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K3VL112/140 ........................................................................................................................20
15. Integral Unloading Valve, Proportional Unloading Valve, Electronic Displacement Control ...............29
16. KC-B10-11 Proportional Amplifier......................................................................................................IBC
2.0 Specifications
Pump Model
Displacement - in
/rev (cc/rev)
2.75 (45) 3.66 (60) 4.88 (80) 6.83 (112) 8.54 (140) 12.20 (200)
Rated 4600 (320) 3625 (250) 4600 (320) 4600 (320) 4600 (320) 4600 (320)
*1
Peak 5075 (350) 4060 (280) 5075 (350) 5075 (350) 5075 (350) 5075 (350)
Speed Rating
*2
*3
Continuous
Peak
0.16 (0.60) 0.16 (0.60) 0.21 (0.80) 0.37 (1.40) 0.37 (1.40) .78 (3)
Weight - lb (kg)
Temperature Range *4
F ( o C)
-4o to 203
(-20
to 95
SAE B
2-Bolt
4-Bolt
4-Bolt
4-Bolt
SAE C
SAE D
SAE D
SAE E
SAE B-B
and Shaft
2-Bolt
SAE B
Spline or Key
SAE C
Spline or Key
SAE D
Spline or Key
SAE D
Spline or Key
Spline or Key
2-Bolt
Mounting ---2-Bolt
SAE C
SAE D
Spline or Key
SAE C -
SAE B
Shaft SAE B
Spline
SAE C or C-C
Spline or Key
Spline or Key -
Rating - lb
*5
166 (225)
*5
-ft (Nm)
*6
412 (559)
*6
412 (559)
*6
516 (699)
*6
516 (699)
*6
*6
* 6 ,7
*1
*2
*1
(155) *1
*1
413 (560)
*1
*1
(171) * 1
*1
610 (827)
*1
516 (699)
1014 (1379)
Displacement or maximum pressure must be reduced to operate within the input shaft torque rating when used as an
optional shaft. See chart below.
Shaft surface will have finite life due to wear unless adequate lubrication is provided.
S AE C R a te d
S AE B Rat ed
S AE B M ax.
S AE C M ax .
S AE C- C Ra te d
4 6 00
46 0 0
4 4 00
44 0 0
4 2 00
42 0 0
4 0 00
40 0 0
3 8 00
38 0 0
3 6 00
36 0 0
3 4 00
34 0 0
3 2 00
32 0 0
3 0 00
30 0 0
2 8 00
2 6 00
28 0 0
2 4 00
26 0 0
2 2 00
24 0 0
28 3 0 3 2 3 4 3 6 38 4 0 4 2 44 4 6 4 8 50 5 2 5 4 5 6 5 8 6 0
7 0 7 5 8 0 8 5 9 0 9 5 10 0 1 0 5 11 0 1 15 1 20 12 5 1 3 0 1 35 14 0
/rev)
/rev)
3
/rev)
3
/rev)
3
/rev)
3
/rev)
3
*1
*2
*3
*4
*5
*6
Differential Pressure:
Standard Setting - 218 psi (15 bar)
Adjustment Range - 145 psi (10 bar) ~ 300 psi
(21 bar)
Cut-off Pressure:
Standard Setting - 4600 psi (320 bar)
Adjustment Range - 300 psi (21 bar) ~ 4600 psi
(320 bar)
Differential
Pressure Spool
R4
Cut-Off
Pressure Spool
R1
Tai r
Dr B
Delivery Pressure
PL
R3
Differential
Pressure Spool
Standby Pressure:
The minimum standby
pressure is approximately 200 psi (14 bar) at the
minimum Differential Pressure setting.
R1
Cut-Off
Pressure Spool
*Unloading
Solenoid Valve
A
T air
Normally Closed (shown)
*LN
LM Normally Open
Delivery Pressure
Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.
Dr B
PL
R3
Differential
Pressure Spool
Standby Pressure:
The minimum standby
pressure is approximately 200 psi (14 bar) at
the minimum Differential Pressure setting.
Amplifier: Separate amplifier is required for
the LV control. See Section 16: KC-B10-11
Amplifier.
R1
Cut-Off
Pressure Spool
Proportional
Relief Valve
T a ir
Delivery Pressure
Dr B
Torque Limiter
Spool
PL
Differential
Pressure Spool
R4
Outer Spring
Adjustment
Outer Plus
Inner Spring
Adjustment
R1
Cut-off
Pressure
Spool
T ai r
Delivery Pressure
Dr
Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.
R2
D iff e re n t ia l
Pr e s su r e S p o ol
C u t- Off
P re s su r e S p o o l
R1
T ai r
Delivery Pressure
Dr
R2
D iff e re n t ia l
Pr e s su r e S p o ol
Standby Pressure:
The minimum standby pressure is approximately 200 psi
(14 bar) at the minimum Differential Pressure setting.
C u t- Of f
P re s s ur e Sp o o l
R1
lo a d in g
*Un
So le n oid Va lve
T ai r
Delivery Pressure
N o rm a lly C lo se d
*PN
PM No r ma lly O pe n
(s h o wn )
Dr
R2
D if fe r e n tia l
P r es s u re Sp o o l
Standby Pressure:
The minimum standby pressure is approximately 200 psi
(14 bar) at the minimum Differential Pressure setting.
Amplifier: Separate amplifier is required for the PV control.
