Si Motion

Automation and Drives
simotion
Sistema Motion Control
SIEMENS AG 2005
Tendencia en Mquinas de Manufactura

SIMOTION
The System & Customer Benefits References & applications Technical Details
Mayor flexibilidad de la mquinas

Demand for high degree of user-friendliness Consistent use of industry standards for operating systems, programming and communication Modular machine concepts with central or distributed intelligence
Faster, more frequent change of products

Demand for shorter changeover times Capability of changing the format or recipe online on the operator control system
Mechatronics:
Mechanical parts increasingly replaced by drives with intelligent motion control Motion control now the central control task
SIEMENS AG 2005
Slide 2
Productos Siemens para Motion Control y sistemas de Drive

SIMOTION
SIMATIC
SIMOTION
SINUMERIK
SIMATIC - Automatiza el mundo entero para usted. Control ms potente y universal funcionalidades ampliadas con motion control
SIMOTION - Sistema motion control Especfico para soluciones de mquinas con alta demanda de control de movimiento
SINUMERIK Hace las mquinas-herramientas realmente productivas. Especial para tornos, molinos ms precisamente numricos .
SINAMICS
SIMODRIVE
MICROMASTER
Sistemas de drive Siemens

SIEMENS AG 2005
MASTERDRIVE S
Slide 3
Beneficios durante la fase conceptual

SIMOTION
Fase conceptual
Generacin del concepto Seleccin de componentes Desarrollo de maquinarias
Ingeniera y commissioning
Configuring Engineering Parameterizing Programming Commissioning
Operacin y service
Integration Operator control Service Diagnostics Availability
SIEMENS AG 2005
Slide 4
Qu es Simotion
SIMOTION
Fase conceptual
Operacin y servicio
Funcionalidad PLC SIMOTION
Motion Control
(e.j. Operacin sincronismo, posicionamiento...)
La fusin de: Funciones lgicas
Motion Control
Funciones tecnolgicas
Funciones Tecnolgicas
(e.j. control de temperatura y presin en lazo cerrado)
Solucin Uniforme para Ingeniera

SIEMENS AG 2005
Slide 5
Componentes del sistema

SIMOTION
Fase conceptual
Operacin y servicio
UN sistema de ingeniera SCOUT

Configuracin (HW,comunicacin) Parametrizacin (tambin drives) Programacin grfica (MCC, LAD, FBD) Programcin textual (ST) Commissioning y diagnostico
Plataformas de Hardware
SIMOTION C, la variacin modular montada en una estructura SIMATIC S7300 SIMOTION P, la variacin sobre un PC industrial SIMOTION D, la variacin compacta integrada en el drive
Software Runtime
PLC Posicionamiento Operacin de sincronismo Cam ...
Funcionalidad escalable sobre diferentes plataformas de hardware

SIEMENS AG 2005
Slide 6
SIMOTION P
SIMOTION
Fase conceptual
Operacin y servicio
La versin abierta sobre un PC-industrial

Sistema operativo Windows XP real-time con expansin para SIMOTION Para hasta 64 ejes Aplicaciones de SIMOTION y aplicaciones adicionales de PC corriendo sobre una plataforma
P350 el sistema motion control basado en PC: Abierto y con un alto grado de rendimiento
SIEMENS AG 2005
Slide 7
SIMOTION P350
SIMOTION
Fase conceptual
Operacin y servicio
Tecnologa No. of ejes Acoplamiento de drive Permetros distribuidos Interfaz PROFIBUS Interfaz Ethernet Sistema eperativo Opciones compatibles
PC Industrial con panel en el frente (key o touch) hasta 64 Isochronous PROFIBUS DP ET 200M/S/X/eco/pro, todos los standard esclavos PROFIBUS (DP-V0 / -V1 / -V2) 2, 12 Mbit/s, isochronous 1, 100 Mbit/s Windows XP and SIMOTION realtime Software HMI (e.g. ProTool/Pro, OPC server) Software ingeniera SCOUT MS Office,
Slide 8
SIEMENS AG 2005
SIMOTION C
SIMOTION
Fase conceptual
Operacin y servicio
La versin modular en el diseo SIMATIC S7

Puede ser expandido usando mdulos I/O para SIMATIC S7-300 hasta 32 ejes Posee Interfaz digital I/O Cuatro interfaces analgicas
C230-2 el controlador universal para todos los drives

