Operating instructions Optical distance sensor

UK

O1D100 O1D103

704099 / 03 07 / 2008

Contents
1 Preliminary note.4 1.1 Symbols used4 1.2 Warning signs used4 2 Safety instructions4 3 Functions and features6 3.1 Applications6 4 Functions6 4.1 Output function hysteresis6 4.2 Output function window6 4.3 Analogue output function6 5 Installation7 5.1 Installation conditions7 5.2 Mounting accessories7 6 Electrical connection.8 7 Operating and display elements9 8 Menu.10 8.1 Menu structure10 8.2 Explanation of the menu 11 9 Operating modes13 9.1 Run mode13 9.2 Display mode13 9.3 Align mode13 9.4 Programming mode13 10.Parameter setting14 10.1 Parameter setting in general14 10.1.1 Setting of the parameter value14 10.1.2 Change from menu level 1 to menu level 215 10.1.3 Electronic lock15 10.2 Configuration of the basic settings16 10.2.1 Selection of the display unit16 10.2.2 Setting of the display16 10.2.3 Configuration of OUT1 16 2

10.2.4 Hysteresis function17 10.2.5 Setting of the switch point for hysteresis function OUT118 10.2.6 Window function18 10.2.7 Setting of the switch points for window function OUT119 10.2.8 Configuration of OUT2 20 10.2.9 Setting of the switch point for hysteresis function OUT220 10.2.10 Setting of the switch points for window function OUT220 10.2.11 Scaling of the measuring range (analogue output)20 10.3 Teach mode22 10.3.1 Setting of the sampling rate22 UK 10.3.2 Setting of the repeatability22 10.3.3 Table repeatability and accuracy22 10.4 Extended functions23 10.4.1 Setting of the time delay for switching outputs23 10.4.2 Setting of the damping of the measured signal23 10.4.3 Reset of all parameters to factory setting24 10.4.4 Display of the software version number24 11 Set-up / operation24 11.1 Fault indication24 12 Maintenance, repair and disposal.25 13 Scale drawing26 14 Factory setting27

1 Preliminary note
1.1 Symbols used > [] Instruction Reaction, result Designation of pushbuttons, buttons or indications Cross-reference Important note Non-compliance can result in malfunctions or interference. Information Supplementary note.

1.2 Warning signs used WARNING Warning of serious personal injury. Death or serious irreversible injuries may result.

2 Safety instructions
Please read this document prior to set-up of the unit. Ensure that the product is suitable for your application without any restrictions. Improper or non-intended use may lead to malfunctions of the unit or to unwanted effects in your application. That is why installation, electrical connection, set-up, operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator. In case of malfunction of the unit please contact the manufacturer. If the unit is tampered with and/or modified, any liability and warranty is excluded.

Visible laser light; laser protection class 2. Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure. Damage to the retina is possible. Do not stare into the laser beam! Apply the enclosed labels (laser warning) in the immediate vicinity of the unit. Adhere to the caution and warning notes on the product label. Use the enclosed label for the power supply cable. Label for supply cable UK

WARNING

Product label

3 Functions and features

The unit is used as an optical distance sensor. 3.1 Applications The optical distance sensor measures distances between 0.2 and 10 m. It has a background suppression at >10...19m. The measured value is shown in a 10-segment display. According to the set output functions 2 output signals can be generated. O1D100:Certification 21CFRPART1040 The distance between the sensor and the background must be limited to max. 19 m by the customer. Otherwise the measured value may be ambiguous. 5.1 Installation conditions As an alternative article O1D105 can be used (the distance between sensor and background can be max. 100 m).

4 Functions
4.1 Output function hysteresis The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range. Both outputs (OUT1 and OUT2) can be set as hysteresis function. 10.2.4 Hysteresis function 4.2 Output function window The window function enables the monitoring of a defined acceptable range. Both outputs (OUT1 and OUT2) can be set as window function. 10.2.6 Window function 4.3 Analogue output function The sensor can also output an analogue signal on output 2 (OUT2) which is proportional to the distance. 10.2.11 Scaling of the measuring range (analogue output).