See Section 16: KC-B10-11 Amplifier.
C u t- Of f
P r es s u re Sp o o l
R1
Pr o p o rt io n a l
R el ie f Va lv e
T ai r
Delivery Pressure
Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.
Dr
To rq u e L imit er
Sp o o l
PC
R2
Di ffe r e n tia l
Pr e ss u r e Sp o o l
C u t- Of f
P r es s u re Sp o o l
Ou te r Pl us
I nn er Spr in g
Adju stm e nt
R1
T ai r
Dr
D isp la ce me nt
C on t ro l S po o l
PSV
R2
PC
Di ffe r en tia l
Pr e ssu r e Sp oo l
R1
Cu t- O ff
Pre s su re S po o l
Ta ir
360 600
Electric Signal (mA)
DrB
a
D isp la ce me n t
C on t ro l Sp o ol
PSV
R2
PC
1 00
Remote control:
By connecting
the Pc port to a remote pressure
control, variable pump pressure
control (or unloading) can
be achieved.
80
Di ffe r e nt ia l
Pr e ss ur e S po o l
60
40
20
R1
1 45 ( 10 ) 29 0 ( 20 ) 4 3 5 (3 0 ) 5 80 ( 40 )
1 45
Pilo t
( 10 )
29 0
( 20)
43 5
( 30)
Pr es su re ( PSI )
C u t- O ff
P re s su r e Sp o o l
5 80
( 40 )
Ta ri
Warning: A safety relief valve should be installed in the hydraulic circuit at the pump outlet.
Efficiency
Self-priming Capability
1. 0 0. 75 0 .5 0. 25
1 .0 0
1 00
3. 0 ( 0. 2)
3 200
1. 5 ( 0. 1)
90
0 .7 5
75
3 000
89
0
88
2 800
86
0 .5 0
50
83
- 1. 5 ( - 0. 1)
80
2 600
75
70
0 .2 5
25
60
0 .0 0
0
0 725
( 5 0)
1 450
( 10 0)
- 3. 0 ( - 0. 2)
2 400
21 75
( 150 )
290 0
( 2 00)
362 5
( 2 50)
4 350
( 30 0)
2 200
1. 77
( 2 9)
5 075
( 35 0)
1 .8 9
( 31)
2. 01
( 33 )
D el iv ery Pr ess ur e Pd
p si ( ba r)
2. 14
( 3 5)
2. 26
( 37)
2 .3 8
( 39)
2. 50
( 41 )
2. 62
( 4 3)
2. 75
( 45)
Di sp la cem en t
i n3 / rev ( c c/ rev )
Del iv er y
Pr es s ur e
PSI ( ba r )
85
80
1, 000 ,0 00
75
7 25 ( 50 )
70
100 ,0 00
1 450 ( 1 00)
2 175 ( 1 50)
65
60
10, 00 0
2 900 ( 2 00)
3 625 ( 2 50)
55
4 350 ( 3 00)
50
1 ,0 00
500 100 0 150 0 20 00 2 500 3 000
0 72 5
Sp ee d ( RPM )
( 50)
145 0
( 1 00)
2 175
( 15 0)
29 00
( 200 )
De li ve ry Pre ssu re
ps i ( b ar)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
362 5
( 2 50)
4 350
( 30 0)
50 75
( 350 )
In l et
Pres su re
ps i ( b ar)
Efficiency
Self-priming Capability
1. 0 0. 75 0. 5 0 .2 5
1 .0 0
100
30 00
3. 0 ( 0. 2)
28 00
0 .7 5
1. 5 ( 0. 1)
75
26 00
86
85
0 .5 0
50
84
24 00
82
75
0 .2 5
65
- 1. 5 ( - 0. 1)
22 00
80
25
70
20 00
60
- 3. 0 ( - 0. 2)
0 .0 0
0
0 725
( 5 0)
145 0
( 1 00)
2175
( 1 50)
2900
( 2 00)
18 00
3625
( 2 50)
2 .2 0
( 36)
2. 38
( 39 )
2. 56
( 4 2)
D el iv ery Pr ess ur e Pd
p si ( ba r)
2. 75
( 45)
2.9 3
( 48 )
3. 11
( 51 )
3. 30
(5 4)
3 .48
( 57)
In l et
Pres su re
3.6 6 ps i ( b ar)
( 60 )
Di sp la cem en t
i n3 / rev ( c c/ rev )
Del ivery
Pressu re
PSI (ba r)
85
80
1, 000 , 000
75
72 5 (50 )
70
100 , 000
65
14 50 (10 0)
60
1 0, 00 0
21 75 (15 0)
55
29 00 (20 0)
36 25 (25 0)
1 ,0 00
5 00 100 0 150 0 2 00 0 2 50 0 3 000
Sp ee d ( RPM )
50
0 72 5
(5 0)
1 450
(10 0)
21 75
(150 )
29 00
(200 )
3 62 5
(2 50)
De li ve ry Pre ssu re
p si ( ba r)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
10 0
30 00
4. 3 ( 0. 3)
28 00
0. 75
92
1. 5 ( 0. 1)
91
26 00
89
0. 5
50
87
0
24 00
85
83
80
0. 25
3. 0 ( 0. 2)
75
- 1. 5 ( - 0. 1)
75
70
25
22 00
- 3. 0 ( - 0. 2)
20 00
0
0 72 5
( 50)
14 50
( 100 )
21 75
( 150 )
290 0
( 2 00)
3 625
( 25 0)
4 350
( 30 0)
3. 05
( 5 0)
50 75
( 350 )
3. 36
( 55 )
3 .6 6
( 60)
De li ve ry Pre ssu re
ps i ( b ar)
3. 9 7
( 65)
4. 27
( 7 0)
4. 58
( 75 )
4 .8 8
( 80 )
Di sp la cem en t
i n3 / rev ( c c/ rev )
Del iv er y
Pr es s ur e
