OM Model866

National Vacuum Equipment
Owners Manual
&
Operating Instructions
866 Challenger Series Rotary Vane Vacuum Pumps
Visit our web site to download pump setup guides,

brochures and other technical information.
MADE
IN USA
866 Challenger
Owners Record

Date of Purchase: _________________________

Purchased from: __________________________

Serial Number: ____________________________
2009 National Vacuum Equipment, Inc.

March 2011
No part of this manual may be reproduced without the written permission of
National Vacuum Equipment, Inc.
2 | 866 Challenger Series
www.natvac.com | 800.253.5500
IMPORTANT INFORMATION FOR INSTALLING PUMP

866 CHALLENGER SERIES PUMPS AERIAL VIEW
SHADED AREA MUST BE KEPT CLEAR
FOR SERVICING THE FILTER
Counter Clockwise
Rotation
Clockwise
Rotation
866 Challenger Series | 3
CONTENTS
Introduction 5
.
General Information5
Limited Warranty 6
. Warranty6
866 Challenger 10
. Application10
.
Pump Specifications10
.
System Requirements 11
.
Drive System 12
.
Factory Settings12
.
Adjusting Factory Oil Settings13
Operating Instructions 14
.
Normal Operation 14
.
Recommended Lubricant15
. Maintenance16
.
Cold Weather Operation17
Troubleshooting 18
.
.
.
.
.
.
Pump overheats18
Pump uses too much oil18
Pump doesnt turn18
No vacuum19
System Troubleshooting19
Making a Vacuum Tester20
Parts Breakdown 22

Fan Parts List........................................................................... 22

Liquid Parts List........................................................................ 26
Oil Pump Parts List .................................................................. 29
Warrany Card 33
INTRODUCTION
General Information
About National Vacuum Equipment

Congratulations! You now own a quality vacuum/pressure pump proudly
manufactured in the U.S.A. by National Vacuum Equipment, Inc. You have
not only acquired a superior piece of equipment from a qualified dealer,
you have hired a team of vacuum experts. We stand ready to work with
your dealer to answer your questions and provide you with the information
necessary to keep your equipment in peak working condition.
Thank you for using National Vacuum Equipment.
Our Mission
NVE is dedicated to the manufacture and wholesale distribution of quality
vacuum system products at a reasonable price and delivered on a timely
basis. NVE is a one-stop shop for manufacturers and distributors of
vacuum equipment.
Our History
National Vacuum Equipment, Inc. was founded in 1980 by Bruce Luoma.
NVE started as a retailer of vacuum pumps. Soon after it started, NVE
secured the rights to exclusive distribution of the Battioni vacuum pumps
in North America. This allowed NVE to evolve into its current status as a
wholesale supplier.
To reach the goal of becoming a full service supplier of vacuum system
components, NVE began fabrication its own line of componentry,
purchased and developed its own line of vacuum pumps, and began
purchasing for resale various valves and accessories.
Today, NVE has full service machine, fabrication and powder-coating
shops complete with CNC-controlled production equipment designed for
close tolerance work. Our staff is highly trained and are committed to
quality from start to finish.
L I M I T E D WA R R A N T Y
866 Challenger
Warranty
Guarantees that the product it provides is free of manufacturers
defects, including materials and workmanship. Properly installed and
maintained product is warranted for a period of one (1) year subject to
the following conditions:
1.
A properly completed warranty registration card must be received by us within 30 days of sale to end user for pump sales
to be considered warrantable. All pumps received for warranty
consideration must retain the original NVE serial number tag.
2.
The one (1) year period shall begin the day the product is
shipped from our warehouse, unless we are provided with an
authentic copy of the original resale invoice, in which case the
one (1) year period shall begin at such invoice date.
3.
The covered product must be used in an application for which it

was intended. We do not recommend our product for particular
uses or applications.
4.
Vane breakage, or damage caused by vane breakage, is not

warrantable.
5.
Damage caused by improper use or lack of proper maintenance

is not warrantable.
6.
Manufacturers liability under this or any other warranty, whether

express or implied, is limited to repair of or, at the manufacturers
option, replacement of parts which are shown to have been
defective when shipped.
7.
Manufacturers liability shall not be enforceable for any product

until National Vacuum Equipment, Inc. has been paid in full for
such product.
8.
Except to the extent expressly stated herein, manufacturers

liability for incidental and consequential damage is hereby excluded to the full extent permitted by law.
9.
Manufacturers liability as stated herin cannot be altered except

in writing signed by an officer of National Vacuum Equipment,
Inc.
10. Certain products provided by National Vacuum Equipment, Inc.

are covered by their respective manufacturers warranties (e.g.,
engines used in the NVE engine drive packages). These products are not covered by the National Vacuum Equipment, Inc.
Manufacturers Warranty.
11. Final assemblers responsibility. NVE goes to great lengths to
insure the quality and proper functionality of the products it supplies. Many products we supply are purchased for resale or are
impossible or impractical to test prior to the installation of the
item in a vacuum system. It is therefore the responsibility of the
final assembler to thoroughly test the vacuum system and components supplied to the assembler by NVE prior to the delivery
of the final product to the end user.
Any items found to be defective after delivery to the end user that
should have been discovered prior to deliver will qualify replacement
of the defective part only with absolutely no compensation for outside
labor or travel expenses. Any subsequent damage to other components caused by the defective part will be the sole responsibility of the
assembler.
WA R R A N T Y P R O C E D U R E S
Should a potential warranty situation arise, the following
procedures must be followed:
Contact your dealer or NVE immediately upon the occurrence of the
event and within the warranty period.
Customer must receive a return goods authorization (RGA) before
returning product.
All serial-numbered products must retain the NVE serial number tag
to be qualified for warranty.
Product must be returned to NVE intact for inspection before
warranty will be honored.
Product must be returned to NVE freight prepaid in the most
economical way.
Credit will be issued for material found to be defective upon our
inspection, based upon prices at the time of purchase.
Notes
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
866 Challenger
Model-Specific
Information
Application _______________________________________________________
Designed for extended operation
Duty cycle will vary depending on several factors, such as
altitude, RPM & ambient temperature.
The 866 Challenger is a severe duty vacuum pump, designed
to be used in liquid waste pumping systems where extended
operation is desired.
Proven applications are:

- Oil field

- Restaurant Grease
- Septic
- Industrial Waste
Pump Specifications _____________________________________________