5 Installation
5.1 Installation conditions Install the unit so that the object to be detected is within a measuring range of 0.2...10 m. The unambiguity range of the sensor is fixed to 19.2 m. Objects within a range >1019.2m are suppressed. Reflecting objects in the direct beam path of the sensor - also in the range >19.2m are to be avoided by the customer. Otherwise the measured UK values may be ambiguous. 5.2 Mounting accessories The unit is supplied without mounting accessories.
Examples of mounting accessories Protective cover O1D Mounting set E2D101 + E20938 + E20951 Mounting set O1D (for rod mounting 12mm) Mounting rod straight 12mm/M10 Mounting set O1D (for rod mounting 14mm) Mounting rod straight 14mm/M12 Fixture for mounting and fine adjustment of O1D laser units (rod or free-standing; depending on the clamp) Art. no. E21133 E21079 E2D101 E20938 E2D111 E20939 E1D100

Example mounting: 1: Mounting set for 12mm rod art. no. E2D101 2: Mounting rod straight 12mm/M10 art. no. E20938

6 Electrical connection
The unit must be connected by a qualified electrician. The national and international regulations for the installation of electrical equipment must be adhered to. Ensure voltage supply according to EN50178, SELV, PELV. O1D100:cULus, Supply Class2 Disconnect power. Connect the cable as follows:
O1D100 PNP

O1D103 NPN

Core colours of ifm sockets: 1 = BN (brown), 2 = WH (white), 3 = BU (blue), 4 = BK (black)

7 Operating and display elements

UK 1: 4 x LED green 2: 4 x LED yellow (two not connected) 3: 4-digit alphanumeric display 4: Programming button [SET] 5: Programming button [MODE/ENTER] Lighting LED = power and set display unit (mm, m, inch) Indication of the switching status; lights, if the corresponding output is switched. Indication of the measured distance, the parameters and parameter values. Setting of the parameter values (scrolling by holding pressed; incrementally by pressing once). Selection of the parameters and acknowledgement of the parameter values.

8 Menu
8.1 Menu structure

= [MODE/ENTER]

= [SET]

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8.2 Explanation of the menu For the factory settings please refer to the end of these instructions ( 14 Factory setting).
Configuration for output 1 4 switching functions can be selected: [Hno], [Hnc], [Fno], [Fnc] 10.2.3 Configuration of OUT1 Switch point for hysteresis function OUT1 Limit value at which the output with selected hysteresis function changes its switching state (object nearer/farther than distance set). UK [SP1] is only active if [OU1] = [Hno] or [Hnc]. 10.2.5 Setting of the switch point for hysteresis function OUT1 Switch points for window function OUT1 Limit values at which the output with selected window function changes its switching state (object present / not present between the distance "near" and the distance "far"). [nSP1] = switch point near / [FSP1] = switch point far. [nSP1]/[FSP1] are only active if [OU1] =[Fno] or [Fnc]. 10.2.7 Setting of the switch points for window function OUT1 Configuration for output 2 4 switching functions and 2 analogue signals can be selected: [Hno], [Hnc], [Fno], [Fnc], [I], [U] 10.2.8 Configuration of OUT2 Switch point for hysteresis function OUT2 Limit value at which the output with selected hysteresis function changes its switching state (object nearer/farther than distance set). [SP2] is only active if [OU2] = [Hno] or [Hnc]. 10.2.9 Setting of the switch point for hysteresis function OUT2 Switch points for window function OUT2 Limit values at which the output with selected window function changes its switching state (object present / not present between the distance "near" and the distance "far"). [nSP2] = switch point near / [FSP2] = switch point far. [nSP2] / [FSP2] are only active if [OU2] = [Fno] or [Fnc]. 10.2.10 Setting of the switch points for window function OUT2 Analogue start point Measured value at which 4 mA / 0 V are provided. [ASP] is only active if [OU2] = [I] or [U]. 10.2.11 Scaling of the measuring range (analogue output)