SIEMENS AG 2005
Slide 9
SIMOTION C230 - 2
SIMOTION
Fase conceptual
Operacin y servicio
Tecnologa No. of ejes Acoplamiento de Drive
SIMATIC S7-300 hasta 32 Drive link Analgico (4 canales on-board) o PROFIBUS o combinado ET 200M/S/X/eco/pro, all PROFIBUS standard slaves (DP-V0 / -V1 / V2) SIMATIC S7-300 I/O 18 inputs / 8 outputs (onboard) 2, 12 Mbit/s, isochronous 1, 100 Mbit/s
Slide 10
Permetros distribuidos Permetros centralizados Digitales inputs/outputs Interfaz PROFIBUS Interfaz Ethernet
SIEMENS AG 2005
SIMOTION D acorde a la clase de rendimiento

SIMOTION
Fase conceptual
Operacin y servicio
SIMOTION D compacto e integrado en el drive

Motion control, tecnolgico y funcionalidades de PLC integradas en el drive y por lo tanto con timpos de respuesta ms rpidos Alto grado de escalabilidad y flexibilidad gracias a las diferentes clases de rendimientos hasta 64 ejes
D425 bsico
D435 standard
D445 alto
SIEMENS AG 2005
SIMOTION D el drive-basedo en sistema motion control: El control complete de la mquina en el drive
Slide 11
SIMOTION D425 / D435 / D445

SIMOTION
Fase conceptual
Operacin y servicio SIMOTION D4x5
Tecnologa No. of ejes Acoplamiento de Drive Permetros distribuidos Permetros centralizados Interfaz PROFIBUS Interfaz Ethernet Interfaz DRIVE-CLiQ
SINAMICS S120 hasta 16 (D425), 32 (D435), 64(D445 ) On Board y / o va isochronous PROFIBUS-DP (PROFINET en preparacin) ET 200M/S/X/eco/pro, all PROFIBUS standard slaves (DP-V0 / -V1 / V2) 8 inputs, 8 inputs/outputs onboard, adicional mdulos I/O pueden ser operados 2, hasta 12 Mbit/s, isochronous 2, con 100 Mbit/s 4 (o 6 para D445), para el acoplamiento de: Infeed (line module) Power unit (motor module) Mdulos perimetrales, encoders CX32 (D445)
Slide 12
SIEMENS AG 2005
Sistema Runtimefunciones motion control

SIMOTION
Fase conceptual
Operacin y servicio
Bsico
Posicin
Engranaje
Cam
Preparacin de los valores actuales Punto de velocidad Funciones de cames Sensores de medicin
Posicionamiento controlado por la posicin Control de movimiento programado Homing
Funciones de eje principal Engranajes electrnicos Sincronizacin/desincronizacin
Cames electrnico Tabla o polinomio de 6 grado Movimiento para VDI 2143 Movimiento para VDI 2143 Curva escalar
Paquetes tecnolgicos
SIEMENS AG 2005
Slide 13
Ingenieria de drives usando SIZER

SIMOTION
Fase conceptual
Operacin y servicio
Completa ingeniera incl. opciones y accessorios Simple manejo y operacin - navegacin Integracin fsica e informacin tcnica Lista de partes, caractersticas, data sheets y layout drawings son automticamente generados
Usando SIZER rpida y fcilmente desarrollar la ingeniera

SIEMENS AG 2005
Slide 14
Comunicacin
SIMOTION
Fase Conceptual
Operacin y servicio
Tareas:
Ingeniera HMI Drives I/O

Un bus para todas las tareas: Ingeniera, motion control, visualizacin y diagnosticos
SIEMENS AG 2005
Slide 15
Beneficios en la ingeniera y commissioning del drive

SIMOTION
Fase conceptual
Concept generation Component selection Machine development
Configuracin Ingeniera Parametrizacin Programacin Commissioning
Operacin y servicio
Integration Operator control Service Diagnostics Availability
SIEMENS AG 2005
Slide 16
SCOUT SIMOTION
SIMOTION
Fase conceptual
Configuracin
Operacin y servicio
Test and diagnostics
Project Navigator
LAD / FBD
HMI engineering
ST Structured Text
MCC Motion Control Chart
CamEdit Cam Editor
Drive commissioning
SIMOTION SCOUT una herramienta de configuracin, test y diagnostico

SIEMENS AG 2005
Slide 17
Tipos de programacin
SIMOTION
Fase conceptual
Operacin y servicio
The System & Customer Benefits References & applications Technical Details MCC (Motion Control Chart) LAD / FBD ST (Structured Text)
La secuencia de mquina es programada grficamente en forma de diagrama de flujo
Lenguaje - ladder y diagrama de funciones desde el ambiente de programacin de PLC
Texto-basado en lenguaje de alto nivel para generar aplicaciones que pueden ser estructuradas ptimamente
SCOUT programacin simple en varios ambientes

