INSTALLATION MANUAL - USER AND MAINTENANCE

Precision air-conditioners

ACCURATE
Chilled Water AC Chilled Water AB Dual Coil
Chilled Water

GB
AC frame 1: frame 2: frame 3: frame 4: frame 5: frame 6: frame 7: frame 8: 07-09 14-19 25-30 34-41-50 60-70 80-90 110-150 170 20-25 30-40 45-55 60-75 85-100 AB

INDEX
U U U U U U U U U U U U U U U U U U U U U U I I I I I I I I I I I I I I I I I I I I I I A A A A A A A A A A A A A A A A A A A A A A

U
Documents Chilled water unit configuration General characteristics Air flows Rating plate General technical data Hot water re-heating Accessing the main components Transport and handling Dimensions and weight Positioning the air-conditioner Operating space Operating limits Optional base moulding Air distribution, under units Intake plenum, under units Outlet plenum, over units Motor-driven damper, over/under units Front outlet plenum Front outlet mouldin Optinal air filter Optional Fresh air 4 4 6 7 8 8 9 10 11 12 17 17 18 18 18 19 19 19 20 20 20 21
U U U U U U U U U U U U U U U U U U U U U I I I I I I I I I I I I I I I I I I I I I A A A A A A A A A A A A A A A A A A A A A

A
22 25 25 29 29 29 30 32 32 32 33 33 34 34 34 35 39 40 41 42 42

Position and diameter of the water connections Water connections Correction factors Condensate drain Electrical connections Minimum cross-sections of the power supply cables Electrical specifications Operation and control Centrifugal fans regulation (frame 1-2) Tightening the drive belts Instruments and alarms Calibrating the control and safety devices Calibrating the air flow sensor Calibrating the dirty filter sensor Temperature and humidity probe Servomotor and hot water valve Electric heaters Humidifier Maintenance Dismantling Troubleshooting

The following symbols are used in this publication and inside the unit:

U I A

User

Important

Installer

Prohibition

Assistance

In some parts of this manual, the following symbols are used: WARNING = for actions that require special care and suitable preparation PROHIBITED = for actions that absolutely MUST NOT be performed

Specialist personnel (electrician)

Person with in-depth knowledge and experience such as to be able to recognise risks and avoid dangers that may derive from electricity (IEV 826-09-01).

ACCURATE AC - AB

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DOCUMENTS
DOCUMENTS ENCLOSED WITH THE UNIT Each unit is delivered complete with the following documents: Air-conditioner installation - user and maintenance manual; Instruction manual for the microprocessor controller; Wiring diagram;

List of spare parts; CE declaration with list of European directives and standards that the unit is compliant with; Warranty conditions.

CONFIGURAZIONE UNIT AD ACQUA REFRIGERATA

U
Thermo/Acustic Insula.

Fresh Air Filters

User Terminal

N of circuits

Power Suplly

Drain Pump

Water Valve

Re-Heating

E.S.P. (net)

El. Boards

Options

Packaging

Dumpers

Humidity

Description

A C O
MODEL AIR FLOW

2 5

C A 1 C T A 0 0 0 0 0 1 1 0 1
AC AB O U 07 09 14 19 25 30 34 30 41 50 60 70 80 90 110 150 170 C A F B R 1 2 C E C P X Z H E J K T M Chilled Water Dual Coil - Chilled Water Over Flow Under Flow 7 kw 09 kw 14 kw 19 kw 25 kw 30 kw 34 kw 30 kw 41 kw 50 kw 60 kw 70 kw 80 kw (only UNDER) 90 kw (only UNDER) 110 kw (only UNDER) 150 kw (only UNDER) 170 kw (only UNDER) Water Cooled High Frontal Basso Rear 1 Hydraulic Circuit 2 Hydraulic Circuits Centrifugal EC INVERTER fns ESP STD 20 Pa (F1/F2) o STD 50 Pa (F3-F6) ESP 150 Pa - Direct Driven (F1/F2) ESP 100 Pa - Belt Driven (F3-F6) ESP 200/300 Pa - Belt Driven (F3-F6) ESP 300 Pa - Direct Driven (F1/F2) ESP modulating via EC INVERTER fans Costant air flow (EC INVERTER fan) Costant ESP (EC INVERTER fan) 400 V/3+N/50 Hz 230 V/1/50 Hz

Option 1 Option 2

Option 3

CAPACITY

Option 4 Option 5

VERSION SUCTION

Option 6

N OF CIRCUITS FANS

Option 7 ESP

Option 8

POWER SUPPLY

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ACCURATE AC - AB

Language

Capacity

Sensors

Version

Suction

Model

Fluid

Option 9 Option 10

FLUID USER TERMINAL

Option 11

WATER VALVE

Option 12

RE-HEATING

A 0 1 0 1 2 3 4 5 6 0 1 2 3 4 5 0 1 2 3 0 A B C D E G H L M N R 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 0 2 0 1 2 2 4 5 6 7 8 9 A B C D E 0 1 I F D E G R

Option 13

HUMIDITY

Option 14

EL. BOARDS

Option 15

SENSORS

Option 16 Option 17 Option 18

THERMO/ACUSTIC INSULAT. DUMPERS DRAIN PUMP

100% Water Semigraphic Display on board - STANDARD Without 3 way valve 3P - STD 3 way valve 3P 3 way valve 0/10 V (STD.F1) 2 way valve 0/10 V 3 way valve 0/10 V + Spring 2 way valve 0/10 V + Spring Without Without Electrical Heaters STD Extra Electrical Heaters Hot Water Coil Hot Water Coil + Electrical Heaters STD Hot Water Coil + Extra Electrical Heaters Without Only surveys for humidity control Humidifier Dehumidifier Without Clock RS 485 RS 232 Ethernet LON GSM Clock + RS 485 Clock + RS 232 Clock + Ethernet Clock + LON Clock + GSM Without Clogged Filter Fire Detector Smoke Detector Fire + Smoke Fire + Smoke + Water leakage detector Water leakage detector Clogged Filter + Fire + Smoke Clogged Filter + Water leakage detector Clogged Filter + Smoke + Fire + Water leakage detector Clogged Filter + Fire + Water leakage detector Clogged Filter + Smoke + Water leakage detector Clogged Filter + Smoke Fire + Water leakage detector Smoke + Water leakage detector Clogged Filter + Fire CL 0 CL 1 STD Without With On-Off motor. damp. + SPRING return Without Drain Pump for cool water - STANDARD Drain Pump for HOT water - (when himidifier is installed) G2 G4 F5 G2 + Fresh Air G4 + Fresh Air F5 + Fresh Air F6 F7 F8 F6 + Fresh Air F7 + Fresh Air F8 + Fresh Air Nylon - STANDARD Wooden crate Italian French German Spanish English Russian

Option19

FRESH AIR FILTERS

Option 20

PACKAGING

Option 21

LANGUAGE

ACCURATE AC - AB

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GENERAL CHARACTERISTICS
DESCRIPTION OF THE UNIT Ductable precision air-conditioners with capacities from 7 to 170 kW for vertical installation, cooling only, with the possibility of electric or hot water post-heating, humidifier and dehumidifier option for the precision control of the temperature-humidity conditions. Ideal for air-conditioning technological environments, server rooms and data processing centres, and technological applications in general. The packaged precision air-conditioners operate with chilled water and/or water-glycol and are suitable for indoor installation. The units conform to the essential requisites established in EC directive 89/392. They are factory tested and on site installation is limited to the refrigerant and electrical connections. STRUCTURE Base made from painted galvanised steel plat RAL7035e; frame complete with service panels that allow the unit to operate correctly during maintenance operations. The cosmetic panelling, coated with an innovative double layer of plastic, is lined on the inside with special soundproofing material. FANS CENTRIFUGAL TYPE Dual intake centrifugal fans, directly coupled to electric motors with external impeller positioned in the centre of the fan and suspended on rubber vibration dampers. The fans have the blades curved forwards to ensure maximum efficiency and low noise. EC INVERTER TYPE Fans with single suction, BCF type ( Bacward curved fans), inverter brushless motor with electronic commutation to get extremely high performances in terms of low power consumption and high External static pressure available. Fan speed can be adjusted directly from the user terminal in order to modify air flow volume or ESP. FILTER Pleated filters, supported by a frame, with protective metal mesh, and regenerable polyester fibre filtering media treated with synthetic resins. G4 efficiency according to the CEN-EN 779 standard with average separation efficiency 90.1% (ASHRAE). The filter is flame retardant. AIR HEAT EXCHANGER Finned coil, large front surface, made from copper tubes expanded mechanically onto aluminium fins with a high heat exchange surface. Hydrophilic treatment to assist the drainage of condensate. The coil, installed upstream of the fans for perfect air distribution, is fitted with a stainless steel pan with hose to drain the condensate. ELECTRICAL PANEL Built and wired in compliance with the IEC 204-1/EN60204-1 standards, complete with contactor and overload protection for the compressors and fans, disconnecting switch with door interlock safety device. AIR FLOW SENSOR Activates an alarm in the event of insufficient air flow.

