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DIGITAL NO-FLOW TIMER

ARIEL Corporation 35 Blackjack Rd. Mount Vernon, Ohio 43050 (740) 397-0311 Fax (740) 397-3856

BULLETIN#A-001 2-23-99

DNFT-LED-PS

Material.................................................Stainless Steel, Aluminum Temperature Range........................................... -40o F to +185o F Switch Rating............................10 VA/240 VDC- 10VA/150 VAC** Epoxy Encapsulated............................UL LISTED EL-CAST VFR 641 Power..................................................................... Lithium Battery Alarm/Shutdown........................ Factory default for 3 minute alarm *PRG is programmable from 20 seconds to 4 minutes 15 seconds **10VA/150VAC P/N A-7210 & A-7211 only.

The DNFT-LED is a totally enclosed electronic device, combining the latest MONITORS MOVEMENT OF DIVIDER VALVE technology in microprocessor and transistor components for detecting PISTON FOR DEPENDABLE "TIMED" SHUTDOWN Slow-Flow and No-Flow of divider block lubrication systems. The DNFT incorporates an oscillating crystal to accurately monitor the cycle time of PROTECTION the lubrication system to enable precision timed shutdown capability. The magnet assembly and control housing mount directly to the divider valve to CLOSED LOOP OR OPEN LOOP OPERATION become an integral part of the lubrication system. The DNFT operates on internal lithium battery power, with an expected life of 6 to 10 years INSTALLS DIRECTLY TO DIVIDER VALVE depending on cycle time. PRG-RB model has replaceable battery. If battery voltage drops below normal operating levels, the DNFT goes into alarm NOT AFFECTED B Y TEMPERATURE OR OIL mode and the unit cannot be restarted. The DNFT comes in a wide range of VISCOSITY models to switch voltages of 240 VDC or 150 VAC. Both LED and PRG-RB models utilize an LED to indicate each cycle of the divider valve. This REQUIRES NO EXTERNAL POWER enables the operator to easily set and monitor lubrication rates. The PRGRB model comes with a liquid crystal display to display total pints, cycle LED INDICATOR OR LCD DISPLAY time of divider valve, total cycles of divider valve, and pints per day pump rate. The PRG-RB can easily be programmed for an alarm time from 20 PRG-RB IS PROGRAMMABLE TO DISPLAY: seconds to 4 minutes 15 seconds. TOTAL PINTS OPERATION PINTS PER DAY PUMP RATE Lubricant flow through the divider valve assembly forces the pistons to TOTAL DIVIDER VALVE CYCLES cycle back and forth causing a lateral movement of a magnet linked to the CYCLE TIME OF DIVIDER VALVE piston. Movement is monitored by the microprocessor which resets the timer, lights the LED, and allows the unit to continue operation. This PROGRAMMABLE A L A R M TIME (PRG-RB MODEL) indicates one complete cycle of the lubrication system. The microprocessor must receive this cycle in a predetermined time or a shutdown will occur. The DNFT will automatically reset alarm circuit when DEDICATED SWITCH CLOSURE TO M O N I T O R normal operation of divider valve resumes. EACH DIVIDER VALVE CYCLE (PS OPTION)

DNFT-PRG-PS

DIGITAL NO-FLOW TIMER

ARIEL Corporation 35 Blackjack Rd. Mount Vernon, Ohio 43050 (740) 397-0311 Fax (740) 397-3856

BULLETIN#A-6348-2 2-23-99

TYPICAL DNFT INSTALLATION


INTERNAL VIEW OF DIVIDER VALVE HOUSING
ALLEN HEAD SET SCREWS (2) (A) DNFT (B)
HEX MAGNET HOUSING (C) MAGNET (H)

ALLEN HEAD SET SCREWS (2) (A)

DNFT (B)

#22 AWG 18" LEADS (4) STANDARD (6) WITH PROXIMITY SWITCH OPTION

DNFT-LED-PS

RED ORANGE BLACK GREEN YELLOW YELLOW

24S

O-RING SEAL (F) PISTON ENCLOSURE PLUG (D)

WIRE LEADS (I)

O-RING SEAL (F) SPACER SPRING

RED ORANGE BLACK GREEN YELLOW YELLOW

DIVIDER VALVE (E)

WIRE LEADS (I)

ARIEL # A-6348
Wiring Diagram For NORMALLY CLOSED OPERATION (CLOSED LOOP)
RED WIRE ORANGE WIRE BLACK WIRE

RED-INSULATE FROM CONTACT DO NOT USE ORANGE-TO LUBE NO-FLOW IN CONTROL PANEL "+" POLARITY BLACK-TO COMMON IN CONTROL PANEL "-" POLARITY
YELLOW WIRE YELLOW WIRE

Control Panel Annunciator or PLC


SWITCH RATING 10VA/240VDC MAX

DNFT-LED-PS - A-6348

GREEN WIRE

GREEN WIRE-GROUND SECURELY

(2) YELLOW WIRES DEDICATED SWITCH CLOSURE TO MONITOR EACH DIVIDER VALVE CYCLE INSULATE FROM CONTACT WHEN NOT IN USE

Wiring Diagram For NORMALLY OPEN OPERATION (OPEN LOOP)


RED WIRE ORANGE WIRE

RED-TO LUBE NO-FLOW IN CONTROL PANEL "+" POLARITY ORANGE-INSULATE FROM CONTACT DO NOT USE

Control Panel Annunciator or PLC


SWITCH RATING 10VA/240VDC MAX

BLACK WIRE

YELLOW WIRE YELLOW WIRE

DNFT-LED-PS - A-6348

GREEN WIRE

(2) YELLOW WIRES DEDICATED SWITCH CLOSURE TO MONITOR EACH DIVIDER VALVE CYCLE INSULATE FROM CONTACT WHEN NOT IN USE

CONNECT BLACK AND GREEN WIRE GROUND SECURELY

GROUND

DIGITAL NO-FLOW TIMER

NOTICE: WHEN MORE THAN ONE DNFT IS INSTALLED ON THE COMPRESSOR OR ENGINE, EACH DNFT MUST BE WIRED TO A SEPARATE ALARM CIRCUIT ON THE CONTROL PANEL, ANNUNCIATOR OR PLC TO SIMPLIFY TROUBLESHOOTING THE LUBRICATION SYSTEM AND DNFT.

