COMPACT CATALOGUE

MONOBLOCK DIRECTIONAL CONTROL VALVES

SD5
Features
Simple, compact and heavy duty designed monoblock valves from 1 to 7 sections for open and closed centre hydraulic systems. H Fitted with a main pressure relief valve and a load check valve. H Available with parallel, tandem or series circuit. H Optional carry--over port (only for parallel or tandem circuit). H Diameter 16 mm -- 0.63 in interchangeable spools. H A wide variety of service ports and circuit valves. H Available manual, pneumatic, hydraulic, electro--hydraulic, solenoid and remote with flexible cables spool control kits.

Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.

Nominal flow rating Operating pressure (maximum) Back pressure (maximum) Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min max Max level of contamination Ambient temperature NOTE -- For different conditions please contact Customer Service. parallel or tandem circuit series circuit on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C - 104F

45 l/min 315 bar 250 bar 25 bar 3 cm3/min Mineral base oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 4600 psi 3600 psi 360 psi 0.18 in 3/min

Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.

5th edition

January 2000:

This edition supercedes all prior documents.

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SD5
Dimensional data (parallel and tandem circuit)
E 12.5 0.49 F

Carry-over
20.5 0.81

63.5 2.5 47.5 1.87

5 0.20

IN
34 1.34 81 3.19 186 7.3 103 4.06

OUT
45.5 1.79

11.5 0.45

51 2.01

8.5 0.33

Position 1 20 0.79 15 Position 0 15 24.5 0.96 Position 2 90 3.54

45 1.79

M8 23 0.91 30 1.18 37 1.46 27 1.06

WALVOIL SD5/2-P P9900001 102219002 MADE IN ITALY

SD5/2--P P9900001 102219002 MADE IN ITALY

Valve type Production batch : P99 = production year (1999) 00001 = progressive number Valve code

WALVOIL

TYPE SD5/1-P SD5/2-P SD5/3-P SD5/4-P

E
mm 100.5 137.5 174.5 211.5 in 3.96 5.41 6.87 8.33 mm 73 110 147 184

F
in 2.87 4.33 5.79 7.24

Weight
kg 3.5 5.2 6.9 8.1 lb 7.7 11.5 15.2 17.9

TYPE SD5/5-P SD5/6-P SD5/7-P

E
mm 248.5 285.5 322.5 in 9.78 11.24 12.70 mm 221 258 295

F
in 8.70 10.16 11.61

Weight
kg 10.1 11.7 13.2 lb 22.3 25.8 29.1

Standard threads
PORT Inlet P and carry--over C A and B ports Outlet T PILOT PORTS Pneumatic NOTE (*) -- Only for series circuit.
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BSP
(ISO228/1)

SAE UN-UNF SAE 8 (3/4--16 UNF) SAE 6 (9/16--18 UNF) SAE 8 (3/4--16 UNF) NPTF 1/8--27

METRIC
(ISO 262)

G 3/8 G 3/8 G 3/8 (G 1/2*) NPTF 1/8--27

M18x1.5 M18x1.5 M18x1.5 (M22x1.5*) NPTF 1/8--27

SD5
Hydraulic circuit Parallel
Standard A1 B1 A2 B2 T P C
120 1740

With carry-over

With closed centre

Ex.: SD5/2-- P(KG3--120)/18L/18L/AET

SD5/2-- P(KG3--120)/18L/18L/AE

SD5/2-- P(KG3--120)/18L/18L/AEK

Tandem
A1 B1 A2 B2 T P

120 1740

Ex.: SD5/2-- SP1(KG3--120)/18L/18L/AET

Series
A1 B1 A2 B2

120 1740

Ex.: SD5/2-- S1(KG3--120)/18L/18L

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SD5
Performance data Open centre
From side inlet to side outlet.
40 (bar)

(pressure drop vs. flow)

540 (psi) 7 sections

Pressure drop

A1 A2 A3 A4 A5 A6 A7 P B1 B2 B3 B4 B5 B6 B7 T

30 360

20

4 sections 2 sections 180

10

0 0 15 30 Flow 45 60 (l/min)

Inlet to work port

From side inlet to A port (spool in position 1) or B port (spool in position 2).
40 (bar)

540 (psi)

A1 A2 A3 A4 A5 A6 A7 P B1 B2 B3 B4 B5 B6 B7 T
Pressure drop

30 360 20 PA7(B7) PA1(B1) 180

10

0 0 15 30 Flow 45 60 (l/min)

Work port to outlet

From A port (spool in position 2) or B port (spool in position 1) to side outlet.
40 (bar)

540 (psi) A1(B1)T

A1 A2 A3 A4 A5 A6 A7
Pressure drop

30

P B1 B2 B3 B4 B5 B6 B7

360

20 A7(B7)T 10 180

0 0 15 30 Flow 45 60 (l/min)

NOTE -- Measured with spool type 1.