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Analogue end point Measured value at which 20 mA / 10 V are provided. [AEP] is only active if [OU2] = [I] or [U]. 10.2.11 Scaling of the measuring range (analogue output) Teach mode Selection "sampling rate" or "repeatability" 10.3 Teach mode Extended functions Press [SET] to open the submenu "Extended functions" 10.4 Extended functions Delay for the switching outputs [dSx]=switch-on delay;[drx] =switch-off delay. The output does not immediately change its switching status when the switching condition is met but only after the delay has elapsed. If the switching condition is no longer met after the delay has elapsed, the switching status of the output does not change. [dS2] and [dr2] are not effective if [OU2] = [I] or [U]. 10.4.1 Setting of the time delay for switching outputs Damping of the measured signal This function allows to suppress short-time saturation of the measuring element (such saturation can result from direct reflection or strong fluctuations in brightness). During the delay set, the latest valid value measured is displayed, the output signals remain unchanged. 10.4.2 Setting of the damping of the measured value Display setting 7 settings can be selected: [d1], [d2], [d3], [rd1], [rd2], [rd3], [OFF] 10.2.2 Setting of the display Setting of the display unit Selection of the unit of measurement for [SP1], [SP2], [ASP], [AEP] Selection options:[mm][m][inch] 10.2.1 Selection of the display unit Restore factory setting 10.4.3 Reset of all parameters to factory setting Display of the software version number 10.4.4 Display of the software version number

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9 Operating modes
9.1 Run mode The run mode is the normal operating mode. After power on the unit is in the Run mode. It carries out its monitoring function and generates output signals according to the set parameters. The display indicates the current distance, the yellow LEDs signal the switching status of the outputs. 9.2 Display mode Indication of the parameters and the set parameter values. Press [MODE/ENTER] briefly. >> Unit goes to the Display mode. Internally it remains in the operating mode. The set parameter values can be read. To scroll through the parameters, press [MODE/ENTER] briefly. To display the respective parameter value, press [SET] briefly. >> After 15 s the unit returns to the Run mode. 9.3 Align mode Display of the orientation value for the signal strength. Press [SET] in the Run mode. >> The unit displays an orientation value for the signal strength (+100 corresponds to a white object, +020 corresponds to a grey object). 9.4 Programming mode Setting the parameter values 10.1 Parameter setting in general
UK

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10.Parameter setting
During parameter setting the unit remains internally in the operating mode. It continues its monitoring function with the existing parameters until the change has been finished. 10.1 Parameter setting in general 10.1.1 Setting of the parameter value Select the display unit [Uni] before you define the values for the parameters. In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values. 10.2.1 Selection of the display unit
Selection of the parameter 1 Press [MODE/ENTER] until the requested parameter is displayed.

Setting of the parameter value Press [SET] and keep it pressed. >> The current parameter value flashes for 5 s. Increase the setting value incremen2 tally by pressing the button once or continuously by pressing it permanently. Decrease the value: let the display move to the maximum setting value. Then the cycle starts again at the minimum setting value. Confirmation of the parameter value 3 Press [MODE/ENTER] briefly. >> The parameter is displayed again; the new parameter value is effective. 4 Setting of other parameters Start again with step 1.

Finishing the parameter setting 5 Wait for 15 s or press [MODE/ENTER]. >> The current measured value is displayed.

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10.1.2 Change from menu level 1 to menu level 2

Press [MODE/ENTER] several times until [EF] is displayed.

Press [SET] briefly. >> The first parameter of the sub-menu is displayed (here: [dr1]).

UK

10.1.3 Electronic lock The unit can be locked electronically to prevent unintentional settings. On delivery the unit is not locked.
Locking Make sure that the unit is in the normal operating mode. Keep [MODE/ENTER] + [SET] pressed until [Loc] is displayed. >> The unit is locked. [Loc] is displayed briefly if you try to change parameter values on the locked unit during operation. Unlocking Keep [MODE/ENTER] + [SET] pressed until [uLoc] is displayed. >> The unit is unlocked.

Timeout:

If no button is pressed for 15 s during the setting procedure, the unit returns to the Run mode with unchanged values.