ELECTRIC POST -HEATING (versions R or T) Finned aluminium heaters complete with safety thermostat to cut off power and activate an alarm in the event of overheating. IMMERSED ELECTRODE HUMIDIFIER (versions H or T) Modulating steam production and automatic control of the salt concentration in the boiler to allow the use of untreated water. MICROPROCESSOR CONTROL SYSTEM For the control of the ambient parameters and the management of the unit monitoring and control functions (compliant with EEC directive 89/336). CHILLED WATER MODELS - modulating 3-way control valve standard (0-10 V optional), with servomotor controlled by the microprocessor. CONFIGURATION O- OVER: air delivery versus top U- UNDER: air delivery versus bottom VERSION ST - Standard CHILLED WATER UNIT - AC VERSION The unit is fitted with a modulating 3-way valve complete with standard three point servomotor (or 0-10 V optional). The valve opening and/or closing signal is automatically managed by the EVOLUTION electronic controller so as to ensure the desired ambient conditions. The ambient air is cooled by passing through the air-conditioner cooling coil. The EVOLUTION controller manages the main ambient parameters and is used to set the values, such as: - set points - proportional band - characteristics of the valves - etc.

AC

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ACCURATE AC - AB

DUAL COIL CHILLED WATER - AB VERSION These units are per standard provided with a double chilled water circuits inside, who never work simultaneously. Such circuits are connected to independent water circuit in order to be one in BACK-UP to the other. Each chilled water circuit is provide with 3 way valve with 3 point motor as standard (or modulating 0-10V option) Units provided per standard with EC inverter fans The valve opening and/or closing signal is automatically managed by the EVOLUTION electronic controller so as to ensure the desired ambient conditions. The ambient air is cooled by passing through the air-conditioner cooling coil. The EVOLUTION controller manages the main ambient parameters and is used to set the values, such as: - set points - proportional band - characteristics of the valves, etc

AB

AIR FLOWS
The ACCURATE air-conditioners are available in different configurations, based on the air intake and outlet positions; the main distinction is between OVER and UNDER units.

The versions defined as OVER with air outlet from the top generally have the air intake at the front, rear and/or from the bottom, as required by the customer, and the air outlet from the top of the unit, in ducts, false-ceilings, or from outlet plenums at the front.

ACO - ABO

fig. 1

fig. 2

1 OVER units with intake from the front and outlet plenum

2 OVER units with intake from the front and outlet from the top

fig. 3

fig. 4

3 OVER units with intake from under the floor and outlet from the top

4 OVER units with intake from Athe rear and outlet from the top

The versions defined as UNDER with air outlet from under the floor have the air intake through the top of the unit directly from the environment, or via ducts and/or intake plenums.

ACU - ABU

fig. 5 fig. 6

5 UNDER units with intake from the top and front outlet plenum.

6 UNDER units with intake from the top and outlet under the floor

ACCURATE AC - AB

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RATING PLATE
The air-conditioner rating plate is positioned on a panel inside the unit, and provides the following information: - Model and serial number of the unit; - Power supply (voltage, phases and frequency); - Power input of the unit and the individual components; - Current input of the unit and the individual components: OA (Operating current), FLA (Full load current) and LRA (Locked rotor current);

U
MODEL COOLING CAPACITY HEATING CAPACITY MAX PRESSURE MAIN POWER SUPPLY AUXILIARY POWER SUPPLY MAX RE-HEATING POWER ABS. LRA FLA IP PROTECTION IP PROTECTION EL. DIAGRAM WEIGHT YEAR MATRICOLA CODE

kW kW kg bar V - ~ - Hz V - ~ - Hz KW A A IP X 4 N kg

TECHNICAL DATA
ACCURATE - AC Chilled Water Frame Model COOLING CAPACITY Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR (1) WATER SIDE Water circuits n Water flow (1) kvs valve Total Water pressure drop (1) Water connection VENTILATION Nominal air flow N centrifugal fans N radial fans Power abs. - centrifugal fans Power abs. - radial fans ESP Pressure sound level (5) Air filter HUMIDIFIER Capacity Power abs. ELECTRICAL HEATER Steps Power abs. Power supply V/Ph/Hz DIMENSIONS L P H F1 7 kW kW 8,5 8,5 1,00 9 10,1 9,5 0,94 14 15,7 15,7 1,00 F2 19 20,4 19,0 0,93 25 28,4 28,4 1,00 F3 30 33,8 30,9 0,91 34 37,4 37,4 1,00 1 6110 16 46 F4 41 48,5 48,5 1,00 F5 50 57,7 52,8 0,91 60 69,0 69,0 1,00 70 82,6 73,7 0,89

U
F6 80 88,7 88,7 1,00 90

I
F7 110

A
150 F8 170

104,3 113,4 140,3 170,9 97,0 102,5 108,4 141,0 0,93 0,90 0,77 0,82

l/h kPa IN OUT mc/h

1 1 1390 1660 4 4 33 36 1/2" M 1/2" M

1 1 2570 3330 6,3 6,3 39 60 1" F 3/4" F 4900 4900 2 2 2 2 1,00 1,00 0,53 0,53 20 20 56 55 G2 5 3,75 5 3,75

1 1 4640 5520 10 10 57 65 1" 1/4 F 1" F

1 1 7930 9430 16 16 69 71 1" 1/2 F 1" 1/4 F

1 1 11280 13500 25 25 71 73 2" F 1" 1/2 F

1 1 2 2 2 14500 17050 2x9265 2x12040 2x14670 25 25 25 25 25 69 74 36 88 76 2" F 2" F 2" F 1" 1/2 F 1" 1/2 F 1"1/2F

2500 2500 1 1 1 1 kW 0,49 0,49 kW 0,27 0,27 kPa 20 20 dB(A) 53 51 G2 kg/h kW 3 2,25 3 4 230/1/50 mm mm mm 600 500 1980 3 2,25 3 4

8000 8000 13500 13500 13500 19000 19000 25000 25000 28000 28000 36000 1 1 2 2 2 2 2 3 3 1 1 2 2 2 3 3 4 4 4 4 5 2,02 2,02 3,61 3,61 3,61 6,55 6,55 9,42 9,42 1,69 1,69 3,51 3,51 3,51 5,11 5,11 6,82 6,82 8,46 8,46 12,16 20 20 20 20 20 20 20 20 20 20 20 20 56 56 59 59 59 61 61 62 62 62 62 63 G4 G4 G4 G4 G4 G4 5 3,75 5 3,75 5 3,75 3 15 5 3,75 3 15 400/3N/50 1550 790 1980 5 3,75 3 15 8 6 8 6 8 6 8 6 10 7,5 10 7,5 15 11,25 3 24 400/3N/50 3200 890 1980

kW

3 3 8 8 400/3N/50 1000 500 1980

3 3 9 9 400/3N/50 1000 790 1980

3 3 18 18 400/3N/50 2100 790 1980

3 3 18 18 400/3N/50 2650 790 1980

3 3 24 24 400/3N/50 2650 890 1980

1 - water 7/12C - air 24C/50% 5 - measured at h=1,5 m height and 2 m front in free field

* PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS

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ACCURATE AC - AB

ACCURATE - AB DUAL COIL Frame Modello COOLING CAPACITY Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR (1) WATER SIDE Water circuits n Water flow (1) KVS valve Total Water pressure drop (1) Water connection VENTILATION Nominal air flow N radial fans Power abs. - radial fans ESP Pressure sound level (5) Air filter HUMIDIFIER Capacity Power abs. ELECTRICAL HEATER Steps Power abs. Power supply V/Ph/Hz DIMENSIONS L P H

F3 20 kW kW 22,5 22,5 1,00 2 3670 6,3 51 1" F 3/4" F 8000 1 1,69 20 56 G4 kg/h kW 5 3,75 5 3,75 5 3,75 25 28,0 26,8 0,96 2 4630 6,3 66 1" F 3/4" F 7500 1 1,69 20 56 30 41,2 41,2 1,00 2 6740 16 42 1" 1/4 F 1" F 13500 2 3,51 20 59

F4 40 50,2 47,0 0,94 2 8200 16 43 1" 1/4 F 1" F 13000 2 3,51 20 59 G4 5 3,75 8 6 45 54,2 54,2 1,00 2 8860 16 38 1" 1/2 F 1" 1/4 F 19000 3 5,11 20 61

F5 55 65,1 62,9 0,97 2 10640 16 49 1" 1/2 F 1" 1/4 F 18000 3 5,11 20 61 G4 8 6 8 6 60 76,6 76,6 1,00 2 12520 25 43 1" 1/2 F 1" 1/4 F 26000 4 6,82 20 62

F6 75 90,9 85,8 0,94 2 14850 25 47 1" 1/2 F 1" 1/4 F 24000 4 6,82 20 62 G4 8 6 10 7,5 85 94,8 93,4 0,99 2 15480 25 49 2" F 1" 1/2 F 28000 4 8,46 20 62

F7 100 108,7 98,5 0,91 2 17750 25 57 2" F 1" 1/2 F 26000 4 8,46 20 62 G4 10 7,5

l/h kPa IN OUT mc/h kW kPa dB(A)

kW

3 3 9 9 400/3N/50 1000 790 1980

3 3 15 15 400/3N/50 1550 790 1980

3 3 18 18 400/3N/50 2100 790 1980

3 3 18 18 400/3N/50 2650 790 1980

3 3 24 24 400/3N/50 2650 890 1980

mm mm mm

1 - water 7/12C - air 24C/50% 5 - Measured at h=1,5 m height and 2 m front in free field

* PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS

HOT WATER RE-HEATING

Post reheating system by mean hot water, composed by finned coil with copper tubes, 3 way valve and actuator driven with the logic implemented in EVOLUTION controller
PERFORMANCE Frame Model Heating Capacity (4) Water Flow (4) Total pressure drops (4) Heating Capacity (6) Water Flow (6) Total pressure drops (6) Water connections F1 kW l/h kPa kW l/h kPa inch 7 10,4 910 15 5,1 890 15 1/2 9 10,4 910 15 5,1 890 15 1/2 F2 14 19 20,2 20,2 1780 1780 30 30 9,9 9,9 1730 1730 29 29 1/2 1/2 F3 25 30 15,6 15,6 1370 1370 18 18 7,6 7,6 1320 1320 18 18 1/2 1/2 F4 41 27,7 2430 43 13,6 2380 44 3/4 F5 60 70 37,9 37,9 3340 3340 38 38 18,6 18,6 3240 3240 36 36 3/4 3/4 F6 80 90 50,6 50,6 4450 4450 40 40 24,9 24,9 4340 4340 40 40 1 1 F7 110 150 41,1 41,1 3610 3610 27 27 20,3 20,3 3530 3530 27 27 1 1 F8 170 52,5 4610 47 25,9 4520 48 1

34 27,7 2430 43 13,6 2380 44 3/4

50 27,7 2430 43 13,6 2380 44 3/4

4 - water IN/OUT 70C/60C - air 20C 6 - water IN/OUT 45C/40C - air 20C only for AC units
* PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS

ACCURATE AC - AB

English 05/09

ACCESSING THE MAIN COMPONENTS

The air-conditioner is accessible from all sides by removing the various panels. The front and/or side panels are opened in 2 different ways:

FRONT PANELS All the front panels are hinged and fitted with locking latches. All the front panels are opened and closed using a tool (typically a screwdriver) to open and close the latches. Once the latches have been opened, the front panels can be swung open and then removed vertically to simplify the service operations on the air-conditioner, especially where there is little space available. Opening the front panels provides access to all the components in the air-conditioner involved in routine maintenance. The number of front panels depends on the capacity of the airconditioner. SIDE PANELS All the side panels are accessible and removable. Nonetheless, these do not need to be removed for routine maintenance operations. This means that, if necessary, a series of units can be installed next to each other. The side panels are fastened by screws. These are accessible directly on the side panel by removing the black plastic caps. BACK PANELS Fastened by normal self-tapping screws, these are not accessible as when installed the back of the unit is against the wall.

electrical panel

D
INSIDE PANELS The compartment that contains the fans and the heaters is protected and insulated by a metal plate. This is for safety reasons, so as to not have to shut the unit down during normal maintenance operations WARNING: before restarting the air-conditioner, always check that all the panels have been correctly replaced

10

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ACCURATE AC - AB

TRANSPORT AND HANDLING

Move the air-conditioner, which must not be reclined or tipped over, nor exposed to the elements, as near as possible to the site of installation before removing the packaging and the pallet. The units can be lifted: - using a forklift, sliding the forks through the openings in the pallet; - using fabric slings underneath the unit, making sure that when the slings are in tension these do not apply pressure on the top edges. The air-conditioner must be stored indoors, preferably in its own packaging, and protected against excessive humidity (<85% RH) and temperature (< 50C).

I
L

P
AC AB L (mm) H (mm) P(mm) 07 09 14 19 25 20 1060 2250 850 30 25 34 30 41 40 1610 2250 850 50 60 45 70 55 2160 2250 850 80 60 90 75 2710 2250 850 110 85 150 100 170

660 2250 560

1060 2250 560

2710 2250 950

3260 2250 950

The symbols shown on the packaging are compliant with the ISO 7000 standard; the meaning of the symbols is shown in the table.

FRAGILE: handle with care.

THIS SIDE UP: indicates the correct position of the packaged unit. TEMPERATURE LIMITS: indicates the temperature limits for storing and handling the packaged unit.

KEEP DRY: indicates that the packaged unit must be kept in a dry place.

CENTRE OF GRAVITY: indicates the centre of gravity of the packaged unit.

USE NO HOOKS: indicates that hooks cannot be used to handle or lift the packaged unit.

DO NOT STACK the packages. KEEP AWAY FROM HEAT: indicates that the packaged unit must be kept away from sources of heat.

RECEIVING THE UNIT Check, upon delivery, that the air-conditioner is intact and in perfect condition; immediately notify the carrier in writing of any damage that may be due to transport. In particular, check that the panel where the user terminal is fitted has not been damaged.

If the side panels have been damaged during transport, they must be replaced before installing the unit.

ACCURATE AC - AB

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11

DIMENSIONS AND WEIGHT

OVER Models Frame 1 OVER Models Frame 2

EC Radial fan

EC Radial fan

Centrifugal fan

Centrifugal fan

OVER Models Frame 3

OVER Models Frame 4

EC Radial fan

EC Radial fan

Centrifugal fan

Centrifugal fan

AC Weight Frame Model (Kg) AB Weight Frame Model (Kg)

F1 7 140 9 150 14 175

F2 19 185 25 290

F3 30 290

F4 34 380 41 410 50 420 60 493

F5 70 493 80 620

F6 90 620 110 690

F7 150 690

F8 170 740

F3 20 368 25 368 30 518

F4 40 518 45 750

F5 55 782 60 782

F6 75 863 85 863

F7 100 920

12

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ACCURATE AC - AB

OVER Models Frame 5

EC Radial fan

Centrifugal fan

OVER Models Frame 6

EC Radial fan

AC Weight Frame Model (Kg) AB Weight Frame Model (Kg)

F1 7 140 9 150 14 175

F2 19 185 25 290

F3 30 290

F4 34 380 41 410 50 420 60 493

F5 70 493 80 620

F6 90 620 110 690

F7 150 690

F8 170 740

F3 20 368 25 368 30 518

F4 40 518 45 750

F5 55 782 60 782

F6 75 863 85 863

F7 100 920

ACCURATE AC - AB

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13

UNDER Models Frame 1

UNDER Models Frame 2

UNDER Models Frame 3

UNDER Models Frame 4

AC Weight Frame Model (Kg) AB Weight Frame Model (Kg)

F1 7 140 9 150 14 175

F2 19 185 25 290

F3 30 290

F4 34 380 41 410 50 420 60 493

F5 70 493 80 620

F6 90 620 110 690

F7 150 690

F8 170 740

F3 20 368 25 368 30 518

F4 40 518 45 750

F5 55 782 60 782

F6 75 863 85 863

F7 100 920

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UNDER Models Frame 5

UNDER Models Frame 6

AC Weight Frame Model (Kg) AB Weight Frame Model (Kg)

F1 7 140 9 150 14 175

F2 19 185 25 290

F3 30 290

F4 34 380 41 410 50 420 60 493

F5 70 493 80 620

F6 90 620 110 690

F7 150 690

F8 170 740

F3 20 368 25 368 30 518

F4 40 518 45 750

F5 55 782 60 782

F6 75 863 85 863

F7 100 920

ACCURATE AC - AB

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15

UNDER Models Frame 7

UNDER Models Frame 8

AC Weight Frame Model (Kg) AB Weight Frame Model (Kg)

F1 7 140 9 150 14 175

F2 19 185 25 290

F3 30 290

F4 34 380 41 410 50 420 60 493

F5 70 493 80 620

F6 90 620 110 690

F7 150 690

F8 170 740

F3 20 368 25 368 30 518

F4 40 518 45 750

F5 55 782 60 782

F6 75 863 85 863

F7 100 920

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ACCURATE AC - AB

POSITIONING THE AIR-CONDITIONER

The air-conditioner can rest directly on the floor, perfectly level, with a maximum difference in height of 5 mm between the ends of the base: incorrect levelling may cause the condensate to leak from the collection pan. WARNING: the air-conditioner must be installed indoors and in non-aggressive environments. Apply an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations. SUPPORT FRAME (optional accessory) A support frame is recommended: - to allow the air-conditioner to be installed before assembling the raised floor; - to totally dampen any mechanical vibrations; - to assist the laying of pipes and cables. The support frame is available as an accessory and is adjustable in height, indicated in the figure by the distance X, between 200 and 600 mm. To prevent the transmission of noise and vibrations, an elastic gasket, at least 5 mm thick, should be inserted between the panels of the raised floor and the frame, which must also be insulated from the metallic structure of the floor. NOTE: the frame must be fitted by the installer following the instructions shown inside the packaging.
Raised floor

U
L1

I
P1

X
X = 200 600 mm

ACCURATE unit

Elastic gasket

Elastic gasket

AC AB
L1(mm) P1(mm)

07
600 485

09

14
1000 485

19

25 20
980 770

30 25

34 30

41 40
1530 770

50

60 45

70 55
2080 770

80 60

90 75
2630 770

110 85

150 100
2630 870

170
3180 870

OPERATING SPACE
Access is from the front only for all models. This feature ensures easy access to all the main components in the unit for installation and periodical maintenance. Thanks to this feature, the units can be installed next to one another, or alternatively fitted in racks. To ensure easy maintenance, a space of at least 700 mm must be left in front of the air-conditioner, as shown in the figure.

Make sure that the air intake and outlet are never blocked, even partially.

AC AB D mm E mm L mm

07

09 >500

14

19

25 20

30 25

34 30

41 40 0 0

50

60 45

70 55 >700

80 60

90 75

110 85

150 100

170

ACCURATE AC - AB

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17

OPERATING LIMITS

All versions The AC units are designed for operation within the following operating ranges (the limits are considered for new units that have been correctly installed and maintained): Environmental conditions from 18.0C, 45% RH at 31.0C, 55% RH Fluid temperature from -5.0C to +20.0C in the standard version.

