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Contents
1 Basic Data................................................................................................................................ 1 1.1 Basic data of well drilling and completion ........................................................................... 1 1.2 Perforation data sheet ........................................................................................................... 1 2 The Purpose and work scope for well test ............................................................................... 1 3 Construction geological conditions ......................................................................................... 1 4 Operation program and time limit ........................................................................................... 1 5 Job preparation ........................................................................................................................ 1 5.1 Operator and service content ................................................................................................ 1 5.2 Job preparation ..................................................................................................................... 2 5.3 Onsite preparation ................................................................................................................ 2 6 Operation interface .................................................................................................................. 2 7 Operation steps ........................................................................................................................ 3 7.1 Fix the wellhead ................................................................................................................... 3 7.2 Wiper trip .............................................................................................................................. 3 7.3 RIH the PDS sampler ........................................................................................................... 4 7.4 Pull the PDS sampler and measure flowing pressure gradient ............................................. 4 7.5 Sample transferring6 8 Notice ...................................................................................................................................... 6 9 Safety measures ....................................................................................................................... 5 9.1 Safety requirements of slick line operation .......................................................................... 5 9.2 Safety measures in exceptional circumstances ..................................................................... 6 9.3 Emergency measures of hydrocarbon releasing ................................................................... 7 9.4 Potential risk and methods ................................................................................................... 7 10 Appendix ............................................................................................................................... 8 Appendix1: Device listing .......................................................................................................... 8 Appendix2: Wiper trip tool string .............................................................................................. 8 Appendix3: PVT sampling tool string ........................................................................................ 9 Appendix4: Production pipe schematic .................................................................................... 10 Appendix5: BU-18 well test JSA ............................................................................................. 10
1 Basic Data
1.1 Basic data of well drilling and completion
(1) Well No.:BU-18 (2) Well type: natural flow oil well (3) Test interval: 3830m (4) Target formation: Mishrif (5) Current producing horizon: Mishrif reservoir (6) Completion: case hole perforated completion (7) Inclination data: the well is vertical well
5 Job preparation
5.1 Operator and service content
1) 2) One job supervisor :control the onsite job Each one person for crane and rigger of Well-tech: provide crane operation service. Four slick line operators of well-tech, one windlass, and one tool case: provide slick line job service. person of Well-tech slick line department, 1 slick line winch, 1 tool box, 2 Pressure gauge, provide
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All the down hole tools and surface equipments should be checked by job supervisor before go to the onsite, detailing content as follows: The qualification of equipment. The certification of proof before job. All the pressure and functional tests of the equipments should check-out and be recorded. All the measuring instruments should check-out. Pressure testing for the lubricator is 3000psi/10min. Call all related responsible official together to introduce the detailing of the job design.
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6 Operation interface
1) The supervisor is responsible for the coordination and management during the job, make sure the working go smoothly. The slick line team of well-tech is responsible for the pressure test, combine and optimize tool string to satisfy meet the job goal.
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7 Operation steps
7.1 Fix the wellhead
1) 2) Company man gives the order to all the contractors and organizes the conducting. After the approval of the onsite director, under the guiding of the oilfield production supervisor or attendant, Make sure the swab valve of X-tree is closing, Keep the main valve and production wing valve opening, then hang the sign of slick line. Close pressure gauges needle valve to take off the pressure gauge, and then leak off the pressure between swab valve and x-tree head. Position the slick line equipments; Make up BOP and lubricator, and do the functional testing of BOP at 3000psi, keeping it stable for 10 minutes. The length of lubricator should long enough to meet the job situation.
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7.2Wiper trip
1) Inform job supervisor all the slick line things have prepared, it needs the surface safe valve position at open situation, the main valve position kept at open situation, production wing valve position kept at open situation, the well reach at working situation. Connect suitable size (58 mm) of gauge cutter, check zero of depth at surface ground. Open the swab valve 1 to 2 circles slowly, the down hole pressure go into lubricator grandly and observe it for 10 minutes, and check if there is leaking from wellhead and lubricator. If the leaking is happen, close swab valve immediately, blow down the pressure and processing it; otherwise continue open it totally, record the turn number, observing it for 10 minutes. Slick line tools should down hole slowly and smoothly, after wiper trip to about 3850m, take out slick tools, wiper hole job needs: Assemble tool string simulate well test. (Appendix 2Wiper trip tool string) Up and down tool string test every 500 meters. Notice the down speed and record it. The maximum up and speed shall not faster than 80 m/min. if pull weight is abnormal, stop winch immediately and analyze the reason.
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Take out wiper tools to lubricator and confirm it, then close swab valve, leak the pressure in the lubricator, take off lubricator, disconnect wiper tool string. If we select normal sequence from big to small gauge cutter(70 mm , 65 mm ) to wiper trip, operating procedures as the same; if successful, report to the supervisor, continue the next step work, if fail, communicate with supervisor and talk about resolve method.
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7.4 Pull the PDS sampler and measure flowing pressure gradient
1) Pull the tool strings up and stop at 3830m, 3780m, 3730m, 3500m, 3000m, 2500m, 2000m, 2000m, 1500m, 1000m, 500m for 5 minutes to measure flowing pressure ; NO. 1 2 3 4 5 6 7 8 9 10 11 2) Stop depth 3830m 3780m 3730m 3500m 3000m 2500m 2000m 1500m 1000m 500m 0m Stop time 5min 5min 5min 5min 5min 5min 5min 5min 5min 5min 5min Point interval 10s 10s 10s 10s 10s 10s 10s 10s 10s 10s 10s
8 Notice
1) It needs to check if the pipe string depth has something wrong to make sure the operation success ratio. In case the leaking of main valve and surface safety valve to avoid the failing of lubricator system pressure testing, operator should check carefully, maintenance and make necessary exchanging for sealing before fixing lubricator system.