PSI ( ba r )
85
80
1, 000 ,0 00
72 5 ( 50)
75
70
100 ,0 00
1 450 ( 1 00)
65
2 175 ( 1 50)
60
10, 00 0
2 900 ( 2 00)
55
3 625 ( 2 50)
4 350 ( 3 00)
50
1 ,0 00
5 00 10 00 15 00 20 00 25 00 30 00
0 72 5
Sp ee d ( RPM )
( 50)
145 0
(1 00 )
2 175
( 15 0)
29 00
( 200 )
De li ve ry Pre ssu re
ps i ( b ar)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
10
362 5
( 2 50)
4 350
( 30 0)
50 75
( 35 0)
In l et
Pres su re
ps i ( b ar)
Efficiency
Self-priming Capability
1. 00 0 .7 5 0 .5 0 0 .2 5
1 00
3. 0 ( 0. 2)
75
1. 5 ( 0. 1)
91
24 00
89
0. 5
4. 3 ( 0. 3)
26 00
92
0. 75
28 00
50
87
22 00
85
83
80
0. 25
- 1. 5 ( - 0. 1)
75
70
25
20 00
- 3. 0 ( - 0. 2)
0
0 72 5
( 50)
14 50
( 100 )
21 75
( 150 )
290 0
( 2 00)
3 625
( 25 0)
4 350
( 30 0)
50 75
( 350 )
18 00
4 .6 4
( 76 )
5. 00
( 8 2)
5. 37
( 88 )
De li ve ry Pre ssu re
ps i ( b ar)
5 .7 4
( 94 )
6 .1 0
( 1 00)
6 .4 7
( 10 6)
6. 83
( 112 )
In l et
Pres su re
ps i ( b ar)
Di sp la cem en t
i n3 / rev ( c c/ rev )
Del ivery
Pressu re
PSI (b ar)
85
80
1, 000 , 000
7 25 (50 )
75
70
100 , 000
145 0 (100 )
65
217 5 (15 0)
290 0 (20 0)
1 0, 00 0
362 5 (25 0)
60
55
435 0 (30 0)
50
1 ,0 00
5 00 100 0 150 0 2 00 0 2 500 3 000
Sp ee d ( RPM )
0 72 5
( 50)
145 0
( 1 00)
2 175
( 15 0)
29 00
( 200 )
362 5
( 2 50)
4 350
( 30 0)
50 75
( 350 )
De li ve ry Pre ssu re
p si ( ba r)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
11
Efficiency
Self-priming Capability
1 .0 0 0. 75 0 .5 0 0. 25
10 0
2 800
4. 3 ( 0. 3)
2 600
0. 75
3. 0 ( 0. 2)
75
92
1. 5 ( 0. 1)
91
2 400
89
0. 5
50
87
2 200
85
83
80
0. 25
- 1. 5 ( - 0. 1)
25
75
70
2 000
- 3. 0 ( - 0. 2)
0
0 72 5
( 50)
14 50
( 100 )
21 75
( 150 )
290 0
( 2 00)
3 625
( 25 0)
4 350
( 30 0)
1 800
5 .4 9
( 90)
50 75
( 350 )
6. 10
( 1 00)
6 .71
( 110 )
De li ve ry Pre ssu re
ps i ( b ar)
7. 32
( 120 )
7. 93
( 1 30)
8 .54
( 14 0)
Di sp la cem en t
i n3 / rev ( c c/ rev )
Deli v er y
P r e s s ur e
P S I ( bar )
85
80
1, 000 ,0 00
75
7 25 ( 50 )
70
100, 00 0
1 450 ( 10 0)
2 175 ( 15 0)
10, 000
2 900 ( 20 0)
65
60
55
3 650 ( 25 0)
4 350 ( 30 0)
1, 000
50 0 100 0 15 00 2 000 250 0
50
0 72 5
Sp ee d ( RPM )
( 50)
145 0
( 1 00)
2 175
( 15 0)
29 00
( 200 )
De li ve ry Pre ssu re
p si ( ba r)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
12
362 5
( 2 50)
4 350
( 30 0)
50 75
( 350 )
In l et
Pres su re
ps i ( b ar)
Efficiency
Self-priming Capability
1. 00 0. 75 0. 50 0. 25
10 0
220 0
3. 0 ( 0. 2)
91
210 0
0. 75
90
75
89
87
0. 5
1. 5 ( 0. 1)
200 0
50
190 0
85
83
180 0
80
75
70
0. 25
- 1. 5 ( - 0. 1)
25
170 0
0
0 72 5
( 50)
14 50
( 100 )
21 75
( 150 )
290 0
( 2 00)
3 625
( 25 0)
4 350
( 30 0)
- 3. 0 ( - 0. 2)
160 0
0
50 75
( 350 )
7. 32
( 120 )
8 .5 4
( 1 40)
De li ve ry Pre ssu re
ps i ( b ar)
9. 76
( 160 )
10 .9 8
( 1 80)
1 2. 20
( 20 0)
In l et
Pres su re
ps i ( b ar)
Di sp la cem en t
i n3 / rev ( c c/ rev )
Del iv er y
Pr e s s ur e
PSI ( ba r )
85
80
1 ,0 00, 00 0
72 5 ( 50)
75
70
1 00, 00 0
1 450 ( 1 00)
2 175 ( 1 50)
65
60
10, 00 0
2 900 ( 2 00)
55
3 625 ( 2 50)
4 350 ( 3 00)
1 ,0 00
5 00 10 00 15 00 2 000
50
0 72 5
Sp ee d ( RPM )
( 50)
145 0
( 1 00)
2 175
( 15 0)
29 00
( 200 )
362 5
( 2 50)
4 350
( 30 0)
50 75
( 350 )
De li ve ry Pre ssu re
p si ( ba r)
Performance Notes:
1. All curves are based on an input speed of 1800 rpm, ISOVG46 hydraulic oil, 122F (50C) oil temperature, and 0 psi (0 bar) inlet condition, unless otherwise noted.
