Intermare Sarda

SUPPORTING Verbale di procedura di saldatura: WELDING PROCESS(ES) AND TYPE:

Procedimento di saldatura e tipo

WELDING PROCEDURE SPECIFICATION

SPECIFICA PROCEDIMENTO SALDATURA

WPS 856110.016
Project: Usan TA&BA Sheet 1/1

According to AWS D1.1:2006 + TOTAL GS EP STR 301 rev. 5 WPQR 91-2009 GTAW + FCAW

Manual + Semiautomatic
BASE MATERIAL Materiale Item A / Item B Spec. & type: EN 10225 S 355G15+N / ASTM A694 F52
AWS D1.1:2006
Gr. No. 2 / Gr. No. 2

Structural steel work All NDT classes

JOINTS Smussi Groove design: See sketch

Tipo

Backing: YES for FCAW

Supporto

Steel Mill & Delivery condition:ITEM A:Vallourec&Mannesmann / Normalized ITEM B: Icarus / Forged + Q&T Impact Test Quality: KL-40 & KT -50 / KL-29 & KT-29
Thickness mm: 9.53 28.58
Spessore

POSITION Posizione Groove position: ALL

Posizione di cianfrino

Deposited metal:
Mat. Depositato

Backing mat: Weld metal (FCAW)

Mat. Supporto

Diameter mm: 60.3 323.8

Diametro

Weld progr.: UPHILL FOR Avanzamento VERTICAL Fillet position: N.A.

Posizione d angolo

ITEM A: C0,15% ITEM B: C0,11%

GAS Shielding gas: Argon for GTAW;
Gas di protezione

Ceq0,45% Ceq0,41%
PREHEAT Preriscaldo Temp. C
Mantenimento

Pcm0,25% Pcm0,21% HEAT TREATMENTS Trattamenti termici NO Type/ Tipo :

Holding temp.C
Temperatura

Mixture Ar-CO2 for FCAW

47

Composition: 99.99% Argon for GTAW; Composizione 80% Ar 20%CO2 (2%nom) for FCAW Flow rate (l/min.): 1014 for GTAW
Consumo Gas di supporto

Maintenance: UP TO WELD COMPLETION Method: PROPANE BURNERS

/ / / /

/ / / /

Holding time h
Mantenimento

1820 for FCAW

Gas Backing: N.A. Trailing shielding gas compos.: N.A.

Interpass C: 242

Heating rate C/h

Gradiente di Salita

Cooling rate C/h

Gradiente di Discesa

TECNIQUE Tecnica String or weave bead: STRING Passata larga o stretta Oscillation: N.A. Oscillazione Initial interpass cleaning: BRUSHING / GRINDING Pulizia Method of back gouging: N.A. Metodo di ripresa Orifice or gas cup size: 10 mm for GTAW; 1420 mm for FCAW Contact tube to work distance: 1525 mm for FCAW Multipass or single: MULTIPASS Single or multiple electrode: SINGLE

FILLER METALS AND WELDING PARAMETERS Materiali d'apporto e parametri di saldatura Process
Procedimento

GTAW (1) OK 13.23 ESAB 2.4 / 5.28 ER 80S Ni1 6 10 DIRECT 130 140 11.6 12.5 N.A. 6.3 7 1.29 1.67 STRAIGHT N.A.

GTAW (2) OK 13.23 ESAB 2.4 / 5.28 ER 80S Ni1 6 10 DIRECT 142 154 12.5 13.5 N.A. 6.8 7.3 1.46 1.83 STRAIGHT N.A.

FCAW (1) OK 15.17 ESAB 1.2 / 5.29 E81T1-Ni1 / / DIRECT 170 210 22 25.4 N.A. 24 26.3 0.85 1.33 REVERSE N.A.

FCAW(2) OK 15.17 ESAB 1.2 / 5.29 E81T1-Ni1 / / DIRECT 182 205 23.5 26 N.A. 23 26.5 0.97 1.39 REVERSE N.A.

Filler type
Mat. d'apporto

Supplier
Fornitore

Size mm
Diametro mm

EN Class. SFA N AWS Class. F N A N Current

Corrente

Power Source: CV output for FCAW

NOTE :
Consumable control procedure: 856110-7006-INS-WI-QUAL-015 Welding Repair: according to WPS 856110.016R

Amps Volts ROL cm Speed cm/min

Velocit

Maximum thickness of buttering shall be 12 mm Heat input Buttering is allowed to correct root openings not greater than twice the thk of KJ/mm thinner part or 20mm, whichever is less Polarity
Polarit

Arc time
Sec.

SKETCH: (Schizzo)
+5 -0

WELDING SEQUENCE (Sequenza di saldatura) Single Side and Buttering layers on ITEM A or B
Root pass by GTAW(1); Hot pass by GTAW(2); Fill by FCAW(1); Cap by FCAW(2)

Double Side

15

37, -0 5

+5

Root pass by GTAW(1); Hot pass by GTAW(2); Fill by FCAW(1); Cap by FCAW(2) Backgoug up to sound metal;Back passes (min 2) by GTAW(2)

ITEM A

0.7-1.5

ITEM B 3
+1 -0

3 2 Rev.

15/12/2010 01/07/2010 Date

S. Musso O. Fois / S. Musso

M. Mihai Reviewed by Saipem Third Party Certification Approval by Total

IMS, welding eng