DALMIA CEMENT (B) LIMITED CEMENT PLANT ARIYALUR PRODUCTION DEPARTMENT Issue No. 01 Rev. No: 00 Effect ve D!

!te: 01.11."010 #OP$PROD$01 Issue% B&: M.R A''(ove% B&: )OD (P(o%uct o*) #OP +OR CLEARIN, O+ COOLER DI#C)AR,E
Scope Responsibility Accountability PPE: :

This SOP is applicable to Safe working for clearing the cooler discharge.
Section Head Pyro.

: CCR executive. :

1. 2. !. ". $.
Tools:

Kevelar suit, Safety hel et, Safety shoe, #ask. %sbestos &loves.

1. 2. !. ". $.
Hazards:

'T pu p (reaker achine )a er (o* Spanner set +ing Spanner set

Risks associated

Mitigating Measures

(urn in,ury T(! * *- *ee%s: 1. /ire fighting 2. 1 ergency preparedness !. 'T pu p operation ". %ir blaster operation
Procedure:

-ear Kevelar suit ./ire proof suit0

1. 2. !. ".

Shut down the kiln operation. 23 to be taken for cooler drive, 4P3 and clinker crusher. Take &eneral and confined space work per it. 'se Proper PP1 5 tools.

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DALMIA CEMENT (B) LIMITED CEMENT PLANT ARIYALUR PRODUCTION DEPARTMENT Issue No. 01 Rev. No: 00 Effect ve D!te: 01.11."010 #OP$PROD$01 Issue% B&: M.R A''(ove% B&: )OD (P(o%uct o*) #OP +OR CLEARIN, O+ COOLER DI#C)AR,E
$. 7. 8. 9. 3ooler 64 fan to be operated with ini u suction. %ir cannon to be switched off and the residual air to be vented out. 6nlet valve to be isolated 5 cross check with pressure gauge. Keep the vent valve in open condition for safer side. distance0.

:. ;o other persons should be per itted near the door area .!

1<. 6nspection door to be opened for cleaning the =a ing. 3heck the draft at door area by kiln hood draft fro 33+ or ano eter. 11. (efore switching O; the 'T Pu p, check the )ose condition by check list and then switch O; the pu p. 12. The person, who is breaking the boulders, should be wearing hel et, gloves, asbestos fire suit, and shoes and should not be directly e*posed to the poking hole. 1!. 6f boulders are cleared, then ain door can be opened for cleaning the aterial. 1". %fter co pletion of ,a re oval close the door and keep all air canon air line valves in nor al operation condition. 1$. %ll first>aid edicines for burn in,uries are to be readily available near the area. 17. 1ither wireless ? phone should be available.
Emergency / Emergency Shut !!:

1. 6f burn in,ury is there, give /irst aid and infor to the Safety depart ent or 3all 1 ergency nu ber !1<9?:8$<:7!8<:?:8$<:7!871. 2. 6f any hose pipe got punctured or busted, then stop 'T pu p with the 1 ergency switch.
Records/Anne"ure:

1. +efer 2ine clearance certificates. 2. =S% as enclosed below.

.OB #A+ETY ANALY#I#:(.#A)

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DALMIA CEMENT (B) LIMITED CEMENT PLANT ARIYALUR PRODUCTION DEPARTMENT Issue No. 01 Rev. No: 00 Effect ve D!te: 01.11."010 #OP$PROD$01 Issue% B&: M.R A''(ove% B&: )OD (P(o%uct o*) #OP +OR CLEARIN, O+ COOLER DI#C)AR,E
Job Safety Analysis Job: Clinker discharge jam cleaning +#*er%isor: +ection ,ngineer Date: 15 06 - 2012 Analysis by: !"! "athiresh k#mar! +ection: -$. $e%ie&ed by: '!Chandrasekaran! A**ro%ed by: "!/inayagam#rthi

(itle o) em*loyee doing job: Attendant $e01d2recommended Sequence of Basic Job Steps
#t on ,

De*artment: rocess

,: "e%elar s#it3 +a)ety helmet3 +a)ety shoe3 'ask 4 Asbestos 5lo%es! Potential Hazards
,7*os#re to clinker d#e to body not )#lly co%ered 8#rn inj#ry

Recommended Safe Job Procedure

6se "e%elar s#it! 9ns*ection o) s#it &ith checklist Close the Air line inlet %al%e to the canon! ,m*ty air canon and ens#re that it is em*tied by o*ening the %ent line or )rom the *ress#re ga#ge <o other *ersons sho#ld be *ermitted near the door area = >m distance?! .*en the door a)ter the abo%e slo&ly! 'aintain the negati%e *ress#re in the ins*ection door area by $#nning the cooler %ent )an #ntil the job is )inished! Con)irm the s#ction &ith manometer or hood dra)t indication )rom CC$ Check the tightness o) the hose joints by checklists3 eriodic hose maintenance and re*lacement!

What Could Go Wron

Damaged s#it

Correcti!e Action
eriodic re*lacement! Don1t o*en the ins*ection door #ntil air canon is em*tied! "ee* the %ent %al%e o*en

.*en the ins*ection door

;ot clinker s*ill o#t &hile o*eration o) the air canon 9nlet air line is leaking or )ailed

Check the s#ction at the ins*ection door

8#rn3 8ody 9nj#ry

Cooler %ent )an may tri* and hot gases may *#)) o))!

+to* the last )o#r cooler )ans )or s#))icient s#ction in cooler

+&itch .n the 6( *#m*

:ater hose hit to the *erson

:ater hose *i*e got b#rst

+&itch o)) the 6( #m* 4 $e*lace the ;ose!

$emo%ing o) the bo#lders

;ot material bo#ncing

6se "e%elar s#it =@ire *roo) s#it?

Clinker *iece can bo#nce and hit the *erson o%er the "e%elar s#it!

'aintain the sa)e distance!

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