Total solder points: 115

Difficulty level:
beginner 1o 2o 3 4o 5oadvanced
K8032
4 channel running light
ILLUSTRATED ASSEMBLY MANUAL H8032IP-1
Adjustable speed.
Suited for inductive loads.
4 channels with LED indicator.
Ideal for disco effects.
Noise suppressed according to EN55015.

Specifications :
AC Power : 110 to 240 VAC.
Auto frequency detection : 50/60Hz.
Max load per channel 2A : 200W (110 - 125VAC)
400W (220 - 240VAC)
Adjustable speed : 0,2 to 3Hz.
Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4

Modifications reserved.
Features:
2
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
3
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project success-
ful. Read them carefully.

1.1 Make sure you have the right tools:

A good quality soldering iron (25-
40W) with a small tip.

Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the
tip, to give it a wet look. This is called thinning and will protect the tip, and en-
ables you to make good connections. When solder rolls off the tip,
it needs cleaning.

Thin raisin-core solder. Do not use
any flux or grease.

A diagonal cutter to trim excess wires. To avoid injury
when cutting excess leads, hold the lead so they
cannot fly towards the eyes.

Needle nose pliers, for bending leads, or to hold components in
place.

Small blade and Phillips screwdrivers. A basic range is fine.


For some projects, a basic multi-meter is required, or
might be handy

1.2 Assembly Hints :

Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before you
perform each operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
Use the check-boxes to mark your progress.
Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual
updates, indicated as NOTE on a separate leaflet.








0
.
0
0
0
Assembly hints
4
1.3 Soldering Hints :

Mount the component against the PCB surface and carefully solder the
leads







Make sure the solder joints are cone-shaped and shiny


Trim excess leads as close as possible to the solder joint










REMOVE THEM FROM THE TAPE
ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE CORRECT
MOUNTING SEQUENCE !
Assembly hints

I

P

E

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C

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K
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D
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L
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K
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C

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0

N
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1

2

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2

3

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4

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5

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5

6

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B
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B
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B
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7

8

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8

9

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A

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=

2

5
C
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2
.
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5

6
Construction


























q R4: 3K3 (3-3-2-B)
q R6: 270 (2-7-1-B)
q R7: 270 (2-7-1-B)
q R8: 270 (2-7-1-B)
q R9: 270 (2-7-1-B)
1. 1/4W Resistors
R...







q D1 : 1N4007
q D2 : 1N4007
3. Diodes
Watch the polarity !
D...
CATHODE


























q R2: 220K (2-2-4-B-9)
q R3: 220K (2-2-4-B-9)
q R5: 470K (4-7-4-B-9)
q R10: 47 (4-7-0-B-9)
q R11: 47 (4-7-0-B-9)
q R12: 47 (4-7-0-B-9)
q R13: 47 (4-7-0-B-9)
2. 1/2W Resistors
R...






q ZD1 : ZB12V0
4. Zenerdiode
Watch the polarity !
ZD...
CATHODE


q IC1 : 8P
5. IC socket, Watch the
position of the notch!
7
Construction







q T1 : BC547
10. Transistors.














q R1: 220 (2-2-1-B)
6. 1W Resistor
R...
2mm


q C3 : 100n (104)
q C4 : 100n (104)
q C6 : 100p (101)
q C7 : 10n (103)





q C8 : 10nF / 600V
q C9 : 10nF / 600V
q C10 : 10nF / 600V
q C11 : 10nF / 600V
7. Capacitors









q VR1 : UA78L05
11. Voltage Regulator
VR...






























q SK1 : Power (2X)
q SK2 : Out1 (2X)
q SK3 : Out2 (2X)
q SK4 : Out3 (2X)
q SK5 : Out4 (2X)
8. PCB tabs

q RV1 : 100K
9. Trim potentiometer
R4
8








q C2 : 220F / 25V
q C5 : 10F / 35V
12. Electrolytic
Capacitors.
Watch the polarity !
C...
















q LD1: 3mm Red
q LD2: 3mm Red
q LD3: 3mm Red
q LD4: 3mm Red
16. LEDs.
Watch the polarity !

q IC1: PIC12C508A
17. IC, Check the posi-
tion of the notch !
Construction















q TR1 : TIC225M
q TR2 : TIC225M
q TR3 : TIC225M
q TR4 : TIC225M
14. Triac.
The back side corresponds
to the thick line.
TR...
















q F1 : 2A (slow)
13. Fuseholder + Fuse






q C1 : 680n / 600V
15. Capacitors
LD1
CATHODE
9
200W at 110-125VAC
400W at 220-240VAC
MAX ! For each
channel.
AC PLUG
18. Hook up and use
Inspect the complete assembly once more
before applying power to the unit !
Hook-up and use
q Solder an AC cable to the SK1 pins (AC Power).
q Solder the cables of each lampholder to the appropriate
pins.

As this kit is shipped to different countries, their is no AC plug
supplied. You will need to attach a plug that matches your
electrical system.
You can adjust the running speed by turning the trimmer
RV1. Each LED will light up when a channel is activated.
O
U
T
1
O
U
T
2
A
C
P
O
W
E
R
O
U
T
3
O
U
T
4
L
N
L
L
L
N
N
N
N
L
10
19. PCB layout.
PCB
11
20. Schematic diagram.
Schematic diagram
S
K
1
A
C

P
O
W
E
R
F
1
2
A
R
1
2
2
0
/
1
W
C
1
6
8
0
n
/
6
0
0
R
2
2
2
0
K
/
.
6
W
R
3
2
2
0
K
/
.
6
W
Z
D
1
Z
B
1
2
V
0
D
1
1
N
4
0
0
7
C
2
2
2
0

/
2
5
I
O
G N D
V
R
1
U
A
7
8
L
0
5
C
3
1
0
0
n
C
4
1
0
0
n
C
5
1
0

G
P
4
/
O
S
C
2
3
V d d
1
G
P
5
/
O
S
C
1
/
C
L
K
I
N
2
G
P
3
/
M
C
L
R
/
V
p
p
4
G
P
2
/
T
0
C
K
l
5
G
P
0
7
G
P
1
6
V s s
8
I
C
1
P
I
C
1
2
C
5
0
8
A
R
4
3
K
3
R
V
1
1
0
0
K
S
H
S
C
6
1
0
0
p
F
T
1
B
C
5
4
7
D
2
1
N
4
0
0
7
C
7
1
0
n
L
D
1
L
D
2
L
D
3
L
D
4
R
6
2
7
0
R
7
2
7
0
R
8
2
7
0
R
9
2
7
0
T
R
2
T
R
1
4
x
T
I
C
2
2
5
M
T
R
3
T
R
4
S
K
2
O
U
T
1
S
K
3
O
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T
2
S
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4
O
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T
3
S
K
5
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T
4
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5
4
7
0
K
/
.
6
W
R
1
0
4
7
/
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6
W
R
1
1
4
7
/
.
6
W
R
1
2
4
7
/
.
6
W
R
1
3
4
7
/
.
6
W
C
1
1
1
0
n

/
6
0
0
C
1
0
1
0
n

/
6
0
0
C
9
1
0
n

/
6
0
0
C
8
1
0
n

/
6
0
0
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
Modifications and typographical errors reserved
Velleman Components nv.
H8032IP - 2002 - ED1