1.

01
Hydrocarbons
Offshore
Topsides:
Loss of
Containme
nt
PSV (Relief
Valves, Rupture
Discs, Rupture
Pins)
Pressure Switch
High
Equipment /
Piping Designed
for Maximum
Pressure
Overpressure
Temporary MOC
Increased
Surveillance of
Temporary
Repair
Temporary
Repairs
Remain in
Service Past
Expiry Date
(e.g. pipe
clamps, pipe
wraps, etc.....)
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Operator
follows LO/TO
Procedure
Locked Valve
Management
Blocked
Valves on
Inlets /
Outlets
Inspection /
Maintenance of
Hoses
(Hydrocarbon /
High Pressure
Service)
Material
Selection and
Proper
Installation
Deterioration
of Hoses
(Weather,
Chemical,
Mechanical,
etc....)
Vacuum
Valves / Vents
for Atmospheric
Equipment
Pressure Switch
Low
Equipment /
Piping Designed
for Vacuum
Vacuum
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Scheduled
Maintenance of
Flame Arrestors
(SAP PM)
Blocked Cent
Outlet - Flame
Arrestors,
etc..
Corrosion
Inhibition
Program /
Chemical
Injection
Inspection /
Maintenance
(Erosion and
Corrosion
Monitoring
Program)
Cathodic
Protection
Internal
Coatings
Material
Selection and
Corrosion
Allowance
Internal
Corrosion
(Pitting, Wall
Loss, localized
Corrosion,
Environmental
Cracking,
Material
Degradation)
Implementation
of Findings from
E&C Monitoring
Program
Degradation
of Coatings /
Paint
Interior Coating
Vessel Internal
Inspection
Program
Scheduled
Anode Function
Test (SAP PM)
Anodes not
Present /
Consumed
Coatings / Paint
System
Material
Selection and
Corrosion
Allowance
External
Corrosion
(Pitting, Wall
Loss,
Localized
Corrosion,
Environmental
Cracking,
Material
Degradation)
Sand Detection
and Monitoring
Fluid Velocity
Limited to
Minimize
Erosion
Erosion
Comprehensive
Surveillance
Solids Sampling
Automatic
Monitoring
Equipment
Inoperable
Temperature
Switch High /
Low
Equipment /
Piping Designed
for Defined
Operating
Conditions
Temperature
(High and
Low)
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Blinds and Plugs
Required on
Open-Ended
Valves
Clear
Procedures
(SWP, JSA,
LO/TO, LOP)
Breaking into
the Process
(opening
pressurized
Equipment,
Launchers,
Receivers or
piping)
Periodic
Inspection by
Maintenance
and Integrity
Operations Daily
Survey
Blinds and
Plugs
Removed
Without Being
Replaced
Predictive
Maintenance
Program -
Vibration
Monitoring and
Analysis of
Rotating
Equipment
Pulsation
Dampeners
Support
Designed to
Withstand
Loads
Process
Equipment
Selected to
Withstand
Loads
Material
Fatigue
Scheduled
Testing of
Pulsation
Dampeners
Charge (SAP
PM)
Incorrect
Charge of
Pulsation
Dampeners
Rotating
Equipment Seals
(that require
maintenance)
are Maintained
Valve Seals
(that require
maintenance)
are Maintained
Seals Specified
for Operating
Conditions
Seal Failure /
Degradation
Level Switch
High
Equipment
Designed for
Overflow
Over-Filling
Wet / Dry Oil
Tanks
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc...)
Blowdown
System - Valves,
Actuators, Logic
Controller
Active Fire
Protection
(Deluge,
Sprinklers,
Hoses, Foam,
Gaseous,
Portables,
Water Systems)
Passive Fire
Protection
(Coatings, etc..)
Layout Design
(Reduce /
Minimize and
Utilize Natural
Ventilation)
Fire
(Immediate
Ignition)
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Daily
Surveillance
Periodic HSE
Area Survey
Conducted
Natural
Ventilation
Impaired by
Obstructions
(Tarps, Mud
on Gratings,
Boxes, Poor
Housekeeping,
etc..)