SIEMENS AG 2005
Slide 18
Beneficios durante la operacin y servicio

SIMOTION
Fase conceptual
Concept generation Component selection Machine development
Configuring Engineering Parameterizing Programming Commissioning
Operacin y servicio
Integracin Control operator Servicio Diagnostico Disponibilidad
SIEMENS AG 2005
Slide 19
Totally Integrated Automation

SIMOTION
Fase conceptual
Operacin y servicio
Uniforme: configuracin administracin de datos comunicacin
SIMATIC S7
SIMOTION
Integracin de los componentes

SIEMENS AG 2005
Slide 20
Funcin trace de alto - rendimiento

SIMOTION
Fase conceptual
Operacin y servicio
Variables, condiciones de partida y duracin del trace Los contenidos del buffer trace es desplegado grficamente El trace es evaluado, grabado y exportado Funciones adicionales: Diagrama de Bode, anlisis FFT, generador de funciones, funciones matemticas
Uso-amigable en operacin y servicio

SIEMENS AG 2005
Slide 21
Beneficios en la operacin de la mquina: Administracin central de los datos

SIMOTION
Fase conceptual
Operacin y servicio
Todos los datos en la memoria

Firmware Datos de proyecto User programs Licencias
Mquinas en series son rpidamente generadas
Administracin de datos centralizado

SIEMENS AG 2005
Slide 22
Beneficios a clientes
SIMOTION
Fase conceptual
Solucin en un sistema integrado Escalable funcionalmente Diferentes plataformas de hardware Un bus para todas las tareas
Una herramienta para todas las tareas SCOUT porgramacin en varios lenguajes Ambiente grfico extremadamente simple dentro de la programacin
Operacin y servicio
Completamente integrado detro del concepto TIA Simple, diagnostico completamente integrado Manejo amigable Administracin central de datos
SIEMENS AG 2005
Slide 23
References & applications Examples

SIMOTION
Packaging ...
Glass ...
Metalforming ...
Textiles ...
Printing ...
Plastics ...
SIMOTION C
SIEMENS AG 2005
SIMOTION D
SIMOTION P
Slide 24
Technical details
SIMOTION
SIMOTION D
SINAMICS
Peripheral modules
Machine concepts
Engineering system
Runtime system
HMI interface
Communication
Safety Integrated
SIEMENS AG 2005
Slide 25
simotion
Sistema Motion Control
SIEMENS AG 2005
simotion
SIEMENS AG 2005
offering innovative solutions for motion control
Mechatronics: A Revolution in Machine Manufacture

SIMOTION
Conventional machine manufacture

Mechanical components determine the machine functions
Gearbox
Cams
Kingpins
Cam control
Coupling
Mechatronic solution
The merging of mechanics, electronics and motion control software makes flexible machine functions possible
Mechanical system
Electronic (servo drives)
SIEMENS AG 2005
Slide 28
Mechatronics shortens time - to SIMOTION
m a rket
Conventional sequence in design and launch of new construction

Test phase
Mechanical design Electrical components Modifications to prototype
Prototype
Result
Sequence using mechatronics

Interdisciplinary design Mechanics, electronics and IT Simulation and test phase Virtual machine result
Prototype is the result
Time-to-market security
Savings potential
Getting to the market more quickly and more safely using virtual prototyping
SIEMENS AG 2005
Slide 29
Escalable Funcionalmente
SIMOTION
Funcionalidades de Control (PLC)

Seleccionar Motion Control y funciones tecnolgicas
SIMOTION
Seleccionar funciones de librera
Usuario de programa
SIMOTION Construido segn la aplicacion

SIEMENS AG 2005
Slide 30
What is SIMOTION D?
SIMOTION
SIMOTION software
&
Active line module
Active line module Motor module Servo control

UP DN
UP DN
Motor module Servo control
Drive software
SIMOTION D
SIEMENS AG 2005
Slide 31
SIMOTION Integrated in the Drive

SIMOTION
A drive-based SIMOTION solution is made up of, at least, the following components:

SIMOTION D control module (SIMOTION D4xx) SINAMICS S120 components (infeed, power unit, etc.) DRIVE-CLiQ communication SIMOTION runtime SW and SINAMICS drive SW
SIMOTION D + SINAMICS
&
Active Motor Module Line Servore Module gelung UP DN
DRIVE-CLiQ PERIPHERAL MODULES Drive-related control cabinet peripheral modules
Motors with integrated DRIVE-CLiQ interface