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SD5
Ordering codes Example:
1st section following section

SD5 / 2 - P (KG3- 120) / 1 8 L / 1 8 L / AET * 1. 2. 3. 4. 5. 6.

Pressure relief valve setting in bar

4. 1.
TYPE 1-P 2-P 3-P 4-P 5-P 6-P 7-P

Body kits *
CODE 5KC1193000 5KC1223000 5KC1243000 5KC1273000 5KC1313000 5KC1353000 5KC13E3000 DESCRIPTION Parallel, 1 section Parallel, 2 sections Parallel, 3 sections Parallel, 4 sections Parallel, 5 sections Parallel, 6 sections Parallel, 7 sections

8-11

I
9

Include boby, seals and load check valve.

7.

2.

Inlet relief options

TYPE CODE DESCRIPTION VMD5/1 direct pressure relief valve type K (standard) (KG2- 80) 5KIT105122 Range 40 to 80 bar / 580 to 1150 psi standard setting 80 bar / 1150 psi (KG3- 120) 5KIT105123 Range 63 to 200 bar / 900 to 2900 psi standard setting 120 bar / 1750 psi (KG4- 220) 5KIT105124 Range 160 to 250 bar / 2300 to 3600 psi standard setting 220 bar / 3200 psi VMD5/1 direct pressure relief valve type Y (YG2- 80) 5KIT105212 Range 63 to 160 bar / 900 to 2300 psi standard setting 80 bar / 1150 psi (YG3- 175) 5KIT105213 Range 125 to 250 bar / 1800 to 3600 psi standard setting 175 bar / 2500 psi (YG4- 220) 5KIT105214 Range 200 to 315 bar / 2900 to 4600 psi standard setting 220 bar / 3200 psi Standard setting is referred to 10 l/min flow. SV XTAP623282 Relief valve blanking plug

10

8P

1.

2.
K

3.
TYPE 1 1CS 1A 1B 2 2H

Spool options
CODE 3CU1210130 3CU1210200 3CU1221130 3CU1222130 3CU1225130 3CU1225225 CIRCUIT DESCRIPTION Double acting, 3 positions, with A and B closed in neutral position Double acting, 3 positions, with A and B closed in neutral position: metering type Double acting, 3 positions, with A open to tank in neutral position Double acting, 3 positions, with B open to tank in neutral position Double acting, 3 positions, with A and B open to tank in neutral position Double acting, 3 positions, with A e B partially open to tank

8ED3

SV

NOTE (*) -- Items are referred to BSP thread. 6

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SD5
Ordering codes

3.
TYPE 3 4

Spool options
CODE 3CU1231130 3CU1235120 CIRCUIT DESCRIPTION Single acting on A, 3 positions, B plugged requires G3/8 plug (see part I ) Single acting on B, 3 positions, A plugged requires G3/8 plug (see part I )

6.

AET

AEK

AE

4.
TYPE 8 9 10 11 8P 8ED3

A side spool positioners

CODE 5V08105000 5V09105010 5V10105010 5V11105000 5V08105701 5V08105350 5V08105351 DESCRIPTION With spring return in neutral position With detent in position 1 With detent in position 2 With detent in positions 1, neutral and 2 ON/OFF pneumatic kit 12 VDC ON/OFF electro-hydraulic kit 24 VDC ON/OFF electro-hydraulic kit

II

5. 5.
TYPE L SLP TP LCB

B side options
CODE 5LEV105000 5COP105000 5TEL105005 5CLO205100 DESCRIPTION Standard lever box Without lever, with dust proof plate Cable connection Mechanical joystick

6.
SLP
TYPE AET AEK AE

Outlet conversion port options

CODE XTAP623170 3XTAP522282 3XGIU522460 DESCRIPTION Open centre plug Closed centre plug G 3/8 carry-over sleeve *

3. 7.
TP
TYPE PSL PSA

Inlet and outlet selection *

CODE 3XTAP722160 3XTAP722160 DESCRIPTION Side; requires nr. 2 G3/8 plugs (standard, it must be omitted in description) Upper; requires nr. 2 G3/8 plugs

I
LCB
TYPE G3/8

Port plug *
CODE 3XTAP722160 DESCRIPTION Plug for single acting spool

II

Optional handlevers
CODE 170011012 170013115 DESCRIPTION Standard handlever L= 120mm/4.72in Handlever for joystick L=150mm/5.91in

