5 (25 0)

60

55

435 0 (30 0)
50

1 ,0 00
5 00 100 0 150 0 2 00 0 2 500 3 000
Sp ee d ( RPM )

0 72 5
( 50)

145 0
( 1 00)

2 175
( 15 0)

29 00
( 200 )

362 5
( 2 50)

4 350
( 30 0)

50 75
( 350 )

De li ve ry Pre ssu re
p si ( ba r)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

11

5.0 Performance Curves K3VL140

Efficiency

Self-priming Capability
1 .0 0 0. 75 0 .5 0 0. 25

10 0

2 800
4. 3 ( 0. 3)

2 600
0. 75

3. 0 ( 0. 2)

75

92

1. 5 ( 0. 1)

91
2 400
89

0. 5

50

87
2 200

85
83
80
0. 25

- 1. 5 ( - 0. 1)
25

75
70

2 000
- 3. 0 ( - 0. 2)

0
0 72 5
( 50)

14 50
( 100 )

21 75
( 150 )

290 0
( 2 00)

3 625
( 25 0)

4 350
( 30 0)

1 800
5 .4 9
( 90)

50 75
( 350 )

6. 10
( 1 00)

6 .71
( 110 )

De li ve ry Pre ssu re
ps i ( b ar)

7. 32
( 120 )

7. 93
( 1 30)

8 .54
( 14 0)

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10, 00 0, 000

Deli v er y
P r e s s ur e
P S I ( bar )

85

80
1, 000 ,0 00
75
7 25 ( 50 )
70
100, 00 0
1 450 ( 10 0)

2 175 ( 15 0)

10, 000

2 900 ( 20 0)

65

60

55

3 650 ( 25 0)
4 350 ( 30 0)

1, 000
50 0 100 0 15 00 2 000 250 0

50
0 72 5

Sp ee d ( RPM )

( 50)

145 0
( 1 00)

2 175
( 15 0)

29 00
( 200 )

De li ve ry Pre ssu re
p si ( ba r)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

12

362 5
( 2 50)

4 350
( 30 0)

50 75
( 350 )

In l et
Pres su re
ps i ( b ar)

5.0 Performance Curves K3VL200

Efficiency

Self-priming Capability
1. 00 0. 75 0. 50 0. 25

10 0

220 0
3. 0 ( 0. 2)

91
210 0
0. 75

90

75

89

87

0. 5

1. 5 ( 0. 1)
200 0

50

190 0

85
83
180 0

80
75
70

0. 25

- 1. 5 ( - 0. 1)

25
170 0

0
0 72 5
( 50)

14 50
( 100 )

21 75
( 150 )

290 0
( 2 00)

3 625
( 25 0)

4 350
( 30 0)

- 3. 0 ( - 0. 2)

160 0

0
50 75
( 350 )

7. 32
( 120 )

8 .5 4
( 1 40)

De li ve ry Pre ssu re
ps i ( b ar)

9. 76
( 160 )

10 .9 8
( 1 80)

1 2. 20
( 20 0)

In l et
Pres su re
ps i ( b ar)

Di sp la cem en t
i n3 / rev ( c c/ rev )

Bearing Life Noise Level


10, 00 0, 000

Del iv er y
Pr e s s ur e
PSI ( ba r )

85

80
1 ,0 00, 00 0
72 5 ( 50)

75

70
1 00, 00 0
1 450 ( 1 00)

2 175 ( 1 50)

65

60

10, 00 0
2 900 ( 2 00)

55

3 625 ( 2 50)
4 350 ( 3 00)

1 ,0 00
5 00 10 00 15 00 2 000

50
0 72 5

Sp ee d ( RPM )

( 50)

145 0
( 1 00)

2 175
( 15 0)

29 00
( 200 )

362 5
( 2 50)

4 350
( 30 0)

50 75
( 350 )

De li ve ry Pre ssu re
p si ( ba r)

Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L

10

bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.

Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.

13

6.0 Mounting Precautions


Case Drain Recommendations
The pump should be mounted with the drain piping initially rising above the highest point of the pump before continuing
to the tank as shown in the second illustration below. This precaution ensures that the case will remain full. Do not
connect the drain line to the suction line. The uppermost drain port should be used and the drain piping should be equal
to or larger in size than the drain port to minimize pressure in the pump case. The pump case pressure should never
exceed 30 psi (2 bar) nominal or 85 psi (6 bar) peak, as shown in the illustration below.

Peak Pressure
< 85 psi (6 bar)
Normal Pressure
< 30 psi (2 bar)

Peak Duration
< 100 mS

Time

Mounting Pump Above Tank


If the pump is to be mounted above the tank, the case drain line must initially rise above the level of the pump before
continuing to the tank as shown in the illustration below. It is possible for oil in the pump case to bleed off to tank, if this
precaution is not observed. The maximum height that the center of the pump inlet can be mounted above the oil level is
3.3 feet (1.0 meter). If the pump is mounted upside down, the inlet line must also rise above the level of the pump before
continuing to the tank.
Case Drain Line

Inlet Line

3.3 ft
(1.0 m)
Oil Level

Mounting Pump Vertically


For applications requiring vertical installation (shaft up) remove the plug from the air bleed port (T
). The oil level should
a ir
be higher than the pump mounting flange as shown in illustration [a] below. If the oil level in the tank is lower than the
pump mounting flange, forced lubrication is required through the air bleed port [0.25 ~ 0.50 GPM (1 ~ 2 l/min)].
When installing the pump in the tank and submerged in the oil, open the drain port (Dr) and air bleed port (T
adequate lubrication to the internal components. When installing the pump outside the tank, run piping for the drain and
air bleed ports to tank as shown in illustration [c]. If the drain or air bleed piping rise above the level of oil, as in illustration [b], fill the lines with oil before operation.

a ir

) to provide

Air Bleed Pipe

Oil Level
Minimum Oil Level

Tai r
ai r

Dr Dr T
Air Bleed Port (T

air

Drain Pipe

Dr
Dr

Drain Port (Dr)


[a] [b]
[c]

14

7.0 Filtration
For satisfactory pump service life, the oil should be continuously filtered to a cleanliness level of 20/18/15 ISO/DIS 4406
(NAS Class 9). As a minimum precaution, a 10 nominal filter should be installed in the return line and an 80~150 mesh
strainer installed in the suction line.