2. L
10
bearing life is defined as the period of time for 10% of an identical group of bearings operated under the same conditions to begin to fail as a result of rolling fatigue.
Bearing life is further reduced by elevated temperatures, contamination, shaft radial loads, and lubricant breakdown. Consult Kawasaki for detailed bearing life analysis.
3. Noise levels are measured in a semi-anechoic chamber in a manner similar to NFPA 13.9.70.12 and DIN 43635
4. For application requirements not covered by the performance curves above, consult Kawasaki.
13
Peak Pressure
< 85 psi (6 bar)
Normal Pressure
< 30 psi (2 bar)
Peak Duration
< 100 mS
Time
Inlet Line
3.3 ft
(1.0 m)
Oil Level
a ir
) to provide
Oil Level
Minimum Oil Level
Tai r
ai r
Dr Dr T
Air Bleed Port (T
air
Drain Pipe
Dr
Dr
14
7.0 Filtration
For satisfactory pump service life, the oil should be continuously filtered to a cleanliness level of 20/18/15 ISO/DIS 4406
(NAS Class 9). As a minimum precaution, a 10 nominal filter should be installed in the return line and an 80~150 mesh
strainer installed in the suction line.
d] should be
Do not apply any axial loading to the pump shaft. For applications where radial, or side, loads exist please contact
Kawasaki for recommendations and bearing life analysis.
Do not hammer the coupling on or off the pump keyed shaft. Use the threaded hole in the end of the pump shaft to fix or
remove the coupling.
Da t u m Da t um
15
4 .6 9 (1 19 )
0. 26 ( 6. 5)
See T or qu e L im it Ad jus tm e nt De ta il
6 .06 ( 1 54 )
P L / PC
(D r)
Se e Sha ft O pt ion s
P /P
L
BA
Ta ir
M a xim u m He ig ht Wi th
Dr
6 .3 0 ( 1 60 )
To rq ue L im it Co nt ro l M o du le
M axi mu m H eig h t W ith ou t
To rq u e Lim it Co n tr ol Mo d ule
S ee M a x F lo w Ad ju stm e n t D et ail
P /P
Adju st m en ts fo r To rq u e L im it
Se e Mo u nt ing F la ng e O pt ion s
P L / PC
LC
( Dr )
A
Ta ir
( Dr )
Dr
0 .9 8
( 2 5)
S ee Po r t
D et ails
T air
Dr
1 .0 3 ( 26 .2 )
1 .50
( 38 )
0 .5 1 ( 13 )
3 .5 8 (9 1)
Se e Po rt
1.4 1 ( 35 .7 )
3. 58 ( 9 1)
7 .24 ( 1 84 )
7 .2 4 (1 8 4)
8. 58 ( 21 8 )
8. 82 ( 22 4 )
( At M a x Disp la ce m en t)
Port Details
Po rt Nam e P or t S iz e and Des crip t io n
A
Deliv er y P or t
Ti gh t eni ng To rqu e
l bf - f t ( Nm )
42 (5 7)
Inle t Por t
Dr
Dra in P or t
PL / PC
P0/ L0 Contr ol P or t " S " T ype : 1/4" O- Rin g B os s - SA E J 192 6/1 ( 7/16 " - 20UNF - 2B )
9 ( 12)
Tai r
Air B leed Po rt
9 ( 12)
72 (9 8)
72 (9 8)
" S " T ype : 1/4" O- Rin g B os s - SA E J 192 6/1 ( 7/16 " - 20UNF - 2B )
16
De ta ils
Mounting Flange
Model Code Options K or S
SAE B 2 hole
SAE J744-101-2
R0.28
(R7.2)
0.38
(9.7 )
-0 .0 2
-0. 5
Shafts
Model Code Option K
1.81 (46)
1.61 (41)
1.50 (38)
1.81 (46)
1.26 (32)
1.30 (33)
1.50 (38)
1.30 (33)
1.10 (28)
M8-1.5
SAE B-B Straight Key
SAE J744-101-2
0.75 (19)
0.98 (25)
Rear Ports
See Port
Details
See Port
Details
B
US E
TY P E
FO R
NO
(38)
8.90 (226)
1.41 (35.7)
(25)
2.06 (52.4)
17
Se e T or qu e L im it Ad jus tm en t De ta il
6 .4 6 (1 6 4)
P / PC
L
( Dr )
Se e Sha ft O pt ion s