Slide 32
SIEMENS AG 2005
SINAMICS CX32 Controller Extension

SIMOTION
Higher number of axes can be handled with SIMOTION D445 and CX32
CX32 handles the closed-loop drive control for up to 6 additional servo axes Coupling to D445 via DRIVE-CLiQ Several CX32 can be used in a drive group CX32 operating with D435 being prepared
SIMOTION D445 with SINAMICS S120

CX32
..
Servomotors
Scaled computational performance in the drives

SIEMENS AG 2005
Slide 33
System Concept SIMOTION controls the complete machine

SIMOTION
OPERATOR PANEL, HMI
Factory network
ENGINEERING
SIMATIC ET 200 SIMOTION D
DRIVE-CLiQ PERIPHERAL MODULES Drive-related control cabinet peripheral modules
Motors with integrated DRIVE-CLiQ interface

Slide 34
SIEMENS AG 2005
SINAMICS has a solution for ...

SIMOTION
... for every power rating

SINAMICS
G110
0,12 kW
S120
G130
G150 / S150
1 MW 100 MW
... for every functionality

SINAMICS SINAMICS
G110
Basic functionality
G130 G150
S150
S120
Motion Control / Servo functionality
... for every application

SINAMICS SINAMICS
G110
Basic drives
SIEMENS AG 2005
G130 G150
S150
S120
Coordinated drives, HighPerformance drives Slide
35
High performance single-motor drives
SINAMICS for a wide range of industrial applications

SIMOTION
Basic Drives
Pumps Fans Compressors Conveyors
Performance Single Drives

Centrifuges Traction drives Elevators Extruders Mixers Kneaders
Coordinated Drives
Multi-motor drives in: Paper machines Rolling mill lines Foil machines Synthetic fiber plants Harbor cranes
Servo Drives
Motion control applications in: Packaging machines Printing machines Handling Weaving machines Machine tools ...
SINAMICS G
SINAMICS S
SIEMENS AG 2005
Slide 36
Product Versions
SIMOTION
AC/AC Units
for single-axis applications
0.55 90 kW in blocksize format
75 800 kW in chassis format
DC/AC Units
(with infeed unit)
1.6 107 kW in booksize format
75 1200 kW in chassis format
For multi-axis applications
SINAMICS S120 has been designed for single-axis and multi-axis applications
SIEMENS AG 2005
Slide 37
Control Types
SIMOTION
Servo control
For applications involving drives with high dynamic performance and motion control applications
Vector control
For applications demanding the highest degree of speed and torque accuracy over a wide speed control range
V/f control
For basic, non-controlled induction motor applications, e.g. group drives
SINAMICS S120 masters all common control types

SIEMENS AG 2005
Slide 38
SINAMICS S120 Basic Positioning

SIMOTION
Various start conditions for positioning

External On the fly PEH
64 Traversing Data Blocks

1 2 ... 64
Traversing Curve Generator s*

Path (s) Position Control
Absolute and relative positioning

Velocity (v)
v* Precontrol
n ist
Speed Control
Linear/rotary axes Jerk limitation Block selection/setting via PROFIdrive profile Positioning parameters can be changed during travel Simple commissioning with graphical support
Direct input of traversing data
Acceleration (a) t
a* Precontrol
Torque Control
M
Positioning control
- Homing procedure - Jogging - Block setting - Monitoring
Up to 64 traversing data blocks for basic positioning tasks

SIEMENS AG 2005
Slide 39
SINAMICS S120 central intelligence

SIMOTION
SINAMICS CU320 CX32
D425
SIMOTION D435 D445
Servo Control Vector Control U/f Control Motion Control
Yes Yes Yes No
Yes Yes Yes Yes
Performance and functionality can be scaled by simply selecting the appropriate central intelligence
SIEMENS AG 2005
Slide 40
Topology
SIMOTION
OPERATOR PANEL, HMI
ENGINEERING
SIMOTION D445 with SINAMICS S120

CX32
..
SIMATIC ET 200 Power supply DRIVE-CLiQ I/O drive-related I/O in the electrical cabinet
Line filter
Line reactor Servomotors
SIEMENS AG 2005
Slide 41
Terminal Modules TM15 and TM17 High Feature

SIMOTION
Used to implement measuring probe inputs and cam outputs for SIMOTION Can be integrated into the system in a user-friendly and seamless way using the technology objects TO measuring probe, TO cams and TO cam track For drive-related digital I/O with short signal delay times for short response times Can be parameterized channel-by-channel as DI, DO, measuring probe or cam output TM15 TM17 High Feature
SIEMENS AG 2005
Slide 42
Terminal Modules TM15 and TM17 High Feature

