Oxygen is yours

O X Y S W I N G

OPERATING ON THREE CONTINENTS WORLD CLASS TECHNOLOGY QUALITY PROFESSIONAL SERVICE

OPERATING ON THREE CONTINENTS WORLD CLASS TECHNOLOGY PRODUCT DEVELOPMENT SUPPORTED BY R&D FACILITIES IN US, EUROPE AND ASIA PROFESSIONAL SERVICE

T H E W O R LD OF IGS
Air separation h a s al way s b e e n a s p e c i a l i z a t i o n o f t h e I G S g r o u p. Our nitrogen a n d ox yg e n g e n e ra t i o n s y s t e m s , i n s t a l l e d i n e ve r y corner of the wo r l d , t e s t i fy t o t h e f o r ty ye ar s o f e x p e r i e n c e b e h i n d our group. With its three production facilities in the United States, Europe and Asia, and the n u m e r o u s s a l e s a n d s e r v i c e c e n t e r s i n t h e w o r l d , I n n o va t i v e G a s S y s t e m s s e t s t o p - q u a l i t y s t a n d a r d s e v e r y w h e r e . Each system is designed, manufactured and commissioned according to the procedures of our certified quality system, which is regularly updated and optimized. O u r ox yg e n g e n e ra t i o n s y s t e m s p r ov i d e t h e g a s r e q u i r e d f o r a variety of oxygen applications. Besides the conventional s OXYSWING PSA oxygen generators, IGS offers also its unique and innovative mod u l a r OX Y S W I N G P SA ox yg e n g e n e ra t o r s .

OXYSWING ADVANTAGES

T h e OX Y S W I N G Tw i n -To w e r P SA O x yg e n G e n e ra t o r s fr om IGS are a perfect alternative solution for the traditional oxygen supply mode t h r o u g h l i q u i d ox yg e n s t o ra g e t a n k s w i t h va p o r i ze r s . E specially in more remote areas with less developed infrastructures the O X Y S W I N G Tw i n -To w e r P S A O x y g e n G e n e r a t o r s o f f e r y o u t h e f o l lo w i n g i m p o r t a n t a d va n t a g e s : UNLIMITED OXYGEN SUPPLY Fully automatic operation, oxygen always available. No risk of running out of stock; SA F E Production of low-pressure, gaseous oxygen. N o h a z a r d o u s s t o ra g e o f c r yo g e n i c ox yg e n ; NO LOSSES Oxygen will only be produced when you need it. No evaporation l o s s e s o f l i q u i d ox yg e n d u r i n g s t a n d - by p e r i o d s ; BE T T E R C O S T C O N T R O L By producing your own oxygen, you have full cost control. No m o r e p r i c e i n c r e a s e s o r t ra n s p o r t f e e s fr o m e x t e r n al s uppliers.

PSA

COMPETENCE

R&D

CFD

FLOW

SIMULATION

FEM

STRESS

ANALYSIS

H O W D O E S I T WORK?

The OXYSWING Twin-Tower PSA Oxygen Generators extract the available oxygen in the ambient air from the other gases through the Pressure Swing A d s o r p t i o n ( P SA ) p r o c e s s . D u r i n g t h e P S A p r o c e s s compressed, cleaned ambient air is led to a molecular sieve bed, which allows the oxygen to pass through as a product gas, but adsorbs other gases. The sieve releases the adsorbed gases to the atmosphere, when the outlet valve is closed and the bed pressure returns to ambient pressure. Subsequently the bed w i l l b e p urg ed w i th ox yg e n b e f o r e f r e s h c o m p r e s s e d air will enter for a new production cycle. In order t o g u a ra n t e e a c o n s t a n t p r o d u c t f l o w, I G S o x y g e n g e n e ra t o r s u s e t w o m o l e c u l a r s i e v e b e d s , w h i c h al t ernat i vel y s w i t c h b e t w e e n t h e a d s o r p t i o n a n d t h e r e g e n e ra t i o n p h a s e .