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10.2 Configuration of the basic settings 10.2.1 Selection of the display unit
Set [Uni] before the values for the parameters [SPx], [nSPx], [FSPx], [ASP], [AEP] are defined. In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values. Change to [EF]. Select [Uni] and set the unit of measurement. Selection of the unit of measurement:[mm],[m],[inch] Confirm with [MODE/ENTER]. >> The selected unit is indicated by a green LED on the display.

10.2.2 Setting of the display

Change to [EF]. Select [diS] and make the settings. 7 settings can be selected: [d1] = update of the measured value every 50 ms. [d2] = update of the measured value every 200 ms. [d3] = update of the measured value every 600 ms. [rd1], [rd2], [rd3] = display like [d1], [d2], [d3] rotated by 180. The update of the measured value only refers to the display. It has no effect on the outputs. [OFF]= The measured value display is deactivated in the Run mode. Press one button to indicate the current measured value for 15 s. Confirm with [MODE/ENTER]. The LEDs remain active even if the display is deactivated.

10.2.3 Configuration of OUT1

Select [OU1] and set the switching functions. Switching functions: [Hno] = hysteresis function / normally open [Hnc] =hysteresis function / normally closed [Fno] = window function / normally open [Fnc] = window function / normally closed Confirm with [MODE/ENTER].

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10.2.4 Hysteresis function The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range. In either case set and reset points are symmetrically arranged around the selected switch point [SPx]. The hysteresis is the distance between set and reset points; it is calculated on the basis of the repeatability with a safety factor of 1.5.
Example Hno

1. For the output function [Hno] the output switches when the object approaches and when the switch point (A) is reached. UK 2. When the object is removed again, the output does not switch back before the reset point (B) is exceeded. The reset point (B) is greater than the set point (A).
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[SPx] = switch point; A = set point; B = reset point

When the output function [Hnc] was selected, set and reset point are reversed. The output is switched off when the object approaches. When the object is removed, the output switches on.

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Switching status of the outputs

Output function [Hno] [Hnc] Object distance (D) D < [SPx] D > [SPx] D < [SPx] D > [SPx] Output status Closed Open Open Closed

Example of output function [Hno] Sampling rate 50 Hz, distance to the object 1200 mm, grey value (18 % remission): Hysteresis = 10 mm (repeatability 10.3.3 table) x factor 1.5 = 15 mm -- Reset point 1200 mm + (15 mm) = 1215 mm -- Set point 1200 mm - (15 mm) = 1185 mm

10.2.5 Setting of the switch point for hysteresis function OUT1

Select the output function [Hno] or [Hnc] at [OU1]. Confirm with [MODE/ENTER]. Select [SP1] and set the switch point. Confirm with [MODE/ENTER].

10.2.6 Window function It is possible to define a window for the object recognition for each of the two outputs (OUT1 / OUT2). Switches off when the object is detected

[nSPx] = switch point "near"; [FSPx] = switch point "far"; FE = window

If the measured value is between the switch point "near" [nSPx] and the switch point "far" [FSPx], the output is open (when [OUx] = [Fnc]).

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Switches when the object is detected

[nSPx] = switch point "near"; [FSPx] = switch point "far"; FE = window

If the measured value is between the switch point "near" [nSPx] and the switch point "far" [FSPx], the output is closed (when [OUx] = [Fno]). Switching status of the outputs
Output function Object distance (D) Output status D < [nSPx] Open D > [FSPx] [Fno] [nSPx] < D < [FSPx] Closed D < [nSPx] Closed D > [FSPx] [Fnc] [nSPx] < D < [FSPx] Open Both window limit values ([nSPx] and [FSPx]) work with a switching hysteresis 10.2.4 Hysteresis function / example of the output function [Hno].

UK

10.2.7 Setting of the switch points for window function OUT1

Select the output function [Fno] or [Fnc] at [OU1]. Confirm with [MODE/ENTER]. Select [nSP1] and set the switch point "near". Confirm with [MODE/ENTER]. Select [FSP1] and set the switch point "far". Confirm with [MODE/ENTER].