OPTIONAL BASE MOULDING (OVER UNITS)

The "OVER" units are designed for the connections to pass through the base of the unit; nonetheless, if there is no raised floor (units with intake from the rear or front), to simplify the connection of the pipes and cables, a base moulding must be used. The base moulding, available as an accessory, is epoxy-polyester powder painted, in the same colour as the external panels on the air-conditioner, measures 200 mm in height and is fitted with an inspection panel at the front fastened by two latches tightened 1/4 of a turn. The inside walls are lined with soundproofing material. On the right- and left-hand sides of the base moulding are six pre-cut sections for passing the cables and pipes; The moulding must be fastened to the air-conditioner using the M6 threaded inserts already arranged on the base. For the OVER units with intake from the bottom, base mouldings are available with a height of 500 mm. In this case too, the air-conditioner must be screwed to the base moulding during the positioning phase.

U
A1

I
200

C1

air-conditioner base

unit moulding

Access to the inlet/outlet connections from the rear

A1
500

C1

AC AB L1(mm) P1(mm)

07 600 485

09

14

19 1000 485

25 20 980 770

30 25

34 30

41 40 1530 770

50

60 45

70 55 2080 770

80 60

90 75 2630 770

110 150 85 100 2630 870

170 3180 870

AIR DISTRIBUTION (UNDER UNITS)

In the units with air outlet from the bottom, the following details must be ensured to allow for sufficient air flow-rate: a) connection opening between the unit and the raised floor; make a hole in the raised floor and position the air-conditioner over the centre of the hole: the air outlet opening must not be blocked, even partially, by parts of panels, beams, pipes or other objects; insert an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations; b) free air flow along the cavity of the raised floor; ithe duct represented by the underfloor space must be sufficiently high (at least 200-250 mm of free space, net of the panels and the beams of the raised floor) and free of obstructions, especially near the air-conditioner; c) grills and air distribution openings in the room; the air exits the underfloor space through openings or grills, the position and surface area of which must be proportional to the layout of the thermal load of the environment.

For units with air outlet from the bottom, the recommended air outlet speed from the raised floor is between 1 and 2.5 m/s; consequently, the cross-section of the grills should be sized based on this value. The total outflow area (sum of the areas of the openings and net space of the grills) required for each model must be calculated by dividing the total air flow-rate (in m3/s) by the required outlet speed (in m/s).

WARNING: the air outlet must be completely free, as an insufficient air outflow air will reduce the flow-rate, the performance of the air-conditioner and may affect reliability.

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INTAKE PLENUM (UNDER VERSIONS)

For ducting the air intake, plenums are available to be fitted between the top of the unit and the air return duct or the falseceiling.

U
L

A
H

AC AB L1(mm) P1(mm) H (mm)

07 600 500 350

09

14

19 1000 500 350

25 20

30 25 1000 790 500

34 30

41 40 1550 790 500

50

60 45

70 55 2100 790 500

80 60

90 75 2650 790 500

110 150 85 100 2650 890 500

170 3200 890 500

OUTLET PLENUM (OVER VERSIONS)

Plenums are available for the air outlet to be fitted between the top of the unit and the air outlet duct.

U
L

A
H

AC AB L1(mm) P1(mm) H (mm)

07 600 500 350

09

14 1000 500 350

19

25 20 1000 790 500

30 25

34 30

41 40 1550 790 500

50

60 45 2100 790 500

70 55

MOTOR-DRIVEN DAMPER (OVER/UNDER)

The motor-driven damper, available as an optional accessory, is located inside a plenum measuring 150 mm high. The OVER and UNDER units are delivered with the damper already fitted, on the intake, as shown in the figure. 0719 H (mm) 100 25170 150

A
H

ACCURATE AC - AB

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FRONT OUTLET PLENUM (OVER UNITS)

The figure shows the front outlet plenum (optional for Over units).

U
L

A
H

AC AB L1(mm) P1(mm) H (mm)

07 600 500 350

09

14 1000 500 350

19

25 20 1000 790 500

30 25

34 30

41 40 1550 790 500

50

60 45 2100 790 500

70 55

FRONT OUTLET MOULDING (UNDER UNITS)

The figure shows the moulding for the front air outlet (optional for UNDER units).

U
L1

A
H

P1

AC AB L1(mm) P1(mm) H (mm)

07 600 500 350

09

14

19 1000 500 350

25 20

30 25 1000 790 500

34 30

41 40 1550 790 500

50

60 45

70 55 2100 790 500

80 60

90 75 2650 790 500

110 150 85 100 2650 890 500

170 3200 890 500

OPTIONAL AIR FILTER

U
Frame 4
Pa

The standard filter (G2/G4) and optional (F5/F6/F7/F8) are installed inside the conditioning unit before the finned coil. Additional pressure drop:
Frame 1
Pa

250 200 150 100 50 0 1000 F5 G4 1500 2000 2500 3000 3500 m/h F8 F7 F6

250 200 150 100 50 F5 0 7500 8500 9500 10500 11500 12500 13500 14500 m/h F8 F7 F6

Frame 2
Pa

Frame 5
Pa

250 F8 200 F7 150 100 50 0 3500 F5 G4 4000 4500 5000 5500 6000 6500 m/h F6

250 F8 200 150 100 50 F5 0 9000 11000 13000 15000 17000 19000 21000 m/h F7 F6

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Frame 3
Pa Pa

Frame 6
350 300 250 200 F6 150 100 F7 F6 F8

250 200 150 100 50 F5 0 3500 4500 5500 6500 7500 8500 9500 m/h F8 F7

50 0 13500 15500 17500 19500 21500 23500 25500

F5 m/h

Frame 7
300 250 200 F7 150 F6 100 50 F5 0 19000 21000 23000 25000 27000 29000 31000 m/h F8
Pa Pa

Frame 8
300 F8 250 200 150 100 50 0 23000 26000 29000 32000 35000 38000 41000 m/h F5 F7 F6

OPTIONAL FRESH AIR

The fresh air kit is supllied with G3 filter installed in suction side of fan, allowing to mix the fresh air with recirculating air. Connect a flexible pipe diameter 100mm (not supplied) as shown in the image below. The fresh air volume is around 5% of nominal air flow of unit.

OVER

UNDER

ACCURATE AC - AB

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21

POSITION AND DIAMETER OF THE WATER CONNECTIONS

UNDER CONNECTIONS sizes 07 - 09

600 30
Humidifier connection

142

OUT - H2O

150

50

100

130

95

95

80

500
IN - H2O

IN/OUT hot water post-heating

40 87 55

62

power supply

OVER CONNECTIONS sizes 07- 09

600 30 142
IN - H2O Humidifier connection

OUT - H2O

150

50

130

100

95

IN/OUT hot water post-heating

40 87 55

62

power supply

95

80

50

500

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UNDER CONNECTIONS sizes 14 - 19

1000
Humidifier connection

50

100

115

93

40 87
IN/OUT hot water post-heating IN - humidifier

203 55 70 440.5

85
IN-OUT - H2O OUT - humidifier

OVER CONNECTIONS sizes 14 - 19

1000

195
IN-OUT - H2O

500

180

50

100

95

130

40 87
IN/OUT hot water post-heating power supply

203 55 256 110

IN - humidifier

40

OUT - humidifier

ACCURATE AC - AB

85

195

English 05/09

500

23

UNDER CONNECTIONS sizes: 25-30-34-41-50-60-70-80-90

100

condensate drain

260

IN - humidifier

IN - H2O
120

OUT - humidifier

790

OUT - H2O

165

245

100

150

60

70

IN/OUT hot water post-heating

power supply

UNDER CONNECTIONS sizes 110-150-170

A 105 105

100

60 60 60

IN - H2O

OUT - H2O IN - H2O

366. 5

OUT - H2O IN - humidifier

890

OUT - humidifier
250

75 130

IN/OUT hot water post-heating

132 105 745

120 90 100 60 60 60 790

146

195

power supply

OVER CONNECTIONS sizes: 25-30-34-41-50-60-70-80-90

110

condensate drain OUT - humidifier

IN-OUT - H2O

77

IN - humidifier

250

100

150

60 350

70

condensate drain IN/OUT hot water post-heating

25 A 1000

30

34

41 1550

50

60 2100

70

80

90 2650

110

366. 5

105

250

150

170 3200

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WATER CONNECTIONS
For all the water connections (with the exception of the condensate drain), the following are recommended: - flexible connections to avoid transmitting vibrations and allow small movements of the air-conditioner; - joints in three pieces, near the fittings, to simplify the removal of the unit; - on-off valves to disconnect the unit from the water circuit: where possible use ball valves with full opening to minimise pressure drop. Check that the cross-section of the chilled water pipes and the characteristics of the circulating pump are suitable: an insufficient water flow-rate affects the performance of the air-conditioner. Check that the water inlet and outlet connections are correct. Insulate all the chilled water pipes with closed cell material (e.g.: Armaflex or equivalent), to prevent condensation; the insulation must allow access to the valves and the three-piece joints.

Check that the water circuits (both chilled and heated water) are supplied with water at a maximum pressure of 6 bar: for this purpose, the installer must fit a safety valve in the water circuit set no higher than 6 bar. Check that the water circuit has been filled with an antifreeze mixture containing the right percentage of ethylene glycol.

