Component Locations

Description
Accumulator Gp Cover - End Cylinder Gp - Lift Note A (D5N) (D6N) Note B (D6N) Cylinder Gp - Tilt Note A (D5N) (D6N) Note B (D6N) Cylinder Gp - Angle Note A (D5N) (D6N) Cylinder Gp - Lift (Ripper) (D5N) (D6N) Element As - Implement Return Filter Filter Gp - Case Drain Filter Plug As Note C, Note G (D6N) (D5N) (D6N) Remote Hydraulic Taps - Implement Screen Tank Gp - Hydraulic Valve Gp - Angle (Dozer) Valve Gp Bank 3, Note A (D5N) (D6N) Bank 4, Note D (D5N) (D6N) Valve Gp - Check Valve Gp - Counterbalance Lift Valve Gp - Lift (Dozer) Note A (D5N) (D6N) Note D (D5N) (D6N) Valve Gp - Make-Up Note F Valve Gp - Make-Up with Line Relief Valve Gp - Manifold & Pressure Reducing Valve Gp - Mounting & (EH Valves) Valve Gp - Pilot (Dozer) Valve Gp - Pilot (Ripper) Valve Gp - Relief Valve Gp - Relief Valve Gp - Resolver (Shuttle) Valve Gp - Ripper Lift (Control) (D5N) (D6N) Valve Gp - Shuttle 230-9132 246-4206 230-9134 246-4208 1U-2744 237-3925 238-4823 246-4211 238-4824 246-4212 9T-6695 6E-0772 162-0162 250-5788 235-0889 230-9136 132-5303 237-3927 248-6162 238-4827 247-1745 231-5213 3 C-9 Note E 3G-9892 9T-2716 1R-0777 238-6809 148-8409 157-6081 156-9084 6E-5066 230-9131 238-4825 8 1 2 3 4 2 3 1 3 F-11, G-11 D-4 E-4 F-7 G-4 D-2 C-12 D-4 F-8 152-6482 152-6485 7 F-2, H-2 160-0045 160-0054 115-3523 6 I-2 167-7551 110-3269 115-3524 5 E-2, H-2

Part Number
200-0750 240-9086

Machine Location
3 3

Schematic Location
D-12 I-8

RENR8185-02 November 2004

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES

D6N Ripper

D5N Ripper
ONE POSITION

VALVE ENVELOPES

VALVE PORTS

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

5 4

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

MEASUREMENT

ROTATING SHAFTS

Pump Gp - Implement

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

3 1 2

D5N and D6N Track-Type Tractor Hydraulic System

D5N: AKD1135-UP AGG1335-UP CFH300-UP CKT400-UP D6N: CBF300-UP CCG400-UP ALH735-UP CBJ400-UP ALR635-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

3 8

D-8, H-8 G-3

MANUAL CONTROL SYMBOLS

D-8

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

3 3 3 3 3 3 3 3 3 3

C-8 G-8, G-9 D-12 B-2 B-4 A-12 D-9 F-3 C-5 H-8

2 3

4 5 6

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

Note D

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

D-10, E-10 D-6, E-6 A-2 F-8, F-9 G-3 B-2 B-2 E-8

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

Valve Gp - Solenoid (24 VDC) Valve Gp - Solenoid Valve Gp - Solenoid (24 VDC) Valve Gp - Solenoid (24 VDC) Valve Gp - Tilt (Dozer) Note E (D5N) (D6N)

189-8898 237-3928 241-5895 253-0937 238-4826 246-4214

3 3 3 3 3

Machine Component Locations

Finger Tip Control - Pilot Operated Hydraulic and AccuGrade

2004 Caterpillar All Rights Reserved

Printed in U.S.A.

Misc Ref
Test - Instruction (D5N) (D6N) 247-0558 247-0559

Note A: Used on Std 'P' Dozer Note B: Used on 'SU' Dozer Note C: When using 'SU' Blade Note D: Used on all Dozers with Ripper Note E: Used on Std Dozer Note F: Inlet Manifold with Change Valve Note G: Ports Blocked when using 'SU' Blade

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G
Tap Locations Pressure, Sampling, and Sensor
Tap Number
A B C D E F SOS

M
Electric Motor

HYD TANK
Schematic Location
D-2 D-2 D-2 D-2 F-3, F-4 E-4 I-8

Transducer (Fluid)