SIMOTION
Feature
Number of I/O channels Electrical isolation of the I/Os Measuring inputs / cam outputs Resolution of the measuring inputs Accuracy of the measuring inputs Resolution of the cam outputs Accuracy of the cam outputs Input filter Delay time (for a 0.5 A ohmic load) Enable inputs - level-controlled - edge-controlled Cyclic measurement (2 edges per IPO)
TM15
24 X X/X 125 s 125 s 125 s 125 s Typ. 50 s
(tLH = 50 s; tHL = 100 s) tLH (typical): 50 s tHL (typical): 150 s
TM17 High Feature

16
---X/X 1 s 1 s 1 s 10 s 1 s/125 s 15 % can be parameterized

tLH (typical): 50 s tHL (typical): 75 s
-------
X (max. 6x) X (max. 6x)
SIEMENS AG 2005
Slide 43
Terminal Modules Integration into the system

SIMOTION
Can be integrated by: Directly connected to SIMOTION D via DRIVE-CLiQ Connected to a SINAMICS S120 Control Unit CU320, that is connected to SIMOTION C, P or D via PROFIBUS.
SIMOTION P350 SIMOTION C230-2 HMI
DRIVE-CLiQ
SIMATIC ET 200
TM15 / TM17
SIMOTION D SINAMICS S120
SIEMENS AG 2005
Slide 44
I/O for SIMOTION

SIMOTION
ET 200M
ET 200eco
ET 200pro
ET 200S
SIEMENS AG 2005
ET 200X
Slide 45
Compact Machine
SIMOTION
SIMATIC HMI
SIMOTION D
Servo drives
Distributed peripherals (ET 200 modules)
SIEMENS AG 2005
Slide 46
Machine with a high number of axes Modular Machine with SIMOTION / SINAMICS
SIMOTION
The System & Customer Benefits References & applications Technical Details Isochronous
Production control level / HMI
Unwinding
Printing unit 1
Printing unit n
Folder
SIEMENS AG 2005
PROFINET in preparation
Slide 47
SIMOTION in a Plant
SIMOTION
Uniform configuration: STEP 7, SCOUT, SIMATIC HMI, drive commissioning SIMATIC HMI SIMATIC S7 Uniform data management: SIMATIC S7, SIMOTION, SIMATIC HMI, drive data
Uniform communication
Isochronous Distributed I/O module
Drives with constant or variable speed
T.I.A. = Uniform: configuration data management communication
Distributed peripherals SIMOTION D
SIEMENS AG 2005
Slide 48
SCOUT Engineering SystemMCC Motion Control Chart

SIMOTION
Representation of the sequential execution
Parameterization screen forms for definition of variables
Easy programming with graphics-based MCC

SIEMENS AG 2005
Slide 49
Programming with LAD/FBD

SIMOTION
SIEMENS AG 2005
Slide 50
Programming with Structured Text (ST)

SIMOTION
SIEMENS AG 2005
Slide 51
SCOUT Engineering SystemCam Editor CamEdit

SIMOTION
Basic functions in SCOUT

Numerical input Graphically supported using VDI Assistants Easy-to-use editor
SIEMENS AG 2005
Slide 52
Graphically optimizing cams

SIMOTION
CAM Tool
Easy-to-use cam creation Graphic input of the interpolation points, polynomials according to VDI 2143 or graphically Simulation of the acceleration and jerk for a change of the motion profile Simultaneous display of position, velocity, acceleration and jerk
Extremely simple, graphic optimization of extremely complex motion sequences

SIEMENS AG 2005
Slide 53
Runtime SystemScalable Functionality

SIMOTION
SIMOTION
User program
Customized SIMOTION application

Function libraries
Basic functionality according to IEC 61131-3
Motion control technology packages
Additional technology packages
User program
+ +
Function libraries
System functions (operating system, I/O handling, communication)
Technology packages
Drives
Peripherals (encoders, actuators)
Additional automation components
+ Basic functionality
SIEMENS AG 2005
Slide 54
Runtime SystemMotion control technology objects TOs

SIMOTION
Motion control functions

Implemented using TOs TOs are instanced, interconnected and configured, dialog-prompted Open scope TOs and instances are loaded
Technology objects
TO cam TO cam track TO external encoder
Motion control functions