8.0 Hydraulic Fluid Requirements


Use a high quality, anti-wear, mineral based hydraulic fluid when the pressure exceeds 3000 psi (207 bar). Oil viscosity
must remain between 55 and 930 SUS (10 and 200 cSt) for normal operation.
In applications where alternate fluids are required (biodegradable fluids, water glycol, phosphate ester, etc.), please
consult Kawasaki for recommendations. The seals and ratings may need to be changed to ensure compatibility and
reasonable life.

9.0 Initial Start-up


1. Make sure the pump case is filled with clean, filtered fluid identical to that used in the rest of the system. The pump
case must be full at all times to ensure proper lubrication of internal components.
2. Verify that piping is completed and any inlet valves are open to prevent cavitation or aeration of the pump.
3. Confirm that the direction of rotation of the prime mover matches the pump installed.
4. Jog start the prime mover with the pump unloaded and operate until the air is bled from the system.
5. Check the pump for external leakage, abnormal noise, and vibration.

10.0 Drive Shaft Coupling


Use a flexible coupling to connect the pump shaft to an engine flywheel or electric motor shaft. Alignment [
within 0.001 in (0.025 mm) parallel and 0.2 angular [
a ] as shown in the illustration below.

d] should be

Do not apply any axial loading to the pump shaft. For applications where radial, or side, loads exist please contact
Kawasaki for recommendations and bearing life analysis.
Do not hammer the coupling on or off the pump keyed shaft. Use the threaded hole in the end of the pump shaft to fix or
remove the coupling.

Da t u m Da t um

15

11.0 Installation Drawings


K3VL45/60 With Cut-off/Load Sense Control
And Torque Limit Module (Clockwise Rotation)
Inlet and outlet ports reversed for counter clockwise rotation

4 .6 9 (1 19 )
0. 26 ( 6. 5)

See T or qu e L im it Ad jus tm e nt De ta il

6 .06 ( 1 54 )

P L / PC

(D r)

Se e Sha ft O pt ion s

P /P
L

BA

Ta ir
M a xim u m He ig ht Wi th

Dr

6 .3 0 ( 1 60 )

To rq ue L im it Co nt ro l M o du le
M axi mu m H eig h t W ith ou t
To rq u e Lim it Co n tr ol Mo d ule

S ee M a x F lo w Ad ju stm e n t D et ail

Ad jus tm e nt Scr e w f or C ut- o ff Pre ss ur e

Ad jus tm en t Scr ew fo r Dif fe re nt ial Pr es sur e

P /P

Adju st m en ts fo r To rq u e L im it

Se e Mo u nt ing F la ng e O pt ion s

P L / PC

LC

( Dr )
A

Ta ir

( Dr )

Dr

0 .9 8
( 2 5)
S ee Po r t
D et ails

T air

Dr

1 .0 3 ( 26 .2 )

1 .50
( 38 )

0 .5 1 ( 13 )

3 .5 8 (9 1)

Se e Po rt
1.4 1 ( 35 .7 )

3. 58 ( 9 1)

7 .24 ( 1 84 )

7 .2 4 (1 8 4)

8. 58 ( 21 8 )

8. 82 ( 22 4 )
( At M a x Disp la ce m en t)

Port Details
Po rt Nam e P or t S iz e and Des crip t io n
A

Deliv er y P or t

Ti gh t eni ng To rqu e
l bf - f t ( Nm )

1" S AE J5 18C Co de 61 ( 5000 ps i)


Uni fie d T hr ead Ty pe " S " : 3/8 " - 16 - 2B ( 0. 71" d epth)

42 (5 7)

Inle t Por t

1- 1/ 2" SA E J 518C Code 61 ( 3000 psi )

Dr

Dra in P or t

PL / PC

P0/ L0 Contr ol P or t " S " T ype : 1/4" O- Rin g B os s - SA E J 192 6/1 ( 7/16 " - 20UNF - 2B )

9 ( 12)

Tai r

Air B leed Po rt

9 ( 12)

Uni fie d T hr ead Ty pe " S " : 1/2 " - 13 - 2B ( 0. 87" d epth)

72 (9 8)

" S " T ype : 1/2" O- Rin g B os s - SA E J 192 6/1 ( 3/4" - 1 6UNF - 2B )

72 (9 8)

" S " T ype : 1/4" O- Rin g B os s - SA E J 192 6/1 ( 7/16 " - 20UNF - 2B )

Dimensions shown in inches and (millimeters) unless noted otherwise.

16

De ta ils

Mounting Flange
Model Code Options K or S
SAE B 2 hole
SAE J744-101-2

R0.28
(R7.2)

0.38

(9.7 )

-0 .0 2

-0. 5

Shafts
Model Code Option K

Model Code Option S Model Code Option T

1.81 (46)

1.61 (41)

1.50 (38)

1.81 (46)

1.26 (32)

1.30 (33)

1.50 (38)
1.30 (33)

1.10 (28)

M8-1.5
SAE B-B Straight Key
SAE J744-101-2

SAE B 30 Involute Spline

SAE B-B 30 Involute Spline


SAE J744-25-4 15T 16/32DP

SAE J744-22-2 13T 16/32DP

0.75 (19)
0.98 (25)

Rear Ports
See Port
Details

Model Code Option R

See Port
Details
B
US E

TY P E

FO R

NO

(38)
8.90 (226)

1.41 (35.7)

(25)
2.06 (52.4)

2.28 (58) 1.73 (44)

