TABLE OF CONTENTS oad PAGE Main Data and Specifications . -06F- 1 Torque Specifications .. - 06F— 3 Standard Bolts .. - 06F— 3 Special Parts Fixing Nuts and Bolts ............. osF— 4 Recommended Liquid Gasket ... = OBF— 12 LOCTITE Application Procedure . = O6F— 13 Servicing .. - OBF- 14 Engine Assembly .. o6F— 28 General Description .. 06F—.28 O6F— 29 = O6F— 43 - O6F 44 - O6F— 62 O6F— 97 - O6F—132 o6F—132 06F—133 06F-135 Removal and Installation . .. Engine Repai Disassembly . Inspection and Repair Reassembly .. Lubricating System .... Main Data and Specifications General Description .. Oil Pump (Trochoid Type) ...........066+ Oil Pump (Gear Type) Oil Filter with Built-In Oil Cooler ....... - 06F—139 - 06F—143Cooling System Main Data and Specifications ... General Description ... a = 06F—149 Water Pump ........... - 06F—150 Fuel System ..... . OBF—154 Main Data and Specifications . + 06F—154 General Description .......... O6F—155 Injection Nozzle ........ . O6F—159 Injection Pump Data » O6F-175 Turbocharger . - O6F—180 Main Data and Specifications ... - O6F—180 General Description ... - 06F—181 Troubleshooting . +++ O6F—-18543 DIESEL ENGINE OGF—1 MAIN DATA AND SPECIFICATIONS tem a Sree meset aa | 4JB1 | 4JB1T 4JBITC Engine type | Foureycle, overhead valve, water cooled Combustion chamber type Direct injection Cylinder liner type Dry type, chrome plated, stainless steel tube Timing gear train system Gear drive Gear drive Belt drive or Belt drive | No. of cylinders — bore x stroke mm(in) | 4-93 x 92 4-93 x 102 (3.66 x 3.62) | (3.66 x 4.02) No. of piston rings Compression ring: 2/Oil ring: 1 Total piston displacement cmiin®) | 2,499 (152.4) 2,771 (169.0) Compression ratio (to 1) 184 ne2uee || 175 Compression pressure kg/cm?(psi/kPa) 31 (441/3) Engine weight kg{Ib) | Approximately | Approximately| Approximately | Approximately 226 (498) 229 (505) 250 (550) 255 (562) Fuel injection order cere eee Fuel injection timing BTDC deg 12 (Gear drive) l (Gear drivey| 11 10 (Belt drive) Specified fuel type i} SAE No. 2 diesel fuel Idling speed rpm 750 - 790 Valve clearances (At cold): Intake —mm(in) 0.4 (0.016) Exhaust mm(in) 0.4 (0.016) Intake valves Open at (BTDC) deg 24.0 Close at (ABDC) deg 55.0 Exhaust valves Open at (BBDC) ‘deg 54.0 Close at (ATDC) deg 26.0 Fuel system Injection pump type Governor type Injection nozzle type 4JB1T : 4JB1 Engine with turbocharger. BOSCH distributor VE type Mechanical (All speed) Single spring, hole with 4 orifices Single spring, hole with 4 orifices (Gear drive) Two springs, hole with 4 orifices (Belt drive) 4JB1TC: 481 Engine with turbocharger and intercooler.