Transducer (Gas / Air)

Generator

Description
Implement Pump Discharge Pressure Tap Implement Pump Load Sensing Signal Pressure Tap Implement Pump Case Drain Filter Inlet Pressure Tap Pilot Supply Pressure Tap Implement Pump Return Pressure Tap Implement Main Return Pressure Tap Implement Pump Discharge Press & Hydraulic Oil Sample Port Combination

FRAME

RIGHT SIDE VIEW

FWD

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

TOP VIEW

Pressure Symbol
RH SUPPORT
VALVE BANK CASE
F W D

Temperature Symbol

Level Symbol

Flow Symbol

TORQUE CONVERTER

Wire Number Identification Codes

FWD

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

FWD
Circuit Identification Number

325-AG135 PK-14 325-PK

Wire Color Wire Gauge

Previous Standard
HYD TANK

Wire
FW D

Wire Color

IMP PUMP 157-5081(D6N) IMP PUMP 156-9084(D5N)

FWD

TORQUE CONVERTER

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

Hydraulic Lines - Pump to Tank

Ripper Control Valve (not on Bank 3 Valve Group) Angle Control Valve Tilt Control Valve Lift Control Valve

D6N Pump Lines Group

CASE DRAIN PORT (L1) LOAD SENSE PORT (X)

A
ELEMENT AS IMPLEMENT RETURN FILTER 157-6081 (D5N) 156-9084 (D6N)

B
POWER TRAIN REMOTE TAPS
In

F
Out

FILTER GP CASE DRAIN 238-6809

CASE DRAIN PORT (L)

SOS

SUCTION PORT (S) PRESSURE PORT (B)

Valve Group Location

Implement Hydraulics Remote Taps

Hydraulic Tank and Filter

Hydraulic Implement Pump Port Locations

24 Page, BJS

D5N Pump Lines Group

Electrical Symbols (Electrical)

RENR8185-02

12

11

10

7
IMPLEMENT PUMP DISCHARGE PRESSURE & HYDRAULIC OIL SAMPLE PORT COMBINATION

SOS
I

TILT
CYLINDER GP TILT NOTE A 160-0045 (D5N) 160-0054 (D6N) NOTE B 115-3523 (D6N)

END COVER

COVER END 240-9086

STANDARD

VALVE GP CONTROL RIPPER LIFT 238-4827 (D5N) 247-1745 (D6N)

RIPPER LIFT CONTROL SECTION

VALVE GP CHECK 1U-2744

H
RAISE

LOWER B RAISE A LOWER

LIFT

CYLINDER GP LIFT NOTE A 167-7551 (D5N) 110-3269 (D6N) NOTE B 115-3524 (D6N)

PUMP GP IMPLEMENT 157-6081 (D5N) 156-9084 (D6N)

VALVE GP COUNTERBALANCE LIFT CIRCUIT 237-3925

ACCUGRADE

VALVE GP SOLENOID 237-3928

ANGLE
CYLINDER GP ANGLE

G
CYLINDER GP RIPPER LIFT 3G-9892 (D5N) 9T-2716 (D6N)

VALVE GP MAKE-UP WITH LINE RELIEF 6E-0772

DOZER ANGLE CONTROL SECTION

VALVE GP MAKE-UP WITH LINE RELIEF 6E-0772

IMP

VALVE GP SOLENOID 189-8898

B
LEFT A RIGHT B
CYL

NOTE A 152-6482 (D5N) 152-6485 (D6N)

CYLINDER GP RIPPER LIFT 3G-9892 (D5N)

RIPPER

VALVE GP CONTROL DOZER ANGLE NOTE E 238-4825

CCW
S L1 L L1
VALVE GP RELIEF 237-3927

ANGLE
L

PLUG AS NOTE G 148-8409 (D6N)

F
VALVE GP CONTROL DOZER TILT NOTE E 238-4826 (D5N) 246-4214 (D6N)
UGRAD ACC E

VALVE GP SOLENOID 189-8898 DOZER TILT CONTROL SECTION

STANDARD

E
L Outlets for 156-9084 (D6N)

E
L Outlets for 157-6081 (D5N)

STANDARD

RIGHT B LEFT A

C4
LEFT

LIFT
CYLINDER GP LIFT NOTE A 167-7551 (D5N) 110-3269 (D6N) NOTE B 115-3524 (D6N)