To select the pipeline refer to "Pressure Drops on stainless steel pipes"

CORRECTION FACTORS

ETHYLENE GLYCOLE A mix of water plus glycole used has fluid instead of only water cause a cooling capacity reduction of the unit. Multiplay the cooling capacity for the values reported of the following tables Iceing temperature % of glycole on tot. charge Power factor Flow factor P. drops factor 0 0 1 1 1 -5 12% 0,985 1,02 1,07 -10 20% 0,98 1,04 1,11 -15 28% 0,974 1,075 1,18 -20 35% 0,97 1,11 1,22 -25 40% 0,965 1,14 1,24

cP cQ cdp

ACCURATE AC - AB

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25

Pressure Drops on stainless steel pipes (inch.). Water T .= 10C

Water flow l/h

1 500.000 400.000 300.000 200.000

7 8 9 10 12 14 16 18 20

30

40

50 60 70 80 90100

200

300

400 500 500.000 400.000 300.000

s m/ 4,0

s m/ 1,4

s m/ 1,6

s m/ 3,0

s m/ 2,5

s m/ 1,2

s m/ 2,0 s m/ 1,8

s m/ 3,5

s m/ 1,0

s m/ 0,8 s m/ 0,6

200.000

100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 20.000

3 2 1/2

100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 20.000

6 5

1 1

1/2 1/4

4
10.000 9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000

3 2 1/2

10.000 9.000 8.000 7.000 6.000 5.000 4.000

/4 3

3.000 2.000

2 1/2

1.000 900 800 700 600 500 400 300 200

2 1 1/ 1/4 3/8

1.000 900 800 700 600 500 400

300 200
s m/ 0,6 s m/ 0,2 s m/ 0,8 s m/ 0,4

/4 3

100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500

100

Linear Pressure Drops, (mm w.c./m)

EXAMPLE OF SELECTION: consider a water speed limit inside the pipeline of 1-1,2m/s cross the water flow value requested (in the example 5.000l/h) extract the pressure drop value of pipe diameter selected (in example 35mm w.c./m)

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Pressure Drops on stainless steel pipes (inch.). Water T .= 50C

Water Flow l/h

1 500.000 400.000 300.000 200.000

7 8 9 10 12 14 16 18 20

30

40

50 60 70 80 90100

200

300

400 500 500.000 400.000 300.000

s m/ 1,4

s m/ 1,2

s m/ 1,6

s m/ 3,0

s m/ 2,5

s m/ 2,0 s m/ 1,8

s m/ 4,0

s m/ 1,0

s m/ 3,5

s m/ 0,8 s m/ 0,6

200.000

100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 20.000

3 2 1/2

100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000

6 5 4

1 1

1/2 1/4

20.000

10.000 9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000

3 2 1/2

10.000 9.000 8.000 7.000 6.000 5.000 4.000

3.000 2.000

/4 3

2 /2 1

1.000 900 800 700 600 500 400 300 200

1 1

1/2 1/4 /8 3

1.000 900 800 700 600 500 400 300 200

/4 3
s m/ 0,8 s m/ 0,6 s m/ 0,2 s m/ 0,4

100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500

100

Linear Pressure Drops, (mm w.c./m)

ACCURATE AC - AB

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27

Pressure Drops on stainless steel pipes (inch.). Water T .= 80C

Water Flow l/h

1 500.000 400.000 300.000 200.000

7 8 9 10 12 14 16 18 20

30

40

50 60 70 80 90100

200

300

400 500 500.000 400.000 300.000

5 4

s m/ 1,2

s m/ 4,0

s m/ 2,0 s m/ 1,8

s m/ 1,6

s m/ 1,4

s m/ 2,5

s m/ 1,0

s m/ 3,0

s m/ 3,5

s m/ 0,8 s m/ 0,6

200.000

3 2 2 1/
100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000

100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 20.000

6 5

1 1

1/2 1/4

20.000

4
10.000 9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000

3 2 1/2

10.000 9.000 8.000 7.000 6.000 5.000 4.000

3.000 2.000

/4 3

2 /2 1

1.000 900 800 700 600 500 400 300 200

1/2 /8 3

4 1 1/

1.000 900 800 700 600 500 400 300

/4 3
s m/ 0,2 s m/ 0,8 s m/ 0,4 s m/ 0,6

200

100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500

100

Linear Pressure Drops (mm w.c./m)

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CONDENSATE DRAIN
The condensate is removed from the pan located underneath the coil through a hose with drain trap, already fitted in the unit; the end of the hose should be connected to the sewerage system in the building via a rubber or plastic hose with an inside diameter of 20 mm.

If the air-conditioner is fitted with a humidifier, the condensate is drained from the humidifier pan, excluding OVER units (see the following paragraph). During installation, pour water into the condensate collection pan so as to fill the drain trap inside the unit with water.

ELECTRICAL CONNECTIONS
Correct electrical connection, performed in a workmanlike manner and in compliance with the standards in force, is important for the prevention of accidents and the good and long-lasting operation of the air-conditioner.

ACCESS TO THE ELECTRICAL PANEL AND CABLE INLETS Before performing any work on the electrical parts, make sure that there is no live voltage and that the disconnecting switch is open (position O); The power section of the electrical panel is protected by a plastic screen; to remove the screen, open the main switch and remove the fastening screws.

Part A: connection of the power cable to the main disconnecting switch IG

N1 R1 S1 T1

5 A 2
0 OFF ON

IG

3 1
N L1 L2 L3

1 Shielded RS485 or LAN cable outlet; 2 Mains power supply inlet; 3 Remote control and alarm signal cable inlet.

4 Local user terminal 5 Electrical panel

Power cable (provided by the customer)

CONNECTION TO THE MAINS - CROSS-SECTION OF THE CABLES - PROTECTION DEVICES - Check that the mains voltage corresponds to the rated values for the unit (voltage, no. of phases, frequency) shown on the electrical panel. The power supply voltage must be between 10% of the rated value: operation at voltages outside of these limits may void the warranty - Fasten the ends of the power cable to the terminals on the main switch inside the electrical panel; fully tighten the screws. Connect the yellow-green earth wire to the special terminal marked 'PE'

ACCESS TO THE BOARD To access the board, open the front panel and the thermoformed cover on the electrical panel. The electronic components are sensitive to discharges of static electricity from the human body. Touch an earthed object before handling any electronic component.

MINIMUM CROSS-SECTION OF THE POWER CABLES

The cross-section of the power cable must be chosen according to the length of the cable and the type of installation, based on the maximum current input of the air-conditioner and so as to prevent excessive voltage drops (the power supply voltage must be between 10% of the rated value).

The following table shows the minimum recommended cross-sections for the power cables. - A backup fuse should be fitted upstream of the power line for short-circuit current up to 10 kA.

ACCURATE AC - AB

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29

ELECTRICAL SPECIFICATIONS
TOTAL POWER INPUT UNIT AC - CHILLED WATER
Vers. Mod. 07 09 14 19 25 30 34 41 50 60 70 80 90 110 150 170 V/ph/Hz kW tot 230/1/50 230/1/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 0,66 1,32 1,32 2,67 2,67 4,74 4,74 4,74 8,61 8,61 8,01 8,01 8,01 10,8 13,5 13,5 B max kW/ph 0,66 1,32 1,32 2,67 0,89 1,58 1,58 1,58 2,87 2,87 2,67 2,67 2,67 3,6 4,5 4,5 R max kW/ph 4,66 9,32 8 8 3,89 6,58 6,58 6,58 8,87 8,87 8,67 8,67 8,67 11,6 12,5 12,5 H max kW/ph 2,91 5,07 2,25 2,25 2,14 2,83 2,83 2,83 4,12 4,12 4,67 4,67 4,67 6,1 8,25 8,25

U
T max kW/ph 4,66 9,32 8 8 3,89 6,58 6,58 6,58 8,87 8,87 8,67 8,67 8,67 11,6 12,5 12,5

A
Main switch

FLA(A) 2,85 5,7 5,7 4,77 4,77 8,31 8,31 8,31 14,66 14,66 14,31 14,31 14,31 17,2 21,5 21,5

kW tot 4,66 9,32 8 8 11,67 19,74 19,74 19,74 26,61 26,61 26,01 26,01 26,01 34,8 37,5 37,5

FLA(A) 20,25 40,5 34,8 34,8 17,67 29,81 29,81 29,81 40,46 40,46 40,11 40,11 40,11 51,6 55,9 55,9

kW tot 2,91 5,07 2,25 2,25 6,42 8,49 8,49 8,49 12,36 12,36 14,01 14,01 14,01 18,3 24,75 24,75

FLA(A) 12,65 11,2 11,2 10,27 10,27 13,81 13,81 13,81 20,16 20,16 23,01 23,01 23,01 28,2 39,5 39,5

kW tot 4,66 9,32 8 8 11,67 19,74 19,74 19,74 26,61 26,61 26,01 26,01 26,01 34,8 37,5 37,5

FLA(A) 20,25 40,5 34,8 34,8 17,67 29,81 29,81 29,81 40,46 40,46 40,11 40,11 40,11 51,6 55,9 55,9

Amp 25 25 40 40 25 25 40 40 40 63 63 63 63 63 63 63

B = cooling only R = cooling only + heaters

H = cooling only plus humidifier / dehumidification T = complete version (cooling only + heaters + humidifier/dehumid.)