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10.2.8 Configuration of OUT2

Select [OU2]. Set the switching functions or analogue signals: [Hno] = hysteresis function / normally open [Hnc]=hysteresis function / normally closed [Fno] = window function / normally open [Fnc] = window function / normally closed [I] = current output analogue 4...20 mA [U] = voltage output analogue 0...10 V Confirm with [MODE/ENTER].

10.2.9 Setting of the switch point for hysteresis function OUT2

Select [Hno] or [Hnc] at [OU2]. Confirm with [MODE/ENTER]. Select [SP2] and set the switch point. Confirm with [MODE/ENTER]. 10.2.4 Hysteresis function

10.2.10 Setting of the switch points for window function OUT2

Select [Fno] or [Fnc] at [OU2]. Confirm with [MODE/ENTER]. Select [nSP2] and set the switch point "near". Confirm with [MODE/ENTER]. Select [FSP2] and set the switch point "far". Confirm with [MODE/ENTER]. 10.2.6 Window function

10.2.11 Scaling of the measuring range (analogue output)

Select [I] or [U] at [OU2]. Confirm with [MODE/ENTER]. Select [ASP] and set "Analogue start point". With [ASP] you define at which measured value the output signal is 4 mA / 0 V. Confirm with [MODE/ENTER]. Select [AEP] and set the "Analogue end point". With [AEP] you define at which measured value the output signal is 20 mA / 10 V. It can also be selected so that it is before [ASP]. This implements a falling edge. Confirm with [MODE/ENTER]. Minimum distance between [ASP] and [AEP]:100 mm When the minimum distance is not reached, the error message "SIZE" is displayed.

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Current output 4 ... 20 mA

Factory setting Measuring range scaled

UK

MEW = final value of the measuring range In the set measuring range the output signal is between 4 and 20 mA. Faults are also displayed: Too much light or object too near: 3.5 mA for a rising edge ([ASP] < [AEP]), 20.5 mA for a falling edge ([ASP] > [AEP]). Object too far or no object present: 20.5mA for a rising edge;3.5mA for a falling edge.

Voltage output 0 ... 10 V

Factory setting Measuring range scaled

MEW = final value of the measuring range In the set measuring range the output signal is between 0 and 10V.

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10.3 Teach mode 10.3.1 Setting of the sampling rate

The sampling rate indicates the time after which a new result of measurement is provided and the outputs are updated. The switching frequency is typ. approx. 1/3 of the sampling rate. Select [TEAC], then press [SET] and keep pressed until [WAIT] is displayed. >> [rATE] and [rEPr] are displayed alternately. When [rATE] is displayed: Press [SET] until the preset measured sampling rate value flashes. Enter a value incrementally by pressing [SET] once. Confirm with [MODE/ENTER]. >> [WAIT] is displayed while the repeatability [rEPr] is calculated. >> The sampling rate [rATE] and the repeatability [rEPr] are displayed alternately.

10.3.2 Setting of the repeatability

Select [TEAC], then press [SET] and keep pressed until [WAIT] is displayed. >> [rATE] and [rEPr] are displayed alternately. When [rEPr] is displayed: Press [SET] until the preset repeatability value flashes. Enter value incrementally by pressing [SET] once. Confirm with [MODE/ENTER]. >> [WAIT] is displayed while the sampling rate [rATE] is calculated. >> The sampling rate [rATE] and the repeatability [rEPr] are displayed alternately.

10.3.3 Table repeatability and accuracy

Values for sampling rate 50 Hz* Repeatability Distance white grey in[mm] 90 % remission 18 % remission 200...1000 5.0 mm 7.5 mm 1000...2000 5.5 mm 10.0 mm 2000...4000 17.5 mm 22.5 mm 4000...6000 27.5 mm 40.0 mm 6000...10000 60.0 mm Accuracy white grey 90 % remission 18 % remission 15.0 mm 18.0 mm 15.0 mm 20.0 mm 25.0 mm 32.0 mm 35.0 mm 50.0 mm 70.0 mm