TROUBLESHOOTING DNFT-LED
A. Improperly Adjusted

ARIEL Corporation 35 Blackjack Rd. Mount Vernon, Ohio 43050 (740) 397-0311 Fax (740) 397-3856

BULLETIN#A-003 2-23-99

1. LED does Not Blink, Control Panel Indicates Lube No-Flow

(See also, 3.Erratic shutdown)

B. Spring or Magnet is Broken in Magnet Assembly

Loosen set screws, slide DNFT all the way onto hex of magnet housing and torque to 25 inch pounds max.(Do not over tighten) Cycle divider valve by pumping clean oil through system with lubrication system purge gun or running compressor. If necessary, adjust DNFT 1/16 back until LED blinks with each cycle of divider valve. Loosen set screws, remove DNFT from magnet housing. Remove magnet assembly from divider valve. Remove magnet, spacer and spring. Check components for damage. Replace damaged spring or magnet and install on divider valve. If necessary, adjust DNFT, check for LED blink. Purge air from system with lubrication system purge gun.
Loosen set screws, remove DNFT from magnet housing. Disconnect wiring and attach ohmmeter, red lead to red wire and black lead to black wire. Set meter to ohms. Depress magnet, meter should read 10 Megs. When DNFT alarms, meter should read 3.5 to 6.5 ohms. If over 10 ohms, replace DNFT. If necessary, adjust DNFT, and check for LED

C. Low Battery voltage

blink. Loosen set screws, remove DNFT from magnet housing. Check for damaged or bent magnet housing. Remove magnet assembly from divider valve. Replace magnet housing, magnet, spring and spacer. Re-install DNFT on magnet housing. If necessary, adjust DNFT, check for LED blink. Purge air from system with lubrication system purge gun.
2. After installation of A. Wrong Magnet Housing DNFT, Rupture Disc is Installed on Divider Valve Blown and Divider Valve is (See magnet assy. Below) Locked up.

Check system pressure insure oil is flowing to divider valves. If necessary install pressure gauge tomonitor operation of lubrication system. 1. Loosen outlet plugs in front of valve blocks. Fast purge the system with lubrication system purge gun until clean, clear, air free oil appears from plugs. 2. Loosen each piston enclosure plug individually to purge air from behind piston. Do not remove piston enclosure plugs. Tighten all divider valve plugs. Adjust DNFT. To insure proper operation of the divider block lubrication system, it is absolutely necessary that all tubing and components be filled with oil and free of air before start-up. A. Faulty wiring from DNFT to Disconnect wiring from DNFT in control panel and attach ohmmeter leads. Total 3. Erratic Shutdown Control Panel impedance in alarm state should be less than 10 ohms. Run new wiring to or LED blink B. Air in System (see 2B.) DNFT and recheck impedance. Air in divider valve system. (See 2B. Above) Check system pressure to insure oil is flowing to divider valves. If necessary, install pressure gauge to monitor operation of lubrication system. Check gauge C. Faulty Lube Pump to insure pump will build sufficient pressure to inject oil into cylinder. You cannot check for oil flow into cylinder by removing tubing from check valve and pumping oil to atmosphere. Replace pump. A. Incorrect Wiring 4. DNFT Will Not Reverse wiring connections in control panel. DNFT is polarity sensitive.
B. Air or Debris in Divider Valve System.

Show Alarm

Connections

TYPICAL DNFT INSTALLATION


O-RING OR ALLEN HEAD METAL GASKET SET SCREWS (2) INTERNAL VIEW OF MAGNET DIVIDER VALVE DNFT

Magnet Assemblies and Applications


DNFT must be installed with correct magnet assembly for each divider valve manufacturer.

24S 24S

SPACER SPRING HEX MAGNET HOUSING

RED ORANGE BLACK GREEN YELLOW YELLOW

Trabon O-Ring Seal 1995 and Later 7/16"-20 Trabon Metal Gasket Seal 1994 or Earlier 7/16"-20 Lincoln O-Ring Seal Extended Nose 7/16"-20

Magnet Assy # A-6506

Magnet Assy # A-6507

#18 AWG 18" LEADS (4) (6) WITH PROXIMITY SWITCH

PISTON ENCLOSURE PLUG DIVIDER VALVE

Magnet Assy # A-6508

CAUTION: DISCONNECT ALL WIRING PRIOR TO WELDING ON

DIGITAL NO-FLOW TIMER

ARIEL Corporation 35 Blackjack Rd. Mount Vernon, Ohio 43050 (740) 397-0311 Fax (740) 397-3856

BULLETIN#AD-001 2-23-99

WHITLOCK INSTRUMENT 1300 N. Texas Odessa, TX. 79761 (915) 337-3412 Fax (915) 335-5926 1-800-337-3412