TOTAL POWER INPUT UNIT AB - DUAL COIL

Vers. Mod. 20 25 30 40 45 55 60 75 85 100 V/ph/Hz kW tot 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 400/3N/50 2,7 2,7 5,4 5,4 8,1 8,1 10,8 10,8 10,8 10,8 B max kW/ph 0,9 0,9 1,8 1,8 2,7 2,7 3,6 3,6 3,6 3,6 R max kW/ph 3,9 3,9 6,8 6,8 8,7 8,7 9,6 9,6 11,6 11,6 H max kW/ph 2,15 2,15 3,05 3,05 3,95 3,95 5,6 5,6 6,1 6,1 T max kW/ph 3,9 3,9 6,8 6,8 8,7 8,7 9,6 9,6 11,6 11,6 Main switch FLA(A) 17,2 17,2 30,1 30,1 38,7 38,7 43 43 51,6 51,6 Amp 25 25 40 40 63 63 63 63 63 63

FLA(A) 4,3 4,3 8,6 8,6 12,9 12,9 17,2 17,2 17,2 17,2

kW tot 11,7 11,7 20,4 20,4 26,1 26,1 28,8 28,8 34,8 34,8

FLA(A) 17,2 17,2 30,1 30,1 38,7 38,7 43 43 51,6 51,6

kW tot 6,45 6,45 9,15 9,15 11,85 11,85 16,8 16,8 18,3 18,3

FLA(A) 9,8 9,8 14,1 14,1 18,4 18,4 25,9 25,9 28,2 28,2

kW tot 11,7 11,7 20,4 20,4 26,1 26,1 28,8 28,8 34,8 34,8

B = cooling only R = cooling only + hearters

H = cooling only plus / dehumidification T = complete version (cooling only + heaters + humidifier/dehumid.)

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ACCURATE AC - AB

POWER INPUT OF THE INDIVIDUAL COMPONENTS

Mod.
AC 07 09 14 19 25 30 34 41 50 60 70 80 90 110 150 170 AB V/ph/Hz 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Centrifugal fans STD

n 1 1 2 2 1 1 1 1 1 1 1 3 3 kW 0,66 0,66 0,66 0,66 2,67 2,67 4,74 4,74 4,74 8,61 8,61 2,67 2,67 FLA(A) 2,85 2,85 2,85 2,85 4,77 4,77 8,31 8,31 8,31 14,66 14,66 4,77 4,77 V/ph/Hz 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Centrifugal fans HP
n 1 1 2 2 1 1 1 1 1 1 1 3 3 kW 1,38 1,38 1,38 1,38 3,63 3,63 6,42 6,42 6,42 10,45 10,45 3,63 3,63 FLA(A) 5,9 5,9 5,9 5,9 6,38 6,38 11,08 11,08 11,08 18,7 18,7 6,38 6,38 V/ph/Hz 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Radial fans EC
n 1 1 2 2 1 1 2 2 2 3 3 4 4 4 4 5 kW 0,44 0,44 0,44 0,44 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 FLA(A) 2,6 2,6 2,6 2,6 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3

20 25 30 40 45 55 60 75 85 100

Values for individual fans - The above datas refer to the max. possible power consumption.

Mod. AC
07-09 14-19 25-30 34-41-50 60-70 80-90 110-150 170

AB

V/ph/Hz
230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

STD Electric Heaters n kW

2 2 3 5 6 6 8 8 4 8 9 15 18 18 24 24

FLA(A)
17,4 34,8 12,9 21,5 25,8 25,8 34,4 34,4

V/ph/Hz
230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Enhanced Electrical Heaters n kW FLA(A)

3 3 5 6 9 9 12 12 6 12 15 18 27 27 36 36 26,1 52,2 21,5 25,8 38,7 38,7 51,6 51,6

20-25 30-40 45-55 60-75 85-100

The above datas refer to the max. possible power consumption.

Mod. AC
07-09 14-19 25-30 34-41-50 60-70 80-90 110-150 170

AB

V/ph/Hz
230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

n
1 1 1 1 1 1 1 1

Modulating Humidifier kg/h

3 5 5 5 8 8 10 15

kW
2,25 3,75 3,75 3,75 3,75 6 7,5 11,25

FLA(A)
9,8 5,5 5,5 5,5 5,5 8,7 11 18

20-25 30-40 45-55 60-75 85-100

The above datas refer to the max. possible power consumption.

kW = Kilowatt absorbed FLA = Max current LRA = Locked rotor current

POWER CABLE
Mod. AC 07-09 14-19-25-30-34-41 50-60-70-80-90 110-150 170 Mod. AB 20-25-30-40 45-55-60-75 85-100 V / ph / Hz 230V / 1Ph+N/50Hz 400V / 3Ph+N/50Hz 400V / 3Ph+N/50Hz 400V / 3Ph+N/50Hz CABLE TYPE 2 x 6 mm2 + T 6mm2 4 x 10 mm2 + T 10 mm2 4 x 16 mm2 + T 16 mm2 4 x 16 mm2 + T 16 mm2

ACCURATE AC - AB

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COMMISSIONING AND TESTING

COMMISSIONING PROCEDURE Power up the air-conditioner electrical panel and close the main disconnecting switch on the unit (position 'I'); Arm all the cutouts on the electrical panel; Arm the cutout in the auxiliary circuits and check that the control board is powered; Start the air-conditioner using the buttons on the user terminal; Check that the direction of rotation of the fans is correct; if not, disconnect power supply from the units and reverse two

phases of the power cable (see the Installation Manual, paragraph "ELECTRICAL CONNECTIONS"). Check that the chilled water valve is working correctly; Check that the sections of corrugated pipe with the function of drain trap (both inside and outside of the air-conditioner) have been filled with water during installation. If an alarm is activated, refer to the control panel instruction manual.

CENTRIFUGAL FANS REGULATION (frame 1 - 2)

The centrifugal fans are with double suction, and they are installed in the units DX mod. 07-10-15-18 and CW mod. 07-09-14-19, supplied with exernal rotor motor directly bolted, single phase type with 3 speed regulations. Following the electrical diagramm, included in the unit, is possible to change the fan speed in order to have different ESP:

ESP Mod. 07-09 Mod. 14-19

STD Motor 6P 280W 20 Pa MAX Speed MAX Speed

HP Motor 4P 550W 150 Pa MED Speed MED Speed 300 Pa MAX Speed MAX Speed

TIGHTENING THE DRIVE BELTS

In the versions from frame 3 upwards, the fans in the standard version are centrifugal with forward blades and belt drive. A required periodical maintenance operation (at least once a year) involves having specialist personnel check the correct tension of the belt. To check the tension, proceed as follows: apply a perpendicular force of around 20 N (2 kg) to the centre of the belt (between the 2 pulleys). The belt must have a deformation of around 6-8 mm. If this is not the case, adjust the tension using the worm screw located on the slide that supports the electric motor. Overly tight belts will cause unbalanced transmission. Too loose belts, on the other hand, will cause the motor to overheat and excessive power consumption. DRIVE PULLEYS Below is a description of how to assemble and dismantle the pulleys if these require replacement or repair. Dismantling Take out the 2 safety screws and remove the pulley from the elastic ring - See Fig.A Assembly Slide the elastic ring onto the motor pin. Insert the pulley on top, then tighten the fastening screws - See Fig. B
A

6-8mm

20N

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INSTRUMENTS AND ALARMS

The air-conditioner is fitted with the following instruments: - High pressure switch/switches F1 with manual reset (one on each refrigerant circuit); - Low pressure switch/switches F2 with automatic reset (one on each refrigerant circuit); - Air flow sensor F3 and dirty filter sensor F4 (differential pressure switches); - Temperature sensor BT2 (versions C and T) or room temperature and humidity sensor BH1 (on the units with humidity control); Some versions, in addition, have the following sensors: - Safety thermostat TH1 (in the versions with electric heaters), with the reset button accessible on the right-hand side of the electrical panel. The pressure test points for the air flow (F3) and dirty filter (F4) differential pressure switches are connected in parallel; (OVER units) - the positive pressure test point is located on the right-hand side of the base of the unit; - the negative pressure test point is located in a position for measuring the pressure upstream of the fan; (UNDER units) - the positive pressure test point is located behind the electrical panel, upstream of the air filter; - the negative pressure test point is located in a position for measuring the pressure upstream of the fan;

In addition, the following optional devices may be available: - Flood sensor made up of: a) FSD device to be inserted in the special socket on the electrical panel; b) FLOE sensor (or sensors, connected in parallel) to be positioned at the points monitored; - Fire and smoke sensors SFFS and SFFF; - Hot water temperature sensor, for reading and enabling post-heating with hot water; - Outlet air limit temperature sensor (BT1), installed as described in the Installation manual.

Pressure test point

Pressure test point

Q.E.

Q.E.

FRONT OF THE UNIT

FRONT OF THE UNIT

Pressure test point

Pressure test point

RIGHT-HAND SIDE

RIGHT-HAND SIDE

CALIBRATING THE CONTROL AND SAFETY DEVICES

After starting the air-conditioner, make the following adjustments (see the microprocessor controller manual): - Room temperature (cooling and heating set point). - Relative humidity (set point for humidification and dehumidification);

- Dirty filter differential pressure switch: see the paragraph on CALIBRATING THE DIRTY FILTER SENSOR. The calibration values of the control and safety devices must not be altered.

Symbol TH1

Description Safety thermostat (versions T and H)

Activation 320 C (opening)

Differential -

Reset Manual reset

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CALIBRATING THE AIR FLOW SENSOR

The differential pressure switch F3 must be activated if the fan is not working (when there is one fan) or one of the fans is not working. The factory calibration of the differential pressure switch to control the air flow (F3) is 0.5 mbar (=50Pa). As the difference in pressure between the fan intake and outlet depends on the air flow-rate, the instrument may need to be recalibrated after installation, checking that the contact closes when the fan is operating normally. To calibrate the pressure switch: simulate a fault in the fan system (stop the fan - if there is just one - or one of the fans on the unit) and check that the pressure switch is activated;
Pressure test points
+ -

if the device is not activated, progressively increase the calibration value of the pressure switch To calibrate the pressure switch, remove the plastic cover (A) by unscrewing the two screws (B). Use the adjustment screw (E) to calibrate the differential pressure switch on a scale from 0.5 to 4.0 mbar (50 to 400Pa). If having to replace the pressure switch, unscrew the two fastening screws (D), remove the rubber hoses connected to the pressure test points (+) and (-) and remove the electrical cables connected to terminals 1, 2 and 3. To install the new pressure switch, perform the same operations in the reverse order, inserting the cables from point (C).