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Operator
follows
Temporary
Equipment
Procedure
MOC
Introduction
of Temporary
Equipment
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Active Fire
Protection
(Deluge,
Sprinklers,
Hoses, Foam,
Gaseous,
Portables,
Water Systems)
Passive Fire
Protection
(Coatings, etc..)
Layout Design
(Reduce /
Minimize and
Utilize Natural
Ventilation)
Explosion
(Delayed
Ignition)
Daily
Surveillance
Periodic HSE
Area Survey
Conducted
Natural
Ventilation
Impaired by
Obstructions
(Tarps, Mud
on Gratings,
Boxes, Poor
Housekeeping,
etc..)
Operator
follows
Temporary
Equipment
Procedure
MOC
Introduction
of Temporary
Equipment
Voting Fire
Detection
System
Inadequate
Information of
Fire Source
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Secondary
Containment /
Drain System
Hydrocarbon
Release (No
Ignition)
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Operator
Follows
Procedures to
Minimize
Personnel
Exposure to H2S
Hydrocarbon
Release, H2S
(No Ignition)
Emergency
Respirators
H2S Hazard and
Awareness
Training
Monitoring for
H2S /
Established
Thresholds
Unknown
Concentration
/ Production
of H2S
Fire and Gas
Detection
Leak Detection
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Secondary
Containment /
Drain System
Response
Cleanup (Minor)
Response Clean-
up (Major)
Environmental
Impact from
Facilities
Siphon
breaker / Liquid
Seal Leg)
Siphoning
External Spill
Response
Release
Requires
Outside
Notification
and / or
Response
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Appropriate PPE
for Exposure
Showers and
Eyewash
Stations
Chemical
Hazard and
Awareness
Training
Personnel
Overexposure
to Release
1.01
Hydrocarbons
Offshore
Topsides:
Loss of
Containme
nt
PSV (Relief
Valves, Rupture
Discs, Rupture
Pins)
Pressure Switch
High
Equipment /
Piping Designed
for Maximum
Pressure
Overpressure
Temporary MOC
Increased
Surveillance of
Temporary
Repair
Temporary
Repairs
Remain in
Service Past
Expiry Date
(e.g. pipe
clamps, pipe
wraps, etc.....)
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Operator
follows LO/TO
Procedure
Locked Valve
Management
Blocked
Valves on
Inlets /
Outlets
Inspection /
Maintenance of
Hoses
(Hydrocarbon /
High Pressure
Service)
Material
Selection and
Proper
Installation
Deterioration
of Hoses
(Weather,
Chemical,
Mechanical,
etc....)
Vacuum
Valves / Vents
for Atmospheric
Equipment
Pressure Switch
Low
Equipment /
Piping Designed
for Vacuum
Vacuum
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Scheduled
Maintenance of
Flame Arrestors
(SAP PM)
Blocked Cent
Outlet - Flame
Arrestors,
etc..
Corrosion
Inhibition
Program /
Chemical
Injection
Inspection /
Maintenance
(Erosion and
Corrosion
Monitoring
Program)
Cathodic
Protection
Internal
Coatings
Material
Selection and
Corrosion
Allowance
Internal
Corrosion
(Pitting, Wall
Loss, localized
Corrosion,
Environmental
Cracking,
Material
Degradation)
Implementation
of Findings from
E&C Monitoring
Program
Degradation
of Coatings /
Paint
Interior Coating
Vessel Internal
Inspection
Program
Scheduled
Anode Function
Test (SAP PM)
Anodes not
Present /
Consumed
Coatings / Paint
System
Material
Selection and
Corrosion
Allowance
External
Corrosion
(Pitting, Wall
Loss,
Localized
Corrosion,
Environmental
Cracking,
Material
Degradation)
Sand Detection
and Monitoring
Fluid Velocity
Limited to
Minimize
Erosion
Erosion
Comprehensive
Surveillance
Solids Sampling
Automatic
Monitoring
Equipment
Inoperable
Temperature
Switch High /
Low
Equipment /
Piping Designed
for Defined
Operating
Conditions
Temperature
(High and
Low)
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Blinds and Plugs