866 Calculated Flow Data
Pressure (PSI)
RPM
1150
1000
800
20
15
10
Free Flow
5
Vacuum (in Hg)

6
12
15
18
21
27
Hp
43
36
27
25
18
21
23
24
25
25
29
CFM
431
438
447
457
519
470
453
440
438
425
351
Hp
38
32
24
20
15
18
20
21
22
23
25
CFM
375
381
389
398
452
409
394
390
381
370
306
Hp
32
25
19
15
13
14
16
17
18
19
21
CFM
319
324
331
342
385
348
333
331
324
315
242
System Requirements _______________________________________________

High Quality Components
The 866 Challenger is a high performance vacuum pump and
requires compatible, high quality components as manufactured
by NVE.
Shutoffs
We recommend the use of our Parts F-802C portal/portal
shutoff, and our Part #F-901-C, 12 gallon scrubber/secondary
shutoff.
Final filter
We also require the use of a final filter. You can use our
remote mounted filter. (Part #F-1001C)
Hose
Use 4 or larger hose to pump your system. We recommend
you use a hose that can withstand high temperatures such as
hot tar-asphalt hose.
Pressure relief and vacuum relief valves
A pressure relief valve and vacuum relief valve should also be
incorporated in the system.
The pressure relief valve should be set for a maximum of
25 p.s.i. or as allowed by the tank manufacturer if lower.
The vacuum relief valve should be set for 20 Hg.
The relief valves should be set to where the pump operates as
a maximum temperature of 350 degrees F.
Drive System _________________________________________________________

The pump should be mounted on a level, horizontal surface,
secured with grade 5 or better fasteners.
The drive system should be sized to supply the required horsepower to the pump plus a reserve to insure long life.
Make certain that all shafts, pulleys or turning parts are properly
guarded.
Check the ratio of the drive system prior to installation to verify
that the pump will be turning at the proper speed and direction.
The pump should be set up to engage slowly to avoid initial
torque damage.
Direction of Rotation ___________________________________________

The direction of rotation and RPM are marked on the front of
the pump.
The direction of rotation required by your drive system should
be determined prior to ordering the pump.
If during assembly of your unit you find you need the opposite
rotation, call the factory for instructions.
Factory Settings __________________________________________________

The automatic lubrication pumps are set at the factory during
pump testing and should require no further adjustment during
pump installation. The pumps are adjusted to one drop every
two seconds per outlet. This oil rate equals 2.7fluid oz. per hour
or approximately 8hr./Gal.
It is the responsibility of the installer to ensure proper vacuum
and pressure settings and RPM.
Adjusting Factory Oil Settings _________________________________

The automatic oil pump is a metered piston-type pump. If you wish to
adjust the pump, please follow these instructions.
Adjusting the Oil Rate __________________________________________

1. To adjust the oil rate, remove cap #P16. Under this cap you will
find a jam nut #P15 and adjusting screw #P11.
2. To adjust oil rate loosen jam nut and turn adjusting screw clockwise to reduce oil flow or counterclockwise to increase oil flow.
3. When making adjustments do so one turn of the screw at a time
and test before making further adjustments.
4. Be careful to not turn adjusting screw to far counterclockwise as
you may disengage the gears and strip them out and measure
the oil required to replenish the tank (this should be 12oz - 15oz
per hour).
Testing Flow Rate After Adjustment __________________________

1. Disconnect the hose running from your remote oil reservoir to the
pump intake.
2. Oil flow is changed by adjusting the length of the stroke of the
piston.
3. To adjust the oil rate, remove cap #P16. Under this cap you will
find a jam nut #P15 and adjusting screw #P11
4. Loosen the jam nut and turn adjusting screw clockwise to reduce
oil flow or counterclockwise to increase oil flow.
5. When making adjustments do so one turn of the screw at a time
and test before making further adjustments.
OPERATING INSTRUCTIONS
866 Challenger
Normal Operation _______________________________________________

Oil Reservoir
Check oil reservoir daily and fill as required.
Drain and clean periodically depending on service.
Clean the ballast air filter with diesel fuel regularly
Recommended RPM
Do not operate the pump faster than the recommended rpm of
1000. 1150 RPM is for intermittent use only.
Too low of an RPM can cause the vanes to clatter (inconsistent
contact with the housing) causing wear.
Suction Valve
To operate the suction valve, move the handle in the appropriate direction for either vacuum or pressure; center is neutral.
Vacuum Levels
Do not operate your pump for extended periods of time at
vacuum levels which cause the pump to exceed 375 degrees
Fahrenheit exhaust gas temperature.
Guards
Make certain all guards are in place prior to running your pump.
Think Safety!
Recommended Lubricant ______________________________________

We recommend that turbine oil be used in our pumps. Turbine
oil is much more resistant to breakdown due to heat than normal
motor oil, thereby avoiding the problems associated with motor
oil such as lacquering and excessive wear.
Acceptable oils include:
1. * NVE ISO 68 Oil
2. Penzoil Penzabell 68 T.O.
3. Shell Turbo 68
4. Mobil D.T.E. Heavy - Medium
5. Texaco Regal R & O 68
* NVE ISO 68 Oil is our recommended pump oil for the Challenger series vacuum pumps. Challenger Vacuum Pump Oil is sold
by the case, six-1 gallon containers of oil per case.
Ballast Cooling __________________________________________________

Ballast cooling of a vacuum pump is accomplished by introducing atmospheric air into the exhaust side of the pump housing.
The ballast inlet is located at a point where the affected pump
cell is no longer in contact with the intake port.
The result is cooling of the housing and rotor with no appreciable drop in vacuum level.
Maintenance _____________________________________________________
Washing
Periodically wash the mud and dirt off of your pump as it must
be clean to allow heat to radiate from it.
Flushing
We recommend periodic flushing of your pump. To do this:
1. Connect the hose to the flush valve located on the side of the
inlet port.
2. Put the end of the hose in a one pint container of diesel fuel.
Start your pump and run as slow as possible.
3. With the 4-way valve in the vacuum position, open the flush
valve and monitor the diesel flow to your pump.
4. When the diesel fuel is gone, switch the 4-way valve to
neutral and run the pump for 2 minutes.
5. Speed the pump up to normal RPM, switch the 4-way valve to
vacuum.
6. Remove the hose and close the valve.
7. Properly dispose of used oil and flushing fluid.
Checking Vane Wear
We recommend checking vane wear at least every 12 months.
A new vane is flush with the outside diameter of the rotor.
Remove the plug from the vane check port, insert a rod to rotor
O.D., rotate rotor until the rod falls into one of the vane slots. If
the rod falls more than a 1/4 into any of the 6 vane slots, its
time to replace the vanes.
Vanes should be replaced in sets and it is always a good idea
to have an extra set of vanes on hand for emergencies.
Cold Weather Operation ________________________________________