P/P
L
Dr
T air
M a xim u m He ig ht With
To rq ue L im it Co ntr o l M od u le
7 .5 0 (1 9 0.5 )
M ax im um He igh t W ith ou t
T or qu e L im it C on tr ol M od ule
P /P
PL / P
LC
Ad jus tm e nt s f or To rq u e Lim it
Se e Mo u nt ing F la ng e Op tio n s
C
( Dr)
A
T air
(D r)
Dr
0 .9 8
( 25 )
See Po r t
De tai ls
Ta ir
1.0 3 ( 26 .2 ) 3 .7 4 ( 9 5)
8 .5 4 (2 17 )
\
M +1
82
73
\
18
M+
27
4 \ M+ 1 8
\
1
65
M+ 8 2
27 2
\M \M
+1
\
M +1
82
6D \
M+ 1
\
M+ 1
82
82
78
\
M+ 1
+1
82
82 6F
82 64
6E \
M+ 1
\
M +1
8
27
82
64
\8
Dr
M
1
+4
10 0. 71 ( 18 )
6E
1 .9 7
( 5 0)
1.6 9 ( 42 .9 )
3. 74 ( 95 )
8 .5 4 ( 2 17 )
10 .2 4 (2 60 )
Port Details
Po rt Nam e P or t S iz e and Des crip t io n
A
Deliv er y P or t
Ti ght en in g Torq ue
lb f -f t ( Nm )
Inle t Po rt
42 (5 7)
72 (9 8)
72 (9 8)
Dr
Dra in P or t
PL / PC
P0/ L0 Cont ro l P or t " S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )
9 ( 12)
Tai r
Ai r B leed P ort
9 ( 12)
18
See Po rt
De ta ils
Mounting Flange
Model Code Options K or S
SAE C 2 hole
SAE J744-127-2
R0.34
(R8.8)
0.50
0
-0 . 02
(12.7
0
-0. 5
Shafts
Model Code Option K Model Code Option S
2.20 (56)
2.20 (56)
1.89 (48)
1.89 (48)
1.73 (44)
1.69 (43)
M8-1.5
SAE C Straight Key
SAE J744-32-1
0.75 (19)
0.98 (25)
Rear Ports
See Port
Details
See Port
Details
BA
T
Y PE
U
SE
F
OR
N
O
(25)
(50)
9.41 (239)
(42.9) (52.4)
2.22 (56.5) 2.13 (54)
19
5 .9 8 (1 52 )
0. 75 ( 19 )
P /P
L
7 .40 ( 1 88 )
( Dr )
A
P /P
L
KK3V
3V L140
L14 0
K 3V L140
( Dr )
Ta ir
B
Dr
T air
Ma xim u m H eig ht Wi th
To r qu e Lim it Co nt ro l M o du le
Dr
8. 94 ( 22 7 )
M ax im um He igh t W ith ou t
T or qu e L im it C on tr ol M od ule
Se e M ax F low Ad jus tm en t De ta il
Adju st m en ts fo r T or q ue L im it
P /P
KK3V
3V L140
L14 0
K3V L14 0
( Dr )
A (D r)
T air
Ta ir
T Y PE
U S E FO
NO
Dr
Dr
1 .2 6
( 3 2 )
2. 48
( 63 )
Se e Po rt
D et ails
0. 71 ( 18 )
7 .8 7 (2 00 )
1 .2 5 (3 1. 8)
2 .0 0 (5 0. 8)
4 .1 9 (1 0 6. 5)
4. 19 ( 10 6 .5 )
9 .8 4 (2 5 0)
9. 84 ( 25 0 )
1 1. 65 ( 29 6)
Port Details
Po rt Nam e
Deliv er y P or t
Ti ght en in g Torq ue
lb f -f t ( Nm )
Inle t Po rt
Dr
Dra in P or t
PL C / P
P0/ L0 Cont ro l P or t " S " T ype : 1/4" O- Ri ng B os s - SA E J 192 6/1 ( 7/1 6" - 20UNF - 2B )
Tai r Ai r B leed P or t
20
72 (9 8)
72 (9 8)
123 (16 7)
9 ( 12)
9 ( 12)
S ee Po rt
De ta ils
8. 58 ( 218 )
Dr
S ee S ha ft Op ti ons (X ,C ,Y,W )
P /P
LC
Dr
Max. Fl o w A d uj stme nt S cr ew
A dj u stme nt fo r To rqu e Li m i t
A dj u stme t S crew for C ut-o ff P re ssure
P /P
LC
P /P
LC
S ee M ou nti ng Fl an ge O pti on s
(X ,C ,Y ,W )
Dr
ADr
Dr
Dr
D el i ve ry P or t
1 -1/ 4" S A E J51 8C
C ode 62 ( 600 0 p si )
5 .37 (13 6.5)
11.0 2 ( 280 )
Ma x. H ei gh t w i tho ut
Tor que Li m i t C ont rol
S p ec ific a tio n Su b je ct to
Tai r
Ta i r
M ax. H e ig ht w i th
Tor que Li mi t C ontr ol
0.7 9 ( 20)
7. 13 ( 181 )
0 5.0 (12 .7)
1. 89 ( 48)
5.3 7 (1 36. 5)
C h a ng e w ith o u t N o tic e
11.02 (2 80)
12.8 3 ( 326)
Shafts
Model Code Option K Model Code Option S
2.9 4 (7 5)
2 .64 ( 67 )
2 .94 ( 75 )