17

11.0 Installation Drawings (Continued)


K3VL80 With Cut-off/Load Sense Control
And Torque Limit Module (Clockwise Rotation)
Inlet and outlet ports reversed for counter clockwise rotation
4. 69 ( 11 9)
0.5 5 ( 14 )

Se e T or qu e L im it Ad jus tm en t De ta il

6 .4 6 (1 6 4)
P / PC
L

( Dr )

Se e Sha ft O pt ion s

P/P
L

Dr

T air

M a xim u m He ig ht With
To rq ue L im it Co ntr o l M od u le

7 .5 0 (1 9 0.5 )
M ax im um He igh t W ith ou t
T or qu e L im it C on tr ol M od ule

Se e M a x Flo w Adju st me n t D et ail

Ad jus tm en t Scr ew fo r Cu t- off Pr es su re


Adju st m en t S cre w fo r Diffe r en tia l Pr es su re

P /P

PL / P

LC

Ad jus tm e nt s f or To rq u e Lim it

Se e Mo u nt ing F la ng e Op tio n s
C

( Dr)
A

T air

(D r)

Dr
0 .9 8
( 25 )
See Po r t
De tai ls

Ta ir

1.0 3 ( 26 .2 ) 3 .7 4 ( 9 5)
8 .5 4 (2 17 )

\
M +1

82

73

\
18
M+

27

4 \ M+ 1 8
\
1
65
M+ 8 2

27 2
\M \M
+1

\
M +1

82

6D \
M+ 1

\
M+ 1

82

82

78

\
M+ 1

+1
82

82 6F

82 64
6E \
M+ 1

\
M +1

8
27

82

64

\8
Dr
M
1
+4
10 0. 71 ( 18 )
6E

1 .9 7
( 5 0)

1.6 9 ( 42 .9 )

3. 74 ( 95 )
8 .5 4 ( 2 17 )
10 .2 4 (2 60 )

Port Details
Po rt Nam e P or t S iz e and Des crip t io n
A

Deliv er y P or t

Ti ght en in g Torq ue
lb f -f t ( Nm )

1" S AE J5 18C Co de 61 ( 5000 ps i)


Uni fie d T hr ead Ty pe " S " : 3/8 " - 16 - 2B ( 0. 71" d epth)

Inle t Po rt

42 (5 7)

2" S AE J5 18C Co de 61 ( 3000 ps i)


Uni fie d T hr ead Ty pe " S " : 1/2 " - 13 - 2B ( 0. 87" d epth)

72 (9 8)

" S " T ype : 1/2" O- Ri ng B os s - SA E J 192 6/1 ( 3/4 " - 1 6UNF - 2B )

72 (9 8)

Dr

Dra in P or t

PL / PC

P0/ L0 Cont ro l P or t " S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )

9 ( 12)

Tai r

Ai r B leed P ort

9 ( 12)

" S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )

Dimensions shown in inches and (millimeters) unless noted otherwise.

18

See Po rt
De ta ils

Mounting Flange
Model Code Options K or S
SAE C 2 hole
SAE J744-127-2

R0.34
(R8.8)

0.50

0
-0 . 02

(12.7

0
-0. 5

Shafts
Model Code Option K Model Code Option S
2.20 (56)
2.20 (56)

1.89 (48)

1.89 (48)

1.73 (44)

1.69 (43)

M8-1.5
SAE C Straight Key
SAE J744-32-1

SAE C 30 Involute Spline


SAE J744-32-4 14T 12/24DP

0.75 (19)
0.98 (25)

Rear Ports
See Port
Details

Model Code Option R

See Port
Details
BA
T
Y PE

U
SE

F
OR

N
O

(25)

(50)
9.41 (239)

(42.9) (52.4)
2.22 (56.5) 2.13 (54)

19

11.0 Installation Drawings (Continued)


K3VL112/140
With Cut-off/Load Sense Control
And Torque Limit Module
(Clockwise Rotation)
Inlet and outlet ports reversed for
counter clockwise rotation

5 .9 8 (1 52 )
0. 75 ( 19 )

See To r qu e Lim it Adj ust m en t De tai l

P /P
L

7 .40 ( 1 88 )

Standard Mounting (SAE D)


See Sh a ft Op tio ns
(K, S,M )

( Dr )

A
P /P
L

KK3V
3V L140
L14 0
K 3V L140

( Dr )
Ta ir
B

Dr

T air

Ma xim u m H eig ht Wi th
To r qu e Lim it Co nt ro l M o du le

Dr

8. 94 ( 22 7 )

M ax im um He igh t W ith ou t
T or qu e L im it C on tr ol M od ule

Se e M ax F low Ad jus tm en t De ta il

Ad jus tm e nt Scr ew fo r Cu t- of f Pr e ssu re

Adju st m en ts fo r T or q ue L im it

Ad jus tm en t Scr ew fo r Diff er e nti al P re ss ur e


P/P
L

See M o un tin g F lan g e O p tio ns ( K,S,M )

P /P

KK3V
3V L140
L14 0
K3V L14 0

( Dr )
A (D r)

T air

Ta ir

T Y PE

U S E FO

NO

Dr
Dr
1 .2 6
( 3 2 )

2. 48
( 63 )

Se e Po rt
D et ails

0. 71 ( 18 )

7 .8 7 (2 00 )
1 .2 5 (3 1. 8)

2 .0 0 (5 0. 8)

4 .1 9 (1 0 6. 5)

4. 19 ( 10 6 .5 )

9 .8 4 (2 5 0)

9. 84 ( 25 0 )
1 1. 65 ( 29 6)

Port Details

Po rt Nam e

P or t S iz e and Des crip t io n

Deliv er y P or t

1- 1/ 4" SA E J 518C Code 62 ( 6000 ps i)

Ti ght en in g Torq ue
lb f -f t ( Nm )

Uni fi ed T hr ead Ty pe " S " : 1/ 2" - 13 - 2B ( 0. 87" d epth)


B

Inle t Po rt

2- 1/ 2" SA E J 518C Code 61 ( 2500 ps i)


Uni fi ed T hr ead Ty pe " S " : 1/ 2" - 13 - 2B ( 0. 87" d epth)

Dr

Dra in P or t

PL C / P

P0/ L0 Cont ro l P or t " S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )

Tai r Ai r B leed P or t

" S " T ype : 3/4" O- Ri ng B os s - SA E J 192 6/1 ( 1- 1/6 " - 1 2UNF - 2B )

" S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )

Dimensions shown in inches and (millimeters) unless noted otherwise.