Confirm pump is not frozen
Prior to engaging the pump, turn by hand to confirm it is not
frozen.
If pump is frozen, thaw it.
If the pump is frozen, move the truck into a heated building.
Avoid freezing problems
You can avoid freezing problems by putting a small amount of
diesel fuel into the pump at the end of the day.
TROUBLESHOOTING
NVE 866
Vacuum Pump
Pump overheats ________________________________________________

No oil in pump
Oil adjustment set too lean
RPM too fast
Prolonged operation at excessive vacuum or pressure levels,
Pump is dirty
Ballast filter is clogged or dirty.
Pump uses too much oil ________________________________________

Oil pump set too rich
Leaving pump under vacuum between jobs
Product running through pump
Pump doesnt turn _______________________________________________

Broken vane or bearing
Pump is frozen
Problem in the drive train
No vacuum _______________________________________________________
Suction valve is in neutral
Worn seals or vanes
Pump is not turning fast enough
Check valve or suction valve is clogged
Leak in the tank or fittings
Collapsed hose between the pump and shutoffs
Ballast filter clogged
System Troubleshooting _______________________________________

Locating the source of the trouble
If you notice a decrease in pump performance, start troubleshooting at
the pump.
Remove the suction and discharge hoses at the pump
Start the pump and run it in vacuum only at its normal rpm
Check the vacuum level at the pump inlet. The 866 Challenger
in new condition will develop 27-28.5 hg.
If the pump checks out ok, check the vacuum level at the
secondary, then the primary shutoff. Keep working your way
back until you find the problem.
For rebuild instructions please visit our website at

www.nvepump.com or call us at 800-253-5500.
Making a Vacuum Tester _______________________________________

1. Procure a flange to mount on your four-way valve, a short 4
pipe nipple, a 4 pipe cap and a vacuum gage.
2. Drill and tap a 1/4 N.P.T. thread in the pipe cap.
3. Assemble the flange, nipple, pipe cap and vacuum gage.
4. Remove a flange from the four-way valve on your pump.
5. Start the pump and confirm the location you have chosen to test
from is at vacuum.
6. Using the existing O-ring, fasten the testing flange to your pump.
7. Start your pump and read the vacuum level on the gauge.
4
5
6
7
8
6
4
2
1
1
ITEM
301
302
303
304
306
307
308
309
310
311
312
313
314
315
316
317
319
320
321
322
QTY
2
6
10
16
4
8
8
3
4
8
2
2
1
1
7
6
9
48
14
2
321
202
206
208
13
209
203
320
24
205
20
312
25
27
303
204
PART NUMBER
BHCS - 1_4-20 UNC X 0.38
HHCS - 5/16-18 UNC x 0.75
HHCS - 5_16-18 UNC x 1
HHCS - 5_16-18 UNC X 1.25
HHCS - 5_16-18 UNC X 2 FT
HHCS - 5_16-18 UNC X 3.25
HHCS - 3_8-16 UNC X 0.50
HHCS - 3/8-16 UNC x 0.75
HHCS - 3_8-16 UNC X 2.00
HHCS - 3_8-16 UNC X 1.50
SHCS - 1_4-20 UNC X 0.75
SHCS - 5_16-18 UNC X 0.875
SHCS - 5_16-24 UNF X 1.25
HSSS - 1_4-20 UNC X 0.75
TAPSCR - 1_4-14 X 0.75
RVT 1_8 D X 1_8L
FW - 3_8 USS
LW - 5_16
LW - 3_8
FW - 1_4 USS
8
309
26
200
307
201
320
302
320
19
63
315
301
322
321
311
10
21
65
67
66
62
61
60
68
64
57
56
54
55
53
320
70
51
52
TORQUE
12 FT-LBS
18-FT-LBS
18 FT-LBS
18 FT-LBS
18 FT-LBS
18 FT-LBS
33 FT-LBS
33 FT-LBS
33 FT-LBS
33 FT-LBS
12 FT-LBS
25 FT-LBS
27 FT-LBS
12 FT-LBS
69
303
ADD'L INFO
71
ADD LOCTITE 268
NOTE 3
31
309 319 50
DESCRIPTION
Housing, 466
Gasket, End Plate 460
Rotor, 506 CW
Rotor, 506 CCW
Vane: 506
SEAL, 65 X 85 X 8 VITON
Seal Sleeve, 460, 466 & 506
Endplate, Gen 466 & 506
Endplate, Gen 466 & 506
FASTENER LIST (SEE NOTE 1)

DESCRIPTION
BHCS - 1/4-20 UNC X 0.38
HHCS - 5/16-18 UNC x 0.75
HHCS - 5/16-18 UNC x 1
HHCS - 5_16-18 UNC X 1.25
HHCS - 5/16-18 UNC X 2 FULL THREAD
Hex Cap Screw - 5_16-18 UNC X 3.25
HHCS - 3/8-16 UNC X 0.50
HHCS - 3/8-16 UNC x 0.75
HHCS - 3_8-16 UNC X 2.00
HHCS - 3/8-16 UNC X 1.50
SHCS - 1_4-20 UNC X 0.75
SHCS - 5/16-18 UNC X 0.875
SHCS - 5/16-24 UNF X 1.25
HEX SOCKET SET SCREW 1/4-20 UNC X 0.75
HEX HEAD SELF TAPPING SCREW 1/4-14
BLIND RIVET, 1/8 DIA X 1/8 GRIP, ALUM
FLAT WASHER - 3/8 USS
LOCK WASHER, 5/16
LOCK WASHER, 3/8"
FLAT WASHER - 1/4" USS
7
207
22
23
59
58
304
320
PART NUMBER
UOM
EA 120-001-506
EA 120-004-460
EA 120-005-506-D
120-005-506-S
EA 120-007-506
EA 120-018-506
EA 120-009-506
EA 120-003-506-D
EA 120-003-506-S
NVE 866 Challenger Fan Cooled | Parts Diagram
ITEM QTY
1
1
2
2
1
3
49
27
29
47
30
24
301
34
46
UOM
EA
EA
EA
EA
EA
EA
EA
EA
31
322
35
320
32
33
36
37
320
303
45
PART NUMBER
120-055-506
120-019-506
120-053-506
120-054-506
320-408-005
120-074-506
120-076
120-084-002
210-084-001
102-866-FD
CLOCKWISE SHOWN
48
ADD'L INFO ITEM QTY