2 .48 ( 63 )
2.6 4 ( 67 )
2. 36 (6 0)
7/1 6- 14 UNC- 2B
S A E D S tr ai g ht K ey
S A E J74 4- 44 -1
S A E D 30In vo l ute S p l i ne
S A E J74 4- 44 -1 1 3T 8/ 16 DP
1. 10 (2 8)
1. 50 (3 8)
2.20 (56)
2.44 (62)
1.89 (48)
1.89 (48)
0.75 (19)
0.98 (25)
2.13 (54)
2.13 (54)
1.69 (43)
1.73 (44)
M8-1.5
1.89 (48)
1.93 (49)
@
SAE C 30
Involute Spline
SAE J744-32-4
14T 12/24 DP
M8-1.5
2.20 (56)
SAE C-C 30
Involute Spline
SAE J744-38-4
17T 12/24 DP
2.44 (62)
0.98 (25)
21
0.50
6. 36 ( 161. 6)
0
-0. 0 2
( 12. 7-0.0 5 )
SAE C 2 hole
SAE J744-127-2
7.125 (181)
0.50
0
-0 . 0 2
(12.7 -0)0 . 5
Rear Ports
Model Code Option R
See Port
Details
K3 VL1 40
K3 VL14 0
K3 VL1 40
See Port
Details
BA
B
T Y PE
US E F
OR
NO
1.26
(32)
2.48
(63)
11.02 (280)
22
6. 38 ( 16 2 )
K3VL200
With Cut-off/Load Sense
Control And Torque
Limit Module
(Clockwise Rotation)
0. 63 ( 16 )
(P )
8 .7 ( 22 1)
A
r
(P )
C
T a ir
M a xim um Heig h t W ith
To r qu e Lim it Co nt ro l M od u le
9 .06 ( 23 0 )
S ee M ax F lo w Ad jus tm en t D et ail
Ad ju stm e nt Scr ew F or
Adju st me n t Sc re w F o r
Diff er en tia l Pr es sur e
C ut -o ff P re ssu re
Ad just m en ts fo r T or qu e Lim it
See M o un tin g F lan ge O pt ion s
(P )
(P )
(P )
C
3. 00
( 7 6 )
1 .5 0
( 3 8 )
Dr
D
T a ir
T a ir
Dr
D
See Po rt
De tails
See Po r t
De ta ils
2. 44 ( 61 .9 )
1 .44 ( 36 .5 )
4. 80 ( 12 2)
0 .6 9 (1 8)
10 .4 1 (2 65 )
11 . 5 0 (2 92 )
4. 80 ( 12 2 )
11 . 5 0 (2 92 )
1 3. 58 ( 34 5)
Mounting Flange
Model Code Option "S" Model Code Option "K"
4- 0 .8 7 ( 2 2) SAE E : 4 h ole
2. 96 ( 75 .1 0)
2 .95 ( 75 .0 0)
SAE J 74 4- 16 5 -4
2.6 4
(6 7. 00 )
2 .6 4
( 6 7.0 0 )
0.4 4
( 11. 11 ) 2 .4 8
2.3 6
(6 0. 00 )
( 6 3.0 0 )
7/ 16 -1 4 UN C-2 B
1.9 8 (5 0 .29 )
1 .7 5 (4 4. 45 )
1 .7 5 (4 4. 45 )
1 .1 0 (2 8. 00 )
SAE J 74 4- 44 - 4 1 3 T 8/ 16 DP
1.5 0
(3 8. 00 )
0 .6 3 (1 6)
8. 84 ( 22 4. 5)
Port Details
A
P or t Nam e
Del iv er y P or t
T ig ht en in g Torq ue
l bf - f t ( Nm )
I nlet P or t
17 3 ( 235)
12 3 ( 167)
Dr
Dr ai n P or t
PL C / P
17 3 ( 235)
9 ( 12)
9 ( 12)
23
to ff-s tr oke
ton -s tro ke
100%
on-stroke
Unit mS
K3VL45/60 60 100
K3VL80 95 170
K3VL112 90 140
K3VL140 90 140
K3VL200 110 240
50%
350 (5075)
0%
300 (4350)
250 (3625)
200 (2900)
150 (2175)
Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)
100 (1450)
50 (725)
0
Time (mS)
to ff- str ok e
to n- str ok e
on-stroke
Unit mS
K3VL45/60 60 70
K3VL80 100 110
K3VL112 100 120
K3VL140 100 120
K3VL200 110 120
100%
50%
350 (5075)
0%
300 (4350)
250 (3625)
200 (2900)
Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)
150 (2175)
100 (1450)
50 (725)
0
Time (mS)
on-stroke
Unit mS
K3VL45/60 20 115
K3VL80 55 115
K3VL112 50 195
K3VL140 50 195
K3VL200 65 190
Test Conditions:
Pump Speed = 1800 rpm
Inlet Condition = 0 psi (bar)
Oil Type = ISO VG46
Oil Temperature = 122F (50C)
Compressed Oil Volume = 1.32 gallons (5 liters)
100%
50%
0%
350 (5075)
300 (4350)
250 (3625)
200 (2900)
150 (2175)
100 (1450)
50 (725)
0
Note: The response values shown in the tables above are typical of those experienced in the laboratory.
