RAPID DRYER R/D M/C MAN

Responsibilities
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Taking charge responsibility Man Power Handling Takes planning of shift on Programme Sheet Shift wise Pre-winding requirement Attendance Internal Lot wise data entry Lot Control Card Data Filling In/Out timing of all machines Pre-Winding Complaint Book Attendance (Shift wise, On Leave etc.) House Keeping in dyeing Hall Lunch Hour Checking of Control Cards (Dispo No., Count, Shade 3'S Check Lists of R/D Checking Cleaning of rapid area JH Check List Shift Wise Wet Material Stock at Shift End Charge handover

Frequency of Activity/Shift 1 1 2 1 1 1 1.5 2 1 1 1 1 25 1 2 1 1 1

Time consumed Total per time(min)/Shift Activity(min) 15 10 20 20 15 20 30 25 20 10 15 30 1 10 10 5 25 15

Total =

15 10 40 20 15 20 45 50 20 10 15 30 25 10 20 5 25 15
390

Rapid Dryer Operator Responsibilities

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Taking charge responsibility All m/c`s material position (i.e.Lot ok,n/ok,wet in carrier or in tappa) Testing Cone Entry (Lot No., M/c No., Tagging etc..) Loading and unloading of lots that are dried in RD ( through hoist) Cross checking of lots that is to be dried in RD Giving testing cones to R.F. Operator Cleaning rapid dryer area Checking of pipe lines for any leakage in the basement Lunch Hour Taking entry of lots that is to be dried in Production Register Total production calculation at the end of shift Break Down Register ( If Any) Moisture checking Helping in loading/unloading (In Case of urgecies) Cross checking of trolley & tappa which were cleaned by contt.person. Entry of R.D. Production in Log book
Frequency of Activity/Shift Time consumed per Activity(min) Total time(min)

1 1 43 35 8 43 1 2 1 35 1 2 4 1 1 1

20 10 1 2 5 1 10 10

20 10 43 70 40 43 10 20 30

1 15 10 2 15 7 2
Total =

35 15 20 8 15 7 2
386

UNLOADING HALL 1 HALL 2 NO. OF PCS. AVAILABLE FOR UNLOADING (HALL1) NO. OF PCS. AVAILABLE FOR UNLOADING (HALL2) 4 PERSON 2 PERSON 2764 pcs. 1837 pcs.

HALL 1
1 2 3 4 5 6 7 Adjustment of tappas near carrier/2Person Unlocking Lock plate /2Person Unloading of carrier ( 207 pcs.)/4 person (Hall 1) Checking of wet material/4Person Shifting Trolleys to Murata/2Person Cleaning of tappas /4Person Lunch hour/4Person 17 17 17 17 2 17 1 2 8 13 3 35 3 34 136 221 51 70 51 30 68 272 884 204 140 204 120

TOTAL
HALL 2
1 2 3 4 5 6 7 Adjustment of trolleys near carrier/2Person Unloading of carrier ( 80 pcs.)/2 person (Hall 2) Wet material inspection/2Person Unlocking Lock plate /2Person Lock plate counting/Person Cleaning of tappas/2Person Lunch hour/2Person 10 10 10 10 1 10 1 3 8 5 8 20 3 30

559

1892 1892%
60 160 100 160 40 60 60

1892

30 80 50 80 20 30 30

TOTAL

320

640

The Loading & un loading of beam is not including in this data. (5 Persons are involved in this activity-5 mint/Each person & one hour for cooling of beam) Lot control card ,programme related error is not included. Remarks The time for 3`S sustainability is not included. Fluctuating the package wt. from 700~1800 gm. BSS data of Grey material is not in study. ( 3 Hr 30 min)