O U R P S A C O MPETENCE
Our PSA technology i s t h e r e s u l t o f e x t e n s i v e R &D efforts and years of experience acquired by the entire IGS Group. By optimizing the various process stages to the utmost, the OXYSWING Twin-Tower PSA Oxygen Generators maintain a high degree of simplicity to insure greater robustness. For example, extensive CFD flow s i m u l a t i o n s h a v e r e s u l t e d i n a perfect flow distribut i o n o v e r t h e e n t i r e s e c t i o n o f the molecular sieve bed, whilst keeping gas velocities through the bed far b e l o w t h e f l u i d i z a t i o n l i m i t . O u r design optimization o f t h e P S A a d s o r b e r t o w e r s b y means of detailed FEM mechanical stress and fatigue analyses have set ma r k e t s s t a n d a r d s f o r s a f e t y a n d durability.

PSA

TECHNOLOGY

HIGH

RELIABILITY

LOW

ENERGY

CONSUMPTION

SAFE

K E Y F E A T U R ES

T h e OX Y S W I N G Tw i n -To w e r P SA O x yg e n G e n e ra t o r s a r e d e s i g n e d f o r h e av y- d u ty o p e ra t i o n , w h e r e s y s t e m availability in combin at i o n w i t h l o w r u n n i n g c o s t s a r e p r i m ar y o b j e c t i ve s . T h e ke y fe a t u r e s o f t h e OXYSWING Twin-Tower PSA Oxyg e n G e n e ra t o r s a r e : HIGH RELIABILIT Y L o w g a s s p e e d s t h r o u g h t h e a d s o r b e r b e d s , f i r s t- c l a s s c o m p o n e n t s , s t a i n l e s s s t e e l va l ve b o d i e s a n d i n s t r u m e n t air tubing, heavy-du ty i n d u s t r i a l P LC . I t s h o u l d w o r k . A l way s .

LOWEST ENERGY CONSUMPTION Energy cost is your major expense, not investment depreciation. Short pay-back period assured. Let OXYSWING really make you save money; EASY INTEGRATION All system tie-in points on one side in order to facilitate the i n s t a l l a t i o n o f t h e p l a n t a n d t h e i n t e g ra t i o n w i t h y o u r e x i s t i n g equipment;

SAFETY FIRST Heavy-duty adsorbe r ve s s e l s , d e s i g n e d w i t h e x t e n s i ve f a t i g u e a n a l y s i s a n d certified for an unli m i t e d n u m b e r o f c yc l i c l o ad s ; CUSTOMIZATION An extended list of o p t i o n s a l l o w yo u t o d e fi n e yo u r s p e c i fi c OX Y S W I N G Twin-Tower PSA Oxyg e n G e n e ra t o r a d j u s t e d t o yo u r i n d i v i d u a l n e e d ; CERTIFIED The OXYSWING Tw i n -To w e r P SA O x yg e n G e n e ra t o r s a r e fu l l y c e r t i fi e d t o t h e relevant European o r N o r t h -Am e r i c a n d i r e c t i ve s f o r p r e s s u r e e q u i p m e n t a n d machineries (e.g. C a t e g o r y I V, M o d u l e B + F a c c o r d i n g t o P E D 9 7 / 2 3 / E C ) .

HIGH QUALITY COMPONENTS FINELY ENGINEERED CERTIFIED CUSTOMIZED

specifications
OXYSWING PSA Generator

Oxygen Production Flow Nm3/h (scfh) 90 vol.% 93 vol.% 95 vol.%

Length mm (inch)

Width mm (inch)

Height mm (inch)

Weight kg (lbs)

Feed Air Press u r e = Oxygen Discha r g e P r e s s u r e = Oxygen Dew P o i n t = Feed Air Consu m p t i o n = STANDARD C O M P O N E N T S
Feed Air Filters