NOTE 6
9
2
NOTE 18
10
2
11
NOTE 6
2
12
1
NOTE 7
13
2
14
1
NOTE 8
15
1
1
NOTE 17
16
NOTE 17
44
10
43
11
310
12
320 306
321
13
317
311
42
DESCRIPTION
Gasket, Bearing Cover
Bearing, NJ309
Seal, 45x62x8 Viton
Bearing Cover
FITTING, ELBOW 1/8 NPT-TUBE
Fan Shroud, 466/506/866
KEY, 3/8" X 3/8" X 1"
FAN ASSY, CW, 866
FAN ASSY, CCW, 866
313
38
16
14
40
316
314
39
41
1
1
1
1
1
1
43
44
45
46
47
48
REV
B
319
15
70
71
65
66
67
68
69
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
UOM
EA
EA
EA
EA
EA
EA
EA
DATE
9/20/2011
308
1
1
1.25
2
1
1
1
4
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
4
6.458
5.792
1
1
1
1
1
1
1
1
1
31
32
33
34
35
36
37
38
39
40
41
42
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
3
5
1
6
2
2
24
25
26
27
29
30
ADD'L INFO ITEM QTY

17
1
18
1
1
19
20
1
1
NOTE 2, 3
21
22
1
23
1
NOTE 8
18
17
Plug, Brass 1/4" NPT, Hex

OIL LINE, 1/8" OD PFA
OIL LINE PROTECTOR, 1/4
Check Valve, 4"
Retainer, 4" Check Valve
INTERNAL CHECK VALVE,
INTERNAL CHECK VALVE,
Shroud, Lower
DECAL, 866 CHALLENGER
Shroud, Upper
TAG, LARGE, NVE SERIAL
PLATE, CW
PLATE, CCW
MANIFOLD, 866, MACHINE
FILTER ELEMENT, 60 MES
O-RING, 2-265 VITON
GRIP, HANDLE W/ LOGO
COVER, FILTER 607/866
DECAL, RPM-CW 506/866
DECAL, RPM-CCW 506/866
KNOB, 5/16-18UNC
HANDLE, 367 GEN 2
O-RING, 2-214 VITON
TOWER, 866, MACHINED
O-RING, 2-248 VITON
4-Way FV Spring (Compres
PLUG, 866, MACHINED
Oring, 2-158 Silicone
Flange, 4" NPT
BALLAST FILTER ASSEMBL
Valve, Drain 1/8" NPT
CHECK VALVE BODY, ASSE
CHECK VALVE, 1 1/2" POP
CHECK VALVE, 1 1/2", POP
CHECK VALVE, 1 1/2", BAR
THERMOMETER, 50- 400 D
2.5" STEM, 1/4" - 18NPT
HOSE, 1.5" OD, HOT TAR
CLAMP, WORM, 1"-2" DIA
Gasket, Ballast Elbow
Lower Ballast Manifold
BALLAST PORT, HOSE CON
WELDMENT
Gasket, Lower Ballast Mani
DECAL, IMPORTANT 375F
DESCRIPTI
Fan Guard, 367, 460, 466
KEY, 3/8" X3/8" X 2
SHROUD SUPPORT
Bearing Cover, 506 Oil Pu
Drive Tab
Gasket, Oil Pump
OIL PUMP, 4 PORT CW
OIL PUMP, 4 PORT CCW
P-CLIP, OIL LINE 1/4" X 5/
ADAPTER, ELBOW 1/8 BSP
GUARD, OIL PUMP 866
FITTING, STRT 1/8 NPT-T
Gasket, 4" Int/Exh Flange
ADAPTER, ELBOW 1/8 MN
REVISION HISTORY
APPROVED
DESCRIPTION
ECN 1302
REVISED PARTS LIST TO MATC
3
120-097-506-M
120-103-367
426-150-TAR
416-100-1WC
120-097-506-E
120-090-506
120-041-017
120-059
320-407-001
320-409-002
120-041-506
120-042-506
120-041-001
120-041-002
120-070-506-D
120-100-866
120-071-506-D
120-105
120-106-367-D
120-106-367-S
120-320-002
120-314-001
120-064-004
120-060-002
120-310-001
120-101-506-D
120-101-506-S
120-312-002
120-060-001
120-064-002
120-065-001
120-064-007
120-045
120-062-006
120-064-506
120-063-506
120-099-506-4
120-102
120-099-001
120-099-002
120-099-003
120-099-004
120-220
PART NUMBER
120-073
120-006
120-077-506
120-080-506
320-LF8
320-R31
320-LW32-BD
320-LW32-BS
320-409-003
320-408-001
120-079-002
320-408-004
120-039-506
320-408-002
NVE 866 Challenger - Fan Cooled Parts Breakdown

ITEM
QTY
PART NUMBER
DESCRIPTION
120-001-506
HOUSING, 466
120-004-460
GASKET, END PLATE 460
120-005-506-D
120-005-506-S
ROTOR, 506 CW
ROTOR, 506 CCW
120-007-506
VANE: 506
120-018-506
120-009-506
Seal Sleeve, 460, 466 & 506
120-003-506-D
ENDPLATE, GEN 466 & 506
7
8
120-003-506-S
ENDPLATE, GEN 466 & 506
120-055-506
GASKET, BEARING COVER
10
120-019-506
BEARING, NJ309
11
120-053-506
SEAL, 45X62X8 VITON
12
120-054-506
BEARING COVER
13
320-408-005
14
120-074-506
FAN SHROUD, 466/506/866
15
120-076
KEY, 3/8" X 3/8" X 1"
16
120-084-002
210-084-001
FAN ASSY, CW, 866

FAN ASSY, CW, 866
17
120-073
FAN GUARD, 367, 460, 466 & 506
18
120-006
KEY, 3/8" X3/8" X 2
19
120-077-506
SHROUD SUPPORT
20
120-080-506
BEARING COVER, 506 OIL PUMP
21
320-LF8
DRIVE TAB
22
320-R31
GASKET, OIL PUMP
23
320-LW32-BD
320-LW32-BS
OIL PUMP, 4 PORT CW