Actual response time will vary with different hydraulic circuits.
24
to ff- str ok e
Time (mS)
45,60,80,112,140,200
Mounting Code
A B BB C4 C CC D E
Pilot Diameter 3.25 (82.55)
Mounting Bolt
M10 - 1.5
Hole Thread
M12 - 1.75
M12
M20
- 1.75
- 2.5
M16 - 2.0
Number of Teeth 9 13 15 17
Pilot
Depth 0.315 (8.0)
Diametral Pitch
0.551 (14.0)
Mounting Bolt
Pressure
AngleM10 - 1.5
Hole
Thread
M12 - 1.75
8/16
M12 - 1.75
M20 - 2.5
M16 - 2.0
MajorLength
Diameter1.358
0.625 (15.875)
Shaft
(34.5) 0.875 (22.225) 1.000 (25.4) 1.533
1.929(38.938)
(46.0)
Standard
Pin Diameter
Diametral Pitch
16/32 12/24
14 13
295 (400) 516 (699)
8/16
30
Pressure Angle
Major Diameter 0.625 (15.875) 0.875 (22.225) 1.000 (25.4) 1.533 (38.938)
Internal Diameter
(K3VL 45 140)
Flange Adapter
0.961 (24.407) 1.301 (33.056)
Number of Te eth 9 13 15 17
Pin Diameter
30
1.283 (32.588)
1.850(55.5)
(46.990)
2.185
2.756 (70.0)
(K3VL 45140)
16/32 12/24
Over Pins
SAE A Kit
14 13
0.433 (11.0)
InternalEngagement
Diameter
Spline
0.984 (25.0)
A B BB C4 C CC D 1.535
E (39.0) 1.772 (45.0) 2.480 (63.0)
Standard
[in (mm)]
0.551 (14.0)
1.929 (46.0)
45,60,80,112,140,200
Dimensions
[in (mm)]
Shaft Spline
Detail
0.433 (11.0)
Mounting Code
(K3VL
200) 0.144 (3.658) 0.216 (5.486)
0.108
(2.743)
Shaft Coupling
Shaft Coupling
SAE A Spline
45 (31) 150 (203) 166 (226) 412 (559)
295 (400) 516 (699)
O-ring - SAE A Pilot
O-ring
Symbol Units K3VL45/60 K3VL80 K3VL112/140 K3VL200
Maximum Allowable Bending Moment Bmax lbf-ft (Nm) 101 (137) 180 (244) 341 (462) 685 (930)
O-ring
Pump Weight Without Through Drive M lb (kg) 55 (25) 77 (35) 143 (65) 209 (95)
Bolts (Qty = 4)
Pump Weight With SAE A Through Drive Ma lb (kg) 62 (28) 84 (38) 152 (69) 226 (103)
Pump Weight With SAE B/BB Through Drive Mb lb (kg) 73 (33) 97 (44) 167 (76) 249 (113)
Pump Weight With SAE C/CC Through Drive Mc lb (kg) - 99 (45) 172 (78) 249 (113)
Pump Weight With SAE D Through Drive Md lb (kg) - - 183 (83) 253 (115)
Bending
Moment Limitation
Pump Weight With SAE E Through Drive Me lb (kg) - - - 264 (120)
Pump
Weight Without Through Drive M lb (kg) 55 (25) 77 (35) 143 (65) 209 (95)
Including Through Drive Kit (Approximation) d1 in (mm) 5.12 (130) 5.71 (145) 6.89 (175) 8.47 (215)
Pump Weight With SAE A Through Drive Ma lb (kg) 62 (28) 84 (38) 152 (69) 226 (103)
Through Drive Pump Length from Front to Rear
Pump
Weight With SAE B/BB Through Drive Mb lb (kg) 73 (33) 97 (44) 167 (76) 249 (113)
Mounting Flanges D# in (mm)
Pump Weight With SAE C/CC Through Drive Mc lb (kg) - 99 (45) 172 (78) 249 (113)
Pump
Weight
SAE pump
D Through
(kg)
- - 183
(83)
253
(115)the maximum allowable bending moment, then additional
Bending
momentWith
for tandem
= [Ma-eDrive
x d1] +Md
[M xlb(d2
+ D#)].
If the
result
exceeds
Pump
With
SAEKawasaki
E Through
Drive
supportWeight
is required.
Consult
in this
case. Me lb (kg) - - - 264 (120)
Distance from Mounting Face to Pump Center of Gravity
Not Including Through Drive Kit d2 in (mm) 4.72 (120) 5.12 (130) 5.91 (150) 7.48 (190)
Distance from Mounting Face to Pump Center of Gravity
Including Through Drive Kit (Approximation) d1 in (mm) 5.12 (130) 5.71 (145) 6.89 (175) 8.47 (215)
Through Drive Pump Length from Front to Rear
Mounting Flanges D# in (mm)
Bending moment for tandem pump = [Ma-e x d1] + [M x (d2 + D#)]. If the result exceeds the maximum allowable bending moment, then additional
support is required. Consult Kawasaki in this case.