7,0 bar(g) / 100 psig 3,0 - 4,5 bar(g) / 45 - 65 psig - 60 C / -76 F at atmospheric pressure Oxygen Production Flow x 11 / 12 / 13 OPTIONS
Oxygen Analyzer with Zirconium Oxide Cell Oxygen Dew Point Analyzer Electronic Product Flow Meter Feed Air/Oxygen Pressure Transmitter Feed Air/Oxygen Temperature Transmitter Product Flow Totalizer Allen-Bradley PanelView TM Graphical Display Telemetry (GSM / Modem / Ethernet) Oil-free Oxygen High Pressure Booster Oxygen Cylinder Filling System Medical Upgrade

Adsorber Vessels to 97/23/EC or ASME VIII Div. 2 Process Valves with SS316L Bodies Process Piping of Painted Carbon Steel Instrument Tubing in SS316L Exhaust Silencer Air and Oxygen Pressure Regulation Local Instrumentation Control System with Allen-Bradley PLC Pressure Switch for Automated Idle-Mode

On request IG S c an s u p p l y yo u a c o r r e c t l y d i m e n s i o n e d fe e d a i r s y s t e m f o r yo u r OX Y S W I N G Twin-Tower PSA Oxygen G e n e rat o r a s w e l l .

PSA TECHNOLOGY CUSTOM-BUILT SOLUTIONS PROFESSIONAL APPROACH PRODUCT SUITABILITY

E N G I N E E R I N G SERVICES & SPECIAL PROJECTS

On request IGS can a s s i s t y o u w i t h t h e d e t a i l e d e n g i n e e r i n g , p l a n n i n g a n d installa tion of your e n t i r e O X Y S W I N G P S A o x y g e n g e n e r a t i o n s y s t e m . T h e small and medium-siz e d O X Y S W I N G T w i n - T o we r P SA O x y g e n G e n e r a t o r s c a n also be supplied as c o m p l e t e t u r n - k e y s y s t e m s m o u n t e d o n a s i n g l e c a r b o n steel skid. Eventual oxygen requ i r e m e n t s b e y o n d o u r s t a n d a r d r a n g e ( u p t o c a p a c i t i e s o f 5 TPD) will be treate d a s s p e c i a l p r o j e c t s , w h e r e I G S e n g i n e e r s w i l l d e v e l o p a customized solution for your specific oxygen demand. Of course we will apply the same tough standards to our engineered products as for our standard plants and, if required, app l y y o u r s p e c i fi c d e s i g n s t a n d a r d s a s w e l l .

O U R A P P R O ACH
IGS has a reputation fo r q u al i t y p r o d u c t s a n d e x c e l l e n t s e r v i c e . T h a t s w h y w e always put a lot of a t t e n t i o n t o t h e s p e c i f i c s i t e c o n d i t i o n s a n d t h e d e t a i l s o f your oxygen consump t i o n p r o f i l e r i g h t f r o m t h e b e g i n n i n g . A s t h e p e r f o r m a n c e o f an y P S A g a s g e n e r ator strongly depends on the incom i n g f e e d a i r t e m p e r a t u r e , o u r s y s t e m s w i l l b e s e l e c t e d a n d d e s i g n e d t o g u a r antee you the minimum requested o x y g e n m a s s fl o w e v e n a t t h e t o u g h e s t a m b i e n t s i t e c o n d i t i o n s . T h a t m a k e s I G S the reliable choice. No confusing p e r f o r m a n c e d a t a , j u s t s t r a i g h t f o r w a r d a s i t i s . Once we will be awar d e d w i t h y o u o r d e r , w e a r e f u l l y c o m m i t t e d t o m e e t t h e a g r e e d c o n d i t i o n s i n e very aspect. We are proud of our r e c o r d o f 1 0 0 % o n - t i m e d e l i v e r i e s d u r i n g t h e l a s t t h r e e y e a r s . O u r t e c h n i c i an s w i l l t r a v e l t o an y s i t e l o cation in the world to insure a correct installation of your OXYSWING Twin-Tower PSA Oxygen Generation System and to assist you with its commissioning and s t a r t - u p a s w e l l as t h e t r a i n i n g o f y o u r personnel.