OIL PUMP, 4 PORT CCW
24
320-409-003
P-CLIP, OIL LINE 1/4" X 5/16
25
320-408-001
ADAPTER, ELBOW 1/8 BSPTM-NTPF
26
120-079-002
GUARD, OIL PUMP 866
27
320-408-004
FITTING, STRT 1/8 NPT-TUBE
28
320-006
FITTING, ELBOW 1/4" OD X 1/8" NPTF WORLD
29
120-039-506
GASKET, 4" INT/EXH FLANGE
30
320-408-002
ADAPTER, ELBOW 1/8 MNPT-FNPT
31
120-059
PLUG, BRASS 1/4" NPT, HEX HD.
32
6.458
320-407-001
OIL LINE, 1/8" OD PFA
33
5.792
320-409-002
OIL LINE PROTECTOR, 1/4" FIBERGLASS
34
120-041-506
CHECK VALVE, 4"
35
120-042-506
RETAINER, 4" CHECK VALVE
36
120-041-001
INTERNAL CHECK VALVE, BODY, 866
37
120-041-002
INTERNAL CHECK VALVE, TOP PLATE, 866
38
120-070-506-D
SHROUD, LOWER
39
120-100-866
DECAL, 866 CHALLENGER HD
40
120-071-506-D
SHROUD, UPPER
41
120-105
TAG, LARGE, NVE SERIAL NUMBER
42
120-106-367-D
120-106-367-S
PLATE , CW
PLATE, CCW
43
120-320-002
MANIFOLD, 866, MACHINED
44
120-314-001
FILTER ELEMENT, 60 MESH
45
120-064-004
O-RING, 2-265 VITON
46
120-060-002
GRIP, HANDLE W/ LOGO
47
120-310-001
COVER, FILTER 607/866
48
120-101-506-D
120-101-506-S
DECAL, RPM-CW 506/866

DECAL, RPM-CCW 506/866
49
120-312-002
KNOB, 5/16-18UNC
50
120-060-001
HANDLE, 367 GEN 2
NVE 866 Challenger - Fan Cooled Parts Breakdown - Continued

ITEM
QTY
PART NUMBER
DESCRIPTION
51
120-064-002
O-RING, 2-214 VITON
52
120-065-001
53
120-064-007
O-RING, 2-248 VITON
54
120-045
4-WAY FV SPRING (COMPRESSED)
55
120-062-006
PLUG, 866, MACHINED
56
120-064-506
O-RING, 2-158 SILICONE
57
120-063-506
FLANGE, 4" NPT
58
120-099-506-4
BALLAST FILTER ASSEMBLY, REMOTE
59
120-102
VALVE, DRAIN 1/8" NPT
60
120-099-001
CHECK VALVE BODY, ASSEMBLY
61
120-099-002
CHECK VALVE, 1 1/2" POPPIT ASSEMBLY
62
120-099-003
CHECK VALVE, 1 1/2", POPPIT GUIDE
63
120-099-004
CHECK VALVE, 1 1/2", BARB END
64
120-220
THERMOMETER, 50- 400 DEG, 2" FACE, 2.5" STEM, 1/4" - 18NPT
65
1.25
426-150-TAR
HOSE, 1.5" OD, HOT TAR AND ASPHALT
66
416-100-1WC
CLAMP, WORM, 1"-2" DIA
67
120-097-506-E
GASKET, BALLAST ELBOW
68
120-090-506
LOWER BALLAST MANIFOLD
69
120-041-017
BALLAST PORT, HOSE CONNECTION WELDMENT
70
120-097-506-M
GASKET, LOWER BALLAST MANIFOLD
71
120-103-367
200
310-LP5
HOSE BARB TO MALE PIPE
201
310-LP6
HOSE BARB, 1/4 TO 1/4NPT STRT
202
320-407-003
OIL LINE, BLK 1/4" ID 30R7
203
320-083-009
OIL TANK FILTER, 100 MESH
204
320-082-001
OIL TANK, 5QT, W/LOGO
205
320-083-010
FILTER FITTING, OIL TANK 1/4 NPT
206
320-083-002
CAP, OIL TANK, BLACK 2 1/4"
207
320-408-010
FITTING, 1/4" TUBE X 1/4" MNPT
208
320-R102-6IN
OIL LINE, 3/8" X 1/4" ID X 6" LG
209
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
2
6
2
10
16
4
3
8
2
9
48
14
8
8
4
1
1
7
6
2
2
416-025-1WC
HHCS - 5/16-18 UNC x 0.75
SHCS - 5/16-18 UNC X 0.875
HHCS - 5/16-18 UNC x 1
HHCS - 5/16-18 UNC X 1.25
HHCS - 5/16-18 UNC X 2 FT
HHCS - 3/8-16 UNC x 0.75
HHCS - 3/8-16 UNC X 1.50
SHCS - 1/4-20 UNC X 0.75
FW - 3/8 USS
LW - 5/16
LW - 3/8
HHCS - 5/16-18 UNC X 3.25
HHCS - 3/8-16 UNC X 0.50
HHCS - 3/8-16 UNC X 2.00
SHCS - 5/16-24 UNF X 1.25
HSSS - 1/4-20 UNC X 0.75
TAPSCR - 1/4-14 X 0.75
RVT 1/8 D X 1/8L
FW - 1/4 USS
BHCS - 1/4-20 UNC X 0.38
CLAMP, WORM, .250" DIA

HHCS - 5/16-18 UNC X 0.75
SHCS - 5/16-18 UNC X 0.875
HHCS - 5/16-18 UNC X 1
HHCS - 5/16-18 UNC X 1.25
HHCS - 3/8-16 UNC X 0.75
HHCS - 3/8-16 UNC X 1.50
SHCS - 1/4-20 UNC X 0.75
LOCK WASHER, 5/16
LOCK WASHER, 3/8"
HEX CAP SCREW - 5/16-18 UNC X 3.25
HHCS - 3/8-16 UNC X 0.50
HHCS - 3/8-16 UNC X 2.00
SHCS - 5/16-24 UNF X 1.25
HEX SOCKET SET SCREW 1/4-20 UNC X 0.75
HEX HEAD SELF TAPPING SCREW 1/4-14
BLIND RIVET, 1/8 DIA X 1/8 GRIP, ALUM
FLAT WASHER - 1/4" USS
BHCS - 1/4-20 UNC X 0.38
Notes
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
3
12
2
13
58
2
HHCS
HHCS
HHCS
HHCS
HHCS
FASTENERS (SEE NOTE 1)