TYPE AL01/M8x120 AL08/M12x150

II

For special configurations see pages 9 and 10

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SD5
Spools options
1

0
A B

0
A B

0
A B

1A

1B

P T

P T

P T

0
A B

0
A B

0
A

2H

P T

P T

P T B port plugged

A side spool positioners

NPT 1/8 V2

36.5 1.44

NPT 1/8

V1 118 4.65

8 11
V1 V2

8P

ON/OFF pneumatic kit

Optional connector code: 2X1001010 Connection ISO4400

45.5 1.79 140 5.51

Solenoid operating features

L V Nominal voltage : 12 VDC / 24 VDC Power rating . . : 21 W Duty cycle . . . . : 100%

41 1.61

Feeder kit (see catalogue SD6 at page 13)

138.5 max 5.45

10
V L

8ED3

ON/OFF electro--hydraulic kit

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SD5
Mechanical joystick
movement scheme

LCB1
B1

M 12 B1-B2

A2-B1

Pivot A2-A1

B2-A1

A1

Pivot 76 3.01

Ex.: SD5/2--P(KG3--120)/18/LCB1/18/AET

It is possible to have the fulcrum in the following other positions: LCB2 bottom right, LCB3 top left; LCB4 top right.

Special configurations Electrical spool control

Solenoid operating features

8ES3
Special body (standard body)

Nominal voltage . . . . . . . . . . . . . . . . . : 12 VDC / 24 VDC Power rating . . . . . . . . . . . . . . . . . . . . : 36 W Duty cycle . . . . . . . . . . . . . . . . . . . . . . : 100%

Optional connector code: 2X1001010

Connection ISO4400

24.5 0.96

329 12.95

Ex.: SD5/2--P (KG3--120)/18ES3/ 1 8ES3 /AET-- 12VDC

Spool type 1: code 3CU1210010 Spool type 2: code 3CU1225010 Control kit 12VDC: code 5V08105930 24VDC: code 5V08105960

Floating circuit
1

0
A B

5DY13N

P T

4th position spool in floating

76.5 3.01 Special body

Ex.: SD5/2--P(KG3--120)/ 5DY 13N / ...

Spool: code 3CU1242220 Positioner kit: code 5V13305000

0
A B

5P13Q

P T

4th position spool out floating

76 2.99 Special body

Ex.: SD5/2--P(KG3--120)/ 5P 13Q / ...

Spool: code 3CU1245600 DAC003E Positioner kit: code 5V13405000

42 1.65 51 2.03

46 1.81 72 2.83

A2

B2

SD5
Special configurations Port valves
A1 A1
127.5 5.02

B1

P3
B1

P3 Cross return
Special lever box with chamfer L1 (only for P3-P1 configuration)

130 1880

59 2.32

130 1880

A2 B2 T

42 1.63

Special body

VM3
88 3.46

120 1750 125 1800

Combined with anti--cavitation check

Ex.: SD5/2--P(KG3--120)/18L1.P3(G3-130)/18L.VM3(125)/AET

125 1800

VM3 Flow control valves VB12

Special body

A1

B1

Manual regulation from 3 to 20 l/min

A1 B1

A2 B2

98.8 3.89 63.5 2.5

32.3 1.27

120 1750

231 9.09

171 6.75

Ex.: SD5/3--SP2(KG3--120)/18L/VB12/18L/18L/AET

VD23

A1 B1
Special body kit

A2 B2

A1

B1

electro-proportional operated 12Vdc 97.5 3.84

20 0.79

36 1.42

120 1750

174.5 6.87 227 8.94

Ex.: SD5/2--P(KG3--120)VD23/18L/18L/AET 10
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SD5
Installation and maintenance
The SD5 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.

A2 A1 B1 T C B2

P
Carry-over configuration

Fittings tightening torques - Nm / lbft

THREADS TYPE BSP (ISO 228/1) With O--Ring seal With copper washer With steel and rubber washer SAE With O--Ring seal METRIC (ISO 262) With O--Ring seal With copper washer With steel and rubber washer NOTE (*) -- Only for series circuit. NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
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P and C ports G 3/8 35 / 25.8 40 / 29.5 30 / 22.1 SAE 8 (3/4--16 UNF) 50 / 36.9 M18 x 1.5 35 / 25.8 40 / 29.5 40 / 29.5

A and B ports G 3/8 35 / 25.8 40 / 29.5 30 / 22.1 SAE 6 (9/16--18 UNF) 30 / 22.1 M18 x 1.5 35 / 25.8 40 / 29.5 40 / 29.5

T port G 3/8 (G 1/2*) 35 / 25.8 (50 / 36.9*) 40 / 29.5 (50 / 36.9*) 30 / 22.1 (50 / 36.9*) SAE 8 (3/4--16 UNF) 50 / 36.9 M18 x 1.5 (M22x1.5*) 35 / 25.8 (50 / 36.9*) 40 / 29.5 (50 / 36.9*) 40 / 29.5 (50 / 36.9*)

11

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D1409808I DAC003E