WARRANTY & MAINTENA N C E

We stand for our products. Thats why IGS offers the b e s t w a r r a n t y t e r m s o f t h e m a r k e t a n d independent from the number of running hours of your OXYSWING Twin-Tower PSA Oxygen Generator. On top of that we also provide programmed maintenance p a c k a g e s , c o m p l e t e w i t h s e r v i c e s a n d s pare parts.

APPLICATION KNOW-HOW CORRECT PLANT DIMENSIONING PROFESSIONAL AFTER-SALES SERVICES

applications
MAIN OXYGEN APPLICATIONS
AQUACULTURE & WATER TREATMENT To g e t h e r w i t h o u r h i g h e ff i c i e n c y w a t e r o x y g e n a t i o n sy s t e m w i t h a v e r ag e o x y g e n b u b b l e s i z e s o f o n l y 1 0 20 m, the OXYSWING Twin-Tower PSA Oxygen G e n e r a t o r s w i l l o f fe r y o u a n e ff i c i e n t s o l u t i o n f o r t h e on - s i t e p r o d u c t i o n o f o x y g e n . GLASS & CERAMICS Th e O X Y S W I N G T w i n - T o w e r P S A O x y g e n G e n e r a t o r s have proven to be a reliable oxygen source for furnaces an d f l a m e p o l i s h i n g , e v e n w h e n o p e r a t e d a r o u n d t h e clock. We also can supply you special automatic oxygen distribution systems for a monitored and controlled ox y g e n s u p p l y t o y o u r f u r n a c e s a n d b u r n e r s . MEDICAL The OXYSWING Twin-Tower PSA Oxygen Generators are most suitable for any kind of ho s p i t a l w i t h m o r e t h a n o n e t h o u s a n d b e d s . O x y g e n s t e r i l e fi l t r at i o n w i l l e n s u r e a p e r fe c t medical grade quality of the produced oxygen. MINING IG S h a s i m p o r t a n t r e fe r e n c e s i n t h e m i n i n g industry. We can supply you a reliable OXYSWING Twin-Tower PSA Oxygen Generation System for any leaching or lancing application. Our dual unit solution guarantees you an oxygen supply under any circumstance.

IGS ITALIA s.r.l.

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GROUP

GERMANY Pittsburg CA/USA Grosseto ITALY

Moscow RUSSIA KOREA CHINA Abu Dhabi UAE

THAILAND

Manufacturing Engineering Res. & Dev. Sales Office

IGS Generon 16250 Tomball Parkway Houston, TX 77086 USA Tel.: +1.713.937.5200 Fax: +1.713.937.5250 IGS Generon Europe c/o Office Center K66 Knigsallee 66 D-40212 Dsseldorf, Germany Tel.: +49.211.86.69.15.55 Fax: +49.211.86.69.15.50 IGS Generon GUS Entuziastov, 55-58 Balashikha Moscow Region - 143900 Russia Tel.:+7.495.525.6744 Mobile Phone: +7.903.689.8067 IGS Generon Middle East c/o Esnaad / Adnoc Group P.O.Box 46121 Abu Dhabi, United Arab Emirates Tel.: +971.2.6029.312 Fax: +971.2.6029.132 IGS SMC Asia Gas System Shungfeng Rd., Shuangliu Aviation Harbor Chengdu, Sichuan, P.R. China 610225 Tel.: +86.28.8588.2034 Fax: +86.28.8588.2037 IGS Asia 2/3 Moo 14 Bangna Tower A 17th Floor, Bangna-Trad Rd., Bangplee Samutprakarn 10540 Thailand Tel.: +66.2751.9495 Fax: +66.2751.9497 IGS Generon Korea 1st Floor, 561-14, Gajwa-dong, Jinju-city, Gyeongsangnam-do, South Korea 660-300 Tel.: +82.55.761.8415 Fax: +82.55.761.8435

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IGS Italia edition 2009