20

72 (9 8)

72 (9 8)
123 (16 7)
9 ( 12)
9 ( 12)

S ee Po rt
De ta ils

Optional Mounting (SAE C)

8. 58 ( 218 )

Dr

S ee S ha ft Op ti ons (X ,C ,Y,W )

P /P
LC

Dr

Max. Fl o w A d uj stme nt S cr ew
A dj u stme nt fo r To rqu e Li m i t
A dj u stme t S crew for C ut-o ff P re ssure
P /P

A dj us tmen t S cre w for D i ffer enti a l Pr essur e

LC

P /P
LC

S ee M ou nti ng Fl an ge O pti on s
(X ,C ,Y ,W )

Dr

ADr
Dr
Dr

D el i ve ry P or t
1 -1/ 4" S A E J51 8C
C ode 62 ( 600 0 p si )
5 .37 (13 6.5)
11.0 2 ( 280 )

Ma x. H ei gh t w i tho ut
Tor que Li m i t C ont rol

S p ec ific a tio n Su b je ct to

Inl et Po rt 2 -1/ 2"


SA E J51 8C
C ode 61 ( 250 0 ps i )

Tai r

Ta i r
M ax. H e ig ht w i th
Tor que Li mi t C ontr ol

0.7 9 ( 20)

7. 13 ( 181 )
0 5.0 (12 .7)

4. 46 ( 113.3 ) 4.4 6 ( 113.3 )

1. 89 ( 48)
5.3 7 (1 36. 5)

C h a ng e w ith o u t N o tic e

11.02 (2 80)
12.8 3 ( 326)

Shafts
Model Code Option K Model Code Option S
2.9 4 (7 5)
2 .64 ( 67 )

2 .94 ( 75 )

2 .48 ( 63 )

2.6 4 ( 67 )
2. 36 (6 0)

7/1 6- 14 UNC- 2B
S A E D S tr ai g ht K ey
S A E J74 4- 44 -1

S A E D 30In vo l ute S p l i ne
S A E J74 4- 44 -1 1 3T 8/ 16 DP

1. 10 (2 8)
1. 50 (3 8)

Model Code Option X

Model Code Option C Model Code Option Y

2.20 (56)

2.44 (62)

1.89 (48)

1.89 (48)

SAE C Straight Key


SAE J744-32-1

0.75 (19)
0.98 (25)

2.13 (54)

2.13 (54)

1.69 (43)

1.73 (44)

M8-1.5

Model Code Option W

1.89 (48)

1.93 (49)

@
SAE C 30
Involute Spline
SAE J744-32-4
14T 12/24 DP

M8-1.5

2.20 (56)

SAE C-C Straight Key


SAE J744-38-1
0.75 (19)

SAE C-C 30
Involute Spline
SAE J744-38-4
17T 12/24 DP

2.44 (62)

0.98 (25)

21

11.0 Installation Drawings (Continued)


K3VL112/140 With Cut-off/Load Sense Control
And Torque Limit Module (Clockwise Rotation)
Mounting Flanges
Model Code Options K or S
S AE D 4 hole
S AE J74 4-1 65- 4
0.79 ( 20)

0.50

6. 36 ( 161. 6)

Model Code Options C, X, W or Y

0
-0. 0 2

( 12. 7-0.0 5 )

SAE C 2 hole
SAE J744-127-2

7.125 (181)

0.50

0
-0 . 0 2

(12.7 -0)0 . 5

Rear Ports
Model Code Option R

See Port
Details

K3 VL1 40
K3 VL14 0
K3 VL1 40

See Port
Details
BA
B

T Y PE

US E F

OR

NO

1.26
(32)

2.48
(63)
11.02 (280)

2.00 (50.8) 2.63 (66.7)


2.44 (62) 2.17 (55)

22

11.0 Installation Drawings (Continued)


Se e T or qu e Lim it Adju st me n t D eta il

6. 38 ( 16 2 )

K3VL200
With Cut-off/Load Sense
Control And Torque
Limit Module
(Clockwise Rotation)

0. 63 ( 16 )

(P )

8 .7 ( 22 1)

A
r

(P )
C

Inlet and outlet ports reversed


for counter clockwise rotation
B

T a ir
M a xim um Heig h t W ith
To r qu e Lim it Co nt ro l M od u le

M ax imu m H eig ht Wit ho ut


To rq ue L im it C on tr ol Mo d ule

9 .06 ( 23 0 )

S ee M ax F lo w Ad jus tm en t D et ail
Ad ju stm e nt Scr ew F or

Adju st me n t Sc re w F o r
Diff er en tia l Pr es sur e

C ut -o ff P re ssu re

Ad just m en ts fo r T or qu e Lim it
See M o un tin g F lan ge O pt ion s

(P )

(P )

(P )
C

3. 00
( 7 6 )

1 .5 0
( 3 8 )

Dr
D

T a ir

T a ir

Dr
D

See Po rt
De tails

See Po r t
De ta ils
2. 44 ( 61 .9 )

1 .44 ( 36 .5 )
4. 80 ( 12 2)

0 .6 9 (1 8)
10 .4 1 (2 65 )

11 . 5 0 (2 92 )

4. 80 ( 12 2 )
11 . 5 0 (2 92 )
1 3. 58 ( 34 5)

Mounting Flange
Model Code Option "S" Model Code Option "K"
4- 0 .8 7 ( 2 2) SAE E : 4 h ole