25
6-M10
Depth 0.67 (17)
0.31 (8)
1.22 (31)
2.09 (53)
D2
SAE B 30 Involute Spline
SAE J744-22-4 13T 16/32DP
SAE B 2 hole
SAE J744-101-2
0.43 (11)
SAE C 2 hole
SAE J744-127-2
SAE C
6-M12
Depth 0.98 (25)
6-M16
Depth 1.18 (30)
0.55 (14)
2.28 (58)
2.09 (53)
D3
D4
SAE C 2 hole
SAE J744-127-2
SAE C-C
6-M12
Depth 0.98 (25)
0.43 (11)
D1
SAE B-B
SAE B 2 hole
SAE J744-101-2
SAE B
SAE A 2 hole
SAE J744-82-2
0.55 (14)
2.32 (59)
SAE D 4 hole
SAE J744-152-2
SAE D
6-M16
Depth 1.18 (30)
D5
SAE C-C 30 Involute Spline
SAE J744-38-4 17T 12/24DP
0.59 (15)
2.80 (71)
4-M16
Depth 1.69 (43)
6.36
0 . 00 8
(161.6
0. 2
D7
26
SAE B
S A E A 2 ho le
S AE J7 44 -8 2- 2
S AE B 2 ho le
SA E J74 4- 10 1- 2
4 .17 ( 1 06 )
2- M1 0
D e pth 0. 79 (2 0)
0 .43 ( 11)
0.3 1 ( 8 )
2. 20 (5 6)
1 .4 5 ( 37 )
D2
6- M 12
D ept h 0 .98 ( 25)
D1
S A E A 3 0 Inv olu te S pl ine
S AE J7 44 -1 6- 4 9 T 16/ 32 D P
SAE B-B
SAE C-2
S AE B 2 hol e
SA E J74 4- 10 1- 2
0. 43 (1 1)
S A E C 2 h ole
S A E J7 44 -1 27 -2
0 .55 ( 14 )
2.2 0 ( 5 6)
6- M 12
D e pth 0 .98 (2 5)
D3
2. 32 (5 9)
6- M 16
D ept h 0 .9 8 ( 25 )
D4
S AE B -B 3 0 Inv olut e S pli ne
SA E J74 4- 25 -4 15 T 16/ 32 D P
SAE C-C
SAE C-4
S A E C 2 ho le
S AE J7 44 -1 27 -2
0 .55 ( 14 )
2.3 2 ( 5 9)
0 .55 ( 14 )
6- M 16
D ept h 0 .98 ( 25 ) 2. 32 (5 9)
D5
SAE E
S AE D 4 ho le
SA E J74 4- 15 2- 4
0 .59 (1 5)
S A E D 30 In volu te Sp line
S AE J7 44 -4 7- 4 1 3T 8/ 16 D P
S A E E 4 hol e
S AE J7 44- 1 65- 4
6 .36 ( 161 .6 )
0.7 1 (1 8)
2. 95 (7 5)
D7
4 .51 ( 11 4.5 )
4- M 12
D e pth 0 .98 ( 25)
D6
SAE D
S A E C 4 h ole
S A E J7 44 -1 27 -4
2 .95 ( 75)
4- M 16
D ept h 1 .50 ( 38 ) D 8
8 .84 ( 22 4.5 )
4- M 20
D ept h 1 .50 ( 38 )
S A E D 30 In volu te Sp line
S AE J7 44 -4 7- 4 1 3T 8/ 16 D P
27
Lock-nut Lock-nut
3
(cm 3 )
0.36
0.70
0.73
0.93
(4.9)
(6.1)
(6.0)
(11.5)
(12.0)
(15.3)
1.65 - 3.70
2.15 - 4.88
3.42 - 6.83
4.27 - 8.54
6.1 - 12.2
(16 - 45)
(24 - 60)
(35 - 80)
(56 - 112)
(70 - 140)
(100 - 200)
0.02 - 0.47
(0.5 - 12.1)
0.02 - 0.47
(0.5 - 12.1)
0.02 - 0.59
(0.5 - 15.0)
0.14 - 0.63
(3.8 - 16)
0.04 - 0.63
0.35 - 1.00
(8.9 - 25.3)
(mm)
0.37
0.98 - 2.75
(cm
0.3
(1.0 - 16)
Adjustment
Adjustment
Screw
Screw
94
(Nm)
(128)
94
94
(128)
(128)
173
(235)
173
173
(235)
(235)
Cu t -o f fPressure
Pr e ss u re
Cut-off
A
d ju s t m e nt
S cr e w
Adjustment
Screw
L oc k- n u ts
Lock-nuts
*1
*1
f -ft
Outer Spring
Adjustment
Outer Plus
Inner Spring
Adjustment
Delivery Pressure
f -ft
(Nm) 75 (102)
28
AA
B
B
B
*N or *M *V
*/1-EO
Unloading Valve - *N or *M
AB
AB
2010
3.5
12.8
45.8
29
Installation Drawing
0.0315 (0.8)
0.20 (5.0)
R0.10 (R2.5)
0.47 (12)
0.79
(20.0)
0.20
(5.0)
0.77
(19.5)
0.77
(19.5)
1.54
(39.0)
P-969-0274C The right to modification for technical improvement is reserved. SG5M 3/06
5080 36th Street S.E., Grand Rapids, MI 49512
(616) 949-6500 Fax (616) 975-3103
www.kpm-usa.com