RIGHT

UG ACC RADE

SEE LOC B-2

C3
VALVE GP CONTROL DOZER LIFT NOTE A 238-4823 (D5N) 246-4211 (D6N) NOTE D 238-4824 (D5N) 246-4212 (D6N) DOZER LIFT CONTROL SECTION VALVE GP RELIEF NOTE D 132-5303 VALVE GP CHECK 1U-2744 VALVE GP SHUTTLE 231-5213
SEE LOC B-2

FILTER GP 238-6809

ACCUMULATOR GP 200-0750

CP

VALVE GP SHUTTLE 231-5213

UG ACC RADE

ACC

C1
SEE LOC B-2

F
ELEMENT AS IMP RETURN FILTER 1R-0777

D C B A

PILOT SUPPLY PRESSURE TAP

VALVE GP MANIFOLD & PRESSURE REDUCING 162-0162

UGRAD ACC E

STANDARD

LOWER A RAISE B LOWER RAISE

STANDARD

IMPLEMENT PUMP CASE DRAIN FILTER INLET PRESSURE TAP

C2
SEE LOC B-2

IMPLEMENT PUMP LOAD SENSING SIGNAL PRESSURE TAP

RENR8185-02 VOL 1

IMPLEMENT PUMP DISCHARGE

P
SCREEN 6E-5066

24 Page, Color 2, BJS

VALVE GP BANK 3 NOTE A 230-9132 (D5N) 246-4206 (D6N) BANK 4 NOTE D 230-9134 (D5N) 246-4208 (D6N)

VALVE GP MAKE-UP NOTE F 9T-6695

INLET MANIFOLD

TANK GP HYDRAULIC 230-9131

LS IN
VALVE GP RESOLVER (SHUTTLE) 248-6162

LOCATED AROUND THE POWER TRAIN REMOTE TAPS

IMPLEMENT HYDRAULICS REMOTE TAPS

OUT

IMPLEMENT MAIN RETURN

VALVE GP SOLENOID (24 VDC) 241-5895

SEE LOC E-6

STA N D A R D

IMPLEMENT PUMP LOAD SENSING SIGNAL PRESSURE

AC C U G R A D E
SEE LOC E-10 SEE LOC E-6 SEE LOC E-10

RAISE LOWER

C1 C2 C3 C4
TO ANGLE VALVE E/H SOLENOID VALVES
VALVE GP PILOT (DOZER) 235-0889

VALVE GP SOLENOID (24 VDC) 253-0937

VALVE GP PILOT (RIPPER) 230-9136

ECM

LOWER BOOST SIGNAL

RIPPER

JOY STICK THUMB SWITCH

LIFT

TILT

P B

ELEC. DET.

VALVE GP MOUNTING & (EH VALVES) 250-5788

PILOT SUPPLY PILOT DRAIN

PILOT SUPPLY

PILOT SUPPLY PILOT DRAIN

PILOT DRAIN

4
VALVE GP SHUTTLE 231-5213

LOWER RAISE LEFT RIGHT

LOWER RAISE LEFT RIGHT

12

11

10

LINE PATTERNS
Pressure Line

MACHINE ARRANGEMENTS
AccuGrade Option
NDARD STA

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Implement Pump Output. Pilot Cicuit. Pilot Supply Supply Line. Drain / Return Line. Lower Boost Signal / Lift Cylinder Control Circuit. Tilt Cylinder Control Circuit. Ripper Cylinder Control Circuit. Angle Cylinder Control Circuit.

Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

UGRAD E ACC

NOTE A: USED ON STD 'P' DOZER NOTE B: USED ON 'SU' DOZER NOTE C: WHEN USING 'SU' BLADE NOTE D: USED ON ALL DOZERS WITH RIPPER NOTE E: USED ON STD DOZER NOTE F: INLET MANIFOLD WITH CHANGE VALVE NOTE G: PORTS BLOCKED WHEN USING 'SU' BLADE
Locations: B-2, D-6, D-10, E-6, E-10, G-3

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor) by letter Components by number Connections by letter

1 AA

THIS SCHEMATIC FOR THE D5N AND D6N FTC TRACK-TYPE TRACTOR.
Part #: 235-7508 CHG 06 D5N - FTC Pilot Controlled Part #: 246-5099 CHG 04 D6N - FTC Pilot Controlled
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

ARROW PATTERNS
AccuGrade Options