2. 96 ( 75 .1 0)

2 .95 ( 75 .0 0)

SAE J 74 4- 16 5 -4
2.6 4
(6 7. 00 )

2 .6 4
( 6 7.0 0 )
0.4 4
( 11. 11 ) 2 .4 8

2.3 6
(6 0. 00 )

( 6 3.0 0 )

7/ 16 -1 4 UN C-2 B

1.9 8 (5 0 .29 )

1 .7 5 (4 4. 45 )

1 .7 5 (4 4. 45 )

SAE D S tra ig ht Sha ft


SAE J7 44 -4 4- 1

SAE D 3 0 I nv olu te Sp line Sh af t

1 .1 0 (2 8. 00 )

SAE J 74 4- 44 - 4 1 3 T 8/ 16 DP

1.5 0
(3 8. 00 )
0 .6 3 (1 6)
8. 84 ( 22 4. 5)

Port Details
A

P or t Nam e

P ort Si z e and Descr ip ti on

Del iv er y P or t

1- 1/ 2" S A E J 518C Code 62 ( 60 00 ps i)

T ig ht en in g Torq ue
l bf - f t ( Nm )

Unif ied Thr ea d Ty pe " S" : 5/8" - 11 - 2B ( . 98" dept h)


B

I nlet P or t

3" SA E J 518 C Code 61 ( 2000 ps i)


Unif ied Thr ea d Ty pe " S" : 5/8" - 11 - 2B ( 98 " dept h)

17 3 ( 235)

" S " Ty pe: 3 /4" O- Ring B os s - S A E J 1926/ 1 (1 -1 /6" - 12UNF - 2B )

12 3 ( 167)

Dr

Dr ai n P or t

PL C / P

P 0/ L0 Co ntr ol P or t " S " Ty pe: 1 /4" O- Ring B os s - S A E J 1926/ 1 (7 /16" - 20 UNF - 2B )

Tair A ir Bl eed Por t

17 3 ( 235)

" S " Ty pe: 1 /4" O- Ring B os s - S A E J 1926/ 1 (7 /16" - 20 UNF - 2B )

9 ( 12)
9 ( 12)

Dimensions shown in inches and (millimeters) unless noted otherwise.

23

12.0 Response Time


Pressure Cut-off Dynamic Response

to ff-s tr oke

ton -s tro ke

50 to 280 bar (725 to 4060 psi)


t
t
off-stroke

100%

on-stroke

Unit mS
K3VL45/60 60 100
K3VL80 95 170
K3VL112 90 140
K3VL140 90 140
K3VL200 110 240

50%
350 (5075)

0%

300 (4350)
250 (3625)
200 (2900)
150 (2175)

Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)

100 (1450)
50 (725)
0
Time (mS)

to ff- str ok e

to n- str ok e

220 to 280 bar (3190 to 4060 psi)


t
t
off-stroke

on-stroke

Unit mS
K3VL45/60 60 70
K3VL80 100 110
K3VL112 100 120
K3VL140 100 120
K3VL200 110 120

100%
50%
350 (5075)

0%

300 (4350)
250 (3625)
200 (2900)

Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)

150 (2175)
100 (1450)
50 (725)
0
Time (mS)

Load Sensing Dynamic Response


ton -s tro ke

20 to 280 bar (290 to 4060 psi)


t
t
off-stroke

on-stroke

Unit mS
K3VL45/60 20 115
K3VL80 55 115
K3VL112 50 195
K3VL140 50 195
K3VL200 65 190
Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)

100%
50%
0%

350 (5075)
300 (4350)
250 (3625)
200 (2900)
150 (2175)
100 (1450)
50 (725)
0

Note: The response values shown in the tables above are typical of those experienced in the laboratory.
Actual response time will vary with different hydraulic circuits.

24

to ff- str ok e

Time (mS)

13.0 Through Drives


Pump Frame Size (K3VL cc/rev)

45,60,80,112,140,200

Mounting Code

A B BB C4 C CC D E
Pilot Diameter 3.25 (82.55)

4.000 (101.60) 5.000 (127.0)

Pilot Depth 0.315 (8.0)


Dimensions
[in (mm)]

Mounting Bolt

M10 - 1.5

Hole Thread

M12 - 1.75

Spline Engagement 0.984 (25.0)

M12
M20
- 1.75
- 2.5

M16 - 2.0

2.185 (55.5) 2.756 (70.0)


200 112,140,200
80,112,140,200
200

SAE Flat Root Side Fit - Tolerance Class 5

4.000 (101.60) 5.000 (127.0)

Number of Teeth 9 13 15 17
Pilot
Depth 0.315 (8.0)
Diametral Pitch

0.551 (14.0)

Mounting Bolt
Pressure
AngleM10 - 1.5
Hole
Thread

M12 - 1.75

8/16

M12 - 1.75
M20 - 2.5

M16 - 2.0

MajorLength
Diameter1.358
0.625 (15.875)
Shaft
(34.5) 0.875 (22.225) 1.000 (25.4) 1.533
1.929(38.938)
(46.0)

1.535 (39.0) 1.772 (45.0) 2.480 (63.0)

Standard

Pin Diameter

Allowable Torque [lbf-ft (Nm)]

0.108 (2.743) 0.144 (3.658) 0.216 (5.486)

45 (31) 150 (203) 166 (226) 412 (559)

Diametral Pitch

16/32 12/24

14 13
295 (400) 516 (699)

8/16

30

Pressure Angle
Major Diameter 0.625 (15.875) 0.875 (22.225) 1.000 (25.4) 1.533 (38.938)
Internal Diameter

SAE B-D Kits

1.283 (32.588) 1.850 (46.990)

(K3VL 45 140)

Flange Adapter
0.961 (24.407) 1.301 (33.056)

Over Pins 0.397 (10.089) 0.653 (16.589) 0.780


(19.807)
1.207 (30.648)
SAE
A-E Kits

Allowable Torque [lbf-ft (Nm)]