PART NUMBER
DESCRIPTION
5/16-18 UNC x 0.75
HHCS - 5/16-18 UNC x 0.75
5/16-18 UNC X 0.875" HHCS - 5/16-18 UNC X 0.875"
5_16-18 UNC x 1
HHCS - 5_16-18 UNC x 1
5_16-18 UNC X 1.25
HHCS - 5_16-18 UNC X 1.25
5_16-18 UNC X 2 FT
HHCS - 5/16-18 UNC X 2 FULL
THREAD
HHCS - 3/8-16 UNC x 0.75
HHCS - 3/8-16 UNC x 0.75
202
HHCS - 3_8-16 UNC X 1.50
HHCS - 3_8-16 UNC X 1.50
SHCS - 1_4-20 UNC X 0.75
SHCS - 1_4-20 UNC X 0.75
FW - 3_8 USS
LW - 5_16
LOCK WASHER, 5/16
LW - 3_8
LOCK WASHER, 3/8"
8
7
206
208
5. EACH PUMP TO BE SUPPLIED WITH THE COMPONENTS LISTED IN THE

CCESSORIES LIST (200 SERIES PARTS).
6. FIRMLY ATTACH KEY TO SHAFT USING MASKING TAPE.
7. LOCATE -D (CW) AND -S (CCW) ENDPLATE ON HOUSING SO THAT SHAFT
OTATION MATCHES ENDPLATE ROTATION WHEN VIEWING BEARING SIDE OF
NDPLATE.
8. SPRAY BOTH SIDES OF ENDPLATE GASKETS WITH PERMATEX COPPER
PRAY-A-GASKET HIGH TEMP SEALANT (#80697) OR EQUIV.
9. DETAIL PUMP WITH NOTED COMPONENTS AFTER PUMP HAS BEEN PAINTED.
EE SHEET TWO FOR PLACEMENT DETAILS.
0. APPLY LOCTITE 268 TO ALL THREADS FOR CHECK VALVE ASSEMBLY.
MINIMUM VACUUM: 27.0 IN HG

MAXIMUM EXHAUST TEMP: 380F
OIL USAGE: 10-14 OZ/HR (10.7 TO 8.5 HRS/GAL)
PRESSURE TEST: NO LEAKS AT 20 PSI
VACUUM RUN TEST: 60 MINUTES @ 22 IN HG
PRESSURE RUN TEST: 5 MINUTES AT 5 PSI BACK PRESSURE
QTY
14
4
24
8
4
205
204
201
206
205
33 FT-LBS
33 FT-LBS
12 FT-LBS
201
311
207
306
209
TORQUE
18 FT-LBS
18 FT-LBS
18 FT-LBS
18 FT-LBS
18 FT-LBS
203
204
56
57
58
55
17
54
63
308
64
52
53
51
65
303
62
61
48
49
310
59
60
50
303
63
44
66
310
303
68
69
45
67
11
310
10
47
46
NVE 866 Challenger Liquid Cooled | Parts Diagram
LEEVE TO 260 F THROUGHOUT ON BEARING HOT PLATE. DO NOT EXCEED 260F

S BEARING DAMAGE MAY OCCUR. BE SURE ROTOR IS COOLED TO ROOM
EMPERATURE BEFORE ATTEMPTING ASSEMBLY OF RACE OR SLEEVE.
. APPLY HEAVY GREASE TO O-RING GROOVE TO ASSIST IN RETAINING THE O-RING
URING ASSEMBLY TO THE VALVE BODY.
0. VERIFY ASSEMBLY OF PLUG INTO MANIFOLD IN THE ORIENTATION AS SHOWN.
1. ORIENT VALVE HANDLE IN LINE WITH FILTER LID WHEN THE PLUG IS IN
EUTRAL.
2. DO NOT SLIDE HANDLE GRIP OVER HANDLE. FIRMLY ATTACH TO THE HANDLE
SING MASKING TAPE OR ZIP TIE. THIS ALLOWS OEM TO ORIENT THE GRIP
CCORDING TO END USE.
3. PAINT PUMP GLOSS BLACK AFTER ALLOWING PUMP TO COOL AND AFTER
LEANING OFF ALL OILS/DIRT. USE PPG ACR-100 ACRYLIC LACQUER OR
QUIVALENT AND PROCESS PER MANUFACTURERS REQUIREMENTS WITH THE
XCEPTION OF PRIMING METAL. EXCEPTION TO PRIMING IS VENDOR APPROVED.
ASK OFF 2-3 INCHES OF OIL LINE AT THE OIL PUMP END OF PUMP BEFORE
AINTING. ALSO PLACE MASKING PLUGS IN INLET AND OUTLET FLANGES, MASK
FF SHAFT, OIL PUMP INLET, DIESEL FLUSH INLET, AND THERMOMETER FACES.
4. PERFORMANCE TEST PUMP ACCORDING THE PROCEDURE OUTLINED IN THE
OCUMENT: SPREADSHEET1(R:)\PUMP TEST PROCEDURES.XLS UNDER TAB PUMP
EST NEW. USE STANDARDS SHOWN UNDER TAB "STANDARDS". NO BLANKS
PACES ARE ALLOWED ON THE TEST FORM. THE FOLLOWING PERFORMANCE
EQUIREMENTS MUST BE MET.
70
43
72
71
41
42
302
40
310
303
39
310
38
73
306
309
74
25
3
2
6
2
6.448
2
EA
EA
EA
EA
FT
EA
37
35
120-047
320-408-002
320-408-004
120-022-506
320-407-001
120-021-506
34
16
17
14
21
12
305 303
301
310
15
19
27
24
26
310
310
29
13
310
304
22
DRAIN PLUG, 3/4" NPT

GASKET, 506 TOP COVER PLATE
TUBE, 1/8" OD PFA
COVER PLATE, 506 TOP JACKET
20
23
18
25
28
30
31
34
310
32
33
36
102-866-LD
CLOCKWISE SHOWN
71
15
16
17
18
19
20
307
309
205
206
207
ITEM
201
202
203
204
11
10
5
2
1
QTY
1
1
1
1
NOTE 3
NOTE 3
NOTE 2, 3
4
1
1
1
1
1
1
1
2
4
2
2
1
0.5
1
1
1
4
2
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
120-080320-409120-107
320-LF8
320-R31
320-LW3
320-LW3
320-408320-006
120-079120-099120-099120-099120-099120-099416-100440-100
428-100CPF-1.00
120-088426-150428-150120-089120-021120-015
440-016120-022120-047-
120-103120-060120-060120-064120-065120-045
120-064120-062120-003120-049
120-102
120-220120-220
8
310
303
FT
EA
EA
This document
secret inform
property of Nati
information o
disclosed to a
Know." The info
be used only
interests of N
All machined s
Remove all bur
CAD drawing All dimensions
One place (.
Two places
Three place
Angles
TOLERANCES U
CAD FI
320-407-002
120-0T5
USERS MANUAL, 86
ACCESSORIES LIST (PACKAGE S