External encoder Cam
TO measuring probe TO speed axis TO positioning axis
Speed axis
Positioning axis
TO synchronous operation axis TO synchronous operation TO cam
Synchronous operation axis
SIEMENS AG 2005
Slide 55
Runtime SystemTO user view

SIMOTION
Engineering system
Example: Application
ELSE _stopAxis (..) END_IF;
TO type Configuration data
TO speed axis
axis name drive connection ... _move, _stop _enable, _disable ... acceleration max speed ... actuator failure ...
System functions
(expanded IEC 61131-3 for motion control and technology)
System variables
Alarms
Unified user view Flexible functionality

SIEMENS AG 2005
Slide 56
Runtime SystemUser programs

SIMOTION
Languages can be mixed and combined as required Independent of the target system PLC, motion control and technology in one program The drive bus can be directly accessed For distributed systems controls can be synchronized Modular machines are supported
Modular software development with libraries Sub-divided over individual machine modules DP slaves and technology objects can be activated/ de-activated via SCOUT or the application
Flexible, high performance programming One project for complete machine groups
SIEMENS AG 2005
Slide 57
Runtime SystemTask system

SIMOTION
Programming can be adapted to the particular task

One task system for PLC and motion control tasks Cyclic programming model
free-running background task (corresponds to OB1) Tasks are in synchronism with the motion control (IPO-synchronous tasks)
Execution-orientated machine model

sequential motion tasks that have to be executed once
Time and alarm-controlled tasks Several programs can be assigned an execution level
Motion control is supported by specific tasks

Short response time: terminal - axis, terminal - terminal and closed-loop control tasks using synchronous user tasks Fault behavior can be programmed-out (tasks for handling alarms) Run stop transition: Machine can be stopped in a defined fashion
Flexible execution system Reproducible machine behavior
SIEMENS AG 2005
Slide 58
Runtime SystemTask system

SIMOTION
BackgroundTask BackgroundTask
Stop
Run
StartupTask
Application
RUN User program A MotionTask 2 MotionTask 20
Sequential tasks
MotionTask 1
SynchronousTasks
IPOSync Task 1
IPOSync Task 2
User program B
TimeTriggeredTasks
TimerTask 1
TimerTask 2
TimerTask 5
InterruptTasks
IntTask 1
IntTask 2
IntTask n
User program C
Run
Stop
ShutdownTask
SIEMENS AG 2005
Slide 59
Runtime SystemTechnical data

SIMOTION
The System & Customer Benefits References & applications Technical Details Axes typ. / max. 1..4 / 16 Axes typ. / max. 4...8 / 32 Axes typ. / max. 8..32 / 64 Axes typ. / max. 2...8 / 32 Axes typ. / max. 6...32 / 64
SIMOTION D425
SIMOTION D435
SIMOTION D445
SIMOTION C230-2
SIMOTION P350
Min. IPOcycle clock 2 ms Min. position control cycle clock 1 ms Min. buscycle clock 1 ms
Min. IPOcycle clock 1.5 ms Min. position control cycle clock 1.5 ms Min. buscycle clock 1.5 ms
DSC (Direct Servo Control) permits an incremental position controller to be directly integrated in the drive in e.g. 125 s
SIEMENS AG 2005
Slide 60
HMI LinkOverview
SIMOTION
Panel
Hardware Operator panel OP 170B Touch panel TP 170B Multi panel MP 270/370 PROFIBUS; WinCC flex: also Ethernet Windows CE ProTool WinCC flexible RT ProTool/Pro CS WinCC flexible integrated No
PC
SIMATIC PC 670 or standard PC
Interface to SIMOTION Operating system HMI software: Execution system Config. system Programmable: Interface Programming
PROFIBUS, Ethernet (for P350: Softbus) Windows NT/2000/XP ProTool/Pro RT WinCC flexible RT ProTool/Pro CS WinCC flexible integrated Yes OPC-Server Visual Basic, Delphi, Visual C/C++, ...
Slide 61
SIEMENS AG 2005
Communication Demands
SIMOTION
Isochronous
Data "Multi-Purpose-Bus" bus Field bus Drive bus

Low data volume Medium data volume Acyclical Cyclical Isochronous, deterministic
SIEMENS AG 2005
Slide 62
The Multi - P urpose Bus PROFIBUS DP

SIMOTION
PROCESS FIELD BUS
Internet
Ethernet
Engineering Diagnostics
HMI SIMOTION
SIMOTION
Isochronous
SIMOTION
Distributed I/Os Drive with variable speed