0.961 (24.407) 1.301 (33.056)

SAE Flat Root Side Fit - Tolerance Class 5

Number of Te eth 9 13 15 17

Pin Diameter

30
1.283 (32.588)
1.850(55.5)
(46.990)
2.185
2.756 (70.0)

0.397 (10.089) 0.653 (16.589) 0.780 (19.807) 1.207 (30.648)

(K3VL 45140)

0.551 (14.0) 0.710 (18)

16/32 12/24

Over Pins

SAE A Kit

6.000 (152.4) 6.50 (165.1)

14 13

0.433 (11.0)

InternalEngagement
Diameter
Spline
0.984 (25.0)

Shaft Spline Detail


Kit[inDetail
(mm)]

0.551 (14.0) 0.710 (18)

A B BB C4 C CC D 1.535
E (39.0) 1.772 (45.0) 2.480 (63.0)

Standard

[in (mm)]

0.551 (14.0)

1.929 (46.0)
45,60,80,112,140,200

Pilot Diameter 3.25 (82.55)

Dimensions
[in (mm)]
Shaft Spline
Detail

6.000 (152.4) 6.50 (165.1)

0.433 (11.0)

Shaft Length 1.358 (34.5)


Pump Frame Size (K3VL
cc/rev)

Mounting Code

200 112,140,200 200


80,112,140,200

(K3VL
200) 0.144 (3.658) 0.216 (5.486)
0.108
(2.743)
Shaft Coupling
Shaft Coupling
SAE A Spline
45 (31) 150 (203) 166 (226) 412 (559)
295 (400) 516 (699)
O-ring - SAE A Pilot

O-ring
Symbol Units K3VL45/60 K3VL80 K3VL112/140 K3VL200

Maximum Allowable Bending Moment Bmax lbf-ft (Nm) 101 (137) 180 (244) 341 (462) 685 (930)

O-ring

Pump Weight Without Through Drive M lb (kg) 55 (25) 77 (35) 143 (65) 209 (95)

Bolts (Qty = 4)

Pump Weight With SAE A Through Drive Ma lb (kg) 62 (28) 84 (38) 152 (69) 226 (103)
Pump Weight With SAE B/BB Through Drive Mb lb (kg) 73 (33) 97 (44) 167 (76) 249 (113)

CAUTION: Second pump


should have solid pilot so o-ring
can seal against the corner.

Pump Weight With SAE C/CC Through Drive Mc lb (kg) - 99 (45) 172 (78) 249 (113)
Pump Weight With SAE D Through Drive Md lb (kg) - - 183 (83) 253 (115)
Bending
Moment Limitation
Pump Weight With SAE E Through Drive Me lb (kg) - - - 264 (120)

Distance from Mounting Face to Pump Center of Gravity


Not Including Through Drive Kit d2 in (mm) 4.72 (120) 5.12 (130) 5.91 (150) 7.48Symbol
(190)

Units K3VL45/60 K3VL80 K3VL112/140 K3VL200


Maximum Allowable Bending Moment Bmax lbf-ft (Nm) 101 (137) 180 (244) 341 (462) 685 (930)
Distance from Mounting Face to Pump Center of Gravity

Pump
Weight Without Through Drive M lb (kg) 55 (25) 77 (35) 143 (65) 209 (95)
Including Through Drive Kit (Approximation) d1 in (mm) 5.12 (130) 5.71 (145) 6.89 (175) 8.47 (215)
Pump Weight With SAE A Through Drive Ma lb (kg) 62 (28) 84 (38) 152 (69) 226 (103)
Through Drive Pump Length from Front to Rear
Pump
Weight With SAE B/BB Through Drive Mb lb (kg) 73 (33) 97 (44) 167 (76) 249 (113)
Mounting Flanges D# in (mm)

See Page 26 With through drive pump length

Pump Weight With SAE C/CC Through Drive Mc lb (kg) - 99 (45) 172 (78) 249 (113)
Pump
Weight
SAE pump
D Through
(kg)
- - 183
(83)
253
(115)the maximum allowable bending moment, then additional
Bending
momentWith
for tandem
= [Ma-eDrive
x d1] +Md
[M xlb(d2
+ D#)].
If the
result
exceeds
Pump
With
SAEKawasaki
E Through
Drive
supportWeight
is required.
Consult
in this
case. Me lb (kg) - - - 264 (120)
Distance from Mounting Face to Pump Center of Gravity
Not Including Through Drive Kit d2 in (mm) 4.72 (120) 5.12 (130) 5.91 (150) 7.48 (190)
Distance from Mounting Face to Pump Center of Gravity
Including Through Drive Kit (Approximation) d1 in (mm) 5.12 (130) 5.71 (145) 6.89 (175) 8.47 (215)
Through Drive Pump Length from Front to Rear
Mounting Flanges D# in (mm)

See Page 26 With through drive pump length

Bending moment for tandem pump = [Ma-e x d1] + [M x (d2 + D#)]. If the result exceeds the maximum allowable bending moment, then additional
support is required. Consult Kawasaki in this case.

