Experion PKS The next Generation Process Knowledge System

Shrinking workforce & loss of domain expertise, due to retirements and downsizing Magnify existing Knowledge your organization Reduce Abnormal Situations and increase production Facilitate Knowledge capture, collaboration and automating work Manage assets & capitalize your knowledge
RESULTS KNOWLEDGE

INNOVATION

Experion PKS provides unprecedented connectivity through all level of process and business operations.

Process Knowledge Solutions Equal Process Results

30 years of Honeywell process control Asset management Domain expertise Six Sigma methodologies Innovative technology that fully integrates with : TPS, TDC2000, TDC3000, TotalPlant Alcont and PlantScape

Process Knowledge - Beyond Distributed Control

Facilitate knowledge capture Promote knowledge sharing Optimize work processes

Knowledge
Accelerate improvement and innovation

Experion PKS a Unified, Collaborative Architecture

State-of-the-art DCS Capabilities Abnormal Situation Management Safety Management Information Management technologies Integration of networks as : Foundation Fieldbus, Profibus, DeviceNet, LON, ControlNet, Interbus etc. Logic-, sequential-, drive object-oriented control and fully redundant controller architecture

Gives a Process-centric view of plant operations by focussing on the impact of operational objectives. This is the opposite of Instrumentcentric view, which informs users about device problems and maintenance.

Knowledge

Centralization of Process Safety information and data from everywhere!

FSC Safety System is Unified with Experion PKS

Quadruple Modular Redundancy (QMR) High diagnostic-based technology Safety, availability and scalability Two fault tolerance for safety & Unrestricted runtime Common platform for ESD and F&G Experion PKS unifies multiple FSC safety systems into a single architecture

COMMON GAS ALARM

COMMON FIRE ALARM

COMMON ALARMS AND FAULTS

Open, Secure, Interface for Process Graphics

HMIWeb Technology
Single, plant-wide human interface for all applications Using standard internet technologies (HTML, XML) Process graphics - secure Experion PKS station Information domain - Workcenter PKS

Create and store views of areas, filters, and sorting

One-click sorting!

Enter comments on alarms for later analysis! Presents instructions for each alarm

Unlimited scalability

Distributed System Architecture

Innovative technology that allows multiple Experion PKS systems to operate as one Efficient exchange of Control and Information date. Can operate on low cost, networks with small bandwidth Seamless access to points, alarms, operator messages, history etc. Key to a single system database - no duplications

Location B Location A FIC101.PV

Dynamic Cache

FIC101.PV
Dynamic Cache

Location C

FIC101.PV
Dynamic Cache

E Server Controller
FIC101.PV

The latest sensor in Process Industry!

Digital Video Manager - Revolution in Process Industry

Integration of video data in system Image capturing based on plant events Video can be presented to any desktop user in the plant Event driven video avoids overloading of users with irrelevant information Video can be exchanged in standard video streaming formats Advanced searching, replay featured allows analysis of incidents, and aid in diagnosis and troubleshooting Goes far beyond CCTV Smart algorithms for movement detection!

Consistent Tab Style Displays

Live Video Explorer Style Camera Navigation Pan/Tilt/Zoom/Focus Controls Preset Location Controls Recording Control

Live Video on all Four Quads Cycling cameras

Explorer Style Camera Navigation

Bring the process to every desktop in the plant

eServer for Casual User Access

Based on DSA and HMIWeb technology Allows real-time access to all process data from anywhere in the plant Extremely secure data access Call up of process graphics by using a standard browser No database duplication or building of special graphics
Casual Users

DSA
eServer Applications

Casual Users and applications connect to eServer and never impact on-line Control System!

First alarm & event system on the market that captures Knowledge

Open Alarm & Event System for Knowledge Capture OPC Alarm and Event client based The best technology for integration of thirdparty systems Commenting and annotation capabilities allow capturing of Knowledge

Scalable Architecture for Plant-wide History data

Historian Architecture
Functionality versus Typical Users
History recovery from Experion Automatic fail-over to secondary Experion server Data compression Confidence indicators Demand calculations EU conversions Tag/group security Support for advanced applications Advanced Formula Manager

Business & Enterprise

Process Operators As extension of operational historian Heavy Users Operations engineers Process control APC engineer Process engineers Plant maintenance Equipment specialists Environmental engineers Casual Users Management, plant economics engineers

Low engineering Quick startup Full DSA support Operator Graphics trend Trend Plots w/time control Easy Reporting Unlimited storage period

Operational history
Process Operators Historical trends Process Engineers Basic analysis Process improvement/diagnosis