E 3 mbar mbar 2

CALIBRATING THE DIRTY FILTER SENSOR

The factory calibration of pressure switch F4 is 3 mbar (=300Pa). Pressure switch F4 must be calibrated according to the pressure drop, which depends not only on the filter being dirty, but also on the air flow-rate. The calibration must be performed with a clean filter, as follows: - switch the unit on

- progressively cover the surface of the air filter and make sure that the pressure switch is activated when around 50-60% covered; - if the device is not activated, progressively reduce the calibration of the pressure switch; - if the device is activated too early, increase the calibration.

TEMPERATURE AND HUMIDITY PROBE

The figure shows the optional temperature and humidity probe. If having to replace the probe, release the white plastic cover by pressing point (A) with a screwdriver or a pointed object; lift the cover (B) to access the fastening screws (C) and the terminals (D).

For the probe electrical connection use a shielded cable; the connections to the terminals on the board are shown on the wiring diagram.

D
80
OUT OUT

M T

126 mm

Shielded cable inlet

Fastening holes

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SERVOMOTOR AND WATER VALVE

WARNING: Disconnect power before working on the servomotor. On the units with ACCURATE controllers the position of the servomotor is proportional to the control voltage, between 0 and 10 Vdc. The servomotor stops: - automatically at the end of its travel; - in the position of equilibrium, corresponding to the control voltage; - in the current position, when cutting off power. OPERATION OF THE MVX57 - 0-10V SERVOMOTORS The opening of the valve can be controlled by checking the position using the indicator located on the top of the servomotor EMERGENCY MANUAL OPERATION The valve can be operated manually, in the event of faults to the servomotor or the control system, using the manual control knob located near the servomotor.

I
2

IN

OUT

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Type SSB81 SSB61

Rated voltage AC 24 V AC/DC 24 V

Run time at 50 Hz 150 s 75 s

Control signal 3-position DC 0...10 V

Description This actuator with 3point or 010V signal is adapt for 2 or 3 way valve with 5,5mm stroke Function When the actuator is driven by DC 010 V control voltage or by a 3-position signal, it produces a stroke which is transmitted to the valve stem. The description of operation in this document applies to the valve versions which are fully closed when deenergized (NC). 3-position control signal SSB81 Voltage at Y1: Stem extends Valve opens Voltage at Y2: Stem retracts Valve closes No voltage at Y1 and Y2: Actuator maintains its current position. DC 0...10 V control signal SSB61 The valve opens / closes in proportion to the control signal at Y. At DC 0 V, the valve is fully closed (A ? AB). When power supply is removed, the actuator maintains its current position. Operation A 3 mm hexagonal socket wrench can be used to move the actuator to any position between 0 and 1. If a control signal from the controller is present, then this takes priority in determining the position.

Manual override

3 mm

B
0

3 mm

1
4891Z13

m 3m

1
4891Z14

(Y, Y1) A

B (Y,Y2)

Position indicator in position 0: Valve closed

Position indicator in position 1: Valve open

Maintenance The actuators are maintenance-free. When carrying out service work on the plant, following must be noted: If necessary, disconnect electrical connections from the terminals! The actuator must be commissioned only with a correctly mounted valve in place! Repair SSB... actuators cannot be repaired; the complete unit must be replaced.

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Type SSC819 SSC619

Rated voltage AC 24 V AC/DC 24 V

Run time at 50 Hz 150 s 30 s

Control signal 3-position DC 0...10 V

Description This actuator with 3point or 010V signal is adapt for 2 or 3 way valve with 5,5mm stroke Function When the actuator is driven by a 3-position or DC 010 V control signal, it generates a stroke which is transmitted to the valve stem. 3-position actuators SSC819 Voltage at Y1: Actuator stem extends and valve opens Voltage at Y2: Actuator stem retracts and valve closes No voltage at Y1 or Y2: Actuator maintains the current position DC 0...10 V control - SSC619 The valve opens / closes in proportion to the control signal at Y At DC 0 V, the valve is fully closed In the event of a power failure, the actuator maintains its current position Auto calibration - SSC619 When the AC / DC 24 V supply is applied for the first time, the actuators calibrate themselves independent of the control signal. In this process, the actuator drives the valve to the mechanical end stops and stores the associated positions permanently in the form of electronic values. The positioning signal is only active on completion of this calibration process. Calibration takes about 60 seconds.

Manual override The rotary knob can be used to drive the actuator into any position between 0 and 1. However, if a control signal from the controller is present, this will take priority in determining the position.

A
1
0

(Y, Y1)

(Y2)

Position indicator in position 1 = OPEN

Position indicator in position 0 = CLOSED

Maintenance When servicing the actuator: Switch off power If necessary, disconnect the terminals The actuator must only be commissioned with a correctly mounted valve in place! Repair The SSC... actuators cannot be repaired. They must be replaced as a complete unit.

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Description This actuator with 3point or 010V signal is adapt for 2 or 3 way valve with 20mm stroke SQX82: SQX62:

2 3 1 4 5

Terminal strip

2 3 4 5

Button S3 (calibration) LED, red / green (operating status indication) Terminal strip DIL switches: switch S1: change-over flow characteristic LOG / LIN *) switch S2: change-over signal R 0-10 V, 4-20 mA / 1000 *) (*) bold print = factory setting

SQX82... 3-position positioning signal Voltage on Y1: actuator stem extends, valve opens Voltage on Y2: actuator stem retracts, valve closes No voltage on Y1 and Y2: actuator stem remains in the respective position

SQX62... Y, R signals: DC 0...10 V The SQX62 is either controlled via terminals Y and/or R.The recorded positioning signals control the synchronous motor by means of microprocessor electronics. Signal Y, R increasing: actuator stem extends, valve opens Signal Y, R decreasing: actuator stem retracts, valve closes Signal Y, R constant: actuator stem remains in the respective position

Calibration SQX62 The minimum stroke of the valve is 15 mm. The LED does not indicate a calibration error when the stroke is < 15 mm The stem extends to the maximum position with the maximum positioning signal DC 10 V. Calibration 1. Pressing button S3 starts calibration 2. Actuator moves to 0 % stroke position (valve closed) 3. Actuator moves to 100 % stroke position (valve open) 4. Measured values saved in microprocessor Normal operation 5. Actuator moves to the position as indicated by signals Y or R green LED is lit permanently

green LED flashes

A flashing red LED indicates a calibration error.

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Indication of operating state SQX62 LED Green Indication Lit Flashing Red Lit Flashing Both Dark Function Control mode Calibration Internal error Calibration error No power supply Electronics faulty Remarks, troubleshooting Automatic operation; everything o.k. Wait until calibration is finished (green or red LED will be lit) Troubleshooting, eventually replace actuator Troubleshooting, recalibrate (operate button S3 1x) Check mains network, check wiring Replace actuator

2 WAY VALVE CLOSE-OFF For applications where the 2 way valve is needed, verify the Close Off value in table below if they are suitable with the system. For different value, make specific request. FRAME 1 2 3 4 AC MODEL 07 09 14 19 25 30 34 41 50 60 70 80 90 110 150 170 2 WAY VALVE CLOSE-OFF Actuator (6) Valve model MVX VTX MVX VTX SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP 2 WAY VALVE CLOSE-OFF Actuator (6) Valve model SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP KVS 4 4 6,3 6,3 10 10 16 16 16 25 25 25 25 25 25 25 close off* (kPa) 100 100 300 300 300 300 175 175 175 75 75 75 75 75 75 75

5 6 7 8

FRAME 3 4 5 6 7

AB MODEL 20 25 30 40 45 55 60 75 85 100

KVS 6,3 6,3 16 16 16 16 25 25 25 25

close off* (kPa) 300 300 175 175 175 175 75 75 75 75

*close off = Maximum permissible differential pressure at which the motorised valve will close securely against the pressure

ELECTRIC HEATERS
ELECTRIC HEATERS The overall power of the electric heaters is divided into a number of elements, each with a power of 2/3/4 kW. The colour of the wires on each element has the following meaning: BLACK wire = low power element (0.7/1/1.3 kW); WHITE wire = high power element (1.3/2/2.7 kW); RED wire = common The wires for each element are connected to contactors M5 and KM6 on the electrical panel so as to balance the load between the phases and create three stages of power (see the wiring diagrams on the unit). If having to replace the electric heaters, disconnect power to the air-conditioner and wait until the heating elements have cooled down. After having replaced the heaters, make sure the earth is connected.

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HUMIDIFIER

SYSTEM COMPONENTS Upon request, the air-conditioning unit can be fitted with an immersed electrode humidifier (versions H and T).

1 2

Humidifier interface board: A3; (inside the electrical panel). Current transformer TA1 (inside the electrical panel) for measuring the current input of the steam cylinder. 3 Water fill tank. 4 High water level electrodes in the steam cylinder. 5 Overflow pipe (BEHIND THE CYLINDER). 6 Boiler cylinder (or steam cylinder). 7 Water fill solenoid valve:YV1. 8 Cylinder drain solenoid valve:YV2. 9 Microprocessor control board: A1. 10 Temperature and humidity probe: BH1.