PART NUMBE
UOM
EA
320-083-002
EA
320-083-001
EA
320-082-001
EA
320-005
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
48
49
50
51
52
53
35
36
37
38
39
40
41
42
43
44
45
46
47
NVE 866 Challenger - Liquid Cooled Parts Breakdown

ITEM
PART NUMBER
DESCRIPTION
QTY
120-001-506-L
HOUSING, 506 LIQUID COOLED
120-004-460
GASKET, END PLATE 460
120-007-506
VANE: 506
120-003-506-LD
END PLATE, GEN 477 & 506
120-009-506
SEAL SLEEVE, 460, 466 & 506
320-408-005
120-054-506
BEARING COVER
120-055-506
GASKET, BEARING COVER
120-053-506
10
120-019-506
BEARING, NJ309
11
120-018-506
12
120-005-506 D/S
ROTOR, 506 CW OR CCW
13
120-006
KEY, 3/8 X 3/8 X 2
14
5.78
320-409-002
OIL LINE PROTECTOR, 1/4 FIBERGLASS
15
120-047
DRAIN PLUG, 3/4 NPT
16
320-408-002
17
320-408-004
18
120-022-506
GASKET, 506 TOP COVER PLATE
19
6.44
320-407-001
TUBE, 1/8 OD PFA
20
120-039-506
GASKET, 4 INT/EXT FLANGE
21
120-064-506
O-RING, 2-158 SILICONE
22
120-063-506
FLANGE, 4 NPT
23
120-039-506
GASKET, 4 INT/EXT FLANGE
24
120-042-506
RETAINER, 4 CHECK VALVE
25
120-059
PLUG, BRASS 1/4: NPT, HEX HD.
26
120-041-001
INTERNAL CHECK VALVE, BODY, 866
27
120-041-506
CHECK VALVE, 4
28
120-041-002
INTERNAL CHECK VALVE, TOP PLATE, 866
29
120-320-002
MANIFOLD, 866, MACHINED
30
120-314-001
FILTER ELEMENT, 60 MESH
31
120-064-004
O-RING, 2-265 VITON
32
120-312-002
KNOB, 5/16-18UNC
33
120-101-506-D
120-101-506-S
DECAL, RPM-CW 506/866 (102-866-LD)

DECAL, RPM-CCW 506/866 (102-866-LS)
34
120-310-001
CVER, FILTER RM
35
120-103-367
36
120-060-002
GRIP, HANDLE W/LOGO
37
120-060-001
HANDLE, 367 GEN 2
38
120-064-002
O-RING, 2-214 VITON
39
120-065-001
40
120-045
4-Way FV SPRING (COMPRESSED)
41
120-064-007
O-RING, 2-248 VITON
42
120-062-006
PLUG, 866, MACHINED
43
120-003-506-LS
END PLATE, GEN 466 & 506
44
120-049
BUSHING, 3/4 NPT X 1/8 NPT
45
120-102
VALVE, DRAIN 1/8 NPT
46
120-220-1
1/8 NPT THERMOMETER 220 F
47
120-220
THERMOMETER, 50- 400 DEG, 2 FACE, 2.5 STEM, 1/4 - 18NPT
48
120-080-506
BEARING COVER, 506 OIL PUMP
49
320-409-003
P-CLIP, OIL LINE 1/4 X 5/16
50
120-107
TAG, SERIAL NUMBER, BRASS
NVE 866 Challenger - Liquid Cooled Parts Breakdown - Continued

ITEM
QTY
PART NUMBER
DESCRIPTION
51
320-LF8
DRIVE TAB
52
320-R31
GASKET, OIL PUMP
53
320-LW32-BD
320-LW32-BS
OIL PUMP, 4 PORT CW (102-866-LD)

OIL PUMP, 4 PORT CCW (102-866-LS)
54
320-408-001
ADAPTER, ELBOW 1/8 BSPTM-NTPF
55
310-LP5
1/4 HOSE BARB X 1/8 NPT STRAIGHT
56
120-079-002
GUARD, OIL PUMP 866
57
120-099-506-4
BALLAST FILTER ASSEMBLY, REMOTE
58
120-099-001
CHECK VALVE BODY ASSEMBLY
59
120-099-002
CHECK VALVE 1 1/2, POPPIT ASSEMBLY
60
120-099-003
CHECK VALVE 1 1/2, POPPIT GUIDE
61
120-099-004
CHECK VALVE 1 1/2, BARB END
62
416-100-1WC
CLAMP, WORM, 1-2 DIA
63
440-100
NIPPLE, KING 1 NPT
64
428-100-E
STREET ELBOW
65
CPF-1.00D
1 CONDUIT LOCKNUT
66
120-088-506
BRACKET BALLAST BLOCK, LIQUID
67
0.5
426-150-TAR
HOSE, 1.5 TAR AND ASPH
68
428-150-KN
1/2 KING NIPPLE, 1.5 NPT STEEL PL
69
120-089-866
BALLAST BLOCK 866 LIQ COOLED
70
120-021-367
COVER PLATE, 367 WATER JACKET
71
120-015
CLAMP, T-BOLT 1.5
72
440-016-PF
HOSE, HYDRAULIC, 1.00
73
120-022-376
GASKET, 367/506 COVER PLATE
74
120-047-1
DRAIN PLUG, 3/4 NPT MAGNETIC
200
310-LP5
HOSE BARB TO MALE PIPE
201
310-LP6
HOSE BARB, 1/4 TO 1/4NPT STRT
202
320-407-003
OIL LINE, BLK 1/4" ID 30R7
203
320-083-009
OIL TANK FILTER, 100 MESH
204
320-082-001
OIL TANK, 5QT, W/LOGO
205
320-083-010
FILTER FITTING, OIL TANK 1/4 NPT
206
320-083-002
CAP, OIL TANK, BLACK 2 1/4"
207
320-408-010
FITTING, 1/4" TUBE X 1/4" MNPT
208
320-R102-6IN
OIL LINE, 3/8" X 1/4" ID X 6" LG
209
416-025-1WC
CLAMP, WORM, .250" DIA
301
14
HHCS - 5/16-18 UNC x 0.75
HHCS - 5/16-18 UNC x 0.75
302
HHCS - 5/16-18 UNC X 0.875
HHCS - 5/16-18 UNC X 0.875
303
24
HHCS - 5/16-18 UNC x 1
HHCS - 5/16-18 UNC x 1
304
HHCS - 5/16-18 UNC X 1.25
HHCS - 5/16-18 UNC X 1.25
305
HHCS - 5/16-18 UNC X 2 FT
306
HHCS - 3/8-16 UNC x 0.75
HHCS - 3/8-16 UNC x 0.75
307
12
HHCS - 3/8-16 UNC X 1.50
HHCS - 3/8-16 UNC X 1.50
308
SHCS - 1/4-20 UNC X 0.75
SHCS - 1/4-20 UNC X 0.75
309
13
FW - 3/8 USS
310
58
LW - 5/16
LOCK WASHER, 5/16
311
LW - 3/8
LOCK WASHER, 3/8
Part
Detail - Key # 26
Automatic Oil Pump