Integration of Field Instruments - A Wide Choice of Protocols

Reliable, accurate field measurement data is the basis for all control For more than 15 years, Honeywell users understand the importance of true digital integration of field measurements Honeywell offers instruments with a wide choice of protocols : Digitally Enhanced (DE) protocol, Foundation fieldbus and Hart

Pressure & Multivariable

Temperature

H2Oil Analyzer

Experion PKS is a True Open System

Foundation Fieldbus integrates seamless into the controller Integration of ANY Foundation fieldbus registered device Chose the best instrument for your application All diagnostics, maintenance etc. of non-Honeywell instruments are fully integrated in Experion PKS Honeywell Fieldbus Interface Module (FIM) provides true chassis-to-chassis redundancy

Just download the DD & CF files from www.fieldbus.org

Wireless Technology for Flexible Information Access

Access to process graphics, control & monitoring data, DVM Operator rounds, equipment & safety inspection, tank gauging & lineups Important savings in commissioning and maintenance Full integration with other work process automation systems (e.g. Historian & CMMS) Approvals for hazardous areas Radio Frequency Identification (RDIF), Bar Code Technology & Peripheral Devices

A typical Production Profile for an Asset Intensive Facility for a calendar year.

Source : ASMTM

79 days 47 days

95 days 62 days

Days per Year

30 days 16 days 8 days 5 days < 60% Daily Production 95% 100%

23 days

Production Target set by Enterprise

Experion PKS Helps You To Move The Curve

Higher Plant Operating Target

RESULTS

Fewer Planning Constraints

Source : ASMTM

Days per Year

Effective use of our technology can result in recovery of 3-8% of capacity

Fewer Incidents

Maximum Plant Availability Fewer Operational Constraints

Plant Capacity Limit

< 60%

Daily Production

95%

100%

In many facilities thats $10 Million USD per year to the bottom line!

Knowledge Management

Experion PKS Process Knowledge Solutions leverage expert knowledge for higher results.

Asset and Abnormal Situation Management Operator Effectiveness Solutions Equipment Health Management Alarm Management & Rationalization Control Performance Solutions
KNOWLEDGE

What is so unique about this ? Only Honeywell can give the level of integration of PKS components because we own them and know how to make them work together better than anybody else.

Operator Performance Solution (OPS)

Event Analyst
Assist in understanding problem root cause Identify alarm system shortfall Install and use, no engineering required Master alarm database(MAD) - manage alarm configuration MAD enforcement to maintenance best alarm system Install and use, no engineering required Separate alert from alarm Reduce alarm deaf especially during alarm flood Provide different notification methods (e-mail, pager, etc.) Dynamic operation trend tool (operator defined) High density trend (50~100 trend/display) High performance PHD (historian) trending Context-sensitive tag/equipment information Context-formulated menu Tightly integrated to GUS Ergonomic and operationally-effective Icon series console Developed with design criteria from ASM Consortium Also available on tradition desktop PC and TPS consoles

Icon SeriesTM

Alarm Configuration Manager

User Alert

Pro-Trend

Pro-Menu

Hardware

Equipment Health Management (EHM) Rule-Based Decision Support System Knowledge Management System Maintenance Information Repository Integrates Condition Monitoring Systems & Other Information Sources Provide Relevant Notification
ActiveX

Asset
Fault 1
Symptom 1 Symptom 2 Symptom A

Fault 2
Symptom A Symptom X Symptom Y

Fault 3
Symptom X Symptom Y Symptom Z

OPC Command File Extraction

E-Mail

It ItFills FillsThe TheMaintenance MaintenanceGap Gap .. ..

Diagnostic Data Experience & Knowledge Instrumentation Data Physical Data Notifications /CMMS

XML/SOAP

OOP / C++

E-Mail Status Indication CMMS Pager

Alert Manager
Performance Data

Analysis Data

Supporting Data

Activate Program

Request Action

Experion PKS controls the entire scope of production: Operations Maintenance Engineering Business Management

Optimization for : Site-wide data & information Management Workflow

Collaborative Manufacturing Goals Visibility to identify internal and external opportunities by creating transparency Agility to translate these into profitable business and operating decisions by improving manufacturing responsiveness to market Plant demand and reacting to disruptions
l

Business
Customers l Suppliers l Financials l Processes l Products
l

Efficiency and safety to execute new process targets while minimizing latency between business process changes and business decisions Continuous Improvement to improve competitiveness by improving predictability and reducing operational variability

Production l Inventory l Equipment l Consumption l Events

Tearing down boundaries

Collaborative Manufacturing Platform

Source

Make
Supply Chain Management Advanced Planning & Scheduling Production Management Real-time Optimization Asset Management Operator Effectiveness

Distribute

Information Management / Decision Support Operators Engineering Maintenance Plant Managers Suppliers Customers Traders Logistics Planners Schedulers Licensors

Solution Suites
Services available: Consulting studies Full implementation Training and Support Full maintenance

Plan

Value Chain Management

Advanced Planning and Scheduling Blending

Agility

Visibility

Collaborate

Continuous Improvement

Efficiency Perform

Perfect
Production Management Operations Management Blending Movement Automation

Suites bundle applications to solve complete problem industry focused!