SIEMENS AG 2005
Servo drives
Slide 63
The Multi - P urpose Bus Benefits

SIMOTION
PROCESS FIELD BUS
One bus instead of three

Reduced hardware costs Reduced mounting and cabling Reduced configuration outlay
Simpler commissioning and diagnostics

Uniform Central
Control and motion control tasks can be distributed flexibly

Intelligent PC, controller and drive Intelligence can be central or distributed
Simple telediagnostics possible through to the lowest level

Can be linked to the IT world (routing) Use of standard IT protocols (e.g. TCP/IP)
SIEMENS AG 2005
Slide 64
Isochronous PROFIBUSPROFIdrive Profile

SIMOTION
Profile standardized by PNO Compatible expansion to the standard PROFIBUS DP Constant, synchronized bus cycle clock Synchronized time slices for master and slave applications Data exchange broadcast Cyclical and non-cyclical message frames in one cycle clock
SIEMENS AG 2005
Slide 65
Isochronous PROFIBUSFixed Bus Cycle Clock

SIMOTION
Fixed bus cycle clock TDP
Message frames
... ... ...
Global control
DX message frames (data exchange): Cyclical data transfer for setpoint / actual values and/or input/output signals
Non-cyclical data transfer for parameters and diagnostics
Spare
SIEMENS AG 2005
Slide 66
Clock cycle synchronous PROFIBUSPROFIdrive DSC properties and features

SIMOTION
PROCESS FIELD BUS
The speed control loop can be simply expanded Dynamic position control loop in the drive In the drive, no know-how is required about
absolute axis positions units (mm, inch, deg) gearbox ratios compensation factors modulo calculation Homing offsets and homing versions position monitoring functions
SINAMICS S120, SIMODRIVE and Masterdrives MC operation Standardized in PROFIdrive V3

Telegram types for DSC Masterdrives MC: Standard telegram 5 SINAMICS, SIMODRIVE 611U: Telegram 105
SIEMENS AG 2005
Slide 67
Isochronous PROFIBUSData Exchange Broadcast

SIMOTION
The System & Customer Benefits References & applications Technical Details Master
Slave-to-slave communication: Publish & Subscribe
Isochronous
Slaves
Publisher
Subscriber Subscriber
SIEMENS AG 2005
Slide 68
Communications via OPC

SIMOTION
OPC-DA and OPC alarm & event

Offer a unified, open and standardized interface to field devices on Windows-based systems Allows data in SIMOTION to be accessed SIMATIC NET communications package All of the well-known manufacturers of automation technology offer OPC-capable servers and clients
OPC XML-DA
Server integrated into the SIMOTION device SIMOTION data is accessed using a standard protocol via Ethernet (SOAP, XML) Independent of the client operating system (Linux, Windows,..)
OPC Foundation specifications

SIEMENS AG 2005
Slide 69
SIMATIC NET OPC

SIMOTION
PC / Panel PC
Client application
Windows NT/2000/XP
SIMATIC NET OPC-Server
Ethernet
PROFIBUS/MPI
SIMOTION C230-2
SIMOTION D and SINAMICS

Slide 70
SIEMENS AG 2005
SIMATIC NET OPC in P350

SIMOTION
SIMOTION P350
WINDOWS NT
SIMOTIONSCOUT
ProTool/Pro
Client Application
SIMATIC NET OPC-Server

SoftBus
SIMOTION Runtime
SIEMENS AG 2005
Slide 71
SIMOTION IT OPC XML SIMOTION
D A
PC / Panel PC
Any operating system Client Application
TCP/IP Ethernet
TCP/IP
SIMOTION C230-2
OPC-XMLServer Var1 SIMOTION Runtime
SIMOTION D and SINAMICS
SIEMENS AG 2005
Slide 72
SIMOTION IT DIAG Standard diagnostic pages in SIMOTION

SIMOTION
External access via Ethernet using a standard Internet browser Device information
Information about the firmware, HW, HW components, technology objects
Diagnostics information
CPU utilization, memory usage, operating state, task runtimes, diagnostics buffer
User-defined HTML pages

Users own HTML pages in the SIMOTION device. SIMOTION variables can be read and written into
Settings
Firmware update, project update, configuration update, time zone setting, switching operating states
Files
File system in the device that the user can use. Files can be uploaded and downloaded. Directories can be created to archive machine documentation
Security
SIEMENS AG 2005
Access protection using a user ID and password. Coded communications.
Slide 73
Safety for Personnel and Machine

SIMOTION
Integrated in SIMOTION D4x5:

Safe Standstill (SH) Protection against unexpected starting of the drive Safe Brake Control (SBC) Monitoring of the switching signals of the brake
In preparation:
Safe stopping process Safe operational standstill (SBH) Safely reduced speed (SG) Safe braking ramp (SBR) ........
Safety Integrated for economically increased safety and availability

SIEMENS AG 2005
Slide 74
Safe Standstill (SH)

SIMOTION
Protection against unexpected starting of the drive

Drive firing impulses are safely inhibited Torque-generating energy supply is safely disconnected Two-channel control
P24 Safe Standstill of power section
Later also via PROFIsafe No torque-generating energy
P24
Safe Standstill of D4x5
(One terminal for one or several drives)
Checkback signal
Advantages:
No switching devices for electric OFF required and problematic contactors between drive and motor are eliminated The DC-link can remain energized
SIEMENS AG 2005
Slide 75
Safe Brake Control (SBC)

SIMOTION
Brake control direct on Motor Module two-channel with monitoring

Both DC 24 V and ground are switched Brake conductors are integrated into the motor cable no PLc output required
Power Section
Control and Monitoring DC 24 V Supply +24V B+
In the event of a single fault in the brake control the brake remains fully operational!
24V
M
Channel 1 Monitoring Channel 2 Diagnosis M B-
Motor Module
U2 V2 W2
Motor with integrated brake
Power Connector
SIEMENS AG 2005
Power Cable
Load
Slide 76
Integration into the safety concept

SIMOTION
Safety-related functions are controlled via terminal Safe standstill (SH) and safe brake control (SBC)
Conventional safety technology F-CPU with safety program
The System & Customer Benefits References & applications PROFIBUS Technical Details
PROFIBUS
SH SBC
SH SBC
Conventional, external wiring via terminal
Safety-related low-voltage switching devices SIGUARD

3TK28.. safety switching devices AS- Interface, Safety At Work, few sensors / actuators and basic logic
Fail-safe controls SIMATIC Distributed Safety

SIMATIC S7-300 /-400 F-CPU ET 200S IM151-7 F-CPU many sensors/actuators and/or complex logic
SIEMENS AG 2005
Slide 77

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Automation and Drives

Automation and Drives

Tendencia en Mquinas de Manufactura

Mayor flexibilidad de la mquinas

Faster, more frequent change of products

Automation and Drives

Productos Siemens para Motion Control y sistemas de Drive

Sistemas de drive Siemens

Automation and Drives

Beneficios durante la fase conceptual

Automation and Drives

Funcionalidad PLC SIMOTION

La fusin de: Funciones lgicas

Solucin Uniforme para Ingeniera

Automation and Drives

Componentes del sistema

UN sistema de ingeniera SCOUT

Funcionalidad escalable sobre diferentes plataformas de hardware

Automation and Drives

La versin abierta sobre un PC-industrial

Automation and Drives

Automation and Drives

La versin modular en el diseo SIMATIC S7

C230-2 el controlador universal para todos los drives

Automation and Drives

Tecnologa No. of ejes Acoplamiento de Drive

Automation and Drives

SIMOTION D acorde a la clase de rendimiento

SIMOTION D compacto e integrado en el drive

SIMOTION D el drive-basedo en sistema motion control: El control complete de la mquina en el drive

Automation and Drives

SIMOTION D425 / D435 / D445

Operacin y servicio SIMOTION D4x5

Automation and Drives

Sistema Runtimefunciones motion control

Posicionamiento controlado por la posicin Control de movimiento programado Homing

Funciones de eje principal Engranajes electrnicos Sincronizacin/desincronizacin

Automation and Drives

Ingenieria de drives usando SIZER

Usando SIZER rpida y fcilmente desarrollar la ingeniera

Automation and Drives

Ingeniera HMI Drives I/O

Automation and Drives

Beneficios en la ingeniera y commissioning del drive

Automation and Drives

MCC Motion Control Chart

CamEdit Cam Editor

SIMOTION SCOUT una herramienta de configuracin, test y diagnostico

Automation and Drives

La secuencia de mquina es programada grficamente en forma de diagrama de flujo

Lenguaje - ladder y diagrama de funciones desde el ambiente de programacin de PLC

SCOUT programacin simple en varios ambientes

Automation and Drives

Beneficios durante la operacin y servicio

Automation and Drives

Totally Integrated Automation

Uniforme: configuracin administracin de datos comunicacin

Integracin de los componentes

Automation and Drives

Funcin trace de alto - rendimiento

Uso-amigable en operacin y servicio

Automation and Drives

Beneficios en la operacin de la mquina: Administracin central de los datos

Todos los datos en la memoria