Service Training Manual

Engine Axle Transfer Case

SsangYong Motor Company

International Service Team

Service Training Manual

SsangYong Motor Company

Technical Guide Book

April 2002

SsangYong Motor Company

International Service Team

Section index

Technical Guide Book

Common

2001 ~ 2002

Rexton

Musso & Korando

Chairman

Service bulletin

SsangYong Motor Company

Technical Guide Book

. Common
Subject 1. Work procedure for door regulator and motor 2. Check procedure for HFM sensor 3. Engine coolant temp gauge is fixed at 90 or 0 Page

SsangYong Motor Company

Technical Guide Book

. Rexton
Subject 1. Check the free stroke of brake pedal and adjust 2. Atmosphere temp mode of FATC 3. The warning lamp of door open indicate in driving 4. Special chareteristics of some electric goods 5. How to rework the rear door glass 6. Not avalible to unlock the driver's door 7. ABS warning lamp ON in driving 8. Noise from the seat belt D ring 9. Intermittent illuminating of the brake warning lamp 10. Unbalance of the vehicle height, right and left 11. Noise in the room 12. Replace procedure for the front suspension shock absorber 13. Precautions when the room lamp is replaced 14. Removal and installation procedure of headlamp and bulb 15. Coding procedure for TOD T/CCU 16. Information for headrest storage position Page

SsangYong Motor Company

Technical Guide Book

. Rexton
Subject 17. Trouble shooting for heater pipe interference noise 18. Removal and installation procedure of sunroof sunshade 19. Information for sunroof switch and setting of glass position 20. Trouble shooting for locked 2nd seat 21. Disassemble procedure for multimeter and center facia panel 22. Specification of wheel alignment 23. Information about parts replacement (quarter trim) 24. Removal and installation procedure of sunroof 25. Remove and install procedure of sunroof motor and control unit Page

SsangYong Motor Company

Technical Guide Book

. Musso & Korando

Subject 1. Quality improvement of 4WD 2. ABS/ABD warning lamp light ON 3. High vibrating sound coming from gear shift lever (M/T) 4. Chassis noise 5. Gear shift lever was locked in the 'P' position 6. Accel pedal operation force is excessive 7. ECS warning lamp ON and malfunction 8. Noise and oil leakage of the shock absorber 9. Shift shock is occured when the A/T is shifted from 1st to 2nd 10. Noise of door trim 11. Noise of tailgate 12. Inteference of splash guard 13. Fault of key remind switch 14. Application table of planar damper on the transfer case 15. Information of new STICS unit for Korando vehicle 16. Noise from the front door (left or right) Page

SsangYong Motor Company

Technical Guide Book

. Chairman
Subject 1. Alternator noise 2. Shifting problem of transmission 3. Noise and vibration in steering 4. Engine start malfunction intermittently 5. Checking procedure for ECS 6. ABS/ABD warning lamp ON 7. Function of rain sensing 8. Service procedure of wind noise 9. Intermittent shortage of trunk fuse 10. Check procedure for audio head unit malfunction Page

SsangYong Motor Company

Technical Guide Book

. Service bulletin (2001 ~ 2002)

Subject 1. Measures of BTRA A/T LIMP home mode 2. Memory input to REKES 3. Information of new BTRA auto transmission & TCU 4. Bosch injection pump 5. Main issues for SCAN-100 tool 6. Release the new diagnosis program for Europe model 7. Trouble shooting for excessive exhaust gas 8. Protection number 4 of injection pipe crack from vibration 9. Trouble shooting for the engine overheating 10. Information of new ABS/ABD unit 11. Trouble shooting for engine surging when the engine is cold 12. Information and trouble shooting for preheating time relay 13. Trouble shooting for the noise when the vehicle is steered 14. Information of oil maintenance interval for BTRA A/T 15. Notification how to adjust the parking brake system 16. Paint color code list 17. Information on fuse removal to prevent the discharge of battery Model
Musso,Korando Musso,Korando Musso,Korando Musso,Korando ALL Musso,Korando Musso,Korando Musso,Korando Musso Korando Musso,Korando Musso,Korando Musso,Korando ALL Musso,Korando Rexton Musso,Korando

SsangYong Motor Company

Technical Guide Book

. Service bulletin (2001 ~ 2002)

Subject 18. Release the new diagnosis program 19. Notice service maintenance 20. Notice of repair kits for BTRA auto transmission 21. T/Shooting for Oil leak of BTRA A/T 22. Information on Fuse removal to prevent the discharge of Battery 23. Memory input to REKES
Rexton

Model
Rexton ALL ALL ALL

SsangYong Motor Company