Value Chain Management Solution Suite

Plan

Provides suite of supply chain decision-support applications used extensively by global chemical and petrochemical manufacturers Optimizes all aspects of the supply chain, from sourcing through manufacturing, distribution, demand management, and trading partner collaboration Includes following components: Supply Chain Event Manager Distribution and Raw Material Planning Sales Forecasting and Production Scheduling Cycle Optimization ERP Interface SAND Production Planner (RPMS) Plan More Accurately

Results
Improve Customer Service

Maximize the Supply Chain

Advanced Planning & Scheduling Solution Suite

Plan

Complete solution suite is available, or individual products, including SAND supply and distribution optimization Production Planner (RPMS) refinery and petrochemical modeling, optimization, and feed selection ASSAY2 crude assay property management BLEND petroleum product blending Production Analyst performance monitoring by comparing plan to actual and back casting

Schedule More Accurately

Increase ROI

Reduce Inventories

Operations Management Solution Suite

Complete solution suite includes following applications: Operating Instructions - communicates plan-specific targets to operators Operations Monitoring - monitors plant performance and summarizes deviations Event Monitoring detects, records, and communicates operating events Laboratory Information Management System (LIMS) and LIDI manages lab operations and improves lab productivity Lab Data Integrator - integrates lab data from third party LIMS with Uniformance ASSAY 2 analyzes crude assays for improved decision making in the buying, selling, and trading crude oil Tank Composition Tracking calculates composition mixtures in feed and production tanks Reduce Operating Costs
Plan

Results
Execute to Plan

Make Better Decisions

Production Management Solution Suite

Production Balance establish overall and unit balances, report inventory, identify problems Batch Tracking track finished batches Lot Tracing track raw material lots Tank Composition Tracking track feed and product identity Production Costing calculate gross margins and product costs Recipe Management set and communicate formulations Business Hiway - ERP system and Supply Chain integration Laboratory Information Management System (LIMS) and LIDI manages lab operations and improves lab productivity Production Analyst- compares planned vs. actual performance Integrate ERP and Supply Chain
Plan

Reconcile Plant Data

Make Better Decisions

What is Workcenter PKS?

A collaborative data visualization application

Application providing real-time access to all data across the enterprise and supply chain Web-based technology using XML, HTML and Microsoft.NET, HMIWeb technology, custom graphics can include dynamic animation Usage of above open standards allows easy integration of third-party supplied applications and databases Time control feature for instant replay Only Internet Explorer required - easy and cost effective for casual users Efficient for information presentation from multiple site across the globe

An example with play back feature configured

Optimization and Automation Solutions - Benefits

Increase plant production Improve product yields Decrease operating costs Improve quality Best process flexibility under dynamic operating conditions Lower property giveaway Energy consumption reduction

Payback Payback times times measured measured in in months months ! ! Advanced Process Control
Empirical Modeling Multivariable Control Product Blending Batch Automation

Shadow Plant Simulation

High Fidelity simulation of dynamic behavior of process and control system Very tight integration with Experion PKS controllers Teach operators to avoid incidents and manage effectively upsets Allows identification and optimization of plant during engineering stage Supports features like freeze, accelerate Playback of real plant data to analyze upsets

System Support and Enhancement

Best system migration & evolution track record in the marketplace Experion PKS allows you to easily operate your installed base (TDC2000, TDC3000, TPS or PlantScape) in a unified manner Long term product enhancement program for TPS continues

LifeCycle Management Migration Solutions

Continuous, consistent system upgrade - using the latest technology Eliminates the risk of major system upgrades Most cost effective support program available - locked in at todays pricing for up to the next ten years LCM is a long term commitment from both Honeywell and yourself (typically 5 to 10 years) Protection from obsolescence Access to parts and technical support

Experion PKS gives you the tools to; Facilitate knowledge capture Collaboration Automation of work All this allows you to focus on higher-level functions