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Values for sampling rate 1 Hz* Repeatability Accuracy Distance white grey white grey in[mm] 90 % remission 18 % remission 90 % remission 18 % remission 200...1000 4.0 mm 4.5 mm 14.0 mm 15.0 mm 1000...2000 4.5 mm 6.0 mm 14.5 mm 16.0 mm 2000...4000 13.5 mm 14.0 mm 23.5 mm 24.0 mm 4000...6000 19.0 mm 21.0 mm 29.0 mm 31.0 mm 6000...10000 37.0 mm 47.0 mm UK *Range referred to black (6 % remission) 4000 mm. The values apply at: constant ambient conditions (23C / 960 hPa) extraneous light of max. 8 klx only after unit powered up for 10 minutes

10.4 Extended functions 10.4.1 Setting of the time delay for switching outputs
Select [EF]. Press [SET] to change to the menu [EF]. Select parameters with [MODE/ENTER]: [dSx]=switch-on delay;[drx] =switch-off delay Set the parameter value with [SET]: Setting range [s]: 0 / 0.1 ... 5 s in steps of 0.1s (0 = delay time is not active) Confirm with [MODE/ENTER].

10.4.2 Setting of the damping of the measured signal

Select [EF]. Press [SET] to change to the menu [EF]. Select [dAP]. Set the parameter value with [SET]: Setting range [s]: 0.0...1.0...5.0. Confirm with [MODE/ENTER].

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10.4.3 Reset of all parameters to factory setting

Select [EF]. Press [SET] to change to the menu [EF]. Select [rES], then press [SET] and keep it pressed until [----] is displayed. Confirm with [MODE/ENTER]. >> The unit changes to the Run mode.

10.4.4 Display of the software version number

Select [EF]. Press [SET] to change to the menu [EF]. Select [SW], then press [SET]. >> The software version number is displayed. Press [MODE/ENTER] to return to the menu [EF].

11 Set-up / operation
After mounting, wiring and programming check whether the unit operates correctly. >> If the unit has been correctly set up, the distance to the object is indicated. Lifetime of a laser diode: 50000hours 11.1 Fault indication
Display Possible cause Current output / voltage output [Hno] [Hnc] [Fno] [Fnc] [ASP] < [AEP] [ASP] > [AEP] ON OFF ON OFF ON OFF OFF OFF OFF ON ON ON 3.5mA/0V 20.5mA/ 10V 3.5mA/0V 20.5mA/ 10V 3.5mA/0V 20.5mA/ 10V Switching output

[++] [- -] [near]

[far]

too much light, e.g. reflective surface too little light, no object object to be measured outside the measuring range <0.2m object to be measured outside the measuring range > 10m

OFF

ON

OFF

ON

20.5mA/ 10V

3.5mA/0V

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Display

Possible cause

[Errp] [SC1] [SC2] [SC]

1)

plausibility (e.g. object too fast) short circuit in switching output 1 short circuit in switching output 2 short circuit in all switching outputs

Current output / voltage output [Hno] [Hnc] [Fno] [Fnc] [ASP] < [AEP] [ASP] > [AEP] X1) X1) X1) X1) X1) X1)
2) 2) 2) 2)

Switching output

unchanged 2) [SC1] or [SC] only active, if output 2 is configured as switching output.

UK

12 Maintenance, repair and disposal

Faulty sensors must only be repaired by the manufacturer. Keep the front lens of the sensor free from soiling. After use dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations.

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13 Scale drawing

Dimensions in mm 1: 4-digit alphanumeric display / LED function display 2: programming buttons

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14 Factory setting
Parameter Uni OU1 SP1 nSP1 FSP1 OU2 SP2 nSP2 FSP2 ASP AEP rATE dS1 dr1 dS2 dr2 dAP diS Setting range mm, m, inch Hno, Hnc, Fno, Fnc 200...9999 200...9999 200...9999 Hno, Hnc, Fno, Fnc, I, U 200...9999 200...9999 200...9999 0...9999 0...9999 1...50 0...0.1...5 0...0.1...5 0...0.1...5 0...0.1...5 0...0.1...5 d1...3; rd1...3; OFF Factory setting mm Hno 1000 800 1200 I 2000 1800 1200 0 9999 50Hz 0s 0s 0s 0s 0s d3 UK Own setting

Technical data and further information at www.ifm.com Select your country Data sheet direct:

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