Required on
Open-Ended
Valves
Clear
Procedures
(SWP, JSA,
LO/TO, LOP)
Breaking into
the Process
(opening
pressurized
Equipment,
Launchers,
Receivers or
piping)
Periodic
Inspection by
Maintenance
and Integrity
Operations Daily
Survey
Blinds and
Plugs
Removed
Without Being
Replaced
Predictive
Maintenance
Program -
Vibration
Monitoring and
Analysis of
Rotating
Equipment
Pulsation
Dampeners
Support
Designed to
Withstand
Loads
Process
Equipment
Selected to
Withstand
Loads
Material
Fatigue
Scheduled
Testing of
Pulsation
Dampeners
Charge (SAP
PM)
Incorrect
Charge of
Pulsation
Dampeners
Rotating
Equipment Seals
(that require
maintenance)
are Maintained
Valve Seals
(that require
maintenance)
are Maintained
Seals Specified
for Operating
Conditions
Seal Failure /
Degradation
Level Switch
High
Equipment
Designed for
Overflow
Over-Filling
Wet / Dry Oil
Tanks
Methodology of
Establishing
Setpoints
Current
Operating
Conditions
Identified
Improper
Setpoints
Selected
Operators Apply
Bypass
Standard when
Isolating Safety
Systems
Safety Device
Isolated
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc...)
Blowdown
System - Valves,
Actuators, Logic
Controller
Active Fire
Protection
(Deluge,
Sprinklers,
Hoses, Foam,
Gaseous,
Portables,
Water Systems)
Passive Fire
Protection
(Coatings, etc..)
Layout Design
(Reduce /
Minimize and
Utilize Natural
Ventilation)
Fire
(Immediate
Ignition)
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Daily
Surveillance
Periodic HSE
Area Survey
Conducted
Natural
Ventilation
Impaired by
Obstructions
(Tarps, Mud
on Gratings,
Boxes, Poor
Housekeeping,
etc..)
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Operator
follows
Temporary
Equipment
Procedure
MOC
Introduction
of Temporary
Equipment
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Active Fire
Protection
(Deluge,
Sprinklers,
Hoses, Foam,
Gaseous,
Portables,
Water Systems)
Passive Fire
Protection
(Coatings, etc..)
Layout Design
(Reduce /
Minimize and
Utilize Natural
Ventilation)
Explosion
(Delayed
Ignition)
Daily
Surveillance
Periodic HSE
Area Survey
Conducted
Natural
Ventilation
Impaired by
Obstructions
(Tarps, Mud
on Gratings,
Boxes, Poor
Housekeeping,
etc..)
Operator
follows
Temporary
Equipment
Procedure
MOC
Introduction
of Temporary
Equipment
Voting Fire
Detection
System
Inadequate
Information of
Fire Source
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Fire and Gas
Detection
Leak Detection Ignition Control
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Secondary
Containment /
Drain System
Hydrocarbon
Release (No
Ignition)
Siphon
breaker / Liquid
Seal Leg)
Siphoning
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Operator
Follows
Procedures to
Minimize
Personnel
Exposure to H2S
Hydrocarbon
Release, H2S
(No Ignition)
Emergency
Respirators
H2S Hazard and
Awareness
Training
Monitoring for
H2S /
Established
Thresholds
Unknown
Concentration
/ Production
of H2S
Fire and Gas
Detection
Leak Detection
Isolation of HC
Inventories
within Systems
(ESD, SDV,
SSDS, SCSSC,
FSV, etc..)
Blowdown
System - Valves,
Actuators, Logic
Controller
Secondary
Containment /
Drain System
Response
Cleanup (Minor)
Response Clean-
up (Major)
Environmental
Impact from
Facilities
Siphon
breaker / Liquid
Seal Leg)
Siphoning
External Spill
Response
Release
Requires
Outside
Notification
and / or
Response
Sub-sea Site
Survey
Pipeline Right-
of-Way Survey
(Aerial, Boat,
Vehicular)
Remote Spill
Appropriate PPE
for Exposure
Showers and
Eyewash
Stations
Chemical
Hazard and
Awareness
Training
Personnel
Overexposure
to Release
Loss of containment
CGE
k|sk Management So|unons