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9 Safety measures
9.1 Safety requirements of slick line operation
1) 2) The linking of the above tools and operation must under the present direction of team header. Slick line winch and other devices should be holding well, layout reasonably, and operate easily and safety. The lubricator must have pressure gauge and relief valve, the length of lubricator should be greater than the length of tool string. Strictly control the slick line actual tension is not exceeding the limitation range. After X-tree operation, open swab valve and master valve, it should be list slick line operation and other words. When connecting slick line tools and pulling out or exchanging device every time, before running in, the place of threaded connection should be fastened again. During operation processing, if blocking is happen, it should up and down tools slowly, dont running in being forced. If doing many times slick line job continuously, cutting off a short part of slick line and making rope socket again to keep the device in a good working condition. If do slick line fishing job, the running tools should be considerate it can be released.
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10) All the running tools must be measured length, outside diameter, internal diameter before running in. 11) When cutting off slick line on the ground, it should hold slick line with two hands to prevent slick line head from jumping up to hurt yourself and others. 12) The end portion of slick line unit must be firmly fixed. 13) During slick line job, irrelevant personnel should stay away wellhead, operator also pay attention to the wellhead safety. If found abnormal circumstances, operator should immediately stop slick line job and deal with it. 14) The lubricator and winch should fixing reliable, binding tightly and holding well by iron link or slick line; if blocking is happen, after the approval of supervisor and the direction of first party, processing it by taking short distance moving, and taking relevant measurements to avoid hurting incident because of slick line snapping.
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10) To avoid cutting tool not being in place or not cutting off at the right position, it should have done the following works well in advance. Think over all the preparatory work. For example, what about the ability of BOP? The performance of BV and related tool, hand pump, pipelines and so on.
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10 Appendix
Appendix1: Device listing
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Step
Job Procedure
Potential Hazards
Remark
Equipment transporting
Equipment damage
1. Before working, know nearby society and culture situation; 2. Be careful the sunny and high temperature; 3. Prepare first aid box in case of emergency accidents; 4. Prepare some medicine to resist mosquito and snake ants etc; 5. Know the roads, 6. Equipped with security protection equipment and personnel security. 7.According to the number of vehicles with homework on duty on duty and prevent of emergency 1. Check the equipments carefully according to the driving requirements; 2. Make sure the crane in the hanging situation; 3.Tell the true weight of equipment to crane driver; 4.It needs professional person direct the crane and forbidden unrelated persons 1.Ready-made the position and fixing of equipments with driver; 2. If it is possible, let the engineer take part in the transporting to monitor the whole processing. 1.Related person take enough protective inventory; 2. Position the equipments after them arrived at the onsite as soon as possible; 3. Pay attention to the stability and safety during hanging; 4. Check the equipment in time, discover the problem and deal
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Handover well
Environment pollution at the wellhead; wellhead pressure gauge damage; Personnel hurt(Falling, bruising, crushing, pummeling, high pressure) ; blowout; sling breaking
person hurt; packing parts and packing position of BOP system damage Blowout; device damage; person hurt; danger during tools hanging
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person hurting
1. Operators should wear necessary inventory, including protective glass and so on; 2.Stay in the safety field to avoid personnel hurt because of the elasticity of the slick line; 3. Before power on the equipments, check all kinds of fluid level and pipe 1. Personnel must wear the qualified protection supplies, including protective glasses; 2. Through radio, warning tape for isolation; 3. Special person check it in a safe location, prohibit irrelevant personnel enters a high pressure area. 1. Check the ring and the ring groove; 2. Ensure locate the BOP correct, on the balance of the diagonal. 1.Check the diesel oil, cooling water before starting the diesel engine; 2. Check the safety valve set pressure is up to the standard before starting the mud pump; 3. Operating the pump should be smoothly and slowing. 1. Take necessary protective inventories in case of accidents in checking processing; 2. Pay attention the standing position prevent the damage from elastic slick line; 3. Drag slick line stable out of roller when the windlass in neutral position.
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person hurting; slick line and knot cap damaging; wellbore junk
Mismatch job design, cannot finish the job; do not know the well situation and cannot reach job goal, even have accident happen.
10 person hurting; slick line and down hole tools, BOP system damaging; wellbore junk
wellhead fixing
11
high pressure, oil and gas leakage, danger caused by poison gas; the danger caused by the
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valves uptight; accidents caused by slick line and tool string broken
cannot finish job; tools drop out and lost down hole; person hurting
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tool string blocking or sticking, cannot finish the job; slick line snap because of oversized pulling power; person hurting; close valve wrong to cause slick line cut off; depth wrong, tools losing; saver leakage Due to the pressure gauge fault, cause the test failed; The necessary data forget to record, cause test results cannot be calculated; Personal injury; Shut off wrong valve, Cut wire;
1. Before working, know the well situation, be care for wrong depths interval, sometime it is necessary to get approve of supervisor to start the job; 2. Forbidden mark font two times; 3. When pulling power greater than normal, report it to supervisor, co
1.Make careful examination to pressure gauge and related equipment before test, make careful records; 2. Pressure gauge Engineer check on the data carefully; 3.Personnel must wear an approved protective equipment, enhance self-protect consciousness; 4.Irrelevant personnel should be away from the work area; Winding
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Blowout; device damage; person hurt; danger during tools hanging and wrong direction; slick line damage; device accident because of corrosion. Environment pollution at the wellhead; Personnel hurt(Falling, bruising, crushing, pummeling, high pressure) ; blowout
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