25

K3VL45 140 Through Drive Installation Details


SAE A

6-M10
Depth 0.67 (17)

0.31 (8)
1.22 (31)

2.09 (53)
D2
SAE B 30 Involute Spline
SAE J744-22-4 13T 16/32DP

SAE A 30 Involute Spline


SAE J744-16-4 9T 16/32DP

SAE B 2 hole
SAE J744-101-2

0.43 (11)

SAE C 2 hole
SAE J744-127-2

SAE C

6-M12
Depth 0.98 (25)

6-M16
Depth 1.18 (30)

0.55 (14)
2.28 (58)

2.09 (53)
D3

D4

SAE B-B 30 Involute Spline


SAE J744-25-4 15T 16/32DP

SAE C 30 Involute Spline


SAE J744-33-4 14T 12/24DP

SAE C 2 hole
SAE J744-127-2

SAE C-C

6-M12
Depth 0.98 (25)

0.43 (11)

D1

SAE B-B

SAE B 2 hole
SAE J744-101-2

SAE B

SAE A 2 hole
SAE J744-82-2

0.55 (14)
2.32 (59)

SAE D 4 hole
SAE J744-152-2

SAE D

6-M16
Depth 1.18 (30)

D5
SAE C-C 30 Involute Spline
SAE J744-38-4 17T 12/24DP

0.59 (15)
2.80 (71)

4-M16
Depth 1.69 (43)
6.36

0 . 00 8

(161.6

0. 2

D7

SAE D 30 Involute Spline


SAE J744-47-4 13T 8/16DP

Through Drive Pump Length From Front to Rear Mounting Flanges


Note Interface Units K3VL45/60 K3VL80 K3VL112/140 K3VL200
D1 SAE A 9.61 (244.0) 10.71 (272.0) 12.11 (307.5) 14.37 (365)
D2 SAE B 10.39 (264.0) 11.50 (292.0) 13.09 (332.0) 15.12 (384)
D3 SAE B-B - 11.50 (292.0) 13.09 (332.0) 15.12 (384)
D4 SAE C - 11.67 (296.5) 13.29 (337.5) 15.12 (384)
in (mm)
D5 SAE C-C - - 13.29 (337.5) 15.12 (384)
D6 SAE C-4 - - - 15.12 (384)
D7 SAE D - - 13.80 (350.5) 15.63 (397)
D8 SAE E - - - 15.63 (397)

26

WARNING: Do not attempt to


use UNC threaded bolts in
METRIC bolt holes.

K3VL200 Through Drive Installation Details


SAE A

SAE B

S A E A 2 ho le
S AE J7 44 -8 2- 2

S AE B 2 ho le
SA E J74 4- 10 1- 2

4 .17 ( 1 06 )

2- M1 0
D e pth 0. 79 (2 0)

0 .43 ( 11)

0.3 1 ( 8 )

2. 20 (5 6)

1 .4 5 ( 37 )

D2

6- M 12
D ept h 0 .98 ( 25)

D1
S A E A 3 0 Inv olu te S pl ine
S AE J7 44 -1 6- 4 9 T 16/ 32 D P

SAE B-B

S AE B 30 I nvo lut e S plin e


SA E J74 4- 22 - 4 1 3T 16 /32 D P

SAE C-2

S AE B 2 hol e
SA E J74 4- 10 1- 2

0. 43 (1 1)

S A E C 2 h ole
S A E J7 44 -1 27 -2

0 .55 ( 14 )

2.2 0 ( 5 6)

6- M 12
D e pth 0 .98 (2 5)

D3

2. 32 (5 9)

6- M 16
D ept h 0 .9 8 ( 25 )

D4
S AE B -B 3 0 Inv olut e S pli ne
SA E J74 4- 25 -4 15 T 16/ 32 D P

SAE C-C

S AE C 3 0 I nvo lut e S plin e


S AE J7 44- 33 - 4 1 4T 12 /24 D P

SAE C-4

S A E C 2 ho le
S AE J7 44 -1 27 -2

0 .55 ( 14 )
2.3 2 ( 5 9)

0 .55 ( 14 )
6- M 16
D ept h 0 .98 ( 25 ) 2. 32 (5 9)

D5

S AE C 3 0 I nvo lut e S plin e


S AE J7 44- 33 - 4 1 4T 12 /24 D P

SAE E

S AE D 4 ho le
SA E J74 4- 15 2- 4

0 .59 (1 5)

S A E D 30 In volu te Sp line
S AE J7 44 -4 7- 4 1 3T 8/ 16 D P

S A E E 4 hol e
S AE J7 44- 1 65- 4

6 .36 ( 161 .6 )
0.7 1 (1 8)

2. 95 (7 5)
D7

4 .51 ( 11 4.5 )
4- M 12
D e pth 0 .98 ( 25)

D6

S AE C -C 3 0 Inv olu te S pl ine


SA E J74 4- 38 -4 1 7T 12 /24 D P

SAE D

S A E C 4 h ole
S A E J7 44 -1 27 -4

2 .95 ( 75)
4- M 16
D ept h 1 .50 ( 38 ) D 8

8 .84 ( 22 4.5 )

4- M 20
D ept h 1 .50 ( 38 )
S A E D 30 In volu te Sp line
S AE J7 44 -4 7- 4 1 3T 8/ 16 D P

27

14.0 Pump Controls


Max Flow Adjustment
Flow Adjustment Unit K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200
Adjustment Screw: Internal Hex sizemm 8 8 8 10 10 10

Lock-nut Lock-nut
3

Displacement Per Screw Revolution in

Displacement Adjustment Range in

Exposed Screw Length (L) in

(cm 3 )

0.36

0.70

0.73

0.93

(4.9)

(6.1)

(6.0)

(11.5)

(12.0)

(15.3)

1.65 - 3.70

2.15 - 4.88

3.42 - 6.83

4.27 - 8.54

6.1 - 12.2

(16 - 45)

(24 - 60)

(35 - 80)

(56 - 112)

(70 - 140)

(100 - 200)

0.02 - 0.47
(0.5 - 12.1)

0.02 - 0.47
(0.5 - 12.1)

0.02 - 0.59
(0.5 - 15.0)

0.14 - 0.63
(3.8 - 16)

0.04 - 0.63

0.35 - 1.00
(8.9 - 25.3)

(mm)

0.37

0.98 - 2.75

(cm

0.3

(1.0 - 16)

Adjustment
Adjustment
Screw
Screw

Lock-nut Hex Size mm 24 24 24 30 30 30


Lock-nut Tightening Torque lbf-ft

94
(Nm)

(128)

94

94

(128)

(128)

173
(235)

Pressure Cut-off or Load Sense (P0/L0) Control Regulator

173

173

(235)

(235)