KM4 2. TA1 3 4 1. A3

7
9. B1 5 6. 8. YV2 10. BH1

7. YV1

HUMIDIFIER OPERATING PRINCIPLE In the immersed electrode humidifier, the current that runs between the electrodes, through the water contained in the boiler cylinder, generates the heat required to boil the water. By controlling the level of the water and the concentration of salts inside the steam cylinder (6) using the fill (7) and drain (8) solenoid valves, the amount of current delivered can be regulated, and measured using a current transformer (2). When steam production is required, the humidifier contactor CU closes (see the wiring diagram) so as to supply power to the immersed electrodes. When the current falls below the set value due to the lowering of the water level, the fill valve (7) is opened. The drain valve (8) is activated cyclically, depending on the characteristics of the supply water, so as to maintain the optimum salt concentration inside the cylinder (6). The only periodical maintenance operations required are the inspection and cleaning of the parts in the steam production unit. The operations indicated below should be performed annually, preferably before shutting down the unit in summer.

STEAM CYLINDER The steam cylinder requires periodical cleaning to remove the scale deposits that form on the surface of the electrodes and the flakes that deposit on the filter at the base of the cylinder. To remove the cylinder, proceed as follows: completely drain the water from the boiler; to do this, see the paragraph MANUAL CONTROL in the EVOLUZIONE controller instruction manual; disconnect the power supply by opening the main switch on the electrical panel; remove, from the top of the cylinder, the hose that carries the steam to the distributor; disconnect the power connections by unscrewing the knobs on the cable ends and remove the plugs from the level electrodes; release the strap that secures the cylinder to the unit; slide the cylinder out upwards The steam cylinder can be reused a number of times after cleaning the electrodes: if, however, the wear on the grills of electrodes is such that these cannot be regenerated, they must be replaced. The only spare part is the complete cylinder body (with filter included).

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FILL AND DRAIN ASSEMBLIES To ensure the correct operation of the humidifier, the supply/fill and drain assemblies need to be inspected periodically. Proceed as follows: - completely drain the water from the boiler using the MANUAL CONTROLS on the controller A1; - disconnect the power supply by opening the main switch on the electrical panel; - remove the fill pipe from the 3/4 GAS fitting on the fill solenoid valve; - remove and clean the filter located inside the solenoid valve fitting; - dismantle the drain assembly (shown in Figure 13), clean the pipes and remove any flakes of scale from the cup-drain trap.

MAINTENANCE
This section, aimed above all for the end user, is extremely important for the correct operation of the appliance. Just a few operations completed scrupulously and regularly will avoid serious damage to the components and expensive repairs by specialist personnel. The maintenance instructions are simple and do not require specific technical knowledge of air-conditioning. The purpose of this chapter is to assist and guide the user and avoid having to unnecessarily call out specialist personnel. The maintenance operations can be summarised as follows: - Cleaning the air filter. - Check and clean the drains - Check the drive belts. - Check the humidification system. - General examination of the overall operation of the appliance. - Visual check of the condition of the pressurised containers. Cleaning the air filter Authorised personnel: maintenance mechanic Checks: The gradual fouling of the filters reduces the flow-rate of the conditioned air, with a consequent reduction in cooling capacity. In the direct expansion units, a reduction in the air flow-rate may cause the activation of the low pressure switch and/or cause serious damage to the compressor. This can be avoided by the periodical cleaning of the filters. The frequency at which the filters must be checked exclusively depends on the amount of dust in the environment. In any case, the following are recommended: - Every week check that the filters are clean - Every two weeks clean the filters with a vacuum cleaner - Every month wash the filters with soapy water - Every 6 months replace the filters It is clear that the recommended times are purely indicative, and in some cases it may be necessary to increase the frequency of the checks and maintenance operations. These operations must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. Checking and cleaning the drains Authorised personnel: maintenance mechanic Checks: All the water drains (humidifier and condensate) must ensure perfect drainage, to avoid flooding in the room. When the humidifiers drain the water, they discharge a quantity of lime scale that depends on the hardness of the supply water.

This lime scale may accumulate in the bottom of the drain hose and block the flow of water. If cleaning is required, add ordinary descaler to the section of circuit involved. This operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. Checking the drive belt Authorised personnel: maintenance mechanic Checks: On the units with fans coupled to the electric motor by pulleys and drive belts, after a certain number of operating hours the belt may become loose, sliding on the pulleys and causing excessive wear. This situation, if it persists, causes overheating and consequently the breakage of the belt. Loosening can be resolved using the special belt tightener fitted on the appliance (this operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply). Check the tension of the drive belts once a month. Avoid excessively tightening the belts, as this may cause damage to the bearings. General examination of operation Authorised personnel: system supervisor Checks: This is a general examination aimed at comparing the operation of the appliance with the last check performed. Consequently, any differences in the operating characteristics over time can be highlighted. A detailed and periodical visual check of the appliance and general cleaning are always important to ensure correct operation. The above-mentioned operations can in general be performed once a month. Naturally, in special situations and specific installations the frequency may change. A well maintained system is unlikely to cause disruptions and stoppages to the production cycles.

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DISMANTLING
IMPORTANT INFORMATIONS FOR CORRECT DISMANTLING OF THE UNIT ACCORDING TO CE 2002/96/CE

If the unit has to be dismantled, this operation must be done by suitable local authority. The correct dismantling avoids any negative enviromental consequences and allows significant benefits in terms of energy saving and resource. The necessity to a correct dismantling is signed by the label as shown on side.

TROUBLESHOOTING
Troubleshooting is simplified by the information provided by the microprocessor controller: if an alarm is signalled, refer to the control panel instruction manual.

If required, contact the nearest service centre, indicating the probable causes of the fault.

FAULT FAULT
THE AIR-CONDITIONER DOESN'T START

CAUSE CAUSE
The electrical panel is not powered

SOLUTION SOLUTION
Check for voltage; close the main switch. Check that the cutout IM in the auxiliary circuits is armed. Check the fuse on the main board. Check for DC power.

The auxiliary circuits are not powered

The control panel does not start the air-conditioner.

ROOM TEMPERATURE TOO HIGH

The parameter settings on the microprocessor controller are not correct.

See the controller manual.

The air flow-rate is too low or null.

See LOW OR NO AIR FLOW.

The probe isn't working.

Check the electrical connections and the configuration of the controller. Check the thermal load in the room being air-conditioned. Check the electrical connections to the valve servomotor. Open the valve using the manual control knob. Check the electrical connections to the valve servomotor. Open the valve using the manual control knob. Check the operation of the water chiller.

Thermal load higher than expected.

Three-way valve not working.

No flow of chilled water.

High temperature of the chilled water.

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FAULT
ROOM TEMPERATURE TOO LOW

CAUSE
The parameter settings on the microprocessor controller are not correct. The power of the heaters is not sufficient or the heaters aren't working.

SOLUTION
See the controller manual.

Check that the heater thermal cutout is armed. Check the power supply to the electric heaters. If the heater safety thermostat is activated, resolve the causes and reset the alarm.

The hot water coil isn't working correctly.

Check the flow-rate and the temperature of the water hot. Check the operation of the control valve and the servomotor.

The three-way valve in the chilled water circuit is stuck in the open position.

Close the valve using the manual control knob and replace the servomotor.

AMBIENT HUMIDITY TOO HIGH

The parameter settings on the microprocessor controller are not correct.

See the controller manual.

Latent load higher than expected

Check and calculate the latent load; check the flow-rate and the conditions of the outside air; check the inflow of outside air.

The control system isn't working.

See the controller manual; check the operation of the panel and/or the probe. Lower the chilled water temperature until there is condensation on the surface of the coil

The chilled water is not cold enough to dehumidify (energy saving and twin cool units)

AMBIENT HUMIDITY TOO LOW

The parameter settings on the microprocessor controller are not correct.

Check the room temperature setting (see the control panel manual).

Latent load lower than expected.

Check and calculate the latent load.

The humidifier isn't working.

Check the pressure of the supply water; Check the operation of the manual control system and the steam production unit (see the control panel manual) See the control panel manual; check the operation of the panel and/or the probe.

The control system isn't working.

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FAULT
LOW OR NO AIR FLOW

CAUSE
The fans are not powered.

SOLUTION
Check the power supply to the fans.

The filters are blocked (possible activation of the dirty filter alarm).

Clean the filter using a vacuum cleaner after having shaken off the larger particles of dust. Replace the filter if excessively clogged. Check the correct calibration of the dirty filter differential pressure switch F4.

The direction of rotation of the fans is reversed.

Reverse the phases of the power supply and check that the direction of rotation is correct.

Obstructions to the air flow.

Check Check the resistance of the fan windings; after resetting, measure the voltage and power input. Check the sizing and the correctness of the air distribution system (ducting, false-ceiling, underfloor plenum, grills)

The fan thermal cutout has tripped.

Excessive pressure drop in the air distribution system.

HEATER SAFETY THERMOSTAT ACTIVATED

Insufficient air flow-rate

See LOW OR NO AIR FLOW.

Thermostat connection wire cut or broken

Check the continuity of the connection from the safety thermostat to the control system.

Faulty thermostat

Replace the heater safety thermostat.

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Via Duca DAosta 107 31030 Mignagola (TV) - ITALY tel. +39 0422 4131 Numero verde: 800-019-190 fax +39 0422 413659 info@climavenetahs.it www.climaveneta.it

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