Three Outlet Type
Part # 320 - LW32AD
Part # 320 - LW32AS
See
Part #
Clockwise
Counterclockwise
320-P3
320-P3
320-P5
320-PA
320-P6
320-P7
320-P7
320-P8
320-P9
320-P1
320-P1
320-P1
320-P1
320-P1
320-P1
320-P1
320-P
*C
National Vacuum Equipment | 800.253.5500 | www.natvac.com

Parts List Automatic Oil Pump

See Parts Diagram Opposite.
Part #
Description
320-P3CW
320-P3CCW
320-P5
320-PA5
320-P6
320-P7
320-P7CCW
320-P8
320-P9
320-P10
320-P11
320-P12
320-P13
320-P14
320-P15
320-P16
Pump Body (Clockwise)

Pump Body (Counterclockwise)
Driven Gear (Clockwise)
Driven Gear (Counterclockwise)
Spring
Driving Gear (Clockwise)
Driving Gear (Counterclockwise)
Seal
Plug
Retainer
Adjusting Screw
Gasket
Lid
Screw
Jam Nut
Cap
320-P5 and 320-PA5 Details

L on 3 Port CW
R on 3 Port CW
* CW Worm
CCW Worm
2 Port
Side
L on 3 Port CCW
2 Port
Side
1 Port
Side
R on 3 Port CCW
1 Port
Side
www.natvac.com
Part
Detail - Key # 26
Automatic Oil Pump

Four Outlet Type
Part # 320 - LW32BD
Part # 320 - LW32BS
See P
This oil
Part #
Clockwise
Counterclockwise
320-P4
320-P4
320-P5
320-PA
320-P6
320-P7
320-P7
320-P8
320-P9
320-P1
320-P1
320-P1
320-P1
320-P1
320-P1
320-P1
320-P
*C
National Vacuum Equipment | 800.253.5500 | www.natvac.com
Parts List Automatic Oil Pump

See Parts Diagram Opposite.
This oil pump is in all pumps with a Serial # that is 31845 or above.
Part #
Description
320-P4CW
320-P4CCW
320-P5
320-PA5
320-P6
320-P7
320-P7CCW
320-P8
320-P9
320-P10
320-P11
320-P12
320-P13
320-P14
320-P15
320-P16
Pump Body (Clockwise)

Pump Body (Counterclockwise)
Driven Gear (Clockwise)
Driven Gear (Counterclockwise)
Spring
Driving Gear (Clockwise)
Driving Gear (Counterclockwise)
Seal
Plug
Retainer
Adjusting Screw
Gasket
Lid
Screw
Jam Nut
Cap
320-P5 and 320-PA5 Details

L and R on 4 Port CW
* CW Worm
CCW Worm
2 Port
Gear
L and R Gear on 4 Port CCW
2 Port
Gear
ww.natvac.com

P.O. Box 685
Traverse City, MI 49685 USA
231.941.0215 Phone
231.941.2354 Fax

OM Model866

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National Vacuum Equipment

Visit our web site to download pump setup guides,

2009 National Vacuum Equipment, Inc.

2 | 866 Challenger Series

IMPORTANT INFORMATION FOR INSTALLING PUMP

866 Challenger Series | 3

Fan Parts List........................................................................... 22

4 | 866 Challenger Series

About National Vacuum Equipment

866 Challenger Series | 5

The covered product must be used in an application for which it

Vane breakage, or damage caused by vane breakage, is not

Damage caused by improper use or lack of proper maintenance

Manufacturers liability under this or any other warranty, whether

6 | 866 Challenger Series

Manufacturers liability shall not be enforceable for any product

Except to the extent expressly stated herein, manufacturers

Manufacturers liability as stated herin cannot be altered except

10. Certain products provided by National Vacuum Equipment, Inc.

866 Challenger Series | 7

8 | 866 Challenger Series

866 Challenger Series | 9

Pump Specifications _____________________________________________

Vacuum (in Hg)

10 | 866 Challenger Series

System Requirements _______________________________________________

866 Challenger Series | 11

Drive System _________________________________________________________

Direction of Rotation ___________________________________________

Factory Settings __________________________________________________

Adjusting Factory Oil Settings _________________________________

12 | 866 Challenger Series

Adjusting the Oil Rate __________________________________________

Testing Flow Rate After Adjustment __________________________

866 Challenger Series | 13

Normal Operation _______________________________________________

14 | 866 Challenger Series

Recommended Lubricant ______________________________________

Ballast Cooling __________________________________________________

866 Challenger Series | 15

16 | 866 Challenger Series

Cold Weather Operation ________________________________________

866 Challenger Series | 17

Pump overheats ________________________________________________

Pump uses too much oil ________________________________________

Pump doesnt turn _______________________________________________

18 | 866 Challenger Series

System Troubleshooting _______________________________________

For rebuild instructions please visit our website at

866 Challenger Series | 19

Making a Vacuum Tester _______________________________________

20 | 866 Challenger Series

866 Challenger Series | 21

ADD LOCTITE 268

FASTENER LIST (SEE NOTE 1)

NVE 866 Challenger Fan Cooled | Parts Diagram

ADD'L INFO ITEM QTY

ADD'L INFO ITEM QTY

Plug, Brass 1/4" NPT, Hex

NVE 866 Challenger - Fan Cooled Parts Breakdown

GASKET, END PLATE 460

Seal Sleeve, 460, 466 & 506

ENDPLATE, GEN 466 & 506

ENDPLATE, GEN 466 & 506