Cu t -o f fPressure
Pr e ss u re
Cut-off
A
d ju s t m e nt
S cr e w
Adjustment
Screw
L oc k- n u ts
Lock-nuts

P0/L0 Regulator Adjustment Unit K3VL45/60/80 K3VL112/140/200


Cut-off/Load Sense Adjustment Screws: Internal Hex Size mm 4 4
Cut-off Pressure Change Per Screw Revolution

psi (bar) 580 (40) 1330 (92)

*1

Differential Pressure Change Per Screw Revolution

*1

psi (bar) 188 (13) 80 (5.5)

Cut-off/Load Sense Adjustment Screws: Lock-nut Hex Size mm 8 8


Lock-nut Tightening Torque lb
*1

f -ft

(Nm) 12 (16) 12 (16)


Di
ff e r en t i aPressure
l P re s su re
Differential
Ad
j u st m e n Screw
t Sc re w
Adjustment

Turning the adjustment screw clockwise increases the setting.

Torque Limit P-Q Curve

Torque Limit Control Module


Outer Spring Lock-nut

Outer Spring
Adjustment
Outer Plus
Inner Spring
Adjustment

Outer Spring Adjustment Screw

Inner Spring Adjustment Screw


Inner Spring Lock-nut

Delivery Pressure

Torque Limit Control Module Adjustments


Outer Spring Adjustment Screws: External Hex Size mm 27
Outer Spring Lock-nut Size mm 41
Outer Spring Lock-nut Tightening Torque lb

f -ft

(Nm) 75 (102)

Inner Spring Adjustment Screw: Internal Hex Size mm 4


Inner Spring Lock-nut Size mm 13
Inner Spring Lock-nut Tightening Torque lb

28

-ft (Nm) 12 (16)

15.0 Integral Unloading Valve, Proportional Unloading Valve,


Electronic Displacement Control
Installation Dimensions

AA

B
B
B

*N or *M *V

*/1-EO

Unloading Valve - *N or *M

*1 Proportional Relief Valve - *V

AB

AB

K3VL45/60 6.65 (169) 6.10 (155)

K3VL45 6.65 (169) 9.17 (233)

K3VL80 6.65 (169) 6.54 (166)

K3VL80 6.65 (169) 9.61 (244)

K3VL112/140 7.95 (202) 7.48 (190)

K3VL112/140 7.95 (202) 11.02 (280)

K3VL200 8.35 (212) 8.07 (205)

K3VL200 8.35 (212) 11.61 (295)

*1 Electronic Displacement Control - 1/EO


A B Psv - Supply Pressure Port for EO Control
K3VL45/60 3.54 (90) 7.36 (187) S Type: 3/8 O-ring Boss SAE J1926/1 (9/16-18UNF-2B)
K3VL80 3.27 (83) 7.95 (202) S Type: 3/8 O-ring Boss SAE J1926/1 (9/16-18UNF-2B)
K3VL112/140 3.07 (78) 9.61 (244) S Type: 3/8 O-ring Boss SAE J1926/1 (9/16-18UNF-2B)
K3VL200 3.23 (82) 10.20 (259) S Type: 3/8 O-ring Boss SAE J1926/1 (9/16-18UNF-2B)

Solenoid Data: Unloading Valve - *N or *M


Solenoid Voltage 115VAC 230VAC 6VDC 12DVC 24VDC
Connector Type ISO4400 / DIN 43650
Solenoid Resistance at 72F (22C) 551

2010

3.5

12.8

45.8

Holding Current at 122F (50C) 0.18A 0.09A 1.71A 0.94A 0.52A


Power Consumption 21VA 12W
Relative Duty Factor 100%
Response Time at Rated Voltage 30mS
Protection IEC144 / DIN 40050 Class IP65

*1 See Section 16: KC-B10-11 Amplifier for solenoid data.

29

16.0 KC-B10-11 Proportional Amplifier


Specifications
Current Control Pulse Width Modulation 50 ~ 250Hz adjustable
Supply Input Voltage 24VDC +/-20%
Command Input Signal Voltage 0 ~ 5VDC, Max 7.5VDC
Rated Output Current 0.8A (at 5VDC signal input)
Maximum Output Current 1.2A
Power Consumption Maximum 20VA
Load Resistance 14 ~ 21
Input Impedance 100K
Ambient Temperature Range 32 ~ 122 F (0 ~ 50C)
Maximum Humidity 90% RH (No dew permissible)
Vibration Resistance (JIS C50250 Type A) Amplitude: 0.59 in peak to peak (1.5 mm peak to peak)
Frequency: 10 ~ 55 Hz
Insulation 100MW minimum at 500VDC
Current Monitor Output 0.47V/A
Mass 0.041lb (90g)
Gain Adjustment Range 0.8A +/- 0.2A at 5VDC input
Bias Adjustment Range 0 ~ 0.24A
Ramp Time Adjustment Range (0.1 ~ 5 sec for ramp up from 0 ~ 0.8A)
(0.1 ~ 5 sec for ramp down from 0.8A ~ 0)
Linearity Up to 2% FS
Current Stability Up to 1.5% FS (ambient temperature change 122F (50C))
Up to 2% FS (for supply voltage change +/-20%)
Up to 2% FS (load resistance change 14 ~ 21
Supply Fuse 3.2A Anti-surge plug type PCB mounted

Installation Drawing
0.0315 (0.8)

0.20 (5.0)

R0.10 (R2.5)

0.47 (12)
0.79
(20.0)

0.20
(5.0)
0.77
(19.5)

0.77
(19.5)

1.54
(39.0)

5080 36th Street S.E., Grand Rapids, MI 49512


(616) 949-6500 Fax (616) 975-3103
www.kpm-usa.com

P-969-0274C The right to modification for technical improvement is reserved. SG5M 3/06
5080 36th Street S.E., Grand Rapids, MI 49512
(616) 949-6500 Fax (616) 975-3